Smart Asset Management IPS User Conference, Munich · Asset Creation in IPS sent to OSIsoft PI-AF (*demo) Oil result collected from LAB by OSI sent to IPS

© Copyright 2016 OSIsoft, LLC 1

Smart Asset Management

IPS User Conference, MunichMiguel Chavero

Industry Principal, OSIsoft

© Copyright 2016 OSIsoft, LLC

400+

Pulp &

Paper sites deployed

worldwide

91%

100%

of the Global

Fortune Top 10

Metals &

Mining companies

37 of 50

of the World’s

Largest

Chemical &

Petro-

Chemicalcompanies

9 / 10

of the Global

Fortune Top 10

Pharmacompanies

Over

1,000

of the world’s

leading

Power &

Utilities companies

95%

of the Global

Fortune Top 40

Oil & Gas companies

OSIsoft is Global Leader Enabling Operational Intelligence


OSIsoft Evolution and Vision


From Data to Operational Intelligence

GE01_DT 409510395_Wind Speed QI-109 GE01_DT Cooling Fan-711.Feed Rate

1-8.Net VolumeCoal Motor Load

02F100.TOT.EV

03LBA32CT001-2

DC.SJ.ITLoad.PWR

TI-145 FR2001

TI-178 GE04_OS

FT9 0 01 FT9001

FR5 0 01 AF_NOISE

DC.SJ.PUE TI-102 DC.Zero DY-108 DC.SJ.C1.Z3.R3.PDU1.PF GE01_A_DT

FIC-144 02F100 fasttag

FI-151 0_ENG_AUX_STS

GE05_Energy C1:14AT5AC03.Air Flow FeedBin.Cmt

Boiler Cold Reheat Pressure

B737_FG117 DC.TimeLoad

D-110.Tank Pressure.PVGE04_DT QI-121 GE03_V_WIN

DC.Rk07R DC.Srv06R

GE04_Energy TI-121 FT9001

FAC.OAK.Power-Kh-Val.PV

DY-131DC.SJ.PUE

fic1001.C

GE02_OT

GE01_DT

02F102.1HRAVG BGT001 PI-111 facility_output

DM-05:BW.R DC.SJ.C1.Z1.R1.Rk06.S2.O03.PWRQI-111 FinalProductBin.On

94:GRDIDX.ProdID Boiler-209.Fuel Gas Flow fic1001.C FR50011-

8.Net Volume Coal Motor Load 02F100.TOT.EV 3LBA32CT001-2

FI-101 bf5e1d1d-39c9-4b5b-b3d3-c2ce05fa3a26 DM-05:BW.R AT401

0_CLR_FINAL_OUT_B_TMP F506_E990 339511775_Clear Sky Global Horiz GE01_DT

FI-111

GE01_CON AlarmTest .Input .Float32.1

D-110.Tank Pressure.PV Boiler Feed Pump #1

Boiler-209.Fuel Gas Flow DC.Srv01R 94:GRDIDX.Tr igger AC09.Power

403511195_Wind Speed

DC.C2Z1.Pwr.Ripple GE 01_ A_DT

1-16.Net Volume CB1992_MS 0_CMP_FLOW_TOTAL GE02_Energy

FeedBin.Cmt

DC.Zone1.Number

DailyTrigger

FrqPrbCost_ER

AlarmTest.Input.Float32.1 AQUA2-TI-201.PV DC.SJ.SiteRealTimeITLoad.PWRFT9001

FT9001

DC.Srv01R Boiler-125.Fuel Gas Volume

Anacortes Refinery.Alkylation.Asset Problems B210_FG005.KPIExcursion

1 | Data

FT9001

fasttag

AT401

Crude Furnace

Draft Pressure: -0.5 WC

Stack Temp: 316 °F

Oxygen: 2.5%

Firebox Temp: 860 °F

Outlet Temp: 840 °F

Cold Oil Velocity: 6 ft/sec

Weather Conditions

Relative Humidity: 34%

Current Temp: 85 °F

High: 92 °F

Low: 57 °F

Wind: 8 mph/N

2 | Information 3 | Intelligence

$

Total Production

Energy Efficiency

Downtime

Real-time Decision

Support

Business/Operation

Intelligence


Unplanned Downtime and Poor

Maintenance Cost Process Industries:

• 5% of their annual production

• $20 Billion in losses

• And 80% could have been

avoided


“A plant’s profitability is directly

proportional to the uptime of its

processes.”--Josh Lyon, Flowserve

6


So What Can You Do?


We believe People with Data can Transform their worldWe Believe People With Data Can Transform Their World


IT

Assets Assets Assets

Scada DCSPLCHMI

Sensors Gateways

OT IT

Assets Assets Assets

Scada DCSPLCHMI

Sensors Gateways

OT

The PI System: Operational Data into Actionable Insight

9


The PI System At Work

310,000 sources, 250 data

formats, 140+ locations

11

Across Multiple Industries

Saudi Aramco eBay California ISO



The Old Way:

monitor and fix

The PI System Way:

monitor and predict

12



Hall of Fame


Staying Out of

the Cold

Syncrude estimates

that data-based

maintenance saves

$16.75 per hour per

truck, or $20

million per year.

The

PI System also

helped reduce the

risk of certain types

of injuries by 85%.


Detecting

Turbine

Trouble

Maintenance can

cost 15x more at

offshore wind farms.

By reducing boat

trips with remote

monitoring, Dong

Energy believes it

can save 20 million

Euros a year by

2020.


Navigating

the Polar

Vortex

Columbia Pipeline

Group has saved $9.6

million since 2002 by

using the PI System to

help manage its

15,000 mile natural

gas network. The

PI System also helped

Columbia avoid

potential outages

during the 2014 Polar

Vortex.


Mastering

the

High Seas

Through the

PI System, Petronas

collects real-time data

to monitor the health of

offshore platforms

remotely. No more

flying out IT on

helicopters. The

PI System prevented

five unplanned

shutdowns in the

first year.


Plugging the

Leaks

San Francisco

Public Utilities

Commission

predicts it will save

about 9,600 hours

of labor and

reduce the risk of

accidental

discharge by

monitoring 100

critical pumps with

the PI System.


Getting Good

Vibrations

Flowserve gives

customers real-time

performance

insights through the

PI System. One

customer avoided

$630,000 in losses

when a welder’s

blanket almost

clogged a pump.


Keeping lights

“on”

FINGRID

implemented a real-

time condition

monitoring system

and they have

avoided major

transformers

failures and several

proactive SF6 leak

detections


IPS & OSIsoft


OT IT

Infrastructure

ERP PLM

Esri

SCADA MES

HMI

User

Inte

rfaces

User In

terfa

ces

Operational

Intelligence

Business Intelligence

Relat.

DB

Big

Data

Unstr.

DB

Data

/ A

sset D

ata

/ Asset

SCADA

PLCLIMS

PI Data

Arch.

Why IPS & OSIsoft?


OT IT

Infrastructure

ERP PLM

Esri

SCADA MES

HMI

User

Inte

rfaces

User In

terfa

ces

Operational

Intelligence

Business Intelligence

Relat.

DB

Big

Data

Unstr.

DB

Data

/ A

sset D

ata

/ Asset

SCADA

PLCLIMS

PI Data

Arch.

Why IPS & OSIsoft?

Best of the

breed solution

Scalable &

Robust

Fast TTV

(Time to Value)

Fully

customizable

Trusted software

vendors

Follow the sun

tech support


IPS

• Asset Type Library

• Asset Management

• Maintenance Concept

• Maintenance Execution

• Protection Setting Mng.

• Network Topology

• Take Actions

• Condition / Importance

analytics

IPS & OSISoft – Condition Monitoring Solution Concept

OSISoft

• Data Collection

• Data Aggregation

• Data Contextualization

TRANSFORMER MONITORING SOFTWARE

(REAL-TIME)

SPREADSHEETS,IN-HOUSE DATABASES,

MALFUNCTIONS

Resources, Materials,

Accounting, GISSGDICENTRAL SCADA

Local SCADA

TEST LAB RESULTS

PRIMARY TEST RESULTS

PI SYSTEM


IPS-OSIsoft – Process WorkflowHow it works

Basic Sample / Typical Scenario (Input data-Configuration)

OSIsoft Data Collection Configuration

Data Sources

1. Source A

2. Source B

3. Source C

4. Source....

IPS - Define data sources (DI SPY)

IPS - Configure an action (DI Actions)

IPS - Configure analysis (DI Analysis)

IPS - Configure publisher (DI Publisher)


OSIsoft – Data Sources usages in IPS-SYSTEM


OSIsoft (PI System) IPS-SYSTEMS integration examples

Transformer Diagnostics (OSI IPS)

Oil and Gas Measurements

Bushing insulation monitoring

Oil level drop/increase, Temperature increase/drop..

Switch numbers of the tap changers...

Relay Settings (Real-Time Changed Value) Actual/Nominal Comparison

(OSI IPS)

SCADA Alarms (OSI IPS)

Pressure drop alarms of SF6

Actions of the Buchholz and Differential Relays

Phase values of current, voltage, active and reactive powers values of negative

sequence current

Circuit breaker trip operations caused by faults

Relay Trip Operation, Comtrade import (OSI IPS)


IPS-SYSTEMS OSIsoft (PI System) integration examples

Analysis Condition/Importance Results (IPS OSI)

Transformer Oil Condition

Insulation Resistance

Asset Health Index (Power Transformer, CT, VT, Bushings, Relays, Switchgear…)

Maintenance Inspection Results (IPS OSI)

Visual Inspection Results

Import TnDelta measurements

Measurement Points

Calculated Line Rating Limits (IPS OSI)

Asset Register changes: location changes, asset updates

Simulation Results what if scenarios


IPS-SmartGridDI™ – DI Actions - with inputs/events in PI Historian

Real time alerting (email, sms, excel export, fast reports, push notifications)

Automatisation of Import and Export prodecures (interface triggers)

Background automatisation and control of in-house business processes

Close IPS work orders

Close IPS notifications

Update records in external system

Update statuses (health index)

Compare values from two systems via linked server connections


IPS Web Service

Local Scada

Elipse / SAP

/Maximo

Operational

Statistics

Lab Link

(oil sample

results

Inspection

Result

Database

Central

Scada

Online

Monitoring

Systems

IPS-DI SPY

OSISoft

Comtrade

IPS Energy

Historian dataAsset data


IPS-SGDI™ - Trigger Actions dependecy in action, for PI Interface

SendEmail

Pi Interface

Executed

Error

SendEmail

Send SMS

IPS PI Interface Trigger

Executed Executed

Create Trigger Action dependency Connect Trigger Action by the action result

Deactivate action if error occures

DesktopAlert

SendEmail


IPS-SYSTEMS OSIsoft (PI System) demo example

Location Creation in IPS sent to OSIsoft PI-AF

Asset Creation in IPS sent to OSIsoft PI-AF (*demo)

Oil result collected from LAB by OSI sent to IPS

Monitoring values recorded from monitoring devices sent to IPS

Condition Analysis Results execute by IPS sent to OSIsoft PI System

Inspection Results entered by IPS sent to OSIsoft PI System


IPS-SmartGridDI™ – Demo

Documents

Smart Asset Management IPS User Conference, Munich · Asset Creation in IPS sent to OSIsoft PI-AF (*demo) Oil result collected from LAB by OSI sent to IPS