35
Sl tdRf Selected References (05. March 2015)

Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

  • Upload
    doliem

  • View
    224

  • Download
    7

Embed Size (px)

Citation preview

Page 1: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

S l t d R fSelected References(05. March 2015)

Page 2: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

IMPORTANT to know

> This is a collection of (mostly) recent major projects in the MMM space

D i d t t i t i t t ti> Designed to create an impact in customer presentations> Scope of solution is correct> Volume of orders is close enough to use the data but not exact (for obvious reason)

> Use with CARE, there might be no customer approval.

Page 3: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Ambatovy Mining MadagascarEngineering: SNC-Lavalin Group Inc

Madagascar

End user: Sherritt International Corporation, Sumitomo Corporation & Korea Resources Corporation

Annual production: p60 000 t of nickel, 5 600 t of cobalt

Contract: EPC: Turnkey execution of the complete electrical distribution network

Global amount:55 M€

Execution:2007 20102007-2010

3

Page 4: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Ambatovy Mining MadagascarEngineering: SNC-Lavalin Group Inc

Madagascar

End user: Sherritt International Corporation, Sumitomo Corporation & Korea Resources Corporation

Annual production: p60 000 t of nickel, 5 600 t of cobalt

Contract: EPC: Turnkey execution of the complete electrical distribution network

Global amount:55 M€

Execution:2007 20102007-2010

Page 5: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Guelb IIMauritaniaMauritaniaProject:Construction of iron ore processing plant, extension of e isting G elb El Rhein iron ore mine and associatedexisting Guelb El Rhein iron ore mine and associated infrastructure

End user: SNIM, Société Nationale Industrielle et Minière, MauretaniaMauretania

EPC: SNC-Lavalin, Canada

Global amount:20 M€Execution: 2010 – 2014, Schneider Electric Project & Services

Page 6: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Guelb IIMauritaniaMauritaniaScope:Design studies, design, manufacture and supply, g g pp yoperator training installation, supervision and on-site commissioning.

Process Control:Plc and Scada systems about 9000 IOPlc and Scada systems, about 9000 IO, LV and MV drives, devices

Electrical Distribution: Ehouse , modular buildings, MV di t ib ti (11kV 5 5KV)MV power distribution (11kV, 5,5KV), LV PCC and MCC, Power Compensation and filtering, UPS, battery chargers, ...

Electrical studies• Load flow study • Short circuit calculations

Water Management System, swichboards, RTU, Scada • Protection discrimination• Harmonic for each voltage level• Dynamic network stability

Images and drawings for illustration purpose only

Page 7: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Roy Hill Iron Ore ProjectAustraliaAustraliaEngineering: Samsung, McConnell Dowell, Roy Hill

End user: Roy Hill

Scope:Switch Rooms & Equipmentq p

MV & LV Switch Gear, MV & LV VSDs, Uniflair HVAC, Transformers, UPS & DC Chargers, Power Management, etc

Resource-to-market simulation and optimization

Global amount: +30 M€Execution: Now

Page 8: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Roy Hill Iron Ore ProjectAustraliaAustraliaEngineering: Samsung, McConnell Dowell, Roy Hill

End user: Roy Hill

Scope:Switch Rooms & Equipmentq p

MV & LV Switch Gear, MV & LV VSDs, Uniflair HVAC, Transformers, UPS & DC Chargers, Power Management, etc

Resource-to-market simulation and optimization

Global amount: +30 M€

Roy Hill Remote Operation Centre

Execution: Now "We are utilising Schneider Electric's sophisticated APS modeling approach to help us

predict how each entity in the demand chain will operate (mine, plant, rail and port), not as discrete components, but as a single system that is operating with unified objectives and associated KPIs" says Roy Hill’s Mike Lomman.

Page 9: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Rio Tinto Iron Ore of CanadaCanadaEngineering: Many; multiple implementations at different times

End user: Rio Tinto IOC

Scope: Distributed Control and Electrical Distribution SystemyDowntime SolutionSupply Demand & Optimisation solution from Loading Pocket at the mine to Terminal at the portRemote monitoring and optimization from ProcessRemote monitoring and optimization from Process Excellence Center

Global amount: +20 M€

E ec tionExecution: DCS, Electrical Distribution System, Downtime: RunningSDO: Go-live August 2015

Page 10: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Rio Tinto Iron Ore of CanadaCanadaEngineering: Many; multiple implementations at different times

End user: Rio Tinto IOC

Scope: Distributed Control and Electrical Distribution SystemyDowntime SolutionSupply Demand & Optimisation solution from Loading Pocket at the mine to Terminal at the portRemote monitoring and optimization from ProcessRemote monitoring and optimization from Process Excellence Center,

Global amount: +20 M€

E ec tionExecution:DCS, Electrical Distribution System, Downtime: RunningSDO: Go-live August 2015

Page 11: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Schneider Electric is the leading subcontractor at the Rio Tinto Process Excellence Center (PEC)

Pilot in Brisbane, Australia, that harnesses data analytics in a bid to optimization yields and recovery rates from mine to metal on copper operations

ld idworldwide.

The prototype is seeking to answer the question - "Can a remote group of mineral processing experts, using advanced analytical tools and predictive models onadvanced analytical tools and predictive models on high quality real-time and historic data, work with operations personnel to significantly improve copper processing outcomes across RTC managed operations?"operations?

11

Page 12: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Schneider Electric as the supplier of the Production and Inventory Accounting component of the BHP Imine initiative

Imine is a group wide, multi country, across all assets initiative to optimize BHP Billiton’s supply chain

I-Mine InitiativeProduction and Inventory Accounting for the

Western Australia Iron Ore Assets

tors

n to

the

inve

st’s

pre

sent

atio

nB

HP

Bill

iton’

Page 13: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

New seamless pipe mill, Bay City TexasBay City, TexasProject: Seamless pipe mill, 600,000 tpa, Estimated in estment of $1 5 billionEstimated investment of $1.5 billion, SOP in 2016

End user: Tenaris

Scope: Secondary substations, MV & LV Switchgear, MCCs, Transformers,Transformers, Process Control,

Global amount: +10 M€

Page 14: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

TRACTION TRAIN IndonesiaIndonesiaEPC: Midroc Electro AB

End user: Freeport Indonesia

Scope: 2 units of E-Houses e/w:PiX17 MV Switch gearLV Switch gearRectifier TransformerAC/DC Rectifier (3rd party)AC/DC Rectifier (3rd party)

Global amount: +2 M$

Execution: 2015

Page 15: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

TRACTION TRAIN Indonesia

Assembly

IndonesiaEPC: Midroc Electro AB

End user: Freeport Indonesia

Scope: 2 units of E-Houses e/w:

Transport

PiX17 MV Switch gearLV Switch gearRectifier TransformerAC/DC Rectifier (3rd party)AC/DC Rectifier (3rd party)

Global amount: +2 M$

Execution: 2015

Scope

Images and drawings for illustration purpose only

Page 16: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Rio TintoAustraliaAustraliaProject: Rio Tinto Cape Lambert Port, Western Australia. Largest B lk Terminal in the orld Operational control 1500 kmBulk Terminal in the world. Operational control 1500 km away in Perth.

End user: Rio Tinto

Scope: Operational Effectiveness

Integrated Operatiobal Center Perth (control room) on System Platform with Situational Awareness. Supply of PLC t d D f C t l h k t“PLCs etc, and Dynsym for „Control check out“

Global amount: + $5M

Execution: Live August 2013

Page 17: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Fully Automated Crane,Liège - BelgiumLiège - Belgium Project : Fully Automated Cold Rolled Steel Traveling Crane

User: ArcelorMittal

Scope: Turn key project : Supply of equipment EngineeringTurn-key project : Supply of equipment, Engineering, Installation and Commissioning- Premium and Safety PLCs (incl. closed loop Anti-sway system)

- HMIs with customised diagnostics screens- HMIs with customised diagnostics screens- Safety, Sensors, LV Cubicles, Switches, Wifi…

Global Amount :+2m€ (6 cranes overall)

Execution: 8 months (ending April 2015)

Page 18: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Power II UpgradeIndonesiaIndonesiaEnd user: HeidelbergCement (Indocement), T nggal PrakarsaTunggal Prakarsa

Scope:Supply & Installation

f2x 80 MVA Power Transformer150kV Switchyard, 11kV SwitchgearPower SCADA Systemy

Global amount: +9 M€

Execution:Execution: 2013 - 2014

Page 19: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

P10 RecoveryIndonesiaIndonesiaEnd user: HeidelbergCement (Indocement), T nggal PrakarsaTunggal Prakarsa

Scope: Supply & Installation

MV Switchgear – PCC & MCC

Global amount:+6 M€

Execution: 2014 ( 60 DAYS )

Page 20: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Brownfield P14IndonesiaIndonesiaEPC: Sinoma TCDRI

End user: HeidelbergCement (Indocement),

Tunggal Prakarsa

Scope: p11kV Switchgear

PCC & MCC

LV Drives

Gl b l tGlobal amount:+10 M EuroExecution: 2013-2014

Page 21: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Brownfield P14IndonesiaIndonesiaEPC: Sinoma TCDRI

PCC & MCC

End user: HeidelbergCement (Indocement), Tunggal Prakarsa

Scope: 11kV Switchgear

PCC & MCC

LV Drives

Gl b l t

LV Drives

Global amount:+5 M EuroExecution: 2013-2014

Images and drawings for illustration purpose only

Page 22: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Grupo Mexico, ESDE IIIMexicoMexicoEnd user: Industrial Minera Mexico, Buenavista del Cobre , one of the largest copper deposits in the world

Scope: Supply & commisioning of 2 Power Houses (3 Rooms). Main Substation, 240 m2 , Electrical Room, 2 Shelters,Main Substation, 240 m2 , Electrical Room, 2 Shelters, Main Room 308m2 & UPS & Battery Room 66m2

LV / MV switch gearMCCDrivesUPS & battery chargersHVAC

Global amount:+12M Euro

Execution: 2013

Page 23: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

ValeMalaysiaMalaysiaEnd user: Vale

Project $1.4bn port terminal in Malaysia

Scope: Turnkey supply of 5 Power Houses

LV / MV switch gear, transformer, MCCEnergy Management and Control SystemDrivesUPS & battery chargersHVAC

Global amount:+12M Euro+12M Euro

Execution: 2013

Images and drawings for illustration purpose only

Page 24: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

TeckCanadaEnd user: World’s largest fully-integrated zinc and lead smelting and refining operations

Canada

lead smelting and refining operations

Challenges: Control systems – Many Old systemsPeople – Improve operator efficiencyPeople Improve operator efficiency Information Management – Multiple and Dissimilar historiansEnvironmental practices – Not automated / standardized SolutionsBusiness ConsultingBusiness Consulting DCS Migration from H, E and A to Foxboro IAHMI and Historian Migration: Standardized on WW SPAlarm & Loop Management, OTS Intelatrac for Environmental ManagementIntelatrac for Environmental ManagementEnergy Management, Network SecurityModicon PLCs, LV and MV

Page 25: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

CodelcoChileEnd user: El Teniente Operations - 403,616 metric tons of copper per year / 5 617 metric tons of Molybdenum

Chile

per year / 5,617 metric tons of Molybdenum

Challenges: Integrate the field into one system and tie to SAP, document inspection rounds, ensuring jobs are done

Reduce temperature variability which will allow for higher yield, higher throughput, lower costs and longer asset life

Train operators more effectively

Test control systems before they are implemented

SolutionsIntelatrac and integration with SAP Si S i APCSimSci APC, DynSim / OTS

Page 26: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Cement productionChinaEnd users:CNBM, Lafarge, Jidong, Evergreen, CUCC, Sinoma,

China

, g , g, g , , ,Conch, Ghezouba, …

Projects: Cement Production Optimization for morethan 40 production lines since 2013than 40 production lines since 2013

Scope: Dedicated industry solution based on Ampla

Monitors and manages cement producers key concernsMonitors and manages cement producers key concerns- Energy- Downtime- Operator Efficiency

ExecutionExecutionSchneider Electric Projects and Services teams

Page 27: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Alumina refineryBrazilBrazilEPC: Hatch / Outotec

End user: Hydro / Alunorte, DRS2 Project Brazil, Barcarena

Scope: pServices & EquipmentMV & LV Switch Gear, MV & LV MCCS, LV Drives Transformers, UPS & DC Chargers, etcServices ( commissioning start up etc )Services ( commissioning, start up, etc )

Global amount: 5 MUSD

Execution: O G iOn Going

Images and drawings for illustration purpose only

Page 28: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Batisöke CementTurkeyTurkeyEnd user: Batı Söke Cement – Turkey

Project:Modernization and upgrade of process control system of existing production line, new roller press unit

Scope:Scope: Process Expert System (PES 4.0)MV & LV Switch Gear (McSet and Blokset)MV & LV VSDs, Transformer,

Global amount:2+ M€Execution:Execution: Now

Images and drawings for illustration purpose only

Page 29: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Ad Duwayhi Gravity-CIL Gold ProjectGold ProjectEPC: Hanwha Engineering and Construction

End user: MA’ADEN Gold and Base Metals co.Saudi Arabia

Scope: Switch Rooms & Equipment

MV & LV Switch Gear, MV & LV VSDs,Transformers,,

Global amount: 9+ MUSD

Execution: Commissioning stageCommissioning stage

Images and drawings for illustration purpose only

Page 30: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Umm Wu'al Phosphate Saudi ArabiaSaudi ArabiaEPC: SNC-Lavalin

End user: Ma’aden Phosphate business

Scope: Supply complete low voltage electrical distribution system for SAP and Power Plant for the Umm Wu‘alPhosphate Project

Blokset LV Switchgears and MCCLV BusductPower Factor CorrectionPower Factor Correction

Global amount:7 M€E tiExecution: February 2016

UPS

Images and drawings for illustration purpose only

Page 31: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Umm Wu'al Phosphate Saudi ArabiaSaudi ArabiaEPC: Hanhwa Engineering and Construction, Korea

End user: Saudi Arabian Mining Company – MaadenWu'al Phosphate Project- Phosphoric Acid Plant

Scope:Scope: Blokset LV Switchgears and MCC34.5 kV Power Factor Correction

Global amount: 8 MUSD8 MUSD

Execution: August 2015

Images and drawings for illustration purpose only

Page 32: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

New cement linesBrazilBrazilEPC: FLSmidth

End user: Votorantim CimentosEdealina (5000tpd) and Primavera (3000tpd)

Scope:Scope: Switch Rooms & EquipmentMV & LV Switch Gear, MCCs, MV & LV VSDs, Soft Starterss, Dry Transformers, UPS & DC Chargers, E- Houses, etcP C t l M580 Vij Cit tProcess Control M580, Vijeo Citect

Global amount: 20+ MUSD

ExecutionExecution2015 / 2016

Images and drawings for illustration purpose only

Page 33: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

CSN expansion planBrazilBrazilEPC: Loesche

End user: CSN Cimentos, Arcos – MGNew cement production and second clinker production line

Scope: Switch Rooms & Equipment

MV & LV Switch Gear, Transformers, UPS & DC ChUPS & DC Chargers,

Turnkey delivery

Global amount: 4+ MUSD

Execution2015 / 2016

Images and drawings for illustration purpose only

Page 34: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Cauê Itabiritos ProjectBrazilBrazilEPC: VALE S. A.

End user: VALE S. A, Processing plant, capacity: 24 Mtpy

Scope: 16 PLCs Panels (16 Modicon Quantum),

40 Remote Panels (7664 IO points and 54 PRMs),

95 DP/PA Panels,

226 Junction Box Switches226 Junction Box, Switches,

Servers and Workstations, several softwares licences

Global amount: 4+ M. Euro Construction of new facilities and revamp of the existing

Execution: now (startup in 2H/15)

plant in Cauê for the processing of compact Itabirite

Images and drawings for illustration purpose only

Page 35: Sl tdRfSelected References - Schneider Electric · 2010 – 2014, Schneider Electric ... RTU, Scada • Protection discrimination ... Power Management, etc Resource-to-market simulation

Glass manufacturing greenfield Brazilgreenfield, BrazilEPC: Minerbo-fuchs Engenharia S.A., BrazilIndústria Vidreira do Nordeste (IVN)Indústria Vidreira do Nordeste (IVN)

End user: Indústria Vidreira do Nordeste (IVN), Verallia Saint Gobain Vidros S.A

Scope: 1 Panel MVS / 3 Panels LVS / 2 Panels PNEM 3 Transformers 3 Panels BC ( capacitors bank) 3 DBs 9 (busway)3 DBs 9 (busway) 10 PDBs 23 MCCs

Global amount: 2 M Euro2 M Euro

Execution: now (2015)

Images and drawings for illustration purpose only