SOLUTION OVERVIEW April 2016

2

Performance Management Solution

3

Tap Into the Pulse of Each Operation Record and Report Automatically

4

5

Role Based Reporting on Multiple Machines

72%

322/450

Goal

49%

720/1450

75%

1440/1920

52%

466/900

46min Maintenance Replaced SensorDOWNTIME

2hrs 29min Reason... Corrective Action...MICRO STOPS

29min TrainingSLOW RUNNING ...

16pcsSCRAP Raw material issue; supplier notifiedSurface Defect

1hr44minDOWN TIME Corrective Action...Maintenance

14min ...LATE START Reason...

2hrs0minSET UP Corrective Action...Reason...

25minLATE START ... ...

1hr7minSET UP EXCEED Mold Repair ...

1hr15minSLOW RUNNING Corrective Action...Reason...

23minDOWNTIME ......

27minMICRO STOPS ......Material HandlingAssemblyCell 103

27 23720

128

322 75

132 83720AssemblyCell 101

730

720

Total Parts Produced Total Parts Lost

428

Press 2 56720

480

1440 419

Press 1 240 50720

434

466 135

20

100

6

Operator Efficiency Late Start, Break Creep, Early Departure

7

Operator Efficiency Maintained Across Multiple Machines

8

Reduce Speed Loss Supervisor Manages Hourly Pace by Identifying Trends in Production

9

Process Inefficiency Continuous Improvement and Team Leaders Understand Micro Stops

10

Highlight Excess Changeover Time Continuous Improvement Targets One-Touch Changeover

11

Automated Downtime Alerts & Escalation Timely Alerts for Maintenance and Production

12

Deployment Best Practices Tactical Review Board – Prioritize Actions by Role

Reports Sent by Email at End of Shift

13