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EQUIPMENT GUIDE PLACERS & CUSTOM EQUIPMENT EQUIPMENT GUIDE L E A D I N G T H E W A Y I N C O N C R E T E P U M P I N G S Y S T E M S

SMALL LINE EQUIPMENT GUIDE...239 018 003 245-29367 Nylon boom arm spacers Base & Outriggers 245-25024 METAL OUTRIGGER COVERS FOR 16Z4 239 018 004 245-25027 OUTRIGGER PADS FOR 18-3

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Page 1: SMALL LINE EQUIPMENT GUIDE...239 018 003 245-29367 Nylon boom arm spacers Base & Outriggers 245-25024 METAL OUTRIGGER COVERS FOR 16Z4 239 018 004 245-25027 OUTRIGGER PADS FOR 18-3

SMALL LINEPRODUCTS & ACCESSORIES

EQUIPMENT GUIDEPLACERS & CUSTOM EQUIPMENT

EQ

UIP

ME

NT

GU

IDEL E A D I N G T H E W A Y I N C O N C R E T E P U M

PI N

G S

YS

TE

MS

Page 2: SMALL LINE EQUIPMENT GUIDE...239 018 003 245-29367 Nylon boom arm spacers Base & Outriggers 245-25024 METAL OUTRIGGER COVERS FOR 16Z4 239 018 004 245-25027 OUTRIGGER PADS FOR 18-3

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For additional information or to place an order, please call 800.223.3676 Visit us online at www.conforms.com2 3

AN INDUSTRY LEADER FOR OVER 50 YEARS

Delivering Performance, Profitability and Safety

Con Forms, the only manufacturer of concrete placing systems in the United States, is located in the heartland of America and employs over 200

people in the USA, the United Kingdom, Asia and Europe to reinforce global service offerings and support projects both domestically and internationally. We provide state-of-the-art automated manufacturing processes, heat-treating and testing facilities, a full metallurgy lab, and in-house engineering staff to ensure every customer understands their options and ideal solutions as well as receive products of the highest

quality and lowest total cost of ownership (TCO).

Unrivaled Product Quality, Selection and Service

Con Forms offers a vast product line that covers everything from the pump to the point of placement on a concrete pour – including backend kits for all pump

manufacturers, boom kits, laydown lines, couplings, hose and accessories. The full line of placing equipment includes tunnel placers, deck placers, bridge deck spreaders and self-propelled Spider Placer units, which can be engineered to fit any application requirements.

The company’s expert technical sales and in-house engineering staff has decades of hands-on experience solving almost every conceivable global high-rise pumping application. They understand the risks, costs, and performance demands bringing exceptional solutions to high-rise jobsites. Through this process, the company delivers the industry’s leading abrasion resistant pipe, unique bends, custom valves, placing equipment and laydown systems that are tailored to the requirements of each individual project.

Much more than a Vendor

Con Forms is a true value creating partner to its customers and the industry – a manufacturer that listens to customers and works with the industry to develop world-class products specific to their needs. Con Forms’ sales engineers have seen thousands of projects from the planning phase through to completion. The company’s design and manufacturing capabilities, technology, safety standards, and service have consistently provided quality products and added value unrivaled in the industry.

The Con Forms’ dedication to excellence grows with every year of business and with customers served. Don’t trust the safety of your employees and success of your business with unproven, unsupported and unreliable products. Put your trust with a guaranteed solutions provider that backs their product and supports customer efforts every step of the way. Trust Con Forms.

THE CF ADVANTAGE

GLOBAL ENGINEERING, TESTING AND MANUFACTURING HEADQUARTERS - PORT

WAS

HING

TON,

WI,

USA

THE CF ADVANTAGE

THE CF ADVANTAGE

CONSISTENT HARDNESS = INDUSTRY’S BEST ABRASION RESISTANCE &

PRO

DUCT

PER

FORM

ANCE

CONSISTENT WELD QUALITY = INDUSTRY’S BEST PRODUCT SAF

ETY

& PE

RFOR

MAN

CE

Page 3: SMALL LINE EQUIPMENT GUIDE...239 018 003 245-29367 Nylon boom arm spacers Base & Outriggers 245-25024 METAL OUTRIGGER COVERS FOR 16Z4 239 018 004 245-25027 OUTRIGGER PADS FOR 18-3

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SPIDER SPARE PARTS LISTGroup OEM Part # CF Item # Description

Remote

200 016 001 245-25487 REMOTE CONTROL SET 16Z &18RZ Spectrum

200 018 001 245-25489 REMOTE CONTROL SET 18-3 Spectrum1

209 018 002 245-25021 BATTERY OF RADIO REMOTE CONTROL

245-25491 BATTERY CHARGER QA109600 HBC

212 018 001-2 245-28300 BATTERY CHARGER - HBC 12V RADIOMATIC

212 018 020 245P27967 CABLE, HBC REMOTE CONTROL, 5 PIN, 20m

Battery & Cords

245-25490 BATTERY - 12V - Heavy Duty - 1150 CCA

212 018 21 245-29241 On/Off Battery Switch

201 018 004 245-29242 Plug, power cord, 4-pole, red

Boom unit control panel

098 018 002 245-24995 24V relay and fuse

245-29487 Relay - 12V 30A

092 018 002 245-24993 MKC-05 (PHASE PROTECTION RELAY)

102 018 003 245-25001 Contactor 3p 1 n/o (motor)

101-018-020 245-24999 Motor circuit breaker

108 018 010 245-25492 Circuit breaker - 20A 3P

108 018 020 245-24998 Circuit breaker - 10A 1P

103 018 024 245-24994 Power supply 240vac - 24vdc

099 018 025 245-24996 Switch - Phase on/off

095 018 001 245-29282 Remote receiver plug

245-29316 Mounting braket - button/switch

245-29317 Contact element - button/switch

095 018 002 245-29283 Hydraulic control plug

245-29485 aux contact module 1 n/o 1 n/c

245-29486 aux contact

091 018 004 245-29284 Yellow horn button

091 018 002 245-29285 Green start button

091 018 003 245-29288 Red stop button

092 018 002 245-29287 White phase lights

245-29318 E-stop box

245-29319 E-stop ID plate

091 018 001 245-29289 E-stop - boom

092 018 001 245-29290 Red low oil light

093 018 001 245-29291 Hour meter

Track Unit Control Panel

080 016 080 245-29293 80 A fuse and holder

080 016 030 245-29294 30 A relay - Sanel SR1251a 12v/30A

080 016 020 245-29295 20 A relay - Sanel SR2451a 24v/20A

080 016 080 245-29296 80 A relay - Sanel SR1245a 12v/80A

080 016 001 245-29320 Fuse block - 6 fuses

080 016 400 245-29321 Relay - Sanol SLR012 12v/400w

080 016 002 245-29322 Inverter

201 016 001 245-29323 E-stop - crawler

080 016 003 245-29324 Light 3-position switch (black)

080 016 004 245-29325 Flasher 2-position switch (red)

080 016 005 245-29326 Switch, Boom hyd activation (orange)

080 016 006 245-29327 Fuel level guage

080 016 007 245-29328 Remote/Manual switch

080 016 008 245-29329 Ignition switch

080 016 009 245-29330 Red oil light

080 016 010 245-29331 Yellow charge light

080 016 011 245-29332 LCD display

Group OEM Part # CF Item # Description

Misc. Electrical

Parts

245-25023 TAIL LIGHT FOR 16Z4

080 016 013 245-29333 Bulb

080 016 014 245-29334 LED light

109 018 215 245-25028 SLEWING SWITCH

201 016 001 245-29335 E-stop - spider base

080 016 016 245-29336 Joystick control, 3 button, crawler

094 016 001 245-29337 Horn (boom)

094 016 002 245-29338 Horn (track)

080 016 017 245-29339 Light, Yellow rotating, crawler

245-29800 Control wire harness – 16Z

031 140 680 245-25144 HYD. CYLINDER, A SECTION, 18+3 (140-80/680)

Boom Cylinder

031 120 736 245-25145 HYD. CYLINDER, B SECTION, 18+3 (120-70/736)

031 100 616 245-25146 HYD. CYLINDER, C SECTION, 18+3 (100-56/616)

031 140 001 245-25009 HYDRAULIC CYLINDER REPAIR KIT (140-80)

031 120 001 245-25010 HYDRAULIC CYLINDER REPAIR KIT (120-70)

031 100 001 245-25011 HYDRAULIC CYLINDER REPAIR KIT (100-56)

031 165 680 245-29340 HYD. CYLINDER, A ARM, 16+4 (165-80/680)

031 140 610 245-29341 HYD. CYLINDER, B ARM, 16+4 (140-70/610)

031 100 555 245-29342 HYD. CYLINDER, C SECTION, 16+4 (100-56/555)

031 080 465 245-29343 HYD. CYLINDER, D SECTION, 16+4 (80-45/465)

031 120 610 245-29202 HYD. CYLINDER, C SECTION, 16+4 (120-70/610)

031 165 080 245-29344 HYDRAULIC CYLINDER REPAIR KIT (165-80)

031 140 070 245-29345 HYDRAULIC CYLINDER REPAIR KIT (140-70)

031 080 040 245-29346 HYDRAULIC CYLINDER REPAIR KIT (80-45)

Slewing034 016 160 245-29347 Hydraulic motor - slewing

120 016 650 245-29348 Turret bearing & Gearbox - slewing

Outrigger Cylinders

245-29349 Outrigger Hyd Cylinder (120-70/847)

245-29350 Outrigger CYLINDER REPAIR KIT

Hawe Valve Banks

032 001 001 245-25002 HAWE LOAD CHECK LOCK

042 018 600 245-25005 MANOMETER 600BAR

039 016 001 245-28275 VALVE BANK 16Z

039 018 001 245-28276 VALVE BANK 18-3

039 018 003 245-28277 VALVE BANK SOCKET

245-28279 VALVE BANK BOBBIN

039 025 025 245-28295 HAWE DIR. SPOOL VALVE 25/25 OUTRIGGER

039 025 016 245-28296 HAWE DIR. SPOOL VALVE 25/16 MAIN BOOM

039 016 016 245-29647 HAWE DIR. SPOOL VALVE 16/16

039 016 010 245-28297 HAWE DIR. SPOOL VALVE 16/10 BOOM

039 010 010 245-28298 HAWE DIR. SPOOL VALVE 10/10 RETURN

039 016 005 245-29698 HAWE VALVE COVER

039 010 006 245-29745 HAWE DIR. SPOOL VALVE 10/06 BOOM

039 018 006 245-28299 HAWE SPOOL VALVE SEAL KIT

Filters

049 018 122 245-24990 RETURN FILTER ELEMENT

040 018 001 245-24991 PRESSURE FILTER ELEMENT

048 018 225 245-24992 SUCTION FILTER - boom

042 018 004 245-25006 RETURN FILTER INDICATOR

042 018 001 245-25007 PRESSURE FILTER INDICATOR

040 018 001 245-29746 Pressure Filter Housing - 18-3

040 308 075 245-29747 Pressure Filter Housing - 16Z-18RZ4

For additional information or to place an order, please call 800.223.3676 Visit us online at www.conforms.com10 11

Page 4: SMALL LINE EQUIPMENT GUIDE...239 018 003 245-29367 Nylon boom arm spacers Base & Outriggers 245-25024 METAL OUTRIGGER COVERS FOR 16Z4 239 018 004 245-25027 OUTRIGGER PADS FOR 18-3

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Group OEM Part # CF Item # Description

Misc Hydraulic

Parts

029 018 001 245-25026 HYDRAULIC CLAMP (SET)

245-29351 Valve, 6-way, Directional, power source

047 018 254 245-29352 Level Guage - boom hyd oil tank

047 016 254 245-29353 Level Guage - crawler hyd oil tank

245-29354 Valve, Directional, crawler diesel to boom

045 018 001 245-29355 Hydraulic tank filler caps

Pipeline

170 018 001 245-25013 CLAMP, plated snap (W/O SEAL)

173 018 001 245-25014 CLAMP, Foot mount, snap (W/O SEAL)

171 018 005 245-25015 CLAMP, Boom Tip, Snap, Plate (W/O SEAL)

173 018 005 245-29356 Clamp, 1-bolt, swivel, grease fitting

190 018 001 245-25019 U CONNECTION (WITHOUT RUBBER)

191 018 001 245-25020 RUBBER OF U CONNECTION

161 018 004 245-29357 End hose catcher hook

017 040 321 245-29358 Cotter Pins

502-24834 Coupling, 2-bolt, 5” HD LW w/ gasket (150 Bar)

502-26439 Coupling, 2-bolt, 5” HD LW foot mt, w/ gasket (150 Bar)

204-25618 Coupling, 2-bolt, 5” HD LW flange mt, w/ gasket (150 Bar)

502-28584 Coupling, 2-bolt, 5” HD LW swivel (150 Bar)

Boom

239 018 001 245-29359 Guard rail platform - 16Z

245-28334 18-3 SPIDER, TRAK, REAR BRACKET

245-28335 18-3 SPIDER, TRAK, FRONT BRACKET

245-25029 NITRATED PIN SET - 18-3

245-25030 NITRATED PIN SET - 16z4

012 016 080 245-29360 DIN 912 Hex Socket Head Cap Screw: M16x80 Gr 12.9

012 016 050 245-29361 DIN 912 Hex Socket Head Cap Screw: M16x50 Gr 12.9

012 016 035 245-29362 Hex Head Cap Screw M16x35 Gr 8.8 Galv

070 018 010 245-29363 Ø70 x 10 washer

060 018 010 245-29364 Ø60 x 10 washer

239 018 002 245-29365 18-3 transport boom support

239 016 002 245-29366 16z transport boom support

239 018 003 245-29367 Nylon boom arm spacers

Base & Outriggers

245-25024 METAL OUTRIGGER COVERS FOR 16Z4

239 018 004 245-25027 OUTRIGGER PADS FOR 18-3

239 018 005 245-25031 PIN ASSEMBLY,Turret base connection

229 018 006 245-29368 Outrigger pad holder - 18-3

224 012 001 245-29767 Outrigger foot - 16Z/18RZ4

225 012 003 245-29768 Pin (Ø40 x 141) - 16Z/18RZ4

Misc. Mechanical

245-29369 18-3 gravity hook

245-29370 Storage box, Locking, 46" Steel, 18-3

245-29371 Storage box, Locking, 36" Steel, 16Z

245-29645 245-29645 SHOE, RUBBER, FOR SPIDER TRACKS

245-28962 Boom Strap - Ratchet, 2"x12 ft, flat hook

Group OEM Part # CF Item # Description

Gas Power Pack

245-25550 POWER PACK, GASOLINE, FOR 18+3

245-27614 HONDA GX690 TXF4,GAS,22HP

033 018 008 245-25004 HYDRAULIC PUMP, 8cm^3 FOR GAS ENGINE

245-29372 Fuel tank - aluminum - boom

340 018 001 245-29373 Alternator - Honda GX690

350 013650 245-29374 Alternator belt - Honda GX690

245-29375 Starter - Honda GX690

310 690 002 245-29376 Air filter - Honda GX690

310 690 001 245-29377 Oil filter - Honda GX690

310 690 003 245-29378 Fuel filter - Honda GX690

245-29379 Spark Plug - Honda GX690

Diesel Power Pack

245-25551 POWER PACK, DIESEL, FOR 18+3

245-29381 Alternator- Perkins 403A-15

245-29382 Starter- Perkins 403A-15

245-29383 Air filter- Perkins 403A-15

245-29384 Oil filter- Perkins 403A-15

245-29385 Fuel filter- Perkins 403A-15

245-29386 Pre-Fuel Filter 403A-15

245-29387 Radiator- Perkins 403A-15

245-29388 Fan-alternator belt - Perkins 403A-15

Electric Motor

105 018 075 245-29390 Electric Motor - 7.5 kW

046 018 038 - 046 018 138 245-25000 COUPLING - Electric motor

046 018 138 245-29391 Coupling gears

033 018 011 245-25008 HYDRAULIC PUMP, 11cm^3 FOR ELECTRIC MOTOR

011 008 025 245-29392 M8 x 25 DIN Q33 SK88 Hex bolt

037 018 005 245-29393 Seal

Track Diesel

245-29394 Pump - Tan Axial Piston ClosedC Var Disp

245-29395 Pump - Axial Piston OpenC Var Disp

245-29396 Alternator - Perkins 854F-E34T

245-29397 Alternator fan belt - Perkins 854F-E34T

245-29398 Starter - Perkins 854F-E34T

245-29399 Air filter - Perkins 854F-E34T

245-29400 Oil filters - Perkins 854F-E34T

245-29401 Fuel filter - Perkins 854F-E34T

245-29402 Fuel/Water Separator Filter - Perkins 854F-E34T

245-29403 Pressure Filter Element - crawler

245-29404 Fuel tank - aluminum - crawler

049 018 122 245-29646 FILTER, RETURN, FOR CRAWLER TANK

041 001 122 245-29748 Return Housing & Filter Set – Crawler

SPARE PARTS KITS CF Item# Description

245-29292 Emergency Electrical Kit - Boom

245-29488 Emergency Electrical Kit - Crawler

245-29489 Boom Filter Maintenance Kit

245-29380 Engine Maintenance Kit - Honda GX690

245-29389 Engine Maintenance Kit - Perkins 403A-15

245-29405 Engine Filter Maintenance Kit - Perkins 854F-E34T

For additional information or to place an order, please call 800.223.3676 Visit us online at www.conforms.com10 11

Page 5: SMALL LINE EQUIPMENT GUIDE...239 018 003 245-29367 Nylon boom arm spacers Base & Outriggers 245-25024 METAL OUTRIGGER COVERS FOR 16Z4 239 018 004 245-25027 OUTRIGGER PADS FOR 18-3

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Concrete pumping comes with a wide variety of risk factors, and in such

a niche industry, there are very few experts. Safety is of the utmost

importance and a cornerstone at Con Forms and comes as a

standard with the entire Con Forms product line. All Con Forms’

products are CPMA certified, meaning they meet the high

safety standards set by the Concrete Pump Manufacturers

Association. Con Forms is also a proud founding member

of the American Concrete Pumping Association.

Due to the company’s expertise in concrete delivery systems,

customers continue to request safety training tailored to their

projects. Representatives from Con Forms have traveled the globe

to educate professionals on best safety practices to keep their workers

safe on jobsites, with an emphasis on jobs that require high-pressure concrete

pumping lines.

Con Forms safety training has proven beneficial to a broad industry audience including equipment

operators, equipment managers, company owners, project managers, safety managers and construction

superintendents. These safety presentations help to improve worksite safety conditions by pointing out

potential problem spots, and areas to inspect and observe to help avoid safety issues before they occur.

S A F E T Y A S A S T A N D A R D

ASME B30.27-2014

CERTIFIED

THE CONST RU CT I ON FORM S , INC . FAMILY O F BR ANDS

For additional information or to place an order, please call 800.223.3676 Visit us online at www.conforms.com14 15

Page 6: SMALL LINE EQUIPMENT GUIDE...239 018 003 245-29367 Nylon boom arm spacers Base & Outriggers 245-25024 METAL OUTRIGGER COVERS FOR 16Z4 239 018 004 245-25027 OUTRIGGER PADS FOR 18-3

North America

Europe

800-223-3676

777 MARITIME DRPORT WASHINGTON, WI 53074

[email protected]

WWW.CONFORMS.COM

Major global markets served

© Con Forms - 03.2020.EG.REV1