SMART-SPACE Study Visit Milan, 10th-11th April 2018 · GIES IoT Besides Industrial IoT & Industrial analytics, Cloud manufacturing shows evidence of an interesting growth with respect

SMART-SPACE Study Visit

Milan, 10th-11th April 2018

11.04.18 #OI40

Osservatorio Industria 4.0

SMART-SPACE Study Visit Milan, 10th-11th April 2018 #OI40© Osservatorio Industia 4.0 2


SMART-SPACE Study Visit Milan, 10th-11th April 2018 #OI40© Osservatorio Industia 4.0

Tempo

18 secolo

Prima rivoluzione industriale

19 secolo

Seconda rivoluzione industriale

Anni '70

Terza rivoluzione industriale

Oggi

Quarta rivoluzione industriale?

Tempo

18 secolo

Prima rivoluzione industriale

19 secolo

Seconda rivoluzione industriale

Anni '70

Terza rivoluzione industriale

Oggi

Quarta rivoluzione industriale?

First Industrial

Revolution

Second Industrial

Revolution

Third Industrial

Revolution

Fourth Industrial

Revolution

TIME1780 1870 1970

• Introduction of

mechanical

production tools

• Labor organization,

mass production, use

of electricity

• First automation, with

electronics/computers

entering companies

• Interconnected processes,

products and services thanks

to digital technologies

First assembly line

(1870)

First PLC

(1969)

First loom

powered by

steam

First appearance of

"Industrie 4.0"

2011

4

Industry 4.0Definition


Smart Lifecycle Smart Supply Chain Smart Factory

AMBITI APPLICATIVIIndustrial

Analytics

Advanced

Human-Machine

Interface

Advanced

Automation

Additive

Manufacturing

Cloud

Manufacturing

Industrial

Internet of Things

Operational Technology

Information Technology

SM

ART T

EC

HN

OLO

GIE

S

5

Industry 4.0 states a vision of the future according to which industrial and

manufacturing companies, thanks to digital technologies, will increase their

competitiveness thanks to the greater interconnection of their resources

(plants, people, information), both inside the Factory and distributed along

the value chain

Industry 4.0Definition


Industry 4.0 – the great opportunityContents

6

MARKET AND APPLICATION SCENARIO MASTERING I4.0

LET’S BEGIN FROM 3 (.0) AT WORK !


New

Pro

duct

Develo

pm

ent

Pro

duct

Lif

ecycle

managem

ent

Suppliers

Rela

tionsh

ip

Managem

ent

Pro

ducti

on &

Dis

trib

uti

on

Pla

nnin

g

Supply

Chain

Event

Managem

ent

Pro

ducti

on

Managem

ent

Logis

tics

Managem

ent

Main

tenance

Managem

ent

Quality

Managem

ent

Safe

ty&

Com

pliance

PROCESSI

SM

AR

T T

EC

HN

OLO

GIE

S

Cloud

Manufacturing

Additive

Manufacturing

Industrial

Analytics

Advanced

HMI

Advanced

Automation

Industrial

IoT

Smart Supply

ChainSmart Factory

Smart

Lifecycle

7

Industry 4.0Technologies and applications



PROCESSES

• New Product

Development

• Product Lifecycle

management

• Suppliers

Relationship

Management

• Production &

Distribution

Planning

• Supply Chain

Event

Management

• Suppliers

Relationship

Management

• Production

Management

• Logistics

Management

• Maintenance

Management

• Quality

Management

• Safety &

Compliance

SM

AR

T T

EC

HN

OL

OG

IES

Cloud

Manufacturing

Additive

Manufacturing

Industrial

Analytics

Advanced

HMI

Advanced

Automation

Industrial

IoT



TR

AD

ITIO

NA

L

SO

LU

TIO

NS

New Product

Development

+ Product-Process-

Plant Engineering

Operations

management

SM

AR

T

TE

CH

NO

LO

GIE

S

Industrial

Analytics

Cloud

Manufacturing

Industrial Internet

of Things

Advanced

Human-Machine

Interface

Advanced

Automation

Additive

Manufacturing



TR

AD

ITIO

NA

L

SO

LU

TIO

NS

New Product

Development

+ Product-Process-

Plant Engineering

Operations

management

SM

AR

T

TE

CH

NO

LO

GIE

S

Industrial

Analytics

Cloud

Manufacturing

Industrial Internet

of Things

Advanced

Human-Machine

Interface

Advanced

Automation

Additive

Manufacturing

Devices can be sensed and controlled remotely across network

infrastructures, allowing a more direct integration between

the physical and the virtual worlds.

Source: Observatory Industria 4.0 School of Management Politecnico di Milano, Yearly Report 2016



TR

AD

ITIO

NA

L

SO

LU

TIO

NS

New Product

Development

+ Product-Process-

Plant Engineering

Operations

management

SM

AR

T

TE

CH

NO

LO

GIE

S

Industrial

Analytics

Cloud

Manufacturing

Industrial Internet

of Things

Advanced

Human-Machine

Interface

Advanced

Automation

Additive

Manufacturing

Through the use of (big) data analytics, it is possible to access

and analyse sensed data, through smart analytics tools, for a

rapid decision making and improved productivity.

Source: Observatory Industria 4.0 School of Management Politecnico di Milano, Yearly Report 2016



TR

AD

ITIO

NA

L

SO

LU

TIO

NS

New Product

Development

+ Product-Process-

Plant Engineering

Operations

management

SM

AR

T

TE

CH

NO

LO

GIE

S

Industrial

Analytics

Cloud

Manufacturing

Industrial Internet

of Things

Advanced

Human-Machine

Interface

Advanced

Automation

Additive

Manufacturing

The aim is to augment human’s abilities at work: jobs and skills will

evolve, being humans empowered in their decision-making processes

and operational tasks.



Labour productivity

New / Enhanced

Products and Services

Productivity of materials, capital and

energy

New business models

New entrepreneurship models

Industry 4.0


Canada – 2015

Conestoga:

Centre for Smart

Manufacturing

Stati Uniti - 2012

Advanced

Manufacturing

Partnership Francia - 2015

Industrie du Futur

UK - 2011

Catapult-High Value

Manufacturing

Belgio - 2013

Made Different Svezia - 2014

Produktion 2030 Danimarca - 2012

Made

Korea del Sud – 2015

Manufacturing innovation

3.0 Strategic Action

Programme

Giappone - 2015

Industrial Value

Chain Initiative

Cina - 2015

Made in China 2025

India - 2015

Make in India

Australia - 2013

The Next Wave

of Manufacturing

Germania - 2011

Industrie 4.0

Olanda - 2014

Smart Industry

Portugal -

PRODUTECH

Spain - 2016

Industria Conectada

14

Italia – 2016

Piano Nazionale

Industria 4.0

14

Industry 4.0International initiatives


MARKET AND APPLICATION SCENARIO

LET’S BEGIN FROM 3 (.0)

MASTERING I4.0

AT WORK !



The application scenario - Survey Italia 2017The sample

16

241241

Companies

172

69

Large

companies

(71%)

SME (29%)

50%

17%

8%

26%

COO

CIO

CEO

Other

Company size Managers

The sections

• Awareness

• Applications • Digital skills


Application scenario - Survey Italia 2017Awareness

17

8%

41%

32%

28% 28%

Non conosco Ho letto articoli Ho partecipato adeventi su questo

tema

Sto valutando di farequalcosa

Ho già implementatosoluzioni "4.0"

The awareness challenge is win!

38%

Sample: 241 companies, domanda a risposta multipla


Sample: 241 companies

62%16%

22%

I don’t know

I read some articles and I’m

evaluating if I’ll use it

I know it and I’m defining how to

use it

Italian companies are paying high level of attention on Piano Nazionale Industria 4.0

The application scenario - Survey Italia 2017Piano Nazionale Industria 4.0 – Awareness


16% 13% 24%

18% 32% 33%

18% 15% 38%

14% 5-10% 27%

0-5% 5-10% 26%

27% 0-5% 10%

The application scenario- Survey Italia 2017The applications

19

• The Smart Factory is the dominant process area for smart applications.

• The dominant Key Enabling Technologies are Industrial IoT and Industrial analytics.

PROCESSI


Cloud

Manufacturing

Additive

Manufacturing

Industrial

Analytics

Advanced

HMI

Advanced

Automation

Industrial

IoT

SM

ART T

EC

HN

OLO

GIE

S

(*) Source: Observatory Industria 4.0

School of Management Politecnico di

Milano, Yearly Report 2017

Sample: 241 companies (multiple

answers / company were possible)


8% 16% 13% 24%

18% 15% 32% 33%

9% 18% 15% 16% 38%

14% 5-10% 27%

0-5% 5-10% 13% 26%

27% 0-5% 10%

20

PROCESSI


Cloud

Manufacturing

Additive

Manufacturing

Industrial

Analytics

Advanced

HMI

Advanced

Automation

Industrial

IoT

SM

ART T

EC

HN

OLO

GIE

S

Besides Industrial IoT & Industrial analytics, Cloud manufacturing shows evidence of an

interesting growth with respect to the Survey 2016.

16% 13% 24%

18% 32% 33%

18% 15% 38%

14% 5-10% 27%

0-5% 5-10% 26%

27% 0-5% 10%








16% 13% 24%

18% 32% 33%

18% 15% 38%

14% 5-10% 27%

0-5% 5-10% 26%

27% 0-5% 10%


21

• The Smart Lifecycle is majorly present in the New Product Development (NPD) process.

Herein, a relevant emphasis regards rapid prototyping by means of Additive manufacturing.

• New interesting applications regard Cloud manufacturing for collaborative NPD as well as the

use of Industrial IoT and Industrial analytics for an intelligent product data acquisition along

the lifecycle.

PROCESSI


Cloud

Manufacturing

Additive

Manufacturing

Industrial

Analytics

Advanced

HMI

Advanced

Automation

Industrial

IoT

SM

ART T

EC

HN

OLO

GIE

S







16% 13% 24%

18% 32% 33%

18% 15% 38%

14% 5-10% 27%

0-5% 5-10% 26%

27% 0-5% 10%


22

• The Smart lifecycle management of industrial assets in a factory is still underdeveloped.

• Interesting applications of this kind can be found in the scope of the Smart Factory, within the

Maintenance process.

PROCESSI


Cloud

Manufacturing

Additive

Manufacturing

Industrial

Analytics

Advanced

HMI

Advanced

Automation

Industrial

IoT

SM

ART T

EC

HN

OLO

GIE

S







>5 applications

2 -> 4 applications

0 -> 1 application

43%

N° companies

100%

75%

50%

25% 28%

29%

36%

60%

N° applications

241 817

4%

The application scenario- Survey Italia 2017The applications – a different perspective


Industria 4.0 is becoming a differential aspect

100%

75%

50%

25%

0

72

companies

N° companies

46%

30%At least 3 applications (or more)

Same number (or less)

The application scenario- Survey Italia 2017The applications – a different perspective


Active 4.0 Reference sample

Campione di imprese che nella Survey Industria 4.0 del Politecnico di

Milano sono risultate particolarmente attive sul tema

72 imprese

Campione di riferimento con profilo ATECO omogeneo a quello delle

imprese Attive 4.0 ponderate per numerosità di classe dimensionale

(70% Grandi Imprese + 30% Medie Imprese)

4.673 imprese

100

108

104 105

116 116

100

112

112

109 108 108

100

102

104

106

108

110

112

114

116

118

2010 2011 2012 2013 2014 2015

Attive 4.0

Campione di riferimento

+8%

REVENUE (base 100 year 2010)

Si ringrazia per l'elaborazione UniCredit, su dati Centrale bilanci

The application scenario- Survey Italia 2017Industry 4.0 is a differential aspect


MARKET AND APPLICATION SCENARIO

LET’S BEGIN FROM 3 (.0)

MASTERING I4.0

AT WORK !



TR

AD

ITIO

NA

L IT

SO

LU

TIO

NS New Product

Development

and

Process Engineering

Operations

Management

Industrial

Analytics

Advanced

Human-Machine

Interface

Advanced

Automation

Additive

Manufacturing

Cloud

Manufacturing

Industrial

Internet of Things

SM

ART T

EC

HN

OLO

GIE

S

27

The road towards Industry 4.0Step 1 – Digital Readiness


Digital Ready

Practicing

Mastering

28



Digital Ready

Practicing

Mastering

29

Monitoraggio e Controllo

Esecuzione

Organizzazione

Tecnologie

Digital Readiness

Aspetti valutati

Indice di Maturità

Generale

Processi

DIGITAL BACKBONE

PROGETTAZIONE

E INGEGNERIA

PRODUZIONE

QUALITÁ

MANUTENZIONE

LOGISTICA

SUPPLY CHAIN



The road towards Industry 4.0Step 2 – Practicing

30

Digital Ready

Practicing

Mastering


Survey 2017 – Osservatorio Industria 4.0

31


16% 13% 24%

18% 32% 33%

18% 15% 38%

14% 5-10% 27%

0-5% 5-10% 26%

27% 0-5% 10%

Cloud

Manufacturing

Additive

Manufacturing

Industrial

Analytics

Advanced

HMI

Advanced

Automation

Industrial

IoT

SM

ART T

EC

HN

OLO

GIE

S

PROCESSES

The road towards Industry 4.0Step 2 – Practicing


Digital Ready

Practicing

Mastering

32

Understand (deeply) the technology

Believe in data

Redesign competence and culture

Blend sustaining & disruptive innovation

The road towards Industry 4.0Step 3 – Mastering Industry 4.0


Digital Ready

Practicing

Mastering

33


Believe in data





Digital Ready

Practicing

Mastering

34


Believe in data




SMART-SPACE Study Visit Milan, 10th-11th April 2018 www.osservatori.net© Osservatorio Industia 4.0 35

*In collaborazione con Osservatorio Internet of Things **In collaborazione con l’Osservatorio TeSeM

1. Industria 4.0: technologies and applications

2. Piano Impresa 4.0 and Market

3. Jobs & Skills 4.0

5. Industrial IoT 6. (S)Mes & Industria 4.0

7. Maintenance 4.0**

Research

8. Advanced HMI

Detailed study

Inst

ituti

onalre

lati

onsh

ipIn

stitutio

nalre

latio

nsh

ip

4. Startup 4.0

The NEW edition 2017/2018Research structure

SMART-SPACE Study Visit

Milan, 10th-11th April 2018

THANKS!

11.04.18 #OI40

Osservatorio Industria 4.0

Documents

SMART-SPACE Study Visit Milan, 10th-11th April 2018 · GIES IoT Besides Industrial IoT & Industrial analytics, Cloud manufacturing shows evidence of an interesting growth with respect