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SML Engineering Inc.
Industries we support
Aerospace/ Aviation/Defense Medical / HealthCare
Industrial /Telecommunications and Micro-Electronics Marine
Automotive / Motorsport / Transportation / Optical Test & measurement
SML Engineering Inc. ‘Precision Machining since 1976 - Your source when quality
is critical’
• Precision CNC (computer numerical control) machining for customers requiring exacting tolerances and consistent high quality
• We operate to the highest aerospace standards, providing full certification on materials and processes
• Internal capabilities include CNC turning, milling, precision hole drilling, ultrasonic parts cleaning, deburring, assembly, inspection and part identification
• Special expertise in threading, including unusual and challenging thread forms
• Component assembly including helicoil, rivet, ball, bearing installation swaging/staking, weldments and miscellaneous assembly.
• Careful application of LEAN and 6S manufacturing techniques to improve throughput, efficiency and reliable, repeatable work.
Materials
We work with these materials regularly and have many sizes and tempers in stock, reducing leadtime for resulting products
• Stainless steels – 300, 400 Series, PH Grade: 15-5, 17-4, 18-8,13-8 and 440 C high hardening.
• Low Allow Aircraft Steel – 4130, 4340, 4140, 52100.
• Carbon Steels – 1018, 1144, 1117, 1215, 12L14.
• Tool Steels – many grades and tempers
• Aluminum – 2024, 6061, 7075, 2219 etc., in many tempers.
• Brass and bearing bronzes – C360 (brass), C630 (Aluminum Nickel Bronze), etc.
• Titanium – 6AL-4V, Commercially Pure or other alloys and tempers.
• Beryllium Copper, Carpenter Electric Iron, Molybdenum, Tungsten, Bi-metallic sprint stock , etc.
• Exotics – Inconel, Waspalloy, Hasteloy, Monel, Nitronic, etc.
• Plastic- Nylon, Delrin, Torlon, PTFE, etc.
Special Process Support
• Heat Treating to aerospace standards or as required
• Non-destructive testing: magnetic particle inspection, liquid penetrant
inspection, Nital Etch, etc.
• Anodize, electroless-nickel plating, chrome plating, cadmium plating,
paint, passivation, electro-polish, etc.
• Part Identification: electro chemical etch, laser engrave, silkscreen, ink
stamp, machine engraving, etc.
• In-house precision deburring.
• Component assembly, including installation of pins, heli-coils, Lee Jets,
rivets, ball bearing swaging/staking, check balls as well as conventional,
electron beam and induction welding.
• Ultrasonic part cleaning.
• Labeling and packaging per customer requirements.
Certifications
ISO9001:2008, AS9100 REV C & ITAR Certified
Our Customers Some of our valued customers :
Samples of our Capabilities Extreme complex or challenging geometries
Samples of our Capabilities
Complex or challenging geometries
Assemblies, including bearing and bushing installation
Samples of our Capabilities
Machined from forgings Extreme Tolerances Complex 3D geometry Complex Plating Interactions
Samples of our Capabilities Extreme position tolerances with mask and anodize
Complex or challenging geometries with critical tolerances
Extreme Tolerances
Samples of our Capabilities
Samples of our Capabilities Gold Plating Special challenges due to materials or coatings Machined Castings
Samples of our Capabilities Special challenges form materials or coatings
Silver Plate Extreme tolerance with anodize
Mask, chrome & grind to critical tolerance
Samples of our Capabilities
Samples of our Capabilities
Samples of our Capabilities
Equipment List
Mori-Seiki SV503B/40 Vertical Machining Center #1 52” x 24” Table, Travels: X 40, Y 20, Z 20 10,000 rpm, CAT40 spindle, 30 tools Equipped with 4th axis rotary table
Mori-Seiki SV503B/40 Vertical Machining Center #2 52” x 24” Table, Travel: X 40, Y 20, Z 20 10,000 rpm, CAT40 spindle, 30 tools
Mori-Seiki SH400 Horizontal Machining Center 2x 400mm Pallets with 8 Jaw Tombstone Vises, 12,000 rpm, CAT40 spindle, 40 tools
Mori-Seiki Frontier M2 Vertical Machining Center 44” x 18” Table, Travel: X 32, Y 18, Z 18. 8000 rpm, CAT40 spindle, 20 tools, programmable rotary indexer
HAAS Mini Mill Vertical Machining Center 30” x 12” Table, Travel: X 16, Y 12, Z 10. 6000 rpm, CAT40 spindle, 10 tools, integrated 4th axis
Hitachi-Seiki VM40 Vertical Machining Center 30” x 16” Table, Travel: X 22, Y 16, Z 16. 6000 rpm, CAT40 spindle, 28 tools, programmable rotary indexer
Mori-Seiki SL 200 SMC 5-Axis Turning Center Live milling, sub spindle, chip conveyer, Capacity: 15” diameter, 2.6” diameter through bore
Mori-Seiki SL 200 Turning Center #1 Capacity: 14” diameter, 20” long, 12 tool, 2.6” diameter through bore
Mori-Seiki SL 200 Turning Center #2 Capacity: 14” diameter, 20” long, 12 tool, 2.6” diameter through bore
Mori-Seiki Frontier L-II Turning Center Capacity: 15” diameter, 23” long, 10 tool, 2.7” diameter through bore
Hitachi-Seiki Hitec-turn Turning Center Capacity: 8” diameter, 10 tool, 2” diameter through bore
Bridgeport Vertical Mills (2 ea.)
Hardinge Chucker Manual Lathe
ADDITIONAL EQUIPMENT
Okamoto 612 Surface Grinder with Electromagnetic Chuck and Spindex holder
Everising SH-260 Automatic Horizontal Bandsaw
Lewis Ultrasonic Cleaning System – Certified to Parker BPS4108 requirements
Hydraulic Press for component assembly
Full deburring station and capabilities
Two Deburring Tumblers
Bead Blast cabinet
20 Hp. screw air compressor with 90 gallon receiver
10 Hp. rotary air compressor with 120 gallon receiver
Refrigerated air dryer and shop air filtration system
Hundreds of special tools, tool holders, vises, collet chucks, jaw chucks, cutting tool inserts, end mills, miscellaneous fixtures, etc.
QUALITY CONTROL EQUIPMENT
Mitutoyo Crysta PM574 Coordinate Measuring Machine – 20” x 28” x 16”
Mitutoyo PH350 Optical Comparator with reflection attachments and lenses
Mitutoyo Height Master - Accuracy to 0.00001”
Mitutoyo Digital Profilometer (measuring surface finish)
Sunnen Bore Gages 0.500” to 3.500” diameter, accuracy to 0.0001” (3 ea.)
Sunnen Dial bore gage 0.050”-0.500, accuracy to 0.0001”
Mitutoyo Bore gages 0.38” to 2.4” diameter
Sunnen setting fixtures for quick and accurate setup of bore gages
Gaertner Optical Measuring Microscope
Vision Engineering Mantis Compact Visual Inspection Microscope (stereo)
Sun-Tec 100R Hardness Tester
Air Gaging system for critical OD and ID measurement
Equipment List
People behind the scenes….
Quality Assurance
Office Team
People Behind the Scenes...
People behind the scenes….
Production Team
People Behind the Scenes…
Contact information
Skip MacLean President, Quoting/Pricing [email protected]
Lia Castrillon Sales and Business Dev. Manager [email protected]
Rod Hazzard Quality Assurance Manager [email protected]
Mark Rodriguez Mill Dept Lead, Programming [email protected]
Ron Whitlock Purchasing [email protected]
Marcia Boyd Accounting, Payroll, Administration [email protected]
Nathan Duhe Scheduling [email protected]
Nathan Sears Shipping and Receiving [email protected]
SML Engineering Inc. 1700-B Newport Circle
Santa Ana – CA – 92705
Phone 714-549-2744
Fax 714-549-8731
