SMARTLITE- R/E BRAND Ni-Mh LED Miners Cap Lamp Manufactured By: INDUSTRIAL PRECISION PRODUCTS,62/1A N.S.Rd, Kolkata-1,INDIA Marketed By: EXIDE INDIA LTD,6A

SMARTLITE- R/E BRAND SMARTLITE- R/E BRAND Ni-Mh LED Miners Cap Ni-Mh LED Miners Cap LampLamp

Manufactured By: Manufactured By:

INDUSTRIAL PRECISION INDUSTRIAL PRECISION PRODUCTS,62/1A N.S.Rd, PRODUCTS,62/1A N.S.Rd, Kolkata-1,INDIAKolkata-1,INDIA

Marketed By: Marketed By:

EXIDE INDIA LTD,6A EXIDE INDIA LTD,6A Hatibagan Rd, Kolkata-14, Hatibagan Rd, Kolkata-14, INDIAINDIA

Underground Mining Presents Underground Mining Presents Many Challenges.Many Challenges.

• Environment is primary concern.Environment is primary concern.

• Atmosphere.Atmosphere.

• Ground conditions.Ground conditions.

• No lighting.No lighting.

History Teaches:History Teaches:

• Fire was first tool Fire was first tool used for used for illumination in illumination in underground underground mining for mining for centuries.centuries.

• Later candle Later candle sticks were used sticks were used up until the 19up until the 19thth century.century.

Miners Needed Better Miners Needed Better Lighting.Lighting.

• Candles created Candles created poor lighting.poor lighting.

• Candles started Candles started fires, killing fires, killing thousands of thousands of miners over the miners over the centuries. centuries.

• Methane gas Methane gas explosions were a explosions were a big problem.big problem.

Walking Down the Drift Walking Down the Drift Was a Problem.Was a Problem.

• Then someone Then someone thought. Let’s stick a thought. Let’s stick a candle on a cap.candle on a cap.

• The cap lamp was The cap lamp was born.born.

• Still problems Still problems persisted.persisted.

• Wax in your eye Wax in your eye burns. Hair burns burns. Hair burns really nice. Smells really nice. Smells great too!great too!

Invention Is the Mother of Invention Is the Mother of Necessity.Necessity.

• Lamps progressed Lamps progressed from candles to from candles to carbide.carbide.

• From carbide to From carbide to batteries. batteries.

• Better illumination Better illumination was a must.was a must.

Invention of Portable Invention of Portable Battery Units.Battery Units.

• Greatly increased Greatly increased visibility.visibility.

• Reduced fire Reduced fire hazards.hazards.

• Increased safety Increased safety in working areas. in working areas.

SMARTLITE-R/E SMARTLITE-R/E CAP LAMP:CAP LAMP:

SMARTLITE-R/E FEATURES:SMARTLITE-R/E FEATURES:

• Light-weight ergonomic design with kidney-shaped Ni-Mh battery pack design.

• Modular assembly with tamperproof Modular assembly with tamperproof designdesign..

• Ni-Mh Battery reduces size and weight Ni-Mh Battery reduces size and weight with longer battery life .with longer battery life .


• Intrinsically safe.Intrinsically safe.

• Suitable for use in Methane Suitable for use in Methane environments. environments.

• Maintenance free and Environmental Maintenance free and Environmental friendly Cap Lampfriendly Cap Lamp..

• Compatibility with existence Lead Acid Compatibility with existence Lead Acid Battery Charging Rack. Battery Charging Rack.


• Low voltage alert warns user battery is Low voltage alert warns user battery is low. low.

• Constant discharge voltage provides Constant discharge voltage provides consistent bright LED light for entire consistent bright LED light for entire shift.shift.

• Auxiliary LED for emergency escape Auxiliary LED for emergency escape light.light.


• Short Circuit ProtectorShort Circuit Protector

• Over Charge & Over Discharge Cut Off Over Charge & Over Discharge Cut Off

• In these type of lamps there is no In these type of lamps there is no leaking, corroding and pollution.leaking, corroding and pollution.

Lead Acid Cap Lamp Comparative With Our Lead Acid Cap Lamp Comparative With Our Mi-Mh SMARTLITE-R/E Brand Cap lamp :Mi-Mh SMARTLITE-R/E Brand Cap lamp :

Lead Acid Cap Lamp Lead Acid Cap Lamp Mi-Mh Cap lampMi-Mh Cap lamp

• Battery Voltage: 4 VBattery Voltage: 4 V

• Battery Capacity: 16 AhBattery Capacity: 16 Ah

• Discharge Time: 8Discharge Time: 8 Hrs Hrs

• Distance of 1MeterDistance of 1Meter

Lux at Start : 800 LuxLux at Start : 800 Lux

Bulb Voltage: 4 VBulb Voltage: 4 V

• Battery Voltage 3.6 VBattery Voltage 3.6 V

• Battery Capacity 4.5 AhBattery Capacity 4.5 Ah

• Discharge Time Discharge Time 12 Hrs12 Hrs

• Distance of 1MeterDistance of 1Meter

Lux at Start : >2000 LuxLux at Start : >2000 Lux

LED Bulb Voltage : 3.6VLED Bulb Voltage : 3.6V

Lead Acid Cap Lamp Comparative With Our Lead Acid Cap Lamp Comparative With Our Mi-Mh Cap lampMi-Mh Cap lamp

Lead Acid Cap Lamp Lead Acid Cap Lamp Mi-Mh Cap lampMi-Mh Cap lamp

• Krypton Bulb Current : Krypton Bulb Current : 1A1A

• Bulb Life : Bulb Life : 400 Hrs Avg400 Hrs Avg

• Weight of Cap Lamp:Weight of Cap Lamp: > 2.4 Kg> 2.4 Kg Miner may suffer from Miner may suffer from

pain caused by corroding pain caused by corroding sulfuric acid. sulfuric acid.

• Led Bulb Current:Led Bulb Current:

340 mA 340 mA

Led Bulb Life : Led Bulb Life :

>30,000 Hrs>30,000 Hrs

Weight of Cap Lamp: Weight of Cap Lamp: <1Kg<1Kg

• Maintenance free Cap Maintenance free Cap LampLamp

Advantage of Ni-Mh Battery over Li-Advantage of Ni-Mh Battery over Li-ion Battery:ion Battery:

• Nickel Metal Hydride Nickel Metal Hydride battery is suitablebattery is suitable for use in methane for use in methane environments.environments.

• Not suitable for use Not suitable for use in methane in methane environments. environments. Special precautions Special precautions must be taken to must be taken to avoid Li-Ion battery avoid Li-Ion battery fire up or explosions fire up or explosions that can cause that can cause serious injuries.This serious injuries.This is because Lithium is because Lithium when it comes in when it comes in contact with water or contact with water or air's moisture burns air's moisture burns violently.violently.


• Nickel Metal Hydride Nickel Metal Hydride battery cells contain battery cells contain no lead or cadmium no lead or cadmium They contain only They contain only mild toxins, so it is mild toxins, so it is more more environmentally environmentally friendly than other friendly than other types of battery cells. types of battery cells.

• Lithium is hazardous Lithium is hazardous and not and not environmentally environmentally friendly.friendly.


• Nickel Metal Hydride Nickel Metal Hydride battery battery are simple to store and transport- Transportation conditions are not subject to regulatory control.

• Lithium is subject to Lithium is subject to strict transportation strict transportation regulations. regulations. Shipment and Shipment and storage of larger storage of larger quantities of Li-ion quantities of Li-ion batteries may also be batteries may also be subjected to subjected to regulatory control. regulatory control.


• Nickel Metal Nickel Metal Hydride chemical Hydride chemical is an eis an established and proven metal & chemical combination.

• Lithium technology Lithium technology is not fully mature — is not fully mature — changes in its metal changes in its metal and chemical and chemical combinations affect combinations affect battery test results.battery test results.


• Nickel Metal Hydride Nickel Metal Hydride battery is stable and battery is stable and never has anynever has any heating problems.

• Lithium Ion batteries are Lithium Ion batteries are volatile and have a volatile and have a history of overheating history of overheating related problems. They related problems. They may lead to serious fire may lead to serious fire or explosion that can or explosion that can cause injuries & major cause injuries & major disaster in underground disaster in underground methane environments.methane environments.

TECHNICAL TECHNICAL SPECIFICATIONS:SPECIFICATIONS:

Battery Voltage: 3.6 Volt.Battery Voltage: 3.6 Volt.

Battery Capacity: 4.5 Ah.Battery Capacity: 4.5 Ah.

Discharge Time: 12 Hours.Discharge Time: 12 Hours.

LED Bulb Voltage: 3.6 Volt.LED Bulb Voltage: 3.6 Volt.

LED Bulb Current: 340 mA.LED Bulb Current: 340 mA.


LED Bulb Life: > 30,000 Hours.LED Bulb Life: > 30,000 Hours.

Lux At Start (Distance of 1 Mtr): Lux At Start (Distance of 1 Mtr):

>2,000 Lux.>2,000 Lux.

Approved for IP-65 environmentsApproved for IP-65 environments


Weight of complete Cap Lamp:Weight of complete Cap Lamp:

Less than 1 KgLess than 1 Kg

Battery Box Dimensions: Battery Box Dimensions:

108x131x57 mm108x131x57 mm


• 1.5 Mtr Length Flexible Twin Core Short 1.5 Mtr Length Flexible Twin Core Short Lay EPR Insulated Cable. Lay EPR Insulated Cable.

Only our this South African Cable is Only our this South African Cable is additionally having its own separate additionally having its own separate DGMS Approval No 106 since 2008DGMS Approval No 106 since 2008

• Warranty : 2 Years.Warranty : 2 Years.

Operation of SMARTLITE-R/E Operation of SMARTLITE-R/E Cap Lamps:Cap Lamps:

• Inspect lamp before and after each use.Inspect lamp before and after each use.

• New Revolutionary Advanced Smart Charging / New Revolutionary Advanced Smart Charging / Discharging Design.Discharging Design.

• Charging Cycle – Charging Cycle –

When cap lamp is put on the charging rack When cap lamp is put on the charging rack then its red light will come on to indicate that then its red light will come on to indicate that proper charging is taking place.proper charging is taking place.


• After the cap lamp is fully charged then the red After the cap lamp is fully charged then the red light will turn to green to indicate that the light will turn to green to indicate that the battery is fully charged. battery is fully charged.

• From now onwards the charging will continue From now onwards the charging will continue in trickle mode to top-up and maintain full in trickle mode to top-up and maintain full charge status. The green light will remain on.charge status. The green light will remain on.

• Please note that until the green light comes on Please note that until the green light comes on the cap lamp is not fully charged.the cap lamp is not fully charged.


• If during charging process on the rack the red and If during charging process on the rack the red and green light blink alternatively then there is an green light blink alternatively then there is an operational error and the battery pack is not operational error and the battery pack is not being charged.being charged.

• While charging care should be taken to not switch While charging care should be taken to not switch on the main or the auxiliary led light. on the main or the auxiliary led light.

• Discharging ( In use ) Cycle – Discharging ( In use ) Cycle – When the cap lamp is in use there will be no When the cap lamp is in use there will be no

indicating light and both the red or the green light indicating light and both the red or the green light will be offwill be off


• The red light comes on when the cap lamp The red light comes on when the cap lamp needs to be charged and put on the charging needs to be charged and put on the charging rack. rack.

• On prolonged continued use even after the red On prolonged continued use even after the red light is on then subsequently this red light will light is on then subsequently this red light will start to blink. The cap lamp should now be start to blink. The cap lamp should now be immediately put off to prevent damage to the immediately put off to prevent damage to the battery. battery.

Smartlite-R/E Cap Lamps Smartlite-R/E Cap Lamps Are a Safety Tool. Are a Safety Tool.

• ItIt illuminates illuminates hazards and by hazards and by allowing better allowing better identificationsidentifications of of hidden objects in the dark.hidden objects in the dark.

Cap Lamps Are Simple to Cap Lamps Are Simple to Learn & Practice.Learn & Practice.

• There are three There are three basic commands: basic commands:

• Come forward.Come forward.• Move away.Move away.• Stop.Stop.

Come Forward Command:Come Forward Command:

• This command is This command is simple. Rotate simple. Rotate head in a wide head in a wide circular motion. circular motion.

Move Away Command:Move Away Command:

• This command is This command is made by moving made by moving the head up down the head up down like you nodding like you nodding yes.yes.

The Stop Command:The Stop Command:

• This command is This command is simple.simple.

• It means stop It means stop NOW!!!NOW!!!

• Move the head Move the head back and forth back and forth like your like your motioning “no” motioning “no” with the head. with the head.

Overcoming Communications Overcoming Communications Hindrances.Hindrances.

• If you don’t If you don’t understand understand signals stop & talk signals stop & talk verbally.verbally.

• Overcome the deer Overcome the deer in the headlight look.in the headlight look.

• Work with one Work with one another, not against.another, not against.

• Learn to use lamp Learn to use lamp signals they are signals they are more empowering more empowering than hand signals than hand signals when used properly.when used properly.

Proper Care For Smartlite-Proper Care For Smartlite-R/E Cap Lamp:R/E Cap Lamp:

• Inspect cable.Inspect cable.• Check both Led’s.(Main & Auxiliary Check both Led’s.(Main & Auxiliary

Led) Led) • Check glass lens.Check glass lens.• Check for Miners number plate.Check for Miners number plate.• Check for missing parts.Check for missing parts.

Proper Care For Smartlite-Proper Care For Smartlite-R/E Cap Lamp:R/E Cap Lamp:

• Leave lamp in charger.Leave lamp in charger.• If your lamp goes dead, while If your lamp goes dead, while

underground, lamps are at various underground, lamps are at various places underground.places underground.

• Follow up. Return spare lamps back Follow up. Return spare lamps back to original chargers. When finished.to original chargers. When finished.

SMARTLITE-R/E Motto:SMARTLITE-R/E Motto:

• Working Accident Free Working Accident Free Requires Everyone’s Help.Requires Everyone’s Help.

Going Home Safely Everyday is Going Home Safely Everyday is The Most Important Thing You The Most Important Thing You Can Do Today!Can Do Today!

Safe Working Motto:Safe Working Motto:

There is No Service So Needed, There is No Service So Needed,

No Job So Important,No Job So Important,

That We Cannot Take The Time That We Cannot Take The Time

To Do The Job Safely.To Do The Job Safely.

Documents

SMARTLITE- R/E BRAND Ni-Mh LED Miners Cap Lamp Manufactured By: INDUSTRIAL PRECISION PRODUCTS,62/1A N.S.Rd, Kolkata-1,INDIA Marketed By: EXIDE INDIA LTD,6A