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Smardt Chillers The Global Leader in Oil-Free Chillers

Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

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Page 1: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Smardt ChillersThe Global Leader in Oil-Free Chillers

Page 2: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Who is Smardt?

• Global Chiller Manufacturer– Australia, Canada, USA, Germany, China

• Global Leader in Oil-Free Chillers– First manufacturer with oil-free chillers (2002)– Largest Oil-free Chiller Installation Base

(more than 4,000 installed)– Largest range of oil-free chillers (60-1000Ton)

• Largest Chiller Supplier in Australia– Approximately 60% Chiller Market Share

• Specialised and Focused– High Efficiency, Oil-Free Exclusively– Environmentally Friendly, – Reduced Operating Costs

Page 3: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Smardt Worldwide

Page 4: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Smardt Water Cooled Chillers60-1140tonR(200-4,000kWr)

Control cabinet

Evaporator

1…8 compressors

Condenser

Page 5: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Smardt Air Cooled Chillers60-430TR (200-1500kWr)

Condenser with EC-fans

1…4 compressors

EvaporatorControl cabinet

Page 6: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

120-550tonR(400-1900kWr)Smardt Water Cooled Split Chillers

Chiller can be divided in half to allow for easy site access

Page 7: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

State of the Art Test FacilitiesIndependently Approved Test Facilities

• Melbourne, Montreal, Stuttgart, Guangzhou

Page 8: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

The History of Oil-Free Chillers• 1993 – Turbocor Inc. – an R&D company is established in Melbourne, Australia

to develop the Oil-Free Compressor• 1999 – Smardt is established as PowerPax in Melbourne• 2000 – Turbocor Inc. relocates to Montreal, Canada• 2000 – Turbocor compressors began field operation• 2002 – Turbocor oil-free compressor commercialized• 2002 – Smardt/Powerpax commences manufacturing oil-free chillers in

Australia, becoming the first OEM to produce oil-free chillers with Turbocor.• 2003 – World-first commercial 2,400kWr oil-free

chiller installation at AXA facility in Melbourne• 2004 – Turbocor Inc. merges with the Danfoss

to form Danfoss Turbocor Compressors Inc. • 2005 – Today – Smardt continues to expand

manufacturing, distribution, and product range.

Page 9: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Historically ProvenSmardt now has over 4,000 oil-free chillers installed worldwide.

1985Foundation of OPK AG

2005Smardt CanadaFactory opened

2000Establishment of Smardt T/As PowerPax

20031st Turbocor chillerin the market

20021st Turbocorretrofit chillerin the market

20125th Factory opened in China

2010Establishment of USA Factory

S.E. Asia Regional Office established in Singapore

2011Acquisition of OPK AG – Relaunchedas Smardt-OPKChillers AG

2013Opened up Sales Office inMiddle East

1993Turbocor Oil-Free Compressor Development Commenced

Page 10: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Advantages of Smardt

• Exclusively oil-free chiller technology• Largest oil-free R&D facilities anywhere in the world• Designing and Manufacturing oil-free chillers since 2000• Certified Chiller Test Facilities in Australia, Canada, Germany and China• Large number of Smardt staff are former Turbocor Inc. employees• Close relationship with Danfoss Turbocor Compressors Inc.• Smardt is the largest user of DTC oil-free compressors (>30% of total

world-wide production)• Smardt has the only Danfoss Turbocor certified compressor repair

center in the world.• Smardt has over 4,000 chillers installed world wide, with chillers

operating in diverse climates.• Fully AHRI Certified Product Range

Page 11: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Question: Why should you choose a Smardt oil-free chiller?

Answer: They provide the highest efficiencies and lowest cost of ownership, whilst also increasing reliability by eliminating conventional chiller issues.

Page 12: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Conventional Chiller Issues

• Inefficiency – particularly at part load• Inability to run continuously at part loads• Noise and Vibration• Unreliability and High Maintenance• Electrical constraints• Physical constraints - size, weight and cost of replacements• Cost of Maintenance, Parts, Filters, and Oil• Oil Related Problems

– Oil Return Issues– Reductions in Heat Transfer– Contaminated Waste Disposal

Page 13: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Conventional Chiller Issues – One Source

• Compressor Technology is the major source of chiller issues and affects a chillers ability to;– reduce energy consumption– Accurately match operating conditions– Offer more environmentally friendly solutions– Reduce operating costs over a chillers lifetime

• Today’s dominant ‘solution’:– Combine old compressor technologies, such as screw

compressors, with variable speed technologies to reduce energy consumption.

– This may improves efficiency, but accentuates oil-related issues

Page 14: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Conventional Centrifugal Chiller – Oil Issues• Gears - Friction

– Gears used to increase the impeller speed, resulting in friction and lubrication requirements

• Oil Sump is needed– Typically 15 gallon of compressor oil required and yearly oil

change is recommended

• Emergency oil reservoir– Provides protection during power loss to the oil pump

• Oil cooler is required – Removes the heat generated from the sleeve bearing friction

• Oil filter required– filter the oil before going to the bearing.

• Oil heater is required– Heats up the oil when chiller is not in operation to prevent oil

foaming when the compressor starts up– Heater consumes energy even when chiller in standby mode

• Oil Differential pressure switch critical– is the safety device to protect the compressor.

Page 15: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

The Effects of Oil

• The top ASHRAE study determined the average quantity of oil as a percentage in older chillers. The average is 12.88%.

• The bottom study equated presence of oil to efficiency loss.3.5% of oil = 8% efficiency loss.

• Smardt Chillers have been designed around the oil-free Turbocor compressor and as such do not use any oil.

Efficiency Loss

Percentage of Oil in the System

Percentage of Oil in the System

Chiller

Page 16: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Drop of heat exchanger efficiency because of oil slick / coating

Refrigerant

WaterCopper Tube

Refrigerant Saturated Temperature @ 4C

Leaving chilled water temperature @ 7F

Sticky oil particles on the heat exchanger

Refrigerant

WaterCopper Tube

Refrigerant Saturated Temperature @ 6C

Leaving Chilled water temperature @ 7C

A brand new heat exchanger

The effect of prolonged oil in the system

- A healthy approach of 1C

- Accumulation of oil increase the approach to 3C

- Additional 2C will reduce efficiency by approx. 20% (based on 5C ∆T)

The Effects of Oil

Page 17: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Ever increasing price of oil and its by-products

• Price of petroleum by-products linked to crude oil• Annual increase of 15% on the price of oil• For a chiller plant room with 3 x 500RT, estimated annual oil consumption

*USD10,000

(*assume each chiller required 15 gal and oil price @ USD200/gal)

The Direct Cost of Oil

Page 18: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

The In-Direct Cost of Oil

Diagram: as this comparative study showed, over 20% of lubricated chiller's operating efficiency is routinely lost in the early years as a result of oil clogging of heat transfer surfaces.

100000 kW/h

200000 kW/h

300000 kW/h

400000 kW/h

500000 kW/h

600000 kW/h

700000 kW/h

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Smardt - Chiller

Screw - Chiller

Centrifugal - Chiller

Page 19: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Conventional Screw Chiller Piping

Piping is very complex when you need to account for the presence of oil, and guarantee proper oil-return.More Complexity =Increased Failures

Page 20: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Piping becomes very simple when you no longer need to account for the presence of oil, and the typical need for oil-return.

Smardt Oil-Free Chiller Piping

Page 21: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

The Smardt-er Alternative - One Solution

• A Magnetic Bearing, Oil-Free, Centrifugal Compressor.• Designed from the “ground up” to address the issues

and the need for environmental responsibility.• This revolutionary compressor provides:

– Increased Energy Efficiency– Elimination of Oil Related Issues– Noise Reductions– Reduced Maintenance Requirements– Weight and space reductions– Increased Chiller Capabilities

Page 22: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Revolutionary compressor technology

Inlet-Guide-Vanes

Softstart (< 2 Amp inrush)

Two Stage Centifugal

Press.Temp Sensors

Solenoid valves for cooling

Inverter (VSD)(24 kHz)

PermanentMagnet, DC Motor

Motor & BearingController

Page 23: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

• Magnetic Bearings– Eliminate high mechanical

friction losses– Increase equipment

life through elimination of wear surfaces

– Eliminate oil-related heat transfer losses

– Eliminate complex oil management systems (controls and hardware)

Key Technologies - Magnetic Bearings

Page 24: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

• Active re-centering of the shaft at 100,000/second.• Movements measured and actively adjusted in mere microns.• Shaft kept controlled and centered to within 7micron.

(1/10th of the diameter of a human hair.)• Back up bearings are included to prevent damage to the shaft

should a control or bearing failure occur.

Magnetic Bearing System

Page 25: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Power Outage?

• Within 0.5 of a micro-second, the motor becomes a generator, feeding power to the various controls and bearing actuators during a controlled coast-down.

• The onboard capacitors have enough power to fully support the bearing system during the switch from motor to generator mode.

• After the compressor comes to a complete stop, the rotor de-levitates normally onto touchdown bearings.

• Smardt Chillers can be rapidly restarted without concern as there is almost no inrush current to the motor and there are no oil based constraints.

Page 26: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Variable Speed Drive

• The Compressors speed adjusts automatically to match the load and current operating conditions so that optimum efficiency is gained.

• We vary the speed for most of our capacity control, and only use the Inlet Guide Vanes when beyond the range of solely relying on speed.

• The slower the compressors, the greater the efficiency. As speeds is reduced, energy consumption is reduced by the cube.

– Speed Energy3

• Speed range of 12,000 – 45,000 r.p.m.

Page 27: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

• This oil-free compressor has essentially only a single moving part• The compressor’s high speed capability, reduces its overall size• Centrifugals offer the highest aerodynamic compression efficiency at full load

and with an integrated VSD, they also provide the best part load efficiencies

Simplest Centrifugal Compressor

Page 28: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

> Multiple Compressor Capacity Models:

– 60-170TonR / 200-600kWR

> All Compressor Models are the same physical size:

– Dimensions(cm): 90 x 60 x 75

> Extremely light weight, – Less than 140kg

• An innovative, permanent magnet, brushless DC motor which helps to reduce the size of the compressor:

• The motor is 160hp but is the size of a conventional 1hp induction motor.

• Compare the motors in the picture:– Rear = Turbocor 160HP motor– Front = conventional 120HP motor

Smallest Centrifugal Compressor

Page 29: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

— Conventional Start— Typical Soft Start— Smardt Soft Start

Smardt-Chiller – True Soft Start

Diagram: Smardt chillers, require only 2 amps for start-up, compared with 1200-1400 amps in conventional machines.

• Low in rush current, ideal for replacement and retrofit projects - 1:1 ratio generator sizing

Further savings for owners, who can reduce maximum power loads and reduce backup generator size.

Starter Type Starting Current (% of FLA)

VSD 100%Solid State 300%Auto Transformer 400-500%

Part Winding 400-500%Wye-Delta 200-275%Across the Line 600-800%

Page 30: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

• “Best in Class” lowest sound levels. No moving mechanical part touches any part of the housing or frame to transmit acoustic energy.

• Compressor tested at 72 dBa at 1 meter with no sound attenuation. Screw compressors, by comparison, are approximately 80 dBa or higher.

• A Smardt Chiller with 5 compressors operating at full speed only produces 75 DB of sound at 3m, about the sound level of your television.

• Vibration is essentially non-existent.

Lowest Sound and Vibration Levels

Page 31: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Smardt-Chiller - Noise Spectrum

25 dB(A)

35 dB(A)

45 dB(A)

55 dB(A)

65 dB(A)

75 dB(A)

85 dB(A)

95 dB(A)

64 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz

Screw -Chiller

Smardt -Chiller

Piston - Chiller

Testing of Smardt water cooled chillers with reference to AHRI standard 575 yields readings as low as 77 dBA at 1 meter.

Page 32: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Smardt-Chiller - Efficiency

Diagram: Comparison uses generic industry performance data for 250TR water-cooled chillers (data source AHRI) with cooling tower relief

Page 33: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Diagram: EER comparison under various capacities between conventional Screw, Scroll and the Smardt – Chiller. Based on Eurovent

Lowest lifetime operating costs

Smardt-Chiller - EER Characteristic

Page 34: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Smardt vs. Centrifugal vs. ScrewConstant Condenser Water Temp (6.7C/ 12.2C and 29.5C/35C, based on 600RT)

0.4

0.5

0.6

0.7

0.8

0.9

1

1.1

1.2

1.3

60 120 180 210 240 300 360 420 480 540 600

Effic

ienc

y (k

w/T

R)

Capacity (TonsR)

Smardt Standard Centrifugal Standard Screw

50% better efficiency

15% better efficiency

Page 35: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Surge Zone for conventional Centrifugal

Compressor Surge Line

Smardt Chiller Operating point

Conventional Centrifugal Operating Point

Significant Efficiency Difference

Conventional Centrifugal VS Smardt Centrifugal

Page 36: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Conventional Centrifugal VS Smardt Centrifugal

Conventional Centrifugal with VSD - Direct Drive AC Motor- Running on max 3000RPM = 50 Hz- Therefore only 50 steps in a cycle- Less resolution and precision capacity

control

Smardt Chiller with integrated VFD- Built in DC, PWM converter to vary speed- RPM range from 12000RPM to 45000RPM- Up to 750 steps in a cycle- Higher resolution and precision

Page 37: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

To achieve the best efficiency when operating the chiller, the maximum number of compressors run in parallel.

This is controlled by propietary logic developed by Smardt and managed by Smardt‘s own chiller controller

Part Load Optimisation

Page 38: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Better Control and Sequencing

0.0%

10.0%

20.0%

30.0%

40.0%

50.0%

60.0%

70.0%

80.0%

90.0%

100.0%

0 10 20 30 40 50 60 70 80 90 100

PowerPax #1

PowerPax #2

PowerPax #3

PowerPax #4

PowerPax #5

PowerPax #6

Chiller Load %

Com

pres

sor L

oad

%Smardt Dynamic Unloading vs Staging/Sequencing "OFF"

Page 39: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

A compressor issue reduces chiller capacity to 0%

Smardt Chillers – Reliability

Redundancy in HVAC or Process cooling is critical

A compressor issue reduces chiller

capacity to 75%

Page 40: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Critical Cooling Environments

Page 41: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Smardt Restart

700 Time (Secs) Power

restoredCompressor

restarted

Chiller pre-start check

Compressors run

Chiller pre-start check

Compressors run

200 Time (Secs) Power

restoredCompressor

restarted

3000 Time (Secs) Power

restoredCompressor

restarted

Controller Reboot

Compressors run

IGV Reset

Check oil temperature

Confirm oil flow

Conventional oil base chiller @ short power failure

Smardt Restart @ long power failure

Smardt Restart @ short power failure

Page 42: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Smardt RestartHow Smardt Restart works The advanced Smardt controls see the power failure and switch to a

fast restart mode, which alters the chiller’s compressors start logic. On the compressors the fast-start function will skip the IGV and

bearing calibration. Once the power is restored, the shaft will levitate and the motor will

ramp up at approx. 1000 rpm per second to satisfy the cooling load

Fast-start benefits Chiller back on line within 20seconds. Fluctuation in chilled water loop temperature

limited Applications where chilled water supply is

critical will not be impacted by a intermittent power loss

Flexible start up times Eliminate additional thermal storage

Protection All power losses are logged and recorded. The start-up mode has additional motor and surge

protection

Page 43: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

• No pre/post lube required (conventional oil-lubricated compressors takes around 60 seconds to do pre/post lube)

• No oil heater; smaller UPS required• No oil temperature checks required• No mechanical stress on compressors during restart• No thermal stress on motor during multiple restarts• No IGV calibration required• No power surge on restart – 2 Amps starting current• No coast down cycle • No hours based limitation on number of restarts

(open drive compressors should only be restarted twice an hour)

• Controller remains powered up and communicating• Fast chilled water recovery with Smardt’s proprietary

programme• Eliminate the need for additional thermal storage

Smardt Restart Advantages

Page 44: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Integrated Redundancy“Integrated redundancy is a design concept that increases operational availability, whilst reducing operating and infrastructure costs…”

Conventional oil based chiller configuration with single

compressor (2000RT+1000RT)

Peak load at 1800RTNight load @ 300RT

Smardt chiller configuration with multiple compressors (2000RT)

(140RT x 14)

1000RT + 1000RT = 2000RT (N)

50% 50%

500RT + 500RT = 1000RT (+1)

25% 25%

1000RT + 1000RT = 2000RT (N)

50% 50%

Page 45: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Integrated RedundancyPeak load at 1800RTNight load @ 300RT

Total capacity = 2000RT + 1000RT

Each compressor is about 7%

Total capacity = 2000RT

2000RT * 93% = 1860RT

Conventional oil based chiller with single compressor

Smardt chiller with multiple compressors

• Low initial cost• Low maintenance cost• Space saving• No fluctuation of chiller water

supply temperature

Chiller 1 Chiller 2 Standby Chillers

Chiller 1

Chiller 2xX

Page 46: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Active RedundancyPeak load at 1800RTNight load @ 300RT

1000RT 1000RT 2x 500RT (Standby)

1000RT 1000RT 1000RT (Standby)

Conventional chiller efficiency @ 90% load = 0.56 kW/ton

Oil-free chiller efficiency @ 60% load = 0.47kW/ton

20% saving!

Conventional oil based chiller with single compressor

Smardt chiller with multiple compressors

Page 47: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Smardt chiller proprietary controller shortens troubleshooting and diagnostic time by providing a self diagnosis and provide details for fault / alarm identification

Service Convenience

Page 48: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Standard isolating valves are critical to serviceability. It can increase a simple repair on an Expansion Valve from 2hrs on a Smardt-Powerpax machine to 2 days if valves are not fitted.

Smardt fit an average of 10 isolating valves on every part of the refrigerant circuit as a standard on water and aircooled chillers

Service Convenience

Page 49: Smardt Chillers - Enlighted Solutions Sdn. Bhd.€¦ · Smardt Water Cooled Chillers 60-1140tonR(200-4,000kWr) Control cabinet Evaporator 1…8 compressors Condenser

Loading of chiller

Interface works

Charge in R134A StartupWarm up oil

Typical commissioning process of an oil based chiller

Pressure Test/ Vacuum

Loading of chiller

Interface works

Charge in R134A StartupPressure Test/ Vacuum

minimum 8 hours

Typical commissioning process of a SMARDT chiller

Charge in Oil

Service Convenience

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Ease of Service

• There is no need to stop the chiller to service a compressor.• Each compressor fitted to the chiller can be easily isolated, both

electrically, and using its own Suction and Discharge Valve from the Refrigerant.

• Smardt provides isolation valves throughout the chiller, allowing each component to be individually isolated.

• The convenience of the valves allows parts to be repaired or replaced without the costly and time consuming process of removing refrigerant from the chiller.

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Smardt Air Cooled Chillers

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• Variable Flow – Temperature - Capacity• Efficient variable capacity: 80% to 90% turndown• Variable flow – 50% turndown on the evaporator

and reductions on condenser also possible• High Chilled Water Temperatures Possible• Very Low Condenser water temperatures possible

• Results in not only the most efficient chiller, but also the most efficient chiller plant

The Most Flexible Chiller Available

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Maintenance Reductions

• Over 70% of chiller field costs are due to problems with compressor oil return (Sources: Emerson Electric, AHRI)

• This compressor is virtually maintenance free, as the Magnetic Bearings have eliminated wearing surfaces – irrespective of the running hours on the compressor.

• Unique anti corrosion options available on AC and WC• Smardt chillers have less maintenance as they do not contain any oil, or oil

management hardware.– No Oil Changes or Oil Filter replacements– No Oil and Refrigerant Testing Required– No Filter Dryer Replacements Required– No Oil Migration at Part Load– No Oil Fouling

• Reported reductions in Maintenance costs of around 50%.

100%OIL-FREE

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Sustainable Performance• Virtually no loss in efficiency due to no oil in

system and no wear to the compressors

Under the 3rd Green Building Masterplan, the 3rd strategic goal is Proven Sustainability Performance.

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Chiller Lifecycle Costs: The RealityFirst CostFirst Cost

Operating Costs

Operating Costs

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The better solution often has the higher first costs

first costs

first costs

maintenancemaintenance

soft start kitnoise reduction

operating costs operating

costs

Leading screw chiller Smardt Chiller

Tota

l cos

ts in

2 y

ears

of o

pera

tion,

S. D

iego

a disadvantage turns into a benefit

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BCA already promotes this…

Integrated design approach adopted by BCA ZEB team –“instead of focusing to reduce up-front capital cost, project team should aim towards reducing long-term operation and maintenance cost by using highly efficient systems”

Source: Traditional planning and design approach versus integrated design approachSingapore Building and Construction Academy

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Oil-free chillers around the World

30%

70%

Oil-free chiller market share in Australia

Conventional Chillers (Screw and Centrifugal)

Oil free chillers

25%

75%

Oil-free chiller market share in Germany

Conventional Chillers (Screw and Centrifugal)

Oil free chillers

50%50%

Oil-free chiller market share in North America

Conventional Chillers (Screw and Centrifugal)

Oil free chillers

70%

30%

Oil-free chiller market share inHong Kong

Conventional Chillers (Screw and Centrifugal)

Oil free chillers

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Oil-free chillers in Singapore

Conventional Chillers (Screw and Centrifugal)

88%

Oil free chillers

12%

% of oil-free chillers installed in 2013

Only about 30 oil-free chillers installed/replaced in 2013

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Oil-free chiller market analysisin Singapore

103 oil-free chillers in total*

More than 34,000 Tons in total

47%53%

Oil-free chiller market share in quantity

SMARDT market share in Singapore (QTY)

Other oil free chiller brands market share in Singapore (QTY) 50%

50%

Oil-free chiller market share in capacity

SMARDT market share in Singapore (Tonnage)

Other oil free chiller brands market share in Singapore (Tonnage)

*Based on publically available knowledge collected by Smardt Nov’14

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Oil-free chiller market analysisin Singapore

(Data obtained above are based on market information and are only estimate figures)

0

10

20

30

40

50

60

2009 2010 2011 2012 2013 2014

No.

of C

hille

rs

Total no. of Chillers installed since 2009

Smardt

D

M

CLM

CLT

Y

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Oil free chiller market analysisin Singapore

(Data obtained above are based on market information and are only estimate figures)

0

2000

4000

6000

8000

10000

12000

14000

16000

18000

20000

2009 2010 2011 2012 2013 2014

Capa

city

(Ton

)

Total capacity installed since 2009

Smardt

D

M

CLM

CLT

Y

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100% oil free eliminates oil related maintenance costs Magnetic bearings eliminate frictional losses One moving part assures long service life Highest efficiency for Lowest Operating Costs Very low starting current < 2 amps Lowest noise and vibration as standard The compressors speed adjusts automatically with fully

integrated VSD, providing excellent part-load efficiencies Multiple Compressors offers built-in redundancy

Smardt understands it better than anyone else

The Smardt Chiller Choice

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Leading companies trust Smardt

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Carnegie Hall, New York City

MY Oasis

Chicago MercantileExchange

Daimler Benz GermanySydney Opera House

Smardt references worldwide

over 4000 more around the world…

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Smardt References in Singapore

48 Chillers in Total

Project Name Chiller Capacity Quantity Total TonnageJurong Point 2 1000 1 1000Symrise 400 1 400GSK Pioneer Sector 1 550 1 550SAA 350 2 699GSK-Elpis 450 2 900SATS 250 3 750Lonza Biologics 450 1 450Tiger Brewery 290 1 290Prudential 400 x 2 / 200 x 1 3 1000CTS Building 200 1 200Winsland House 250 2 500Alexandra Point 550 2 1100SIA Hangar 2 400 3 1200UOB Plaza 1 200 2 400GSK PB1 400 1 400HPB Health Promotion Board 405 3 1215Digital Realty Project Icon 426 1 426GSK N Hall 150 1 150North Bridge Centre 250 2 500Royal Plaza Hotel 350 1 350Bencoolen Hotel 250 2 500GSK Tech Center 240 1 240GSK Singapore 550 1 550GSK N Hall 150 1 150Total Petroleum 130 1 130Owens Corning 150 2 300Global Switch Extension 540 3 1620Global Switch Basement 400 2 800Global Switch Upgrade 400 1 400

48 17171

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Smardt Commercial References• EMSD Headquarters – Hong Kong • Bundesagentur Arbeit – EU• Traffic Kowloon West – Hong Kong • Urban West Business Park - North America• Hennessy Center – Hong Kong• NFL Films Headquarters – North America• 28 Hennessy Road - China• Port Moresby's center – Papua New Guinea• Wah Fu Shopping Center - Hong Kong• AMP Place – AUS• PASM Telekom- EU• Northbank Plaza – AUS• 73 Northbourne Ave - AUS• Queen Elizabeth Building, Exhibition – North America• Postbank – EU• Deutsche Bank - EU

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Smardt Government Building References• National Congress Building, Beijing - China • Hong Kong Government House – Hong Kong• Carseldine Govt Office Precinct – AUS• Government of Canada Bldg. – North America• Landeskriminalamt – EU• Haus des Landtags – EU• Health Promotion Board - Singapore• Penrith Government Offices – AUS• Emcor Government Services– North America• 48 Owen Street, Barrie – North America• Württ. Staatstheater Stuttgart – EU• Maroochydore Government Offices – AUS• Landeskreditbank Karlsruhe – EU• Stuttg. Strassenbahnen – EU• Parliament House, Adelaide - AUS• Ministry of the Environment – North America• EMSD Headquarters – Hong Kong

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Smardt Industrial / Process References• Sub-Zero, Arizona – North America• Riyadh-Cables – Saudi Arabia• Robert Bosch – AUS, EU, Japan• Porsche – EU• GSK – Singapore, AUS, EU• AB Mauri, Xinjiang - China• Bayer – North America, EU• Siemens – EU• BMW – North America, EU• Lufthansa- EU • Volkswagen – EU• Unilever – EU• Hershey Chocolate World - North America• Daimler Benz - EU• Coca Cola – AUS• Total – Singapore

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Smardt Education References• University of Canberra - AUS• Emory University – North America• Macquarie University – AUS• Newcastle University – AUS• University Medical Center – North America• Sydney Grammer School – AUS • Universität Freiburg – EU• Universität Konstanz – EU• Parap Primary School – AUS • Royal Melbourne Institute of Technology RMIT – AUS• University of Queensland - AUS• Australian Institute of Management -AUS• University of La Verne – CAN• 'Martin Community College – North America• Universität Würzburg – EU• Polytechnic University G-H Core – Hong Kong

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Smardt Hotel References• Four Points Sheraton -AUS• Observatory Hotel Sydney – AUS • Novotel Homebush, Darling Harbour - AUS • Ivy Hotel – AUS• Hotel Santa Clara - North America• Four Seasons Hotel Sydney• Nelson Bay – AUS• Hilton Hotels• Hyatt Hotel -AUS• Park Regis - AUS• Sofitel Hotel Brisbane – AUS• Mercure Harbourside Cairns, Melbourne• Dorint-Hotel – EU• Hotel Residenz Bülow – EU• Pacific Beach Hotel – North America• Harvey's Hotel Casino – North America• Holiday Inn - Darling Harbour, Potts Point, Townsville, Perth

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Smardt Hospital references• Royal Perth Hospital – AUS• Cardinal Health- AUS• TOOWOOMBA HOSPITAL – AUS• Washington Hospital – North America• Diakoniekrankenhaus Rotenburg – EU• Harrison Medical Center – North America• Christchurch Hospital - NZ• Lower Hutt Hospital – NZ• Krankenhaus Schwetzingen – EU• Tai Po Wong Siu Ching Clinic - China• Sutter Health – North America• Canberra Hospital - AUS• Tuen Mun WH Clinic – China• Bathurst Hospital – AUS• UHS Wilson Medical Center – North America• Flinders Medical Centre – AUS• Queen Elizabeth Hospital – Hong Kong• Tin Shi Wai Health Centre – Hong Kong

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Smardt Data Center references• Orlando Data Center - USA• Global Switch -2 TAI Seng Ave - SING• IBM - EU• FUJITSU - AUS• WCCC Data Center Phase - USA • AT&T - USA• Optimus -AUS• Infraserv Höchst - EU• WAYMOUTH TELEPHONE EXCHANGE – AUS• COTTESLOE TELEPHONE EXCHANGE - AUS• WETA DIGITAL - NZ• DATEV Rechenzentren - EU• TELSTRA - CENTRE - AUS• TELECOM - NZ • WELLINGTON EXCHANGE - AUS• VODAFONE – NZ• Infraserv – EU• SAP -EU

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Smardt Airport References• Gold Coast Airport - AUS• Brisbane Airport – AUS• Westralia Airport Corp T3 – AUS• Perth Domestic Airport – AUS• Gander International Airport – North America• Airport Stuttgart - EU

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Sam RingwaldtDirector / Regional General Manager

SMARDT CHILLER GROUP INC.

Thank YouThank You