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Sludge Dewatering Using Decanter- Centrifuges Mahmoud Moaikel Desmond Chan

Sludge Dewatering Using Decanter- Centrifugessawea.org/pdf/Mahmoud_Moaikel.pdf · Centrifuges Mahmoud Moaikel Desmond Chan. 2 Outline Background The Problem The Solution Milestones

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Page 1: Sludge Dewatering Using Decanter- Centrifugessawea.org/pdf/Mahmoud_Moaikel.pdf · Centrifuges Mahmoud Moaikel Desmond Chan. 2 Outline Background The Problem The Solution Milestones

Sludge Dewatering Using Decanter-

Centrifuges

Mahmoud Moaikel

Desmond Chan

Page 2: Sludge Dewatering Using Decanter- Centrifugessawea.org/pdf/Mahmoud_Moaikel.pdf · Centrifuges Mahmoud Moaikel Desmond Chan. 2 Outline Background The Problem The Solution Milestones

2

Outline

BackgroundBackground

The ProblemThe Problem

The SolutionThe Solution

MilestonesMilestones

Mass BalanceMass Balance

Commissioning Test ResultsCommissioning Test Results

Page 3: Sludge Dewatering Using Decanter- Centrifugessawea.org/pdf/Mahmoud_Moaikel.pdf · Centrifuges Mahmoud Moaikel Desmond Chan. 2 Outline Background The Problem The Solution Milestones

3

BackgroundDhahran Wastewater Treatment OperationsDhahran Wastewater Treatment Operations

KFUPM

Dhahran

HOA’s

Page 4: Sludge Dewatering Using Decanter- Centrifugessawea.org/pdf/Mahmoud_Moaikel.pdf · Centrifuges Mahmoud Moaikel Desmond Chan. 2 Outline Background The Problem The Solution Milestones

4

Background

Page 5: Sludge Dewatering Using Decanter- Centrifugessawea.org/pdf/Mahmoud_Moaikel.pdf · Centrifuges Mahmoud Moaikel Desmond Chan. 2 Outline Background The Problem The Solution Milestones

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BackgroundNorth Wastewater Treatment PlantNorth Wastewater Treatment Plant

Page 6: Sludge Dewatering Using Decanter- Centrifugessawea.org/pdf/Mahmoud_Moaikel.pdf · Centrifuges Mahmoud Moaikel Desmond Chan. 2 Outline Background The Problem The Solution Milestones

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BackgroundProcess Flow DiagramProcess Flow Diagram

Page 7: Sludge Dewatering Using Decanter- Centrifugessawea.org/pdf/Mahmoud_Moaikel.pdf · Centrifuges Mahmoud Moaikel Desmond Chan. 2 Outline Background The Problem The Solution Milestones

7

Outline

BackgroundBackground

The ProblemThe Problem

The SolutionThe Solution

MilestonesMilestones

Mass BalanceMass Balance

Commissioning Test ResultsCommissioning Test Results

Page 8: Sludge Dewatering Using Decanter- Centrifugessawea.org/pdf/Mahmoud_Moaikel.pdf · Centrifuges Mahmoud Moaikel Desmond Chan. 2 Outline Background The Problem The Solution Milestones

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The Problem

UrbanizationUrbanization

Increased CapacityIncreased Capacity

Reduced Footprint Reduced Footprint

Page 9: Sludge Dewatering Using Decanter- Centrifugessawea.org/pdf/Mahmoud_Moaikel.pdf · Centrifuges Mahmoud Moaikel Desmond Chan. 2 Outline Background The Problem The Solution Milestones

9

Outline

BackgroundBackground

The ProblemThe Problem

The SolutionThe Solution

MilestonesMilestones

Mass BalanceMass Balance

Commissioning Test ResultsCommissioning Test Results

Page 10: Sludge Dewatering Using Decanter- Centrifugessawea.org/pdf/Mahmoud_Moaikel.pdf · Centrifuges Mahmoud Moaikel Desmond Chan. 2 Outline Background The Problem The Solution Milestones

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The Solution

Alternate Means of DecantingAlternate Means of Decanting

Installation of Odor ControlInstallation of Odor Control

Page 11: Sludge Dewatering Using Decanter- Centrifugessawea.org/pdf/Mahmoud_Moaikel.pdf · Centrifuges Mahmoud Moaikel Desmond Chan. 2 Outline Background The Problem The Solution Milestones

11

Outline

BackgroundBackground

The ProblemThe Problem

The SolutionThe Solution

MilestonesMilestones

Mass BalanceMass Balance

Commissioning Test ResultsCommissioning Test Results

Page 12: Sludge Dewatering Using Decanter- Centrifugessawea.org/pdf/Mahmoud_Moaikel.pdf · Centrifuges Mahmoud Moaikel Desmond Chan. 2 Outline Background The Problem The Solution Milestones

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Milestones

• Aug 2007: Alfa Laval (ALME) met Dar Al Riyadh and Aramco

• Nov 2007: main contractors bidding

• Feb 2008: contract awarded to Al Suwaidi Industrial Services Ltd. (SIS)

• Jul 2009: equipments delivered

• Oct 2009: operators training

• Dec 2009: initial site testing / commissioning

• Feb 2010: hands-on training & decanters put into operation (semi-automatic)

• Mar 2010: decanters fully commissioned and handed-over

Page 13: Sludge Dewatering Using Decanter- Centrifugessawea.org/pdf/Mahmoud_Moaikel.pdf · Centrifuges Mahmoud Moaikel Desmond Chan. 2 Outline Background The Problem The Solution Milestones

13

Outline

BackgroundBackground

The ProblemThe Problem

The SolutionThe Solution

MilestonesMilestones

Mass BalanceMass Balance

Commissioning Test ResultsCommissioning Test Results

Page 14: Sludge Dewatering Using Decanter- Centrifugessawea.org/pdf/Mahmoud_Moaikel.pdf · Centrifuges Mahmoud Moaikel Desmond Chan. 2 Outline Background The Problem The Solution Milestones

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Mass Balance

Page 15: Sludge Dewatering Using Decanter- Centrifugessawea.org/pdf/Mahmoud_Moaikel.pdf · Centrifuges Mahmoud Moaikel Desmond Chan. 2 Outline Background The Problem The Solution Milestones

15

Outline

BackgroundBackground

The ProblemThe Problem

The SolutionThe Solution

MilestonesMilestones

Mass BalanceMass Balance

Commissioning Test ResultsCommissioning Test Results

Page 16: Sludge Dewatering Using Decanter- Centrifugessawea.org/pdf/Mahmoud_Moaikel.pdf · Centrifuges Mahmoud Moaikel Desmond Chan. 2 Outline Background The Problem The Solution Milestones

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Solids discharge (21 ~ 24 % dryness)

Liquid discharge ( 50 ~ 220 mg/l TSS)

Page 17: Sludge Dewatering Using Decanter- Centrifugessawea.org/pdf/Mahmoud_Moaikel.pdf · Centrifuges Mahmoud Moaikel Desmond Chan. 2 Outline Background The Problem The Solution Milestones

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Mar 2010 Commissioning Test Results(average of 14 test-runs * Note)

• Sludge Flow = 49.09 m3/h

• Polymer Flow = 1.12 m3/h at 0.5%

• Feed Sludge = 1.26 TS %

• Centrate quality = 220.86 mg/l TSS

• Cake dryness = 21.93 TS %

• Polymer Dosage = 9.20 kg/t TS

• Solids Recovery = 98.24 %

*Note: 12 runs at 2900 rpm (3061xG), 2 runs at 2500 rpm (2275xG)

Page 18: Sludge Dewatering Using Decanter- Centrifugessawea.org/pdf/Mahmoud_Moaikel.pdf · Centrifuges Mahmoud Moaikel Desmond Chan. 2 Outline Background The Problem The Solution Milestones

Thank you !!!

Page 19: Sludge Dewatering Using Decanter- Centrifugessawea.org/pdf/Mahmoud_Moaikel.pdf · Centrifuges Mahmoud Moaikel Desmond Chan. 2 Outline Background The Problem The Solution Milestones

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Aerobically Digested Sludge

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