14
Revision No. Issue No. : 02 Dt of Revision Issue Dt. : 30.06.2003 Page No. Issued by : P A Section Document : PPM Topic Sl.No Particulars Qty Unit Rate in Rupees Total Amount in Rupees 1 Design, Supply, Installation, Integration, Application development/Customization and Commissioning of “Automation of Tower Testing Operation” consisting of PLC/SCADA package and all the soft wares of the operating system (Licensed) with suitable “Distributed I/O system”. ---- PROCUREMENT PROCEDURE OF CPRI (NON WORKS) FORMAT NO.:CPRI/PUR/PBID/IND : 04 : 25.07.2017 : 1 of 2 3) The bidders shall not submit the offer on "HIGH SEA SALES." The same shall be rejected if submitted on HIGH SEA SALES. : Formats : e-Tender Price Bid Document for Indigenous offer CENTRAL POWER RESEARCH INSTITUTE, BENGALURU Web: www.cpri.in, www.tenderwizard.com/CPRI, Telefax: 080-2207 2010 Quotation Number and Date HSN code (Harmonized system nomenclature) Section I(A)-Price Bid for Indigenous offer Tender Enquery No: CPRIBLR18MED10bC145 Description of the Equipment/Goods/Services : Upgradation of existing Test Control System of Tower Testing Station (TTS) to computerised test system Note : 1) The Offers should be submitted in this format only otherwise shall be rejected. 2) All blue fields are mandatorily to be filled in. Name Of Bidder GSTIN No 4) The GSTIN No., HSN Code and SAC code (Services Accounting Code) are mandatory, should be provided. SAC code (Services Accounting Code) NOTE: Bidders should quote for all the items, part offer will be rejected. Value of the complete system for SPECIFICATION FOR UPGRADATION OF EXISTING TEST CONTROL SYSTEM OF TOWER TESTING STATION (TTS) TO COMPUTERISED TEST SYSTEM (Inclusive of Packing & Forwarding Charges) Insurance is under Supplier's Scope is as follows:- The Tower Testing Station (TTS) of CPRI Bengaluru established during 1976 under Ministry of Power, Govt. of India and functions as a premier third party testing/ certification body for transmission line towers/structures as per National/International Standards. At present the Tower Testing Station is operated by manual control/operation. To meet the global competitiveness in the field of tower testing, it is required to make the existing system as completely/Fully computer controlled automatic closed loop system. PURCHASE DIVISION, CENTRAL POWER RESEARCH INSTITUTE, PROF.SIR C.V.RAMAN ROAD, SADASHIVANAGAR POST, P.B. No.8066, BENGALURU, KARNATAKA. INDIA, PH: +91 82778 92292, TELE FAX : 080 2207 2010, E-mail : [email protected], Web : http:www.cpri.in

Sl.No Particulars Qty Unit Rate in Rupees system: The existing system (as explained in Enclosure - 1, of independent load application, ... MMI and remote I/O stations as per the loading

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Revision No. Issue No. : 02Dt of Revision Issue Dt. : 30.06.2003Page No. Issued by : P ASection Document : PPMTopic

Sl.No Particulars Qty Unit Rate in

Rupees

Total Amount in

Rupees

1 Design, Supply, Installation, Integration, Application

development/Customization and Commissioning of

“Automation of Tower Testing Operation” consisting of

PLC/SCADA package and all the soft wares of the

operating system (Licensed) with suitable “Distributed

I/O system”.

----

PROCUREMENT PROCEDURE OF CPRI (NON WORKS)

FORMAT NO.:CPRI/PUR/℮PBID/IND

: 04: 25.07.2017: 1 of 2

3) The bidders shall not submit the offer on "HIGH SEA SALES." The same shall be rejected if submitted on HIGH SEA

SALES.

: Formats: e-Tender Price Bid Document for Indigenous offer

CENTRAL POWER RESEARCH INSTITUTE, BENGALURU Web: www.cpri.in, www.tenderwizard.com/CPRI, Telefax: 080-2207 2010

Quotation Number and Date

HSN code (Harmonized system nomenclature)

Section I(A)-Price Bid for Indigenous offer

Tender Enquery No: CPRIBLR18MED10bC145Description of the Equipment/Goods/Services : Upgradation of existing Test Control System of Tower Testing Station

(TTS) to computerised test system

Note : 1) The Offers should be submitted in this format only otherwise shall be rejected.2) All blue fields are mandatorily to be filled in.

Name Of Bidder

GSTIN No

4) The GSTIN No., HSN Code and SAC code (Services Accounting Code) are mandatory, should be provided.

SAC code (Services Accounting Code)

NOTE: Bidders should quote for all the items, part offer will be rejected.

Value of the complete system for SPECIFICATION FOR UPGRADATION OF

EXISTING TEST CONTROL SYSTEM OF TOWER TESTING STATION (TTS) TO

COMPUTERISED TEST SYSTEM (Inclusive of Packing & Forwarding Charges)

Insurance is under Supplier's Scope is as follows:-

The Tower Testing Station (TTS) of CPRI Bengaluru established during 1976

under Ministry of Power, Govt. of India and functions as a premier third party

testing/ certification body for transmission line towers/structures as per

National/International Standards. At present the Tower Testing Station is

operated by manual control/operation. To meet the global competitiveness in the

field of tower testing, it is required to make the existing system as

completely/Fully computer controlled automatic closed loop system.

PURCHASE DIVISION, CENTRAL POWER RESEARCH INSTITUTE, PROF.SIR C.V.RAMAN ROAD, SADASHIVANAGAR POST, P.B. No.8066, BENGALURU,

KARNATAKA. INDIA, PH: +91 82778 92292, TELE FAX : 080 2207 2010, E-mail : [email protected], Web : http:www.cpri.in

1.1 General/Overall Methodology of computerized tower test

system: The existing system (as explained in Enclosure - 1, of

independent load application, control and monitoring system

(Load measurement) has to be made closed loop system with

the combined solution of visualising, data processing

communication, monitoring, control & report preparation from

central place with AUTO/ SEMI-AUTO of load application with

an option of selecting either of them or both during the process

of testing, single action emergency stop of all the loading

process & releasing of loads as per the pre-set program/action

control through Industrial Grade Panel PC, PLC with SCADA &

MMI and remote I/O stations as per the loading chart (Rigging

chart & related reference values through electronic files) by

integrating the load cells for controlling 48 Nos. of electrically

operated winches & extendable to 60 points (for load

application) located in the field (Enclosure -1) and integrating

all the Load measuring instruments, UTM, Theodolites, Strain

gauge recorder as per the pre-set application program for

tower testing (Refer Flow Diagram related to testing as given in

page 13 of 14) from central control & monitoring system with

sufficient battery backup and shall generate the report as per

the customized format & also with graphical representation

wherever necessary.

-----

2 Supply and installation of AC Variable Frequency Drive (VFD) &

Conversion of existing electrical winches (Dual Speed & Single

Speed) to VFD operating winches with related drives/Hardware

& controls/ control panel/s with safety relays (overload/phase

sequence/ELCB etc.,) with a provision for manual operation at

Winch houses and at control room for remote operation for

both forward, stop & reverse operation with requisite speed

selection.

VFD shall be suitable for Load application of 5t SWL & with over

load of 7.5t without any slip & shall have speed control from 0

to 4m/min for Ruby make winches and 0 to 2.1m/min for

remaining winches with a provision to operate manually during

power supply outage. VFD Panels (rodent free) to be located at

respective winch houses.. The signal /communication cable

from control room to winch houses shall be routed in the

suitable GI conduit/pipe.

All these winches have to be interfaced with SCADA System with

related inter & intra panel wiring/termination between remote

& local control panels etc.,

a) Transverse Direction (175m (approx) away from the control

room)18 nos

0.00

2(a) GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

b) Longitudinal Direction (250m (approx) from the control

room)18 nos

0.00

2(b) GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

PURCHASE DIVISION, CENTRAL POWER RESEARCH INSTITUTE, PROF.SIR C.V.RAMAN ROAD, SADASHIVANAGAR POST, P.B. No.8066, BENGALURU,

KARNATAKA. INDIA, PH: +91 82778 92292, TELE FAX : 080 2207 2010, E-mail : [email protected], Web : http:www.cpri.in

SGST 0.00

UTGST 0.00

CESS if any 0.00

c) Vertical Direction (200m (approx) from the control room) 14 nos0.00

2(c) GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

d) Provision to be made for placing/mounting additional VFDs

in the VFD panels with related hardware/ Termination (without

power source) etc.,

--

i) Transverse side 2 nos 0.00

2(d)(i) GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

ii) Longitudinal side 6 nos 0.00

2(d)(ii) GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

iii) Vertical side 2 nos 0.00

2(d)(iii) GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

2.1 Supply & Installation of BCH make AC solenoid brake shoe assembly

with brake coil/s for continuous & intermittent operation replacing for

the winches having Industrial Syndicate make brakes including

necessary spares/minor modifications if required at Transverse &

Longitudinal winch houses.

--

i) Brake shoe assembly with brake coil 31mm stroke

a) For existing Brake drum size: 6”/152mm dia. & related works) 10 nos 0.00

2.1(i)(a) GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00b) For Brake drum size: 5.5”/139.7mm dia. with Brake drum & related

works)10 nos 0.00

2.1(i)(b) GST rate as applicable in percentage only

CGST 0.00

IGST 0.00

PURCHASE DIVISION, CENTRAL POWER RESEARCH INSTITUTE, PROF.SIR C.V.RAMAN ROAD, SADASHIVANAGAR POST, P.B. No.8066, BENGALURU,

KARNATAKA. INDIA, PH: +91 82778 92292, TELE FAX : 080 2207 2010, E-mail : [email protected], Web : http:www.cpri.in

SGST 0.00

UTGST 0.00

CESS if any 0.00

c) For existing Brake drum size: 8”/ 203mm dia. & related works) 10 nos 0.00

2.1(i)(c) GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00d) For Brake drum size: 7”/177.8mm dia. with Brake drum & related

works) 10 nos 0.00

2.1(i)(d) GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

ii) Supply of Spare Brake Coil (415 V, 50Hz AC) 6 nos 0.00

2.1(ii) GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

2.2 Servicing of Existing winches for brake alignment, changing of brake

coils & brake shoes/liners, degreasing, greasing, refilling gear oil etc.,52 nos

0.00

GST rate as applicable in percentage only

CGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

3 Servicing & Conditioning of Existing tension type Load cells (including

re-gauging for which ever necessary with calibration & submission of

NABL accredited lab certificate)

--

a) 50 tonne capacity 4 nos 0.00

3(a) GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

b) 20 tonne capacity 50 nos 0.00

3(b) GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

c) 10 tonne capacity 9 nos 0.00

3(c) GST rate as applicable in percentage onlyCGST 0.00

PURCHASE DIVISION, CENTRAL POWER RESEARCH INSTITUTE, PROF.SIR C.V.RAMAN ROAD, SADASHIVANAGAR POST, P.B. No.8066, BENGALURU,

KARNATAKA. INDIA, PH: +91 82778 92292, TELE FAX : 080 2207 2010, E-mail : [email protected], Web : http:www.cpri.in

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

d) 5 tonne capacity 9 nos 0.00

3(d) GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

3.1 a)Supply of Suitable Signal conditioners placed in the control room for

above load cells (60 Pull of Points(POP) to communicate with PLC &

SCADA system with all the necessary hardware & associated control

Panels and related inter & intra panel wiring between remote & local

control panels etc.,

60 nos

0.00

3.1(a) GST rate as applicable in percentage only

CGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00b) Panels to accomadate signal conditioners 1 nos 0.00

3.1(b) GST rate as applicable in percentage only

CGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

3.2 Dismantling of existing remote control panel at control room- 1 no,

Panels : Transverse - 2 nos., Longidutinal - 2 nos., Vertical - 1no.,

Control cables & Power cables form control room panel to the three

winch houses : coiling, bundling & storing at designated place

lump

sum

0.00

GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

4 Supply/Installation/Integration & commissioning of PLC & SCADA

System:

Programmable Logic Controller – PLC of Mitsubishi /ABB make with

160 Remote IO Digital Out-puts/16 number Remote IO Digital inputs

/56 Rack mounted Ethernet Interface CC link centralized PC and shall

meet the functionality of the job without any shortcomings and flash

EEPROM for backup and battery backup with sufficient counters, timers

etc., Any changes in the no. of I/Os required for satisfactory conduction

testing with 60 Pull-off-points (POP).

1 no

0.00

GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

PURCHASE DIVISION, CENTRAL POWER RESEARCH INSTITUTE, PROF.SIR C.V.RAMAN ROAD, SADASHIVANAGAR POST, P.B. No.8066, BENGALURU,

KARNATAKA. INDIA, PH: +91 82778 92292, TELE FAX : 080 2207 2010, E-mail : [email protected], Web : http:www.cpri.in

4.1 Touch Screen 22 Inch (one each for Vertical, Transverse &

Longitudinal directions and 1 Number Spare) with suitable

Central PLC/SCADA panel/s with centrally inter linked for

mutual operation, monitor & control and also to indicate false

alarm / overload indication, operation indication etc., The

system shall cater to above number of POP with sufficient

spares and provision for expansion to upto 60 points. However,

latest state of the art system can be selected /considered.

4 nos

0.00

GST rate as applicable in percentage only

CGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

4.2 Display units 42 Inch (one each for Vertical, Transverse &

Longitudinal load display representing Loading Tree)

communicating with Central PC for displaying normal load &

peak load for mutual monitor and also to indicate overload /

load release indication etc.,

3 nos

0.00

GST rate as applicable in percentage only

CGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

4.3 Suitable panel to mount PLC / Touch screens / PC etc., 1 no 0.00

GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

5 Software: Industrial grade PC & relevant software shall be of

licensed & latest version. Complete Integration of M/C & control

Software with Automation – Generation/Preparation of rigging

chart of suitable format, uploading of input /set points from

rigging chart/ electronic file, collection of o/p from strain

measurements, UTM, Electronic Theodolite (Total Station),

Environmental data, Trends of load application, load

application and to operate & control in Auto or Semi-Auto

Modes for different test conditions (closed loop system) as in

Flow Diagram (Enclosure -2)

1 no

0.00

GST rate as applicable in percentage only

CGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

AUTO / SEMI-AUTO MODE OF OPERATION as explained below

for clear understanding.--

PURCHASE DIVISION, CENTRAL POWER RESEARCH INSTITUTE, PROF.SIR C.V.RAMAN ROAD, SADASHIVANAGAR POST, P.B. No.8066, BENGALURU,

KARNATAKA. INDIA, PH: +91 82778 92292, TELE FAX : 080 2207 2010, E-mail : [email protected], Web : http:www.cpri.in

iii) The supplier has to develop the validated software ( rigging

program ) as per the CPRI testing station layout to work out the

corrected loads to be applied on the test tower in transverse,

longitudinal & vertical loads due to inclination of pulley

mounting points with respect to each test towers. The required

input /detail will be furnished by CPRI for developing the

rigging software

lump

sum

0.00

5(iii) GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

6 Supply, Testing & commissioning of strain gauge type (tension

type) Load cells for outdoor use.

--

1) 50t Capacity -10 nos to suite supplied signal conditioner/s. 10 nos 0.00

6(1) GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

2) 100t capacity- 1no. with Digital Indicator with 25mm Normal

& Peak LED Displays to read in kN/t selection (-1000.00 KN / -

100.000 t), provision to adjust Zero/Span.

1 no 0.00

6(2) GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

7 Calibration of load cells.

The existing 600 kN capacity Universal Testing Machine having

Standard PC Control shall be integrated for verification of load

cells & and recording and report generation with customized

format. The report generation formants will be issued during

the commissioning stage.

The UTM is placed at a distance of 40m (approx) from the

control panel of control room.

lump

sum

0.00

GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

PURCHASE DIVISION, CENTRAL POWER RESEARCH INSTITUTE, PROF.SIR C.V.RAMAN ROAD, SADASHIVANAGAR POST, P.B. No.8066, BENGALURU,

KARNATAKA. INDIA, PH: +91 82778 92292, TELE FAX : 080 2207 2010, E-mail : [email protected], Web : http:www.cpri.in

8 i) Supply of Strain Measuring System:

Specification:

a) No of Channel: 30 (extendable to 50 channels) for strain,

strain gauge type transducer, DC volt, Temperature

measurements.

b) It shall be Stand Alone System having on board memory of 4

Gb which auto stores data in.csv format which can easily read in

excel file (.xls).

c) System having strain resolution of 1 micro strain, built in

Display & Thermal printer.

d) Bridge Configuration: Full bridge, Half bridge, Quarter bridge

e) Strain Gauge resistance: 120/350 Ohm with 3 lead /4 lead

wire.

f) Accuracy: +/- 0.05% of reading.

g) Temperature Self compensation: Required (outdoor/ indoor

strain measurement).

h) Scanning speed: 0.08s/channel or better

i) Data transfer through: USB & RS-232C/LAN

j) Max. operating temp.: 50 deg.C

k) Power supply: 230V+/-10V, AC, 50Hz

l) Mandatory features self-calibration, data entry, start, print

function, saving with time intervals for recording etc

m) Mandatory spares & accessories if any for function of data

acquisition, transfer, record & reporting.

n) Operation manual /guide in both soft & hard copy.

1 no

0.00

GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

ii) The Strain measurement shall be integrated to central PC for

measuring and recording the Strain measurement on selected

members of test tower and compared to the capacity of member

and shall provide the warning signal to proceed with the testing

or otherwise to stop the testing, customized report generation

with necessary hardware, communication cables etc.,

Lump

sum

0.00

GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

9 Deflection Measurement:

The existing system is of Model RT 325 NX ( PANTAX make) to

be integrated to central PC for on line recording/ viewing of

results and customized report generation, along with requisite

hardware, communication cables & its laying etc.,

1 no

0.00

GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

PURCHASE DIVISION, CENTRAL POWER RESEARCH INSTITUTE, PROF.SIR C.V.RAMAN ROAD, SADASHIVANAGAR POST, P.B. No.8066, BENGALURU,

KARNATAKA. INDIA, PH: +91 82778 92292, TELE FAX : 080 2207 2010, E-mail : [email protected], Web : http:www.cpri.in

10 Customized Report Generation (containing the details as in sl

no .7 of Enclsoure -1. The report generation formants will be

issued during the commissioning stage.

lump

sum

0.00

GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

11 Design, supply & commissioning of video monitoring &

recording facility of test tower.

The scope of supply includes, supply, installation, integration of

video monitoring system of with of high speed PTZ cameras

with suitable controller, digital video/ Audio recorder of high

quality real time recording up to 400fps / Fast store monitoring

/ playback / freeze / zoom, color monitor & hooking to Existing

Display of 50 inch and commissioning with all the accessories

for tower testing including supply of mandatory spares.

--

11.1 High Speed PTZ cameras :

The day/night CCD colour cameras with high resolution,

Pan/Tilt/Swivel/Zoom facility shall be mounted outdoor &

indoor having the continuous scanning with zooming facility for

viewing complete tower under test in one picture. The housing

shall be suitable for all weather conditions.

Interline – transfer CCD colour camera with high resolution

min.450000 pixels to max.600000 pixels and above.

Resolution : Min.650 to max. 800 TV lines (Horizontal)

or better

Focal Length : f/ 4.3 to 150mm

Zoom : Total 220X to 300X (Auto/manual control)

Temperature/ operation: 5 Deg C to 50 Deg C

2 nos

0.00

GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

11.2 Controller :

The main features of the controller should have facility to show

the images from various connected cameras as specified above.

(at least 4) by switching between 2 monitors. This should have

Auto Sequential Surveillance at preset Intervals. This should

have additional feature of control of Group sequence, Tour

sequence, freeze function, PTZ Trace function, spiral function,

Zoom IN/Zoom OUT and camera speed selection.

1 no

0.00

GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

PURCHASE DIVISION, CENTRAL POWER RESEARCH INSTITUTE, PROF.SIR C.V.RAMAN ROAD, SADASHIVANAGAR POST, P.B. No.8066, BENGALURU,

KARNATAKA. INDIA, PH: +91 82778 92292, TELE FAX : 080 2207 2010, E-mail : [email protected], Web : http:www.cpri.in

11.3 Digital Video/ Audio recorder:

The digital video and audio recorder should be compatible to

supplied cameras & able to record from minimum of 4 cameras

and micro phone for test sequence

announcing/narration/music etc. This should be able to

provide high quality real time recording / Fast store monitoring

/ playback / freeze / zoom / mixing (between different

cameras) features with network viewer and capacity to

record/store minimum of 100 hours. And should have facility to

write to CDs and other features as given below.

Speed :up to 400fps (live display) & 200 fps

(recording)

Display Resolution : 720 X 480 720 X 576

Multi-Screen : 1 / 4

Recording Resolution: : 720x480, 360x240, 720x576, 360x288

Mode : Normal, Schedule, Event

Backup / Copy : USB Memory stick

Network Protocol : TCP/IP, DHCP

Software : Suitable software

Remote control : Shall be provided

OSD : Stylish ICON

Storage : CD- R/RW

Hardware if any : As per requirement for satisfactory

operation / commissioning.

Temperature operation : 5 Deg C to 50 Deg C

Power Source : 230V, 50Hz

1 no

0.00

GST rate as applicable in percentage only

CGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

11.4 Color CC TV Monitor: 21 inch (PAL type) Resolution: 450 to

700 TV lines 1 no

0.00

GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

12 The junction boxes Quantity : 4 nos. (one each at Transverse

winch house & Longitudinal winch house with 20 nos. & 24 nos

of connectors/load cell cables respectively, one number at test

bed with 60nos of connectors & one number in control room to

receive signal cables/connectors of 104 nos (20+24+60) from

the field to signal conditioners. Connectors shall be of

Amphenol/Allied make (Female connectors shall be fixed to

board appropriately. & Requisite Male/Female parts shall be

supplied for communication cable at load cell end and junction

box/Panel ends).

4 nos

0.00

GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

PURCHASE DIVISION, CENTRAL POWER RESEARCH INSTITUTE, PROF.SIR C.V.RAMAN ROAD, SADASHIVANAGAR POST, P.B. No.8066, BENGALURU,

KARNATAKA. INDIA, PH: +91 82778 92292, TELE FAX : 080 2207 2010, E-mail : [email protected], Web : http:www.cpri.in

13 The requisite Copper power cable of (armoured) reputed make

shall be supplied for VFD to winches with laying & termination.

The rating of winches shall be as mentioned in Sl no 1 of

Enclosure -1 of specification Due to changing of winches to VFD

control, if there is change in rating, it may be considered

accordingly. However, possibility of using existing cables

(copper cable of 12/14 core of 1.5sq.mm each core of multi

strand) may also be explored considering the laying &

termination part of work by the supplier. The total length of

cable from VFD panels to winches may be about 1800m

approximately considering requirement at all the 3 winch

houses. The cable from winch to pendent switch of each winch

may also be considered appropriately by the supplier.

The mains power cable from control room to winch houses will

be the scope of CPRI, however, termination of cable to panels at

winch houses to be made by the supplier

1800 m

0.00

GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

14 The Communication cable from control room to winch

houses/VFDs shall be laid with metallic pipe through the

existing cable trenches. Length : 1000 meters

1000 m0.00

GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

14.1 Load Cell Cable: Six core (14 x 0.2mm), copper screen cable for

load cells

21000

m0.00

GST rate as applicable in percentage only

CGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

15 The electrical panels supplied for winch houses to receive VFD

drives / incoming main power supply through two cables each

at transverse & longitudinal side and one cable at vertical side

winch house and requisite capacity main switches shall have

individual power supply Control/MCB/MCCB/ELCB/Overload

relays/ Voltage & Ampere indicators/indicating lights/ push

buttons if any and other protective circuit & to be made rodent

free enclosure fabricated with metal sheet of appropriate

thickness & metallic painted.

--

i) Transverse side panel 1 no 0.00

15(i) GST rate as applicable in percentage only

CGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

PURCHASE DIVISION, CENTRAL POWER RESEARCH INSTITUTE, PROF.SIR C.V.RAMAN ROAD, SADASHIVANAGAR POST, P.B. No.8066, BENGALURU,

KARNATAKA. INDIA, PH: +91 82778 92292, TELE FAX : 080 2207 2010, E-mail : [email protected], Web : http:www.cpri.in

ii) Longidutinal side panel 1 no 0.00

15(ii) GST rate as applicable in percentage onlyCGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

iii) Vertical side panel 1 no 0.00

15(iii) GST rate as applicable in percentage only

CGST 0.00

IGST 0.00

SGST 0.00

UTGST 0.00

CESS if any 0.00

16 The Whole system of PLC/SCADA/VFDs/Video coverage shall be

designed and supplied with complete protection against

lightening/ radio/ electronic interference during the operation.--

17 Special Terms & Conditions: 17.1 The prospective bidders shall visit the site/TTS of CPRI Bangalore for

any clarification & understanding of scope of work before offering their

quote.

--

17.2 The bidders shall have experience on similar work & supplied

computer controlled transmission line tower test system at least for

two customers and shall submit satisfactory commissioning and

satisfactory post supply servicing certificate/s.

--

17.3 The proposed Method / Methodology of implementation of the

Automation with necessary circuit diagram, flow diagrams, screen

design, GA drawing BOM etc., shall be submitted along with their offer.

--

17.4 The complete integration of existing system of Tower Testing with the

offered Automation package shall be carried out as a turnkey job

considering all the necessary requirements like inter posing relays,

power supply, signal drivers, signal conditioners etc., and any such

requirements which have been may/may not brought out implicitly /

explicitly to meet our specification for satisfactory working of the test

system, without any extra cost implications to CPRI other than offer

made by the bidder.

--

17.5 All the panels & cabling shall have rodent resistant arrangement. The

cables, electrical items like contactors, ESCBs, MCBs shall be of standard

reputed make & shall be indicated in the offer and shall have

interchangeability with other std. makes. All cable

connections/terminations appropriately numbered & ferruled in

intra/inter panels. The circuit diagram/s shall be supplied.

--

17.6 Test Certificates for items like power cables, load cell cables, control

cables, Communication Cable’s etc., shall be furnished along with

supply.

--

17.7 Modification if any in the Logic or Methodology for satisfactory

operation of tower test system and Customized Report Generation

(containing the details as in sl no .7 of SECTION II(A) of specification) &

shall be provided at free of cost with in the warranty period.

--

17.8 Successful bidder shall obtain pre-fabrication approval for panel/s.

supply of two sets of User Guides for Technical Operation & Services

Manuals etc., in both hard & soft copy.

--

PURCHASE DIVISION, CENTRAL POWER RESEARCH INSTITUTE, PROF.SIR C.V.RAMAN ROAD, SADASHIVANAGAR POST, P.B. No.8066, BENGALURU,

KARNATAKA. INDIA, PH: +91 82778 92292, TELE FAX : 080 2207 2010, E-mail : [email protected], Web : http:www.cpri.in

17.9 Hands on training on systems design, integration, Application

development/ customization, operation, Report generation (as given in

the specification) and in-depth training covering all the intricacies of

the system offered for a minimum of 5 test towers (irrespective of time

duration) along with preventive & breakdown maintenance of the

system hardware. Class room Training of CPRI personnel on PLC,

SCADA, Hardware, operation & video recording etc.,

--

17.1 Guarantee of the offered system for 2 Years from the date of

commissioning and also any modifications in PLC/Software/Logic

required warranted due to advancement in the technology or problem

faced/encountered during usage shall be modified/carried out free of

cost within the period of two years.

--

17.11 The supply part & the servicing part of scope of work shall be scheduled

according to progress of Civil work which is anticipated to be completed

in July/Aug’2018.

--

17.12 Validation of the system for whole process of tower testing shall be

provided.--

17.13 As the above points are General Points of scope of supply, the specified

make and exact configuration of the system shall be offered mentioning

clearly the merit of inclusion / exclusion in supply or works.

--

17.14 FLOW CHART OF TOWER TESTING as per Enclosure -2 --

17.15 TYPICAL DIMENSIONS OF LOAD CELLS as per Enclosure - 3 --

18 OTHER MANDATORY REQUIREMENTS

18.1 The scheduled work is for SUPPLY, INSTALLATION &

COMMISSIONING--

18.2 Inspection of goods on receipt at CPRI, TTS, Bengaluru --

18.3 Inspection on Installation & Commissioning --

18.4 Manufacturer's / Factory Test Certificates for the equipmants

supplied --

18.5 Calibration / Verification Report for the Load Cells from an

NABL Accredited laboratory shall be supplied --

18.6 Software validation for supplied softwares shall be provided.

18.7 Installation of brakes for winches & VFD drives installation

works shall go in parallel--

18.8 Warranty Certificate for at least 2 Year from the date of

commissioning--

19 Transportation Charges (To be Quoted in Lumpsum ,if

applicable)

0.00

GST rate as applicable in percentage onlyCGST 0.00IGST 0.00SGST 0.00UTGST 0.00CESS if any 0.00

20 Installation and Commissioning Charges (To be Quoted in

Lumpsum ,if applicable)

0.00

GST rate as applicable in percentage onlyCGST 0.00IGST 0.00SGST 0.00UTGST 0.00CESS if any 0.00

TOTAL LANDED COST 0.00

PURCHASE DIVISION, CENTRAL POWER RESEARCH INSTITUTE, PROF.SIR C.V.RAMAN ROAD, SADASHIVANAGAR POST, P.B. No.8066, BENGALURU,

KARNATAKA. INDIA, PH: +91 82778 92292, TELE FAX : 080 2207 2010, E-mail : [email protected], Web : http:www.cpri.in

Revision No. Issue No. : 02Dt of Revision Issue Dt. : 30.06.2003Page No. Issued by : P ASection Document : PPMTopic

21

OPTION-1 : ( This cost is optional hence will not to be considered for cost

comparission evaluations.)

Post warrenty comprehensive AMC including,

Labour, Travel, Spare Parts etc. to be quoted in lumpsum in

INR only. For two years.

2 0.00

GST as applicable 0.00

22

OPTION-2 : ( This cost is optional hence will not to be considered for

cost comparission evaluations.)

Mandatory Spares- Detailed list of items to be furnished

in technical bid. (If any in INR)

0.00

GST as applicable 0.00

Sl.No Terms and conditions of the Bidder for the below

1 Guarantee/Warrantee period

2 After sales and services facility

3 Delivery period

4 Validity of the quotation

5 Payment terms

6 Income Tax permanent account number(PAN)

7 Details of enlistment if any under Department of

expenditutre , Minsitry Of Finance , GOI.

8 Name and address of the customer,if any to whom a

similar equipment/items/Service has been supplied with

their purchase order number and date.

9 Whether a similar equipment could be demonstrated to

our representative in case required.

10 Details of EMD submitted

11 Acceptance for submission of security deposit in the event

of placement of order.

: e-Tender Price Bid Document for Indigenous offer FORMAT NO.:CPRI/PUR/℮PBID/IND: Formats

CENTRAL POWER RESEARCH INSTITUTE, BENGALURU Web: www.cpri.in, www.tenderwizard.com/CPRI, Telefax: 080-2207 2010

: 2 of 2

: 04

Remarks

PROCUREMENT PROCEDURE OF CPRI (NON WORKS)

Section I(A)-Price Bid for Indigenous offer

: 25.07.2017

UNDER TAKING: THE OFFER MADE IS IN STRICT COMPLAINCE WITH THE QUALITY AND OTHER TECHNICAL REQUIREMENT

MENTIONED IN SECTION-II.

PURCHASE DIVISION, CENTRAL POWER RESEARCH INSTITUTE, PROF.SIR C.V.RAMAN ROAD, SADASHIVANAGAR POST, P.B. No.8066, BENGALURU,

KARNATAKA. INDIA, PH: +91 82778 92292, TELE FAX : 080 2207 2010, E-mail : [email protected], Web : http:www.cpri.in