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Parts Manual SJIII Conventional Series
MODELS SJ 6826 SJ 6832
Part No. 143912AC February 2014
Parts (North America)Toll Free: 1-800-965-4626Toll Free Fax: 1-888-782-4825E-mail: [email protected]
Skyjack Australia Pty Ltd.4 Coates PlaceWetherill ParkNew South Wales 2164AustraliaTel: +61 (0) 28786 3200Fax: +61(0) 28786 3222
Skyjack Brasil
Indaiatuba, SP, Brasil 13347-653Tel: +55 19 3936 0132
Alameda Júpiter, 710Loteamento American Park Empresarial
Skyjack Service Center 3451 Swenson Ave. St. Charles,
Phone: 630-262-0005Toll Free: 1-800-275-9522Fax: 630-262-0006Email: [email protected]
Illinois, 60174 USA
Parts & Service (Europe) Unit 1 Maes Y Clawdd
Oswestry, Shropshire SY10 8NN UKPhone: +44-1691-676-235Fax: +44-1691-676-238E-mail: [email protected]
Maesbury Road Industrial Estate
This manual is based on Serial Numbers:
6826 75,000,019 & Above 6832 80,000,114 & Above
Please refer to the website (www.skyjack.com) for older Serial Numbers.
SKYJACK, Page 3SJIII 68xx Conventional Series143912
Use Only Skyjack Authorized Replacement Parts!
CUSTOMER___________________________________________________________________
DEALER______________________________________________________________________
MODEL NUMBER ______________________________________________________________
SERIAL NUMBER ______________________________________________________________
DATE PURCHASED ____________________________________________________________
example “K1”, means it’s a kit. Any item(s) included in a kit will not have an index number.
Quantities (Units Per Assy.)The quantities of each part that are required to complete the assembly. If quantity is (AR), it is understood that the quantity may vary when machine is equipped with certain options. Order quantity as needed.
HardwareStandard screws, washers, nuts, etc. are not identified by a reference number. These parts are known as COMMON HARDWARE items and appear indented under the major items with which they are used. They should be ordered separately as listed, since they are not component parts of the pieces they attach to.
How To Order Repair PartsAddress all orders to your local SKYJACK dealer.1. Specify model and serial number of the work 2. platform (found on the serial number plate).List the quantity needed.3. List the length needed (if bulk item).4. List the part number and description as shown in 5. this manual for each item.Show billing and shipping address and name of 6. individual if possible.Suggest best routing.7.
GeneralThe information contained in this section is designed to aid the user in locating and identifying replacement parts. Component parts of various assemblies and sub-assemblies comprising the work platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to show relative location of component parts in disassembly order. If a part cannot be found in this section, order by work platform model number and serial number, giving a complete description of the part.
Parts Ordering InformationWhen ordering replacement parts, the complete part number and description should be used to ensure proper identification and delivery of the desired item. This complete identification should also be used when requesting equipment information.
Method Of ListingParts are listed in order according to the reference number shown in the illustration, followed by a full description based upon the “NOUN FIRST” method. That is, the noun name of the part is listed first, then the modifying description information which serves to specifically identify the item. For example: PIN, Clevis. Assemblies or groups are shown at the beginning of a parts list and are identified with the letter references A, B, C, etc. Individual parts in these lists have corresponding letters after their description to identify which assembly or group it is used in. Individual parts without identifying letters are used in all the assemblies or group shown at the beginning of the parts list. Descriptions preceded with an (•) indicates a serviceable component or attaching hardware for the higher level assembly. If an index number initially starts with the letter “K”, for
SJIII 68xx Conventional SeriesParts Manual
SJIII 68xx Conventional Series143912
SKYJACK, Page 4
Table Of ContentsPlatform Related PartsFigure 1.1. Entrance Gates ..............................................................................................................................6Figure 1.2. Main Platform with Hinged Railings ...............................................................................................8Figure 1.3. Main Platform Assembly ...............................................................................................................11Figure 1.4. Railings - Extension Platform ........................................................................................................12Figure 1.5. Lanyard Attachment D-ring Option ...............................................................................................14Figure 1.6. Gate Latch Assembly ....................................................................................................................15Figure 1.7. 3 Ft. Manual Extension Platform - Models 6826 and 6832 ...........................................................16Figure 1.8. Powered Extension Platform Assembly ........................................................................................18Figure 1.9. Roll Out Push Bar Assembly .........................................................................................................20Figure 1.10. Quick Release Pins ........................................................................................................................21Figure 1.11. Powered Extension Platform Hydraulic Hose Connections..........................................................22Figure 1.12. Extension Cylinder Mounting Hardware .......................................................................................24Figure 1.13. Powered Extension Platform Cylinder Assembly ..........................................................................25Figure 1.14. Powered Extension Platform Control Console Assembly .............................................................27Figure 1.15. Platform Control Console Assembly .............................................................................................28Figure 1.16. Enable Controller Assembly ..........................................................................................................30Figure 1.17. Platform Control Console - Powered Extension Platform Cables .................................................32Figure 1.18. Control Cable Assemblies .............................................................................................................33
Scissors Related PartsFigure 2.1. Scissor Arm Assembly - Model 6826 ............................................................................................34Figure 2.2. Scissor Arm Assembly - Model 6832 ............................................................................................36Figure 2.3. Scissor Stack Assembly Mounting ...............................................................................................38Figure 2.4. Scissor Arm Assembly Connecting Hardware .............................................................................40Figure 2.5. Scissor Arm Limit Switch Assembly .............................................................................................42Figure 2.6. Lift Cylinder Assembly ..................................................................................................................44Figure 2.7. Holding Valve Assembly - without Transducer .............................................................................46Figure 2.8. Holding Valve Assembly - with Transducer (CE) ..........................................................................47Figure 2.9. Angle Transducer & Beeper/Light Assembly (CE) .......................................................................49
Base Related PartsFigure 3.1. Base, Axles And Wheels ...............................................................................................................50Figure 3.2. Hydraulic Hose Connections - Base .............................................................................................54Figure 3.3. Rear Hub Assembly ......................................................................................................................56Figure 3.4. Front Hub & Spindle Assembly ....................................................................................................57Figure 3.5. Brake Cylinder Assembly ..............................................................................................................58Figure 3.6. Steer Cylinder Assembly ...............................................................................................................59Figure 3.7. Base Control Box Option (CE) ......................................................................................................60Figure 3.8. Rear Drive Manifold Assembly .....................................................................................................62Figure 3.9. Control Module Assembly.............................................................................................................63
Hydraulic Tray Related PartsFigure 4.1. Hydraulic/Electric Tray Assembly ....................................................................................................64Figure 4.2. Pump And Motor Assembly - ANSI/CSA & CE Models (Except EE Rated) ..................................68Figure 4.3. Pump And Motor Assembly - ANSI/CSA EE Rated .......................................................................70Figure 4.4. Hydraulic Reservoir Assembly ........................................................................................................72Figure 4.5. Proportional Control Valve Assembly ..............................................................................................74Figure 4.6. Main Manifold Assembly .................................................................................................................76
SKYJACK, Page 5SJIII 68xx Conventional Series143912
Table Of ContentsBattery Tray Related PartsFigure 5.1. Battery Tray Assembly .....................................................................................................................78Figure 5.2. Battery Tray Assembly - ANSI/CSA EE Rated .................................................................................82Figure 5.3. Battery Charger Assembly ..............................................................................................................84
Electrical Tray Related PartsFigure 6.1. Electrical Panel and Hardware Assembly (ANSI/CSA & CE) ..........................................................86Figure 6.2. Electrical Panel Assembly (ANSI/CSA EE rated) ............................................................................90Figure 6.3. Main Manifold Harness ....................................................................................................................92Figure 6.4. Rear Manifold Harness ....................................................................................................................93Figure 6.5. Holding Valve and Charger Cutout Harnesses ...............................................................................94Figure 6.6. Horn/Flashing Light and Tilt Switch Harnesses (ANSI/CSA & ANSI/CSA EE rated) ......................95Figure 6.7. Horn & Control Module Harnesses (CE) .........................................................................................96
Special OptionsFigure 7.1. Air Hose To Platform Option ............................................................................................................98Figure 7.2. 800 Watt Generator Option .............................................................................................................99Figure 7.3. 24 VDC Inverter Option .................................................................................................................100Figure 7.4. Scissor Guard Option ....................................................................................................................102Figure 7.5. 24 VDC Inverter Label Placement .................................................................................................104Figure 7.6. Work Light Option ..........................................................................................................................105Figure 7.7. Flashing Amber Light Option ........................................................................................................106
LabelsFigure 8.1. Label Kit .........................................................................................................................................107Figure 8.2. Labels and Nameplates - Misc ......................................................................................................108Figure 8.3. Labels and Nameplates - Chassis .................................................................................................110Figure 8.4. Labels - Platform Control Console ................................................................................................112
TablesTable 1.1. SJ3 Scissors Fluids - Hydraulic Oil ..................................................................................................113
SJIII 68xx Conventional Series143912
SKYJACK, Page 6
M11254AA
Figure 1.1. Entrance Gates
2
3
5 4
6 7
1
8
9 5
8
9
11
10
12
413
10
6
6
SKYJACK, Page 7SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Figure 1.1. Entrance Gates
1 128487 1 WELDMENT, Full gate hinged (Bottom) (CE) 128471 1 WELDMENT, Full gate hinged (Bottom) (ANSI & CSA) 2 128473 1 WELDMENT, Full gate Hinged (Top) 3 100702 AR PLUG, Tube 4 (Ref.) - LATCH ASSEMBLY (For Components, Refer to Figure 1.6) 5 110693 1 PLATE, Stop gate latch 6 103632 AR SCREW, Self-tapping (1/4”-14 x 3/4”) 7 125577 1 PAD, Door bumper 8 119942 1 CLAMP, Aluminum door sweep (CE) 119945 4 RIVET, Wide head 9 119940 1 STRIP, Door sweep rubber (CE) 10 117277 AR HINGE, Spring 11 125461 1 GATE, Half (ANSI & CSA) 125544 1 GATE, Half (CE) 12 106893 - ENTRY CHAIN ASSEMBLY 106896 1 •CHAIN 100297 1 •LINK,Quickscrew 127103 1 •LINK,Lap 100493 1 •LATCH,Chainsnap 13 (Ref.) - QUICKRELEASELARGELOOPPINASSEMBLY (For components, refer to Figure 1.10)
SJIII 68xx Conventional Series143912
SKYJACK, Page 8
Figure 1.2. Main Platform with Hinged Railings
19
1516
12
21
21
22
22
13
11
17
14
2421
23
23
20
20
18
1
35
21
5 4
25
2628
29
3132
30
9
10
27
6
7
8
3 2 33 34 19
M10651AE_2
SKYJACK, Page 9SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Figure 1.2. Main Platform with Hinged Railings
1 125412 1 PLATE,Kick(LH) 2 125448 1 GUARD, Cable 3 125414 1 PLATE,Kick(RH) 4 125494 1 CABLE GUARD, Cover (RH) 132042 2 RIVET, Pop (1/4” Diameter x 5/8”) 5 125495 1 CABLE GUARD, Cover (LH) 132042 2 RIVET, Pop (1/4” Diameter x 5/8”) 6 125336 16 RAILING, Spacer 7 128400 1 RAILING, Hinged side lower (RH) 8 (Ref.) - QUICKRELEASELARGEORSMALLLOOPPINASSEMBLY (For components, refer to Figure 1.10) 9 128366 1 RAILING, Hinged side upper (RH) 10 128365 1 RAILING, Hinged side upper (LH) 11 100702 AR END CAP, Plastic 12 128399 1 RAILING, Hinged side lower (LH) 13 (Ref.) 1 AC OUTLET, Platform (For components, refer to Figure 1.4) 14 103984 AR NUT, Hex nylon lock (5/16”-18, Grade 5) 15 104183 1 ENTRY, Railing Padding 16 128407 1 RAILING, End entrance top 17 128486 1 RAILING, Weldment end entrance (RH) 18 128485 1 RAILING, Weldment end entrance (LH) 19 128712 1 RAILING, End entrance (RH) 20 128713 1 RAILING, End entrance (LH) 21 112329 AR SCREW, Hex head self-tapping (1/4”-14 x 1”) (If equipped) 22 127437 4 BOLT, Carriage (5/16”-18 x 2” Grade 5) 23 128715 2 PLATE,Kick 24 125580 2 SPACER, Railing retainer (If equipped) 25 129795 1 CABLE CLAMP ASSEMBLY (If equipped) 26 (Ref.) - •QUICKRELEASELARGEORSMALLLOOPPINASSEMBLY (For components, refer to Figure 1.10) 27 113164 1 •CLAMP,Cable 28 103887 1 •BOLT,HexHead(0.312”-18x3/4”,Grade5) 29 105807 1 •LANYARD,6”long 30 112327 1 •SCREW,Hexheadself-tapping(#8-18x1/2”) 31 103996 1 •WASHER,Flat(0.312”) 32 103984 AR •NUT,Hexnylonlock(5/16”-18,Grade5) 33 148218 1 HOOK(Ifequipped) 34 103632 2 SCREW, Self-tapping (1/4”-14 x 3/4”) (If equipped) 35 103024 1 CLIP, Single (G8)
SKYJACK, Page 11SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Figure 1.3. Main Platform Assembly
M134463AA_M130168AA_1
1
2
34
5
6
7
1 148274 1 WELDMENT, Main universal platform (With powered extension platform) 134264 1 WELDMENT, Main universal platform (With manual extension platform) 2 125433 4 BUSHING, Slider 3 125422 2 ROLLOUT PIN ASSEMBLY 4 125455 2 ROLLER, Wide 5 600738 2 COTTER PIN 6 108773 2 SLIDER, Rollout 7 600531 8 SCREW, Rambo (ST3.5 x 13, DIN 7504)
SJIII 68xx Conventional Series143912
SKYJACK, Page 12
M132142AC_M1121AA_M1121AC
Figure 1.4. Railings - Extension Platform
11
10
13 2456
7L 8
11
10
L
56
8
42 93
SKYJACK, Page 13SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Figure 1.4. Railings - Extension Platform
A - - AC OUTLET 110V ON PLATFORM (Model 6826) B - - AC OUTLET 110V ON PLATFORM (Model 6832) C - - AC OUTLET 220V ON PLATFORM (Model 6826) D - - AC OUTLET 220V ON PLATFORM (Model 6832) 1 131999 1 BOX, GFI Receptacle, A & B 132042 2 •RIVET,Pop(1/4”Diameter) 2 109698 1 RECEPTACLE, 125V GFI, A & B 112327 4 •BOLT,Self-tapping(#8-18x1/2”) 3 109699 1 PLATE, Weatherproof cover, A & B 114678 2 •SCREW,Machine(#6-32x1/2”) 4 105269 420” CORD, (14/3), A 516” CORD, (14/3), B 117542 420” CORD (14/3), C 516” CORD (14/3), D 5 105271 1 PLUG, 3-Prong recessed, A & B 6 113227 1 SEAL, 110V Seal tite cover, A & B 7 130232 1 ELBOW, Strain relief connector (90°), A & B 8 132007 1 PLATE, Outlet Box Support, A & B 9 136328 1 BOX, Outlet (with fitting), A & B 134140 2 •RIVET,Openenddome(1/4”Diameter) 10 139641 2 •RIVET,(1/4”Diameterx0.615”) 11 134140 2 •RIVET,(1/4”Diameterx0.740”)
L (Ref.) 2 LABEL, AC connection here (Refer to Figure 8.2)
SJIII 68xx Conventional Series143912
SKYJACK, Page 14
Index No.
Skyjack Part No.
Qty. Description
M10985AA
Figure 1.5. Lanyard Attachment D-ring Option
Extension DeckOptional Locations For
Safety D-Rings
PlatformOptional Locations For
Safety D-Rings
Machines WithoutExtension Platform
- 125584 - SAFETYD-RINGKIT
1 103473 2 •BOLT,Hexhead(3/8”-16x1”,Grade5) 2 113122 1 •BRACKET,Safetyring 3 114989 1 •D-RING,Safety 4 103472 2 •WASHER,Flat(3/8”) 5 104606 2 •NUT,Hexnylonlock(3/8”-16,Grade5)
1
2
3
4
5
SKYJACK, Page 15SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
M10160AB _68XX
- 110824 - LATCH PIN SPRING ASSEMBLY
1 109377 1 •PIN,Latch 2 105312 1 •GUIDE,Nylonspring 3 105307 1 •PLATE,Gatelatchrelease 4 105310 1 •PIN,Roll 5 103107 1 •SPRING,Compression
Figure 1.6. Gate Latch Assembly
1
23
45
SJIII 68xx Conventional Series143912
SKYJACK, Page 16
M128329AD_1
Figure 1.7. 3 Ft. Manual Extension Platform - Models 6826 and 6832
1
3 4 512
7
68
10
11
10
9
13
2
14
15 16 17
SKYJACK, Page 17SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Figure 1.7. 3 Ft. Manual Extension Platform - Models 6826 and 6832
1 134451 1 WELDMENT, Extension platform 134347 2 •ROLLER,Rear 125424 2 •PIN,Roller(3/4”x2-3/8”long) 2 125433 6 BUSHING, Slider 3 133037 1 ANGLE, Platform stop 4 103845 2 BOLT, Hex head (5/16”-18 x 1/2” Grade 5) 5 103984 2 NUT, Hex head nylon lock (5/16”-18, Grade B) 6 103796 2 EXTENSION PLATFORM, Midrail 7 (Ref.) - QUICKRELEASELARGEORSMALLLOOPPINASSEMBLY (For components, refer to Figure 1.10) 104606 1 •NUT,Hexnylonlock(3/8”-16,Grade5) 103873 1 •BOLT,Hexhead(3/8”-16x2.5”,Grade5) 103472 2 •WASHER,Flat(3/8”) 8 (Ref.) 1 ROLL OUT PUSH BAR ASSEMBLY (For components, refer to Figure 1.9) 9 130229 2 PLATE, Info/Warning 10 103632 6 SCREW, Hex head self-tapping (1/4”-14 x 3/4”) 11 117293 1 MANUAL BOX 103962 4 SCREW,Machine(#10-32x1/2”) 125968 4 NUT,Hexflangelock(#10-32) 12 106950 2 RETAINING PLATE, Extension platform railing 103978 4 •NUT,Hexhead(3/8”-16,Grade5) 104625 4 •SCREW,Socket(3/8”-16x5/8”) 13 128383 1 RAILING, Extension platform lower 14 128384 1 RAILING, Extension platform upper 15 100702 AR END CAP, Plastic 16 (Ref.) - QUICKRELEASELARGEORSMALLLOOPPINASSEMBLY (For components, refer to Figure 1.10) 17 125481 2 HANDRAIL, 3’ Standard (Hinged rails) 103550 3 •PLUG,Handrailslideplug 103845 2 •BOLT,Hexhead(5/16”-18x1/2”,Grade5) 103984 AR •NUT,Lockhex(5/16”-18Grade,B)
SJIII 68xx Conventional Series143912
SKYJACK, Page 18
Figure 1.8. Powered Extension Platform Assembly
22
5
11
9
10 20
18
19
20
21
7
6
8
1
3
4
2
M11262AA_1 151921AA
SKYJACK, Page 19SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
1 148272 1 WELDMENT, Extension platform 2 117184 1 BRACKET,Limitswitchmounting 103632 1 •BOLT,Self-tapping(1/4”-14x3/4”) 3 117081 1 LIMIT SWITCH ASSEMBLY 117079 1 •LIMITSWITCH,Rollerlever 107712 1 •MALECONNECTORASSEMBLY(5Pin) 116192 2 •BOLT,Machine(#8-32x5/8”) 4 (Ref.) - POWERED EXTENSION PLATFORM CONTROL CONSOLE ASSEMBLY (For components, refer to Figure 1.14) 5 117188 1 PLATE, Control box mounting (With rigid railings) 129387 1 PLATE, Control box mounting (With hinged railings) 112467 1 •PLUNGER,Stubbypull-ring 6 100702 AR END CAP, Plastic 7 128458 2 HANDRAIL, 6’ Powered extension platform (hinged rails) 103550 3 •PLUG,Handrailslideplug 103845 2 •BOLT,Hexhead(5/16”-18x1/2”,Grade5) 103984 AR •NUT,Hexheadnylonlock(5/16”-18,GradeB) 8 117029 1 CHANNEL, Midrail assembly (3’ Cut-out) 9 117080 1 CHANNEL, Midrail 10 117293 1 MANUAL BOX 103962 4 •SCREW,Machine(#10-32x1/2”) 125968 4 •NUT,Hexflangelock(#10-32) 11 106950 2 RETAINING PLATE, Extension platform railing 103978 4 •NUT,Hexhead(3/8”-16,Grade5) 104625 4 •SCREW,Setsocket(3/8”-16x5/8”) 18 128383 1 RAILING, Extension platform (Lower) 19 128384 1 RAILING, Extension platform (Upper) 20 130229 2 PLATE, Info/Warning 103632 6 •SCREW,Hexheadself-tapping(1/4”-14x3/4”) 21 (Ref.) - LARGE LOOP PIN ASSEMBLY (For components, refer to Figure 1.10) 22 151921 1 HARNESS, Powered extension platform 107712 1 •CONNECTOR,5pinmale 103567 1 ••HOUSING,Basewithstrainreliefconnector 132790 1 •••HOUSING 132110 1 •••CONNECTOR,Strainrelief 103569 1 ••INSERT,Male
Figure 1.8. Powered Extension Platform Assembly
SJIII 68xx Conventional Series143912
SKYJACK, Page 20
Index No.
Skyjack Part No.
Qty. Description
Figure 1.9. Roll Out Push Bar Assembly
- 128398 - MANUAL EXTENSION PLATFORM ROLL OUT PUSH BAR ASSEMBLY 1 106432 2 •U-BOLT(1/4”-20) 2 104000 4 •WASHER,Lock(1/4”) 3 103980 8 •NUT,Hexhead(1/4”-20) 4 128397 1 •PUSHBARARM,Weldment(LH) 5 112467 2 •PLUNGER,Stubbypull-ring 6 (Ref.) - •QUICKRELEASELARGEORSMALLLOOPPINASSEMBLY (For components, refer to Figure 1.10) 7 100702 2 •ENDCAP,Plastic 8 128396 1 •PUSHBARARM,Weldment(RH) 9 128394 1 •WELDMENT,Pushbar(Upper)
M50254AA
7
6
5
8
3
7
6
5
4
1
9
2 3
21
SKYJACK, Page 21SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
1 124548 1 QUICKRELEASELARGELOOPPINASSEMBLY 2 100509 1 PIN, Quick release (3/8” Diameter x 2”) 3 105807 1 LANYARD, 6” Plastic coated 4 103873 1 BOLT, Hex head (3/8”-16 x 2.50”, Grade 5) 5 103472 2 WASHER, Flat (3/8”) 6 104606 1 NUT, Hex head nylon lock (3/8”-16, Grade B) 7 124547 2 QUICKRELEASESMALLLOOPPINASSEMBLY 8 100509 1 PIN, Quick release (3/8” Diameter x 2”) 9 105807 1 LANYARD, 6” Plastic coated 10 112327 1 SCREW,Self-tapping(#8-18x1/2”)
Figure 1.10. Quick Release Pins
M10168AB
4
65
7 8 9
321
10
SJIII 68xx Conventional Series143912
SKYJACK, Page 22
M11140AB
Figure 1.11. Powered Extension Platform Hydraulic Hose Connections
MAIN MANIFOLD ASSEMBLY
8
6
5
2
24
32
4 12 11
1
1
9
10
2 2
7
Model 6826 only
SKYJACK, Page 23SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Figure 1.11. Powered Extension Platform Hydraulic Hose Connections
A - - Hydraulic hose connection (Model 6832) B - - Hydraulic hose connection (Model 6826) 1 (Ref.) - POWERED EXTENSION PLATFORM CYLINDER ASSEMBLY (For components, refer to Figure 1.13) 2 125883 AR FITTING, Elbow 90° (04MJ 04MB) 3 132463 1 FITTING, Tee (04MJ 04MB 04MJ), B 4 108507 AR PLUG, Hydraulic 5 126366 1 FITTING, Elbow 90° (long) (04MJ 04MB) 6 151953 470” HOSE (1/4 diameter) (Return line), A 151919 395” HOSE (1/4 diameter) (Return line), B 7 151954 482” HOSE (1/4 diameter) (Supply line), A 151920 407” HOSE (1/4 diameter) (Supply line), B 8 (Ref.) - FITTINGS, Main manifold (For components, refer to Figure 4.6) 9 132462 105” HOSE (1/4 diameter), B 10 148259 60.75” HOSE (3/16 diameter) 11 132461 33” HOSE (1/4” diameter), B 12 115320 1 PLUG, Hydraulic, B
SJIII 68xx Conventional Series143912
SKYJACK, Page 24
Index No.
Skyjack Part No.
Qty. Description
Figure 1.12. Extension Cylinder Mounting Hardware
M148262AA
12
5
6
10
2
3
1013 14
89
7
1211
10
4
1 106450 2 NUT, Hex head jam (3/4-16, Grade 5) 2 113304 2 WASHER, Flat steel plated (3/4) 3 113305 2 INSULATOR, Hydraulic extension platform noise 4 125664 1 SPACER, Hydraulic extension platform spacer 5 106446 1 RING, Retaining 6 (Ref.) 1 POWERED EXTENSION PLATFORM CYLINDER ASSEMBLY (For components, refer to Figure 1.13) 7 148271 1 SPACER, Coil 8 113953 1 VALVE, 4 way spool 9 103605 2 COIL, 24V 10 (Ref.) - POWERED EXTENSION PLATFORM HYDRAULIC HOSE CONNECTIONS (For components, refer to Figure 1.11) 11 113653 2 CLAMP, Pipe (1-1/8) 12 103996 4 WASHER, Flat (5/16 SAE) 13 103404 4 WASHER, Lock (5/16) 14 103865 4 BOLT, Hex head (5/16-18 x 2, Grade 5)
SKYJACK, Page 25SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
5
6
K4
K
12
K
3K
- 148261 - POWERED EXTENSION PLATFORM CYLINDER ASSEMBLY (5’)
1 148260 1 •WELDMENT,Cylinderbarrel(5’Extensionplatform) 2 103830 1 •NUT,Hexheadnylonlock(5/8”-11,GradeC) 3 117942 1 •PISTON,Cylinder 4 125698 1 •GLAND,Cylinderend 5 148258 1 •ROD,Piston(5’Extensionplatform) 6 108052 1 •PLUG,Expander(Insideblock)
K 107396 - KIT,Sealrepair
Figure 1.13. Powered Extension Platform Cylinder Assembly
M10188AA
SKYJACK, Page 27SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Figure 1.14. Powered Extension Platform Control Console Assembly
M10198AA_1
- 115592 - CONTROL CONSOLE ASSEMBLY (extension platform)
1 115539 1 •BOX,Control 2 103041 1 •STRAINRELIEF(1/2) 3 106401 1 •CORD(18/3) 4 107712 1 •MALECONNECTORASSEMBLY(5pin) 103567 1 ••HOUSING,Male(withstrainrelief) 132790 1 •••HOUSING,Male 132110 1 •••CONNECTOR,Strainrelief 103569 1 ••INSERT,Male 5 114377 1 •PLUG,Plastic(1/2) 6 102853 2 •SWITCH,Toggle 7 111181 2 •GUARD,Toggleswitch 8 129837 1 PLATE, Control console mounting (for Hinged Railings) 117188 1 PLATE, Control console mounting (for Rigid Railings) 112467 1 •PLUNGER,Stubbypull-ring L (Ref.) - LABELS (For components, refer to Figure 8.2)
8
67
51
2
34
L
SJIII 68xx Conventional Series143912
SKYJACK, Page 28
Figure 1.15. Platform Control Console Assembly
M10537AF_1
10
8
9
5
14
13
12
7
6
5
4
3
1
15
2
11
19
16
17
18
SKYJACK, Page 29SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Figure 1.15. Platform Control Console Assembly
A 147343 - CONTROL CONSOLE ASSEMBLY B 147344 - CONTROL CONSOLE ASSEMBLY (with powered extension platform)
1 147373 1 •CONTROLCONSOLE(bottom) 2 146424 1 •CONTROLCONSOLE(top) 3 147058 1 •HEAD,Pushbutton(horn) 4 147051 1 •HEAD,Emergencystop 5 122093 1 •INDICATOR,Batterycharge 6 147063 1 •HEAD,Selectorswitch(lift/drive) 7 (Ref.) - •ENABLECONTROLLERASSEMBLY (For components refer to Figure 1.16) 8 - - •SWITCH,Emergencystop 147056 1 ••LATCH 147053 2 ••BLOCK,Contact(N.C.) 147061 1 ••LEDBLOCK,24V(red) 9 - - •PUSHBUTTON,Horn 147056 1 ••LATCH 147054 1 ••BLOCK,Contact(N.O.) 10 - - •SWITCH,Lift/Drive 147056 1 ••LATCH 147053 3 ••BLOCK,Contact(N.C.) 147054 3 ••BLOCK,Contact(N.O.)A 4 ••BLOCK,Contact(N.O.)B 11 102956 2 •PLUG(7/8hole)A 12 103957 1 •SCREW,Roundheadmachine(8-32x1/2”) 13 112249 1 •WASHER,Lock(#8) 14 103986 1 •NUT,Hexhead(8-32) 15 112327 9 •SCREW,Hexheadselftapping(#8-18x1/2”) 16 (Ref.) - •CONTROLCABLEASSEMBLY(16pin) (For components refer to Figure 1.18) 17 300788 1 •STRAINRELIEF 18 116993 1 •HOUSING,Maleconnector(9pin)(tocontrollerharness) 19 (Ref.) - CABLE, Powered extension platform (For components refer to Figure 1.17)
SJIII 68xx Conventional Series143912
SKYJACK, Page 30
Figure 1.16. Enable Controller Assembly
M123994AC
5
8
7654
3
149
10111213
15
16
1920
21
18
17
23 2422
1
2
SKYJACK, Page 31SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Figure 1.16. Enable Controller Assembly
- 123994 - ENABLE CONTROLLER ASSEMBLY 1 122849 1 •HANDLEASSEMBLY 2 122873 1 ••LEVER,Trigger 3 122872 1 ••SWITCH,Enablepushbutton 4 122874 1 ••CAP,Rubber 5 134112 1 ••KIT,Handle 6 122876 1 ••ROCKERASSEMBLY 7 122877 2 ••MICROSWITCHASSEMBLY 8 122879 4 ••SCREW,Controllerhandle 9 122959 1 ••SCREW,Controllerlever 10 122960 2 ••SCREW,Set 11 122961 1 ••COUPLING(8mm) 12 122963 1 ••NUT,Pushbutton 13 122964 1 ••NUT,Controllerlever 14 122965 1 ••FITTING,O-ring 15 122846 2 •SCREW 16 122847 2 •WASHER 17 127179 1 •BOOT&GASKET 18 147312 1 •SETSCREW 19 122869 1 •SWITCH,Micro 20 147313 2 •SCREW,Switchmicro 21 122870 2 •WASHER,Switchmicro 22 122867 3 •SCREW,Circuitboard 23 122840 1 •MALECONNECTORASSEMBLY(9pin) 116993 1 ••HOUSING,Maleconnector(9pin) 116990 9 ••PIN,Femalewire 24 122841 1 •FEMALECONNECTORASSEMBLY(9pin) 122839 1 ••HOUSING,ConnectorFemale9pin 116989 9 ••PIN,Malewire
SJIII 68xx Conventional Series143912
SKYJACK, Page 32
Index No.
Skyjack Part No.
Qty. Description
Figure 1.17. Platform Control Console - Powered Extension Platform Cables
1 103257 27” CABTIRE (18/3) 2 103255 27” CABTIRE (18/4) 3 107711 2 FEMALE CONNECTOR ASSEMBLY (5 pin) 4 103036 2 STRAIN RELIEF 5 103256 27” CABTIRE (18/2)
413
3
344 5
2
M147109AA
SKYJACK, Page 33SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Figure 1.18. Control Cable Assemblies
A 146640 - PLATFORM CONTROL CABLE ASSEMBLY B 146585 - ELECTRIC PANEL CONTROL CABLE ASSEMBLY C 146599 - SCISSOR ARM CONTROL CABLE ASSEMBLY (Model xx26) D 146600 - SCISSOR ARM CONTROL CABLE ASSEMBLY (Model xx32)
1 107821 1 CONNECTOR, Female (16 pin) 103565 1 •HOUSING,Female 103573 1 •INSERT,Female 2 119727 2 PIN, Code, A, B 4 PIN, Code, C, D 3 107820 1 CONNECTOR, Male (16 pin) 103564 1 •HOUSING,Male 103574 1 •INSERT,Male
FRONT VIEW
FRONT VIEW
TO ELECTRIC PANELCONTROL CABLE
TO SCISSOR CONTROL CABLE TO SCISSOR CONTROL CABLE
TO CONTROL CONSOLECONTROL CABLE
FRONT VIEW
M146601AA2
3
31
1
22
22
Scissor Arm Control Cable
Electric Panel Control Cable Platform Control Cable
SJIII 68xx Conventional Series143912
SKYJACK, Page 34
M11275AA
Figure 2.1. Scissor Arm Assembly - Model 6826
1 8 2 1
4
10
9
4
4
7
6 5
1 4 3 1
13
14
13
4
12
11
4
2
15
15
8
18 19
1716
SKYJACK, Page 35SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
A 130258 - SCISSOR ASSEMBLY (ANSI/CSA Model 6826) B 132151 - SCISSOR ASSEMBLY (CE Model 6826) 1 (Ref.) - SCISSORSTACKMOUNTINGASSEMBLY (For components, refer to Figure 2.3) 2 120656 8 SCISSOR ARM, Outside 3 130254 1 WELDMENT, Bottom cylinder, inside scissor 4 (Ref.) - HARDWARE, Scissor arm assembly connecting (For components, refer to Figure 2.4) 5 (Ref.) 1 FLASHING AMBER LIGHT ASSEMBLY (Option) (For components, refer to Figure 2.10) 6 (Ref.) 1 COVER ASSEMBLY (Optional for ANSI/CSA EE rated) (For components, refer to Figure 2.10) 7 121861 4 SCISSOR BUMPER ASSEMBLY (First level) 123791 1 •BUMPER,Rubber 123713 1 •BOLT,Hexhead(M12-1.25x16mm,Grade9.8) 8 120657 2 WELDMENT, Top cylinder, inside scissor 9 (Ref.) - LIMIT SWITCH ASSEMBLIES (For components, refer to Figure 2.5) 10 130829 1 WELDMENT, Upper cylinder, bottom inside scissor, 11 123324 1 WELDMENT, Maintenance support 122006 4 •BOLT,Hexhead(0.312”-18x3.25”,Grade5) 103984 4 •NUT,Hex(0.312”) 12 121860 12 BUMPER, Scissor arm 13 103078 3 CLAMP, Double G10 122501 3 •SCREW,Mach(3/8”-16x5/8”) 14 121672 3 SPACER, Outside scissor tube 15 (Ref.) - CYLINDER, Lift (For components, refer to Figure 2.6) 16 146649 1 HORN, Low tone (24V) 17 103857 1 BOLT, Hex head (1/4”-20 x 1”, Grade 5) 18 103995 1 WASHER, Flat (1/4”) 19 115649 1 NUT, Hex nylon lock (1/4”-20, Grade 5)
Figure 2.1. Scissor Arm Assembly - Model 6826
SJIII 68xx Conventional Series143912
SKYJACK, Page 36
Figure 2.2. Scissor Arm Assembly - Model 6832
1 4 3 2 1
6 5
14
13
4
12
11
4
12021211
4
4
10
9
4
4
7
8
8
15
15
M11276AA
18 19
1716
SKYJACK, Page 37SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
A 130260 - SCISSOR ASSEMBLY (ANSI/CSA Model 6832) B 130828 - SCISSOR ASSEMBLY (CE Model 6832) 1 (Ref.) - SCISSORSTACKMOUNTINGASSEMBLY (For components, refer to Figure 2.3) 2 120656 10 SCISSOR ARM, Outside 3 130254 1 WELDMENT, Bottom cylinder, inside scissor 4 (Ref.) - HARDWARE, Scissor arm assembly connecting (For components, refer to Figure 2.4) 5 (Ref.) 1 FLASHING AMBER LIGHT ASSEMBLY (Option) (For components, refer to Figure 2.10) 6 (Ref.) 1 COVER ASSEMBLY (Optional for ANSI/CSA EE rated) (For components, refer to Figure 2.10) 7 121861 4 SCISSOR BUMPER ASSEMBLY (First LEVEL) 123791 1 •BUMPER,Rubber 123713 1 •BOLT,Hexhead(M12-1.25x16mm,Grade9.8) 8 120657 2 WELDMENT, Top cylinder, inside scissor 9 (Ref.) - LIMIT SWITCH ASSEMBLIES (For components, refer to Figure 2.5) 10 130829 1 WELDMENT, Upper cylinder, bottom inside scissor 11 123324 1 WELDMENT, Maintenance support 122006 4 •BOLT,Hexhead(0.312”-18x3.25”,Grade5) 103984 4 •NUT,Hexheadnylonlock(0.312”) 12 121860 12 BUMPER, Scissor arm 13 103078 3 CLAMP, Double G10 122501 3 •SCREW,Mach(3/8”-16x5/8”) 14 121672 3 SPACER, Outside scissor tube 15 (Ref.) - CYLINDER, Lift (For components, refer to Figure 2.6) 16 146649 1 HORN, Low tone (24V) 17 103857 1 BOLT, Hex head (1/4”-20 x 1”, Grade 5) 18 103995 1 WASHER, Flat (1/4”) 19 115649 1 NUT, Hex nylon lock (1/4”-20, Grade 5) 20 123353 1 WELDMENT, Upper, inside scissor 21 121907 1 WELDMENT, Cable carrier
Figure 2.2. Scissor Arm Assembly - Model 6832
SJIII 68xx Conventional Series143912
SKYJACK, Page 38
Figure 2.3. Scissor Stack Assembly Mounting
1
2
3
34
7
65
10
8
3
9
11
12
13
14
3
15
3
16
8
M11302AA
Top Slider Assembly
Bottom Slider Assembly End Pin Assembly at Base
Main Platform Bracket Mounting Assembly
SKYJACK, Page 39SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
1 120772 1 PAD, Slider 2 120771 1 BRACKET,Mainplatformslider 3 123430 2 BUSHING, Fiberglide (3/4” ID x 1-1/2”) 4 121685 1 PIN, Main Platform Slider 5 103995 1 WASHER, Flat (1/4”) 6 103404 1 WASHER, Lock (1/4”) 7 103892 1 BOLT, Hex head (1/4”-20 x 5/8” ) 8 121874 1 PIN, Cotter (1/4” x 1.25”) 9 120958 1 PIN, (3/4” Diameter x 4”) (Scissor level without cable carrier weldment) 121676 1 PIN, (3/4” Diameter x 4 1/4”) (Scissor level with cable carrier weldment) 10 121694 2 WELDMENT, Platform mounting bracket 11 121856 1 SPACER, Bottom roller pin 12 121604 1 PIN, Bottom roller 13 120697 14 ROLLER, Scissor 14 121874 1 PIN, Cotter (1/4” x 1.25”) 15 121672 1 TUBE, Outside scissor arms cross member 16 120958 1 PIN, Inside scissor
Figure 2.3. Scissor Stack Assembly Mounting
SJIII 68xx Conventional Series143912
SKYJACK, Page 40
Figure 2.4. Scissor Arm Assembly Connecting Hardware
2
1
4
3
3
2
5
6
3
2
7
12
1413
11
9
1014
8
Outside End Pin Assembly(With Cross Member Tube)
Inside End Pin Assembly(With Cross Member Tube)
Limit Switch Pin Assembly Center Pin Assembly
M11303AA
SKYJACK, Page 41SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
1 121674 1 PIN, Outside scissor 2 123430 2 BUSHING, Fiberglide (3/4” ID x 1-1/2”) 3 121874 1 PIN, Cotter (1/4” x 1.25”) 4 121672 1 TUBE, Outside scissor arms cross member 5 120958 1 PIN, Inside scissor 6 121677 1 PIN, Limit switch 7 (Ref.) - LIMIT SWITCH ASSEMBLIES (For components, refer to Figure 2.5) 8 128256 AR CENTER PIN ASSEMBLY (Scissor level without cable carrier weldment) 130385 AR CENTER PIN ASSEMBLY (Scissor level with cable carrier weldment) 9 120673 1 •PIN,Center 10 101520 1 •WASHER,Nylon(2O.D.x1.28I.D.x0.12) 11 121875 4 •PIN,Cotter(5/16”Diameterx2”) 12 121703 1 •SPACER,Bearingthrustfiberglide(1-1/4I.D.) 13 122502 AR •WASHER,Flat(1-1/4I.D.x2-1/4O.D.)(withoutcablecarrierweldment) 14 123431 1 BUSHING, Fiberglide (1-1/4” x 1-13/16” )
Figure 2.4. Scissor Arm Assembly Connecting Hardware
SJIII 68xx Conventional Series143912
SKYJACK, Page 42
1 2
6
5 4 14 15 9 119d
7d
7c 7a 7b
9a
9c 9b
87
12
2
1
13
3
10
3
M11277AA_1
Figure 2.5. Scissor Arm Limit Switch Assembly
SKYJACK, Page 43SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
1 121677 1 PIN WELDMENT 120958 1 PIN WELDMENT, (RH) 121874 1 •PIN,Cotter(1/4”X1.25”) 2 - - HARDWARE, Mounting 103860 2 •BOLT,HexHead(1/4”-20x1.75”,Grade5)(With2LimitSwitches) 103858 2 •BOLT,HexHead(1/4”-20x1.25”,Grade5)(With1LimitSwitch) 103980 4 •NUT,Hex(1/4”-20,GradeB) 104000 4 •WASHER,Lock(1/4”) 103995 8 •WASHER,Flat(1/4”) 3 121869 1 CLAMP, Worm Gear (2.5”) 4 121867 1 BRACKET,Limitswitch 5 121908 2 BUSHING, Snap-in (3/4”) 6 100967 AR CAM, Limit switch 7 130556 1 HARNESS, High speed/cut-off limit switch (CE) 121975 AR •MODIFIEDDRILLEDSEALEDSWITCHASSEMBLY 7a 113018 1 •MARKER,Bradywire(#18) 7b 113021 1 •MARKER,Bradywire(#21) 7c 145963 1 •LABEL,LS1A 7d 145964 1 •LABEL,LS1B 8 119132 1 •KIT,Connector(8Pin) 9 121976 1 HIGH SPEED LIMIT SWITCH ASSEMBLY (ANSI/CSA) 121975 2 •LIMITSWITCH,Drilledsealed 9a 113018 1 •MARKER,Bradywire(#18) 9b 113021 1 •MARKER,Bradywire(#21) 9c 145963 1 •LABEL,LS1A 9d 145964 1 •LABEL,LS1B 10 119132 1 •KIT,Receptacle(8Pin) 12 119597 1 POTHOLE OVERRIDE JUMPER ASSEMBLY 119128 1 •KIT,Plug(4Pin) 13 122010 1 LIMIT SWITCH, 26’ drive cutout (Model 6832) 11 119131 1 •KIT,Plug(4Pin) 14 121868 1 GUARD, Limit Switch 15 - - HARDWARE, Limit switch guard 104694 4 WASHER,Flat(#10) 104185 2 WASHER,Lock(#10) 104003 2 NUT,Hexmachine(#10) 120094 2 BOLT,HexHeadmachine(#10-32x5/8”)
Figure 2.5. Scissor Arm Limit Switch Assembly
SJIII 68xx Conventional Series143912
SKYJACK, Page 44
Figure 2.6. Lift Cylinder Assembly
K
3
K
4
11 6
7
8
9
10
5
K
2
8
9
10
7
6
11 1
M11319AA
SKYJACK, Page 45SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
- 120989 - LIFT CYLINDER ASSEMBLY
1 120993 1 •WELDMENT,Barrel 2 120991 1 •ROD,Piston 3 121096 1 •GLAND,Fronthead 4 121668 AR •TRUNNION 5 113489 1 BOLT, (3/4”-16 x 3”, Grade 8) 6 103869 1 BOLT, Hex head (5/16”-18 x 4.5”, Grade 5) (4 per cylinder) 7 123808 AR CYLINDERBEARINGBLOCKASSEMBLY(4percylinder) 101076 AR •BLOCK 100904 AR •BUSHING 8 103996 AR WASHER, Flat (5/16”) (4 per cylinder) 9 103404 AR WASHER, Lock (5/16”) (4 per cylinder) 10 100397 AR NUT, Hex head (5/16”-18, Grade B) 11 130387 1 SHIM, Bearing block (18 GA) (If equipped) 130388 1 SHIM, Bearing block (22 GA) (If equipped) K 121097 AR KIT,Sealrepair
Figure 2.6. Lift Cylinder Assembly
SJIII 68xx Conventional Series143912
SKYJACK, Page 46
Index No.
Skyjack Part No.
Qty. Description
1 108778 1 BLOCK,Upperholdingvalve 111320 1 •BLOCK,Manifold 108052 3 •PLUG,Expander 2 103403 2 SEAL, O-Ring 3 106557 2 VALVE, Relief 4 107269 2 VALVE, N.C. Holding 5 104493 2 COIL, 24V 6 105281 2 ORIFICE, One way 7 (Ref.) 1 LIFT CYLINDER ASSEMBLY (Upper) (For components, refer to Figure 2.6) 8 (Ref.) 1 LIFT CYLINDER ASSEMBLY (Lower) (For components, refer to Figure 2.6) 9 106688 1 BLOCK,Lowerholdingvalve(ANSI/CSA) 111316 1 •BLOCK,Manifold 108052 2 •PLUG,Expander 10 108429 4 BOLT, Hex head (5/16” - 18 x 2.5”) 11 103996 8 WASHER, Flat (5/16” S.A.E.) 12 104637 8 WASHER, Lock (5/16” high collar 0.09) 13 103931 4 BOLT, Socket (5/16” - 18 x 2”, Grade 5) 14 103069 1 FITTING, Straight (Upper lift cylinder) 15 114579 1 FITTING, Tee (Lower lift cylinder) 16 102635 1 HOSE ASSEMBLY (upper to lower lift cylinder) 17 104657 1 HOSE ASSEMBLY (lower lift cylinder to main manifold)
Figure 2.7. Holding Valve Assembly - without Transducer
8
3
14
17
16 6
10 11 12
12 1311
16
3
7
4 521
54
15 6
9 2
M10226AC
SKYJACK, Page 47SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
1 130443 1 MANIFOLDBLOCKASSEMBLY 130442 1 •BLOCK,Manifold 108052 2 •PLUG,Expander 2 134432 1 TRANSDUCER, Pressure 2000 psi 3 107269 1 VALVE, Lift Cylinder Holding 4 104493 1 COIL, 24 V (3-prong) 5 114579 1 FITTING, Tee 6 106557 1 VALVE, Relief 7 103996 4 WASHER, Flat (0.312) 8 104637 4 WASHER, Lock (5/16” high collar 0.09) 9 108429 4 BOLT, Socket (0.312-18 x 2.5 Grade 5)
Figure 2.8. Holding Valve Assembly - with Transducer (CE)
8 9
71
2
4
3
65
M10952AB
SKYJACK, Page 49SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Figure 2.9. Angle Transducer & Beeper/Light Assembly (CE)
1 130440 1 TRANSDUCER, Angle 2 122498 2 SCREW,Roundheadmachine(#10-32x1.25”) 3 104694 2 WASHER,Flat(#10) 4 117967 1 BEEPER, Alarm (28 Volt) 5 104698 2 SCREW,Roundhead(#10-32x3/4”) 6 104185 4 WASHER,Lock(#10) 7 104003 4 NUT,Hex(#10-32)
M130602AD
1
2
4
5
6
76
3
7
SJIII 68xx Conventional Series143912
SKYJACK, Page 50
Figure 3.1. Base, Axles And Wheels
27
26
1
25
23
45
64
78
45
3
128
1110
9
42
17
16
15
2322
21
2818
24
13
14
20
M10005AA_1
SKYJACK, Page 51SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
1 120822 1 WELDMENT, Base (ANSI/SIA and CSA) 120823 1 WELDMENT, Base (CE) 2 105812 2 WHEEL ASSEMBLY (Foam filled) (Carlisle) 124118 2 WHEEL ASSEMBLY, (Foam filled non-marking) (Carlisle) 103199 5 •BOLT,Wheel 3 (Ref.) - FRONT AXLE HUB ASSEMBLY (For components, refer to Figure 3.4) 4 (Ref.) - BUSHING (For components, refer to Figure 3.4) 5 104129 2 WASHER, Bronze 6 (Ref.) - WELDMENT, Front spindle (For components, refer to Figure 3.4) 7 (Ref.) 1 STEER CYLINDER ASSEMBLY - (For components, refer to Figure 3.6) 8 100856 2 SPACER, (5/8” x 1” x 7/16” thick) 9 100845 1 BOLT, Hex head (5/8”-11 x 3-1/2” long) 103998 1 WASHER, Lock (5/8”) 103981 1 NUT, Hex (5/8”-11) 10 115287 1 TIE ROD ASSEMBLY 115281 1 •END,Bearing(LH,Threadfemale) 100847 1 •END,Bearing(RH,Threadfemale) 115290 1 •TIEROD,Bar 100855 1 •NUT,Jam(5/8”-18,LHThread) 100846 1 •NUT,Jam(5/8”-18,RHThread) 11 100850 1 BOLT, Hex head (3/4”-10 x 2-1/2” long) 104002 1 WASHER, Lock (3/4”) 100252 1 NUT, Hex (3/4”-10) 12 100844 1 BOLT, Hex head (5/8”-11 x 2-3/4” long) 103998 1 WASHER, Lock (5/8”) 103981 1 NUT, Hex (5/8”-11) 13 100120 2 PIN, Axle king 100825 2 PIN, (1/4” x 1-3/16” long) 103478 2 PIN, Cotter (1/4” x 1-1/4” long) 14 (Ref.) 1 BATTERY TRAY ASSEMBLY (For components, refer to Figure 5.1) (Ref.) 1 HYDRAULIC/ELECTRIC TRAY ASSEMBLY (For components, refer to Figure 4.1) 15 105708 2 WHEELASSEMBLYW/BRAKE(Foamfilled)(Carlisle) 124116 2 WHEELASSEMBLYW/BRAKE(Foamfillednon-marking)(Carlisle) 103199 5 •BOLT,Wheel 16 (Ref.) - REAR HUB ASSEMBLY (For components, refer to Figure 3.3)
Parts list continued on the following pages.
Figure 3.1. Base, Axles And Wheels
SKYJACK, Page 53SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Parts list continued from the previous page.
17 (Ref.) - WHEEL DRIVE MOTOR ASSEMBLY (For components, refer to Figure 3.3) 18 105892 1 WELDMENT, Brake pin (RH) 103940 1 BOLT, Socket head (1/4”-20 x 1-1/4” long) 104000 1 WASHER, Lock (1/4”) 103983 1 NUT, Jam (1/4”-20) 19 - 1 STATIC STRAP ASSEMBLY (Non-Marking Tires or EE rated options) 123752 1 •STRAP,Static 101632 1 •BOLT,(3/8”-16x0.75”) 103999 1 •WASHER,Lock(3/8”) 20 119725 1 SWITCH, Main power disconnect 21 (Ref.) 1 BASE CONTROL CONSOLE ASSEMBLY - (For components, refer to Figure 3.7) 22 (Ref.) 2 BRAKECYLINDERASSEMBLY - (For components, refer to Figure 3.5) 103897 1 BOLT, Hex (5/8”-11 x 2” long) 103981 1 NUT, Hex (5/8”-11) 23 105859 1 WELDMENT, Brake pin (LH) 103940 1 BOLT, Socket head (1/4”-20 x 1-1/4” long) 104000 1 WASHER, Lock (1/4”) 103983 1 NUT, Jam (1/4”-20) 24 102027 2 FITTING, Grease 25 122360 1 LADDER ASSEMBLY (Model 6826) 122359 1 LADDER ASSEMBLY (Model 6832) 151784 1 •LADDER (Model 6826) 151785 1 •LADDER(Model 6832) 122326 2 •SPACER 122326 2 •SPACER 103473 4 •BOLT,Hexheadcarriage(3/8”-16x1”,Grade5) 103472 12 •WASHER,Flat(3/8”) 103999 8 •WASHER,Lock(3/8”) 101632 4 •BOLT,(3/8”-16x0.75”) 103978 4 •NUT,Hexhead(3/8”-16,Grade5) 26 146661 1 TILT SWITCH (ANSI/CSA) (Ref.) - CONTROL MODULE (CE) (For components, refer to Figure 3.9) 27 119921 1 EMERGENCY LOWERING BAR ASSEMBLY 108767 1 •BAR,Emergencyloweringaccess 119920 2 •CLIP,Springcoated 103964 AR •BOLT,Machine(#10-32x1/4”long) 124160 2 •PIN,Locking
Figure 3.1. Base, Axles And Wheels (Continued)
SJIII 68xx Conventional Series143912
SKYJACK, Page 54
MainManifold
LeftWheelMotor
RightWheelMotor
Left BrakeCylinder
Right BrakeCylinder
RearDriveManifold
Steer Cylinder
1
11
2
2
3
4
5
7
7
8
9
6
6
11
10
12
11
10
7
7
8
9
14
14
4
1516
3
13
M10014AA
Figure 3.2. Hydraulic Hose Connections - Base
SKYJACK, Page 55SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
1 (Ref.) - STEER CYLINDER ASSEMBLY - (For components, refer to Figure 3.6) 2 103069 2 FITTING,Connector(#6orb-#6) 3 102616 2 HOSE ASSEMBLY (steer) 4 104656 2 HOSE ASSEMBLY (drive) 5 104659 1 HOSE ASSEMBLY (brake supply) 6 105822 2 TUBE ASSEMBLY (drive motor RH) 7 (Ref.) - FITTINGS, Hydraulic (For components, refer to Figure 3.3) 8 (Ref.) 2 MOTOR, Hydraulic drive (For components, refer to Figure 3.3) 9 102490 2 HOSE ASSEMBLY (brake) 10 103073 2 FITTING,Elbow,90°(#6orb-#6) 11 105811 3 ORIFICE, (0.040” diameter) 12 (Ref.) 2 BRAKECYLINDERASSEMBLY - (For components, refer to Figure 3.5) 13 (Ref.) 1 REAR DRIVE MANIFOLD ASSEMBLY - (For components, refer to Figure 3.8) 14 105823 2 TUBE ASSEMBLY (drive motor LH) 15 (Ref.) 1 MAIN MANIFOLD ASSEMBLY - (For components, refer to Figure 4.6) 16 106371 1 HOSE ASSEMBLY (pilot valve)
Figure 3.2. Hydraulic Hose Connections - Base
SJIII 68xx Conventional Series143912
SKYJACK, Page 56
Index No.
Skyjack Part No.
Qty. Description
1 124270 2 REAR HUB ASSEMBLY 107037 2 •HUB,RearAxle 2 103199 10 BOLT, Wheel 3 103789 1 WASHER, Lock toothed (1”) 4 103071 4 FITTING,Adapter(#10orb-#8) 5 126026 2 WHEEL MOTOR ASSEMBLY 104212 1 •KIT,Seal 6 115430 1 •NUT,Hexjam(1-1/8”-20) 7 103901 4 BOLT, Hex head (1/2”-13 x 2-1/2” long) 8 103471 4 NUT, Hex (1/2”-13) 9 103470 4 WASHER, Lock (1/2”)
Figure 3.3. Rear Hub Assembly
8951 2
473
M10211AB
SKYJACK, Page 57SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Figure 3.4. Front Hub & Spindle Assembly
4
12
5
6
7
8
9
10
11
12
3
- 107909 - FRONT SPINDLE CASTING ASSEMBLY
1 100840 1 WELDMENT, Front Spindle 2 100050 2 BUSHING, Fiberglide 3 103085 2 •PIN,Cotter(3/16”x1-1/2”long) 4 103144 1 •SEAL,Grease 5 103009 1 •BEARING,Innercone 6 102978 1 •BEARING,Innercup 7 102833 1 •HUB,Front5bolt 8 102977 1 •BEARING,Outercup 9 103003 1 •BEARING,Outercone 10 102829 1 •WASHER,Flat 11 102749 1 •NUT,Castle(1”-14) 12 102865 1 •CAP,Dust
M10210AA
SJIII 68xx Conventional Series143912
SKYJACK, Page 58
Index No.
Skyjack Part No.
Qty. Description
Figure 3.5. Brake Cylinder Assembly
- 120220 - BRAKECYLINDERASSEMBLY
1 120153 1 •BARREL,Brakecylinder 2 102844 1 •SPRING,Brakereturn 3 103830 1 •NUT,Lock(5/8”-11,GradeC) 4 120154 1 •ROD,Brake 5 103897 1 BOLT, Hex head (5/8”-11 x 2”) 6 103982 1 NUT, Hex head (5/8”-11) 7 120148 1 •GLAND 8 121178 1 •PISTON
K 105816 AR KIT,Sealrepair
7
KK
4
8
K
3
2
1
5
6
K
M10215AC
SKYJACK, Page 59SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Figure 3.6. Steer Cylinder Assembly
- 120240 - STEER CYLINDER ASSEMBLY 1 120235 1 •BARREL,Steercylinder 2 103830 1 •NUT,Hexhead(5/8”-11,Grade5) 3 118844 1 •PISTON 4 117671 1 •SPACER,Stroke 5 102025 1 •BEARING,Spherical 6 104114 2 •RING,Retaining 7 132565 2 •CAP,Greasefitting 8 103513 1 •FITTING,Grease 9 117047 1 •ROD,Piston 10 120148 1 •GLAND,Cylinder 11 100846 1 •NUT,Jam(5/8”-18) 12 100847 1 •END,Cylinderrod
K 105816 AR KIT,Sealrepair
9
K
11
12
K
10
7
1
K
4
3
2
8
65
M111776AA
SJIII 68xx Conventional Series143912
SKYJACK, Page 60
Figure 3.7. Base Control Box Option (CE)
1 26
3
3
L
4
5
7
8
11 10
9
M1011AA
SKYJACK, Page 61SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
A 147809 - BASE CONTROL CONSOLE ASSEMBLY (ANSI/CSA) B 147807 - BASE CONTROL CONSOLE ASSEMBLY (CE) 1 147940 1 •BOX,Basecontrol 2 - 1 •HARNESS,Basecontrolbox 119507 2 ••RECEPTACLE,#85 119512 2 ••STUD,#85 119544 2 ••RETAINER,#85 3 149536 1 •SWITCHHEAD,Selectorkey,A 147057 1 •SWITCHHEAD,Selectorkey,B 104466 1 ••KEY(#455) 4 147069 1 •SWITCHHEAD,Selector 5 147051 1 •SWITCHHEAD,Emergencystop 6 103041 1 ••RECEPTACLE(8pin) 7 119132 1 KIT,Deutschplug(8Pin),A 8 147808 1 •HARNESS,Basecontrol 9 - - ••SWITCH,Emergencystop 147056 1 •••LATCH 147053 1 •••BLOCK,Contact(N.C.) 147061 1 •••LEDBLOCK,24V(red) 10 - - ••SWITCH,Selector 147056 1 •••LATCH 147054 2 •••BLOCK,Contact(N.O.) 11 - - ••KEYSWITCH 147056 1 •••LATCH 147054 1 •••BLOCK,Contact(N.O.) 147053 2 •••BLOCK,Contact(N.C.)
L (Ref.) 1 •LABELS (Refer to Figure 8.2)
Figure 3.7. Base Control Box Option (CE)
SJIII 68xx Conventional Series143912
SKYJACK, Page 62
Index No.
Skyjack Part No.
Qty. Description
Figure 3.8. Rear Drive Manifold Assembly
- 108302 - REAR DRIVE MANIFOLD ASSEMBLY
1 108196 1 •BLOCK,Manifold 108052 13 ••PLUG,Expander 2 114578 4 •FITTING,Elbow,90°(#6orb-#6) 3 104402 4 •FITTING,Adapter(#10orb-#8) 4 103069 2 •FITTING,Connector(#6orb-#6) 5 103623 1 •VALVE,N.O.(pilot) 6 103605 1 •COIL,24V 7 103354 1 •VALVE,Flowdivider/combiner 8 106277 2 •VALVE,Pilotcheck 9 103136 1 •VALVE,Free-wheeling
8
9
1
8
7
3
2
2
3
4 5 6
4
2
M1010AA _68XX
SKYJACK, Page 63SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Figure 3.9. Control Module Assembly
M11441AC M11050AA M10857AC M10922AD
10
1
2
3
4
5
6
3
789
1 130439 1 MODULE, Load sensing control 2 130468 1 BRACKET,Controlmodule 3 103856 2 BOLT, Hex head (1/4”-20 x 3/4”, Grade 5) 4 103995 2 WASHER, Flat (1/4”) 5 104000 2 WASHER, Lock (1/4”) 6 103980 2 NUT, Hex head (1/4”-20, Grade 5) 7 105621 4 SCREW,Roundheadmachine(#10-32x1”) 8 104185 4 WASHER,Lock(#10) 9 104964 4 WASHER,Flat(#10) 10 130477 1 KIT,Handheldcalibration/diagnostictool 130441 1 •TOOL,Handheldcalibration/diagnostic 130457 1 •CABLE,Computer(24Gauge) 130448 1 •PLUG,Male(4Pole) 130451 1 •PLUG,Male(4Pole)(Enclosedversion)
SJIII 68xx Conventional Series143912
SKYJACK, Page 64
Figure 4.1. Hydraulic/Electric Tray Assembly
M11332AA_1
28
29
6 7 8 9 10
11 12
13
14
21
20
19
18
171
2
3
4
5
222423
25
2726
16
15
SKYJACK, Page 65SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
1 132771 1 WELDMENT, Hydraulic/electric tray 2 119922 1 PROTECTIVE TRIM 3 100335 2 BUSHING, Bronze 100446 1 •PIN,Eccentric 4 107949 1 NUT, Jam (1/2”-13) 5 103907 1 BOLT, Hex head (1/2”-13 x 1.5”, Grade 5) 6 103473 1 BOLT, Hex head carriage (3/8”-16 x 1”, Grade 5) 7 108575 1 NUT, Hex jam (3/8”-16, Grade B) 8 119608 1 TRAY LATCH ASSEMBLY 102780 1 •LATCH,Tray 111534 1 •KNOB,Latch 103855 1 •BOLT,Hexhead(1/4”-20x1/2”long) 104000 1 •WASHER,Lock(1/4”) 103404 3 •WASHER,Lock(5/16”) 9 103886 3 BOLT, Hex head (5/16”-18 x 1-1/2” long) 10 103984 3 NUT, Lock (5/16”-18) 11 103236 1 GAUGE, Oil level/temp 12 124311 2 •INSERT,Threaded(Notneedediforderinggaugeassembly) 13 120190 1 SEAL, Magnetic drain plug 14 117701 1 FITTING, Magnetic drain plug 15 133380 1 MOUNT, Cylinder Plate 16 103831 1 CUSHIONCYLINDER&BRACKETASSEMBLY 124291 1 •CYLINDER,Cushion 102971 1 •BRACKET,Cylindermounting 103856 2 •BOLT,Hexhead(1/4”-20x3/4”) 104000 2 •WASHER,Lock(1/4”) 103980 2 •NUT,Lock(1/4”-20) 17 (Ref.) - MAIN MANIFOLD ASSEMBLY (For components, refer to Figure 4.6) 18 129714 1 SPACER, Manifold mounting 103873 1 •BOLT,Hexhead(3/8”-16x2-1/2”long) 103472 1 •WASHER,Flat(3/8”) 103999 1 •WASHER,Lock(3/8”) 19 (Ref.) - PROPORTIONAL CONTROL VALVE ASSEMBLY (For components, refer to Figure 4.5)
Parts list continued on the following page.
Figure 4.1. Hydraulic/Electric Tray Assembly
SKYJACK, Page 67SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Parts list continued from the previous page. 20 119020 1 PLATE, Motor mounting 103911 2 •BOLT,Hexhead(1/2”-13x1”,Grade5) 103468 2 •WASHER,Flat(1/2”) 103470 2 •WASHER,Lock(1/2”) 21 (Ref.) 1 PUMP AND MOTOR ASSEMBLY - (For components, refer to Figure 4.2 or 4.3) 103887 4 •BOLT,Hexhead(5/16”-18x3/4”long) 103996 4 •WASHER,Flat(5/16”) 103404 4 •WASHER,Lock(5/16”) 22 (Ref.) - ELECTRICAL PANEL ASSEMBLY - (For components, refer to Figures 6.1 or 6.2) 103855 4 •BOLT,Hexhead(1/4”-20x1/2”long) 104000 4 •WASHER,Lock(1/4”) 23 102918 1 HOSE, Tank (1”) 24 103320 1 CLAMP,Worm(#16) 25 109568 1 FILTER ASSEMBLY, Return 103864 2 •BOLT,Hexhead(5/16”-18x1”long) 104254 1 •ELEMENT,Filter 123022 1 •SEAL,FilterAssembly 123021 1 •COVER,FilterAssembly 123020 1 •SPRING,FilterAssembly 122973 1 •CASTING,Aluminum 121571 1 •SCREW,Set 122969 3 •BOLT,WasherCombined 122968 1 •CASING,Filter 109052 1 •FITTING,Connector 26 107271 1 VALVE, Pull-type lowering 27 107493 1 MANIFOLD, Lowering valve 103069 1 FITTING, Connector 28 102693 1 CAPW/GASKET,Filler/breather 103962 3 •SCREW,Machine#10-32x1/2”lg. 29 109263 1 COVER, Hydraulic tank 103962 14 •SCREW,Machine#10-32x1/2”lg.
Figure 4.1. Hydraulic/Electric Tray Assembly (Continued)
SJIII 68xx Conventional Series143912
SKYJACK, Page 68
Figure 4.2. Pump And Motor Assembly - ANSI/CSA & CE Models (Except EE Rated)
2
6
1 3 4 5
8
9
7
M1111AA
SKYJACK, Page 69SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
A 123476 1 PUMP & MOTOR ASSEMBLY B 120008 1 PUMP & MOTOR ASSEMBLY (8 Battery option)
1 123477 1 MOTOR, 24VDC, A 120007 1 MOTOR, 24VDC (5.7 HP), B 2 106587 1 PUMP, Hydraulic 3 103845 4 BOLT, Hex head (5/16”-18 x 1/2” long) 4 103996 4 WASHER, Flat (5/16”) 5 103404 4 WASHER, Lock (5/16”) 6 703183 1 COUPLER (Includes seals) 7 - 1 MOTOR Hardware 122967 1 •BRUSHKIT(IncludesBrushesandSprings) 8 124323 1 CABLE,Motor/MainContactor(#4,5/16”x35”x3/8”) 9 124324 1 CABLE,Motor/Battery(#4,5/16”x130”x3/8”)
Figure 4.2. Pump And Motor Assembly - ANSI/CSA & CE Models (Except EE Rated)
SJIII 68xx Conventional Series143912
SKYJACK, Page 70
Figure 4.3. Pump And Motor Assembly - ANSI/CSA EE Rated
8765
321
4
9
1011
M11168AA
SKYJACK, Page 71SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
- 132053 1 PUMP & MOTOR ASSEMBLY 1 123477 1 MOTOR, 24 Volt DC 2 - 1 HARDWARE, Motor Replacement 122967 1 •BRUSHKIT(IncludesBrushesandSprings) 3 129962 1 KIT,MotorBand 4 (Ref.) 1 FITTING, Hydraulic hose connections (For components, refer to Figure 4.4) 5 129961 1 PUMP, Hydraulic 103845 4 •BOLT,Hexhead(5/16”-18x1/2”long) 103996 4 •WASHER,Flat(5/16”) 103404 4 •WASHER,Lock(5/16”) 6 703183 1 COUPLER 7 129964 1 KIT,PumpSeal 8 129963 1 TUBE, Inlet 9 132288 1 MOTOR CABLE ASSEMBLY 103148 24” •CABLE,Welding(#4) 105534 1 •CONNECTOR,2-Prong(175A,Grey) 10 117408 1 INSULATOR, Red Boot 11 117407 1 INSULATOR, Black Boot
Figure 4.3. Pump And Motor Assembly - ANSI/CSA EE Rated
SJIII 68xx Conventional Series143912
SKYJACK, Page 72
Figure 4.4. Hydraulic Reservoir Assembly
109 11 12 13 14
678
5
4
3
2
1 21 20
19
18
15
16 17
SKYJACK, Page 73SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
1 (Ref.) 1 PUMP AND MOTOR ASSEMBLY - (For components, refer to Figure 4.2 or 4.3) 2 102665 1 FITTING,Connector(#12orb-#6) 3 114402 2 CLAMP,Worm(#12) 4 136563 1 HOSE ASSEMBLY (filter to main manifold) 5 119851 1 HOSE, Suction (3/4” x 14” long) (Standard) 119853 1 HOSE, Suction (3/4” x 30” long) (ANSI/CSA EE rated) 6 109052 1 FITTING,Connector(#12orb-#6) 7 (Ref.) 1 RETURN FILTER ASSEMBLY - (For components, refer to Figure 4.1) 8 106371 1 HOSE ASSEMBLY (pilot valve) 9 114578 1 FITTING, Elbow, 90° 10 (Ref.) 1 LOWERING VALVE/MANIFOLD - (For components, refer to Figure 4.1) 11 103069 1 FITTING,Connector(#6orb-#6) 12 112631 1 HOSE ASSEMBLY (manual lowering valve manifold) 13 115318 11” HOSE ASSEMBLY (pump to proportional manifold) 116509 1 HOSE ASSEMBLY (pump to proportional manifold) (ANSI/CSA EE rated) 14 (Ref.) 1 PROPORTIONAL CONTROL VALVE ASSEMBLY - (For components, refer to Figure 4.5) 15 126504 11” HOSE ASSEMBLY (main manifold to proportional manifold) 16 102647 1 HOSE ASSEMBLY (cushion cylinder) 17 (Ref.) 1 CYLINDER, Cushion - (For components, refer to Figure 4.1) 18 114578 2 FITTING,Elbow90°,(#6orb-#6) 19 126331 8.5” HOSE ASSEMBLY (cushion cylinder) 104580 8” HOSE ASSEMBLY (cushion cylinder) 20 (Ref.) 1 MAIN MANIFOLD ASSEMBLY - (For components, refer to Figure 4.6) 21 111196 18” HOSE ASSEMBLY (proportional manifold to return filter)
Figure 4.4. Hydraulic Reservoir Assembly
SJIII 68xx Conventional Series143912
SKYJACK, Page 74
M11208AB
Figure 4.5. Proportional Control Valve Assembly
987
2
65
4
2
1 3
SKYJACK, Page 75SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
- 132761 - PROPORTIONAL CONTROL VALVE ASSEMBLY (Internal compensator valve)
1 132750 1 •ASSEMBLY,Block/Valve/Coil 132748 1 ••BLOCK,Manifold 132749 1 ••VALVE,Control 115370 1 ••COIL(24volt) 2 103070 2 •FITTING,Straight 3 102665 1 •FITTING,Elbow 4 103860 2 BOLT, Hex head (1/4-20 x 1.75, Grade 5) 5 104000 2 WASHER, Lock (1/4) 6 103995 2 WASHER, Flat (1/4) 7 133380 1 PLATE, Cushion cylinder/valve mounting 8 115649 2 NUT, Lock (1/4”-20) 9 103857 2 BOLT, Hex head (1/4”-20 x 1” long)
Figure 4.5. Proportional Control Valve Assembly
SJIII 68xx Conventional Series143912
SKYJACK, Page 76
Figure 4.6. Main Manifold Assembly
8
9
10
11
13
14
9
1510221320231019
10
6
17
21
12
6
5
423
1718
24
12
16
7
M10192AC_68XX
SKYJACK, Page 77SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
A 122272 1 MAIN MANIFOLD ASSEMBLY B 124253 - •MANIFOLDASSEMBLY(Withoutdirectionalvalves)
1 107354 1 ••BLOCK,Mainmanifold 108052 9 •••PLUG,Expander 2 106273 1 ••VALVE,3-Way(lift) 3 105610 1 ••COIL,24V 4 147889 1 ••VALVE,Counterbalance 5 114580 1 ••FITTING,O-ringfitting,45°(#6orb-#6) 6 701956 2 ••FITTING,Hydraulic(MJ04MB06)(WithPoweredExtensionPlatform) 7 104437 6 ••FITTING,Plug(#6) 8 103623 1 ••VALVE,3-Way(Brake) 9 103605 2 ••COIL,24V 10 103069 6 ••FITTING,Connector(#6orb-#6) 11 115320 1 ••FITTING,Plug(#8) 12 114578 2 ••FITTING,Elbow,90° 13 104534 2 ••VALVE,Relief 14 103655 1 ••VALVE,N.C.(Lowering) 15 107666 1 ••FITTING,Capnut 16 104419 1 ••FITTING,1/16”NPTPlug 17 102856 1 ••FITTING,Plug(#3) 18 114579 1 ••FITTING,Tee(#6orb-#6-#6) 19 114581 1 ••FITTING,Tee(#6orb-#6-#6) 20 128798 2 •HYTOSVALVEASSEMBLY(24V) 128317 2 ••DIRECTIONALSPOOLVALVEASSEMBLY(24V) 128320 4 •••COIL,24VSpoolvalve 103920 8 ••BOLT,Sockethead(#10-24x2”,Grade5) 21 122213 1 PRESSURE PLUG, (0.073” Diameter) (Model 6832) 105530 1 PRESSURE PLUG, (0.081” Diameter) (Model 6826) 22 122420 1 KIT,QuickDisconnect(Ifequipped) 122385 1 •QUICKDISCONNECT,Coupler 114521 1 •COVER,Quickdisconnectdust 122428 1 •FITTING,(#6-#6) 23 116188 1 DRIVE CROSS-OVER RELIEF VALVE ASSEMBLY 115299 1 •RELIEFVALVE,Cross-over 103923 4 •BOLT,Sockethead(#10-24x3.5”long) 24 122427 1 KIT,QuickDisconnect(Ifequipped) 122385 1 •QUICKDISCONNECT,Coupler 114521 1 •COVER,Quickdisconnectdust 122364 1 •FITTING,Tee(#6-#6-#6)
Figure 4.6. Main Manifold Assembly
SJIII 68xx Conventional Series143912
SKYJACK, Page 78
Figure 5.1. Battery Tray Assembly
8 BATTERYOPTION
To Batery (+)
4 2 5 10 L 61 2 5 3
5
7
8
9
12
14
15
16
17
18
19
20212223
27
25
28
29
30
11
13
24
26
M1016AB_M11322AA_1
AB
SKYJACK, Page 79SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
A - - BATTERY TRAY ASSEMBLY (Standard) B - - BATTERY TRAY ASSEMBLY (8 Battery option)
1 106552 4 BATTERY, 6V 250AH (Interstate#U2500,Trojan#J250forCE),A 103480 8 BATTERY, 6V 220AH (Interstate#U2200,Trojan#T2200forCE), B 2 117407 4 BOOT, Black negative battery, A 8 BOOT, Black negative battery, B 3 (Ref.) - CABLE ASSEMBLY (battery negative to pump motor) - (For components, refer to Figure 4.2 or 4.3) 4 120425 2 CABLE, Battery jumper, A 103237 8 CABLE, Battery jumper, B 5 117408 6 BOOT, Red positive battery, A 10 BOOT, Red positive battery, B 6 119547 1 BATTERY POSITIVE TO FUSE CABLE ASSEMBLY 103148 23” •CABLE,Welding(#4) 7 (Ref.) - EMERGENCY BATTERY DISCONNECT - (For components, refer to Figure 3.1) 8 119550 1 CABLE ASSEMBLY (electrical panel to main disconnect) 103148 84” •CABLE,Welding(#4) 9 143663 1 CABLE (main disconnect switch to battery) 103148 61” •CABLE,Welding(#4) 10 137243 1 CABLE, Battery 300A 310517 1 •300AFuse 11 100440 1 PLYWOOD (3/8” x 10-1/2” x 28-1/2”), A 117261 1 PLYWOOD, 3/8” x 10-1/8” x 28-1/2”, B 12 103907 1 BOLT, Hex head (1/2”-13 x 1.5”, Grade 5) 13 103471 1 NUT, Hex head jam (1/2” - 13) 14 100335 2 BUSHING, Bronze 100446 1 PIN, Eccentric 15 143710 1 WELDMENT, Battery tray 16 118255 1 PIN, Eccentric, B 17 117631 1 BRACKET,Batterytraysupport,B 18 117633 1 HOLDER,Batterytray(#2), B 19 116975 1 HOLDER, Battery tray, B 20 116977 1 PAD, Battery tray, B 21 116976 1 BRACKET,Batterytraysupport,B 22 117000 2 LOCK,Batterytrayholder,B 23 117358 1 WELDMENT, 8 Battery tray, B 24 119609 1 LATCH, Tray assembly 102781 1 •LATCH 111534 1 •KNOB,Latch 103855 1 •BOLT,Hexhead(1/4”-20x1/2”) 103864 1 •BOLT,Hexhead(5/16”-18x1”) 103404 1 •WASHER,Lock(5/16”) 104000 1 •WASHER,Lock(1/4”) Parts list continued on the following page.
Figure 5.1. Battery Tray Assembly AB
SKYJACK, Page 81SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Parts list continued from the previous page.
25 103984 1 NUT, Lock (5/16”-18) 26 108575 1 NUT, Jam (3/8”-16) 27 103473 1 BOLT, Hex head (3/8”-16 x 1”, Grade 5) 28 111423 1 SPACER, Wood (2” x 3” x 11”), A 120338 1 SPACER, Plastic wood (2” x 4” x 11”) (For Australia/New Zealand machines) 29 (Ref.) 1 HARNESS, Charger cutout - (For components, refer to Figure 6.5) 30 (Ref.) 1 BATTERY CHARGER ASSEMBLY - (For components, refer to Figure 5.3) L (Ref.) 1 LABEL, Connect charger here - (Refer to Figure 8.2)
Figure 5.1. Battery Tray Assembly (Continued)
SJIII 68xx Conventional Series143912
SKYJACK, Page 82
Figure 5.2. Battery Tray Assembly - ANSI/CSA EE Rated
1
2
5
10
6
5
7
8
9
25L
11
12
13
14
1520
18
17
16
19
21
L
3
5
4
24
2223
M11269AB_1
AB
SKYJACK, Page 83SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
1 143672 1 CABLE ASSEMBLY 105534 1 •PLUG,2-Prongbatteryconnector(175A) 103148 81” •CABLE,Welding(#4) 2 126076 1 CONNECTOR CABLE ASSEMBLY (motor to main disconnect switch) 105534 1 •PLUG,Batteryconnector(175Amp,2prong) 3 117407 4 BOOT, Black negative battery 4 120425 3 CABLE, Battery jumper, 5 117408 6 BOOT, Red positive battery 6 (Ref.) - MOTOR CONNECTION ASSEMBLY (For components, refer to Figure 4.2 or 4.3) 7 (Ref.) - EMERGENCY BATTERY DISCONNECT - (For components, refer to Figure 3.1) 8 119550 1 CABLE ASSEMBLY (electrical panel to main disconnect) 103148 84” •CABLE,Welding(#4) 9 119547 1 CABLE ASSEMBLY (battery positive to fuse) 103148 13” •CABLE,Welding(#4) 10 126047 1 ASSEMBLY, Connector Cable (motor to electrical panel/battery) 105534 1 •PLUG,Batteryconnector(175Amp,2prong) 11 (Ref.) 1 BATTERY CHARGER ASSEMBLY - (For components, refer to Figure 5.3) 12 125798 1 BOLT, Carriage (1/2”-13 x 1.5”, Grade 5) 13 107949 1 NUT, Jam (1/2”-13) 14 100335 2 BUSHING, Bronze 100446 1 PIN, Eccentric 15 143710 1 WELDMENT, Battery tray 16 119609 1 TRAY LATCH ASSEMBLY 102781 1 •LATCH 111534 1 •KNOB,Latch 103855 1 •BOLT,Hexhead(1/4”-20x1/2”) 103864 1 •BOLT,Hexhead(5/16”-18x1”) 103404 1 •WASHER,Lock(5/16”) 104000 1 •WASHER,Lock(1/4”) 17 103984 1 NUT, Lock (5/16”-18) 18 104049 1 BRACKET,Traylock 104051 1 CAM, Lock 19 108575 1 NUT, Jam (3/8”-16) 20 103473 1 BOLT, Hex head (3/8”-16 x 1”, Grade 5) 21 119286 1 BRACKET,Batterychargerplug 22 113654 5 SPACER, Wood (1/4” x 9-1/2” x 10-1/2”) 23 113655 3 PLYWOOD, (1/4” x 9-1/2” x 29”) 24 106552 4 BATTERY, 6V 250AH(Interstate#U2500,Trojan#J250forCE) 25 137243 1 CABLE, Battery 300A 310517 1 •300AFuse L (Ref.) 1 LABEL, Connect charger here - (Refer to Figure 8.2)
Figure 5.2. Battery Tray Assembly - ANSI/CSA EE Rated AB
SJIII 68xx Conventional Series143912
SKYJACK, Page 84
Figure 5.3. Battery Charger Assembly
M147134AA_3
11
1
5
9
7
6
10
8
2
3
4
SKYJACK, Page 85SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
1 128537 1 CHARGER, Battery (24VDC) (ANSI/CSA) 152070 1 CHARGER, Battery (24VDC) (CE) 2 127154 1 •RELAY,Interlock 3 147674 1 FRONTPLATE ASSEMBLY (with hardwired cord) 4 115391 1 PLUG, Charger cutout 5 123764 1 CLIP,Single(#10,G6) 6 129702 1 SCREW,SF(#10) 7 103856 4 BOLT, (1/4”-20 x 3/4”, Grade 5) 8 103995 4 WASHER, Flat (1/4”) 9 104000 4 WASHER, Lock (1/4”) 10 103980 4 NUT, (1/4”-20, Grade B) 11 116039 1 CONNECTOR, Battery (175A, Grey) (EE rated)
Figure 5.3. Battery Charger Assembly AB
SJIII 68xx Conventional Series143912
SKYJACK, Page 86
Figure 6.1. Electrical Panel and Hardware Assembly (ANSI/CSA & CE)
M147716AB_1
14
16
15
3
4 11
142
131
19
24
20
14
15
16
10
18
17
8
9
8
15
14
6
21
23
5
13
12
7
SKYJACK, Page 87SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Figure 6.1. Electrical Panel and Hardware Assembly (ANSI/CSA & CE)
A 146642 - ELECTRICAL PANEL ASSEMBLY (hardware) (ANSI/CSA) B 147716 - ELECTRICAL PANEL ASSEMBLY (hardware) (CE) (shown)
1 132661 1 •WELDMENT,Controlpanel, A 130579 1 •WELDMENT,Controlpanel,B 112495 4 •BOLT,Hexhead(1/4”-20x3/8”,Grade5) 2 132794 1 •CLAMP 3 125893 1 •BUMPER,Rubberfemale 103892 1 •BOLT,Hexhead(1/4”-20x5/8”,Grade5) 103995 1 •WASHER,Flat(1/4”) 104000 1 •WASHER,(Lock1/4”) 103980 1 •NUT,Hexhead(1/4”-20,Grade5) 4 125892 1 •BUMPER,Rubbermale 5 103336 1 •HOURMETER 6 117325 2 •CIRCUITBREAKER(15Amp)A 149780 2 •CIRCUITBREAKER(10Amp)B 7 103057 1 •BEEPER(4-28VDC), A 8 108589 AR •RELAY(24volt) 9 116711 1 •SPACER,Relaystand-off, A 2 •SPACER,Relaystand-off, B 10 119758 1 •MODULE,Encapsulateddiode, B 11 112449 4 •BOLT,Machine(1/4”-20x1”,Grade5) 12 146475 1 •CONTACTOR,Solenoid 13 103962 4 •SCREW,Roundheadmachine(#10-32x1/2”), A 3 •SCREW,Roundheadmachine(#10-32x1/2”), B 14 104003 5 •NUT,Hexhead(#10-32), A 6 •NUT,Hexhead(#10-32), B 15 104185 3 •WASHER,Lock(#10), A 5 •WASHER,Lock(#10), B 16 104694 2 •WASHER,Flat(#10), A 3 •WASHER,Flat(#10), B 17 104546 1 •SCREW,Roundhead(#10-32x2”), A 2 •SCREW,Roundhead(#10-32x2”), B 18 105621 1 •SCREW,Roundhead(#10-32x1”), B 19 147374 1 •HARNESS,Ground(“02”), A 147715 1 •HARNESS,Ground(“02”), B 20 103011 3 •BLOCK,Terminal 103956 8 •SCREW,Roundhead(#6-32x1”), A 7 •SCREW,Roundhead(#6-32x1”), B 103985 8 •NUT,Hexhead(#6-32), A 7 •NUT,Hexhead(#6-32), B
Parts list continued on the following pages.
AB
SKYJACK, Page 89SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Figure 6.1. Electrical Panel and Hardware Assembly (ANSI/CSA & CE) (Continued)
Parts list continued from the previous page.
21 149722 1 RESISTOR (12 Ohm) (Model 6832) 116066 2 SCREW,Roundheadmachine(#4-40x1/2”) 116068 2 WASHER,Lock(#4) 116067 2 NUT,Hex(#4-40) 22 115401 2 FERRULE (18GA white) (not shown) 121050 AR FERRULE (16GA black) (not shown) 23 149723 1 RESISTOR (47 Ohm) 116066 2 SCREW,Roundheadmachine(#4-40x1/2”) 116068 2 WASHER,Lock(#4) 116067 2 NUT,Hex(#4-40) 24 102921 AR DIODE 109560 1 DIODE ASSEMBLY, 3 diodes blue/red 119980 1 DIODE ASSEMBLY, 3 diodes TW 126043 1 DIODE ASSEMBLY, 2 diodes TW
SJIII 68xx Conventional Series143912
SKYJACK, Page 90
Figure 6.2. Electrical Panel Assembly (ANSI/CSA EE rated)
M147793AA_1
19
2
26
25
2223
24
20
21
5 18
1716
3 4 5
47
8
29
9
9
10
10
11 12
1
1314
15
56
27 28
SKYJACK, Page 91SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Figure 6.2. Electrical Panel Assembly (ANSI/CSA EE rated)
1 147981 1 WELDMENT, Panel (ANSI/CSA EE rated) 2 147985 1 WELDMENT, Panel box (ANSI/CSA EE rated) 3 146475 1 CONTACTOR, Solenoid 4 115545 5 SCREW,Roundheadmachine(#10-32x3/8”) 5 104185 11 WASHER,Lock(#10) 6 104694 2 WASHER,Flat(#10) 7 108589 3 RELAY, Sealed (24V) (Model 6826) 4 RELAY, Sealed (24V) (Model 6832) 8 149723 1 RESISTOR (47 ohms) 9 125694 2 SCREW,Roundheadmachine(#4-40x1/4”) 10 116068 2 WASHER,Lock(#4) 11 103011 1 BLOCK,Terminal 12 103956 6 SCREW,Roundheadmachine(#6-32x1”) 13 112495 3 BOLT, Hex head (1/4”-20 x 3/8”, Grade 5) 14 104000 3 WASHER, Lock (1/4”) 15 103995 3 WASHER, Flat (1/4”) 16 147977 1 GASKET(9hole)(ANSI/CSA EE rated) 17 125613 1 GASKET,Cover(ANSI/CSA EE rated) 18 120094 6 SCREW,Roundheadmachine(#10-32x5/8”) 19 117325 2 BREAKER,Circuit(15amp) 20 117954 2 WASHER, Seal (7/16”) 21 103336 1 HOUR METER 22 103962 1 SCREW,Roundheadmachine(#10-32x1/2”) 23 117952 1 WASHER,Seal(#10) 24 104003 1 NUT,Hexhead(#10-32) 25 103057 1 BEEPER (slow pulse, 4-28VDC) 26 112467 2 PLUNGER, Stubby pull-ring 27 126783 32” RUBBER, Self-seal 28 126784 14” RUBBER, Self-seal 29 149722 1 RESISTOR (12 ohms) (Model 6832)
AB
SJIII 68xx Conventional Series143912
SKYJACK, Page 92
Index No.
Skyjack Part No.
Qty. Description
Figure 6.3. Main Manifold Harness
M146667AA
A 146669 1 HARNESS, Main manifold, (ANSI/CSA, includes EE rated) B 146667 1 HARNESS, Main manifold, (CE)
1 127315 4 •CONNECTOR,Solenoid(withdiode) 2 102921 3 •DIODE,B
1
2
SKYJACK, Page 93SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Figure 6.4. Rear Manifold Harness
TO REAR MANIFOLD
TO HIGH SPEED LIMITTO POTHOLE LIMIT
TO BASE CONTROL CONSOLE
TO REAR MANIFOLD
TO HIGH SPEED LIMITTO POTHOLE LIMIT
TO BASE CONTROL CONSOLE
M146596AA
1
2
3
4
5
A 149585 1 HARNESS, Rear manifold (ANSI/CSA) B 146596 1 HARNESS, Rear manifold (CE) C 147979 1 HARNESS, Rear manifold (ANSI/CSA EE rated)
1 117583 2 •CONNECTOR,Plug(8pin) 2 117585 2 •CONNECTOR,Plug(8pin,wedge) 3 117593 16 •CONNECTOR,Contactsocket(14-16),B 13 •CONNECTOR,Contactsocket(14-16),A, C 4 117594 6 •CONNECTOR,Sealingplug,A, C 5 102921 3 •DIODE,B
SJIII 68xx Conventional Series143912
SKYJACK, Page 94
Index No.
Skyjack Part No.
Qty. Description
TO HOLDING VALVE
TO HOLDING VALVES
TO CHARGER CUTOUT
TO ELECTRIC PANEL
TO MAIN MANIFOLD HARNESS
TO MAIN MANIFOLD HARNESS
A 129170 1 HARNESS, Holding valve B 132869 1 HARNESS, Charger cutout (ANSI/CSA) C 130886 1 HARNESS, Charger cutout (CE)
1 127315 2 •CONNECTOR,Solenoidwithdiode,A 2 116992 1 •CONNECTOR,Maleplug(2pin),B & C
M129171AA
Figure 6.5. Holding Valve and Charger Cutout Harnesses
1
2
1
HARNESS A
HARNESS B & C
SKYJACK, Page 95SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
A 146588 1 HARNESS, Horn/Flashing light (ANSI/CSA) B 147988 1 HARNESS, Horn/Flashing light (ANSI/CSA EE rated) C 146574 1 HARNESS, Tilt switch (ANSI/CSA) D 147989 1 HARNESS, Tilt switch (ANSI/CSA EE rated) 1 119131 1 •KIT,Connector,Plug(4pin)C, D 117579 1 ••CONNECTOR,Plug(4pin) 117581 1 ••CONNECTOR,Plug(4pin,wedge) 117591 3 ••CONNECTOR,Contactsocket(16-18) 117594 2 ••CONNECTOR,Sealingplug
TO TILT SWITCH
TO HORN
TO FLASHING LIGHT
TO ELECTRIC PANEL
TO ELECTRIC PANEL
1
M146588AA
HARNESS A & B
HARNESS C & D
Figure 6.6. Horn/Flashing Light and Tilt Switch Harnesses (ANSI/CSA & ANSI/CSA EE rated)
SJIII 68xx Conventional Series143912
SKYJACK, Page 96
TO ELECTRIC PANEL
TO ELECTRIC PANEL
TO BEEPER/LIGHT
TO PRESSURE TRANSDUCER
TO ANGLE TRANSDUCER
TO HORN
TO ELECTRIC PANELTO CONTROL MODULE (P2)
TO CONTROL MODULE (P4)
TO CONTROL MODULE (P3)
4
4
4 3
HARNESS A
HARNESS B
HARNESS C
HARNESS D
HARNESS E
61
4
5
7 2
4
8
9
Figure 6.7. Horn & Control Module Harnesses (CE)
M130598AB1
SKYJACK, Page 97SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
A 146670 1 HARNESS, Horn (CE) B 134437 1 HARNESS, Control module to transducers (P4) (CE) C 130776 1 HARNESS, Beeper & Light (CE) D 130671 1 HARNESS, Control module (P3) (CE) E 130598 1 HARNESS, Control module (P2) (CE)
1 116993 1 •HOUSING,Male(9Pole) 2 130446 2 •PLUG,Male(3Pole) 3 130449 1 •HOUSING,Maleplug(12pole,mate-n-lok) 4 116990 12 •PIN,Femalewire,C 3 •PIN,Femalewire,C, D 8 •PIN,Femalewire,E 5 134069 1 •SEAL,9positioninterface 6 134070 1 •SEAL,9positionwire 7 134067 1 •SEAL,3positioninterface 8 134068 1 •SEAL,3positionwire 9 130445 1 HOUSING, Male (6 Pole)
Figure 6.7. Horn & Control Module Harnesses (CE)
SJIII 68xx Conventional Series143912
SKYJACK, Page 98
Index No.
Skyjack Part No.
Qty. Description
Figure 7.1. Air Hose To Platform Option
3
2
3
1
A 122055 - AIR HOSE TO PLATFORM (Model 6826) B 122056 - AIR HOSE TO PLATFORM (Model 6832)
1 121849 1 •COVER,Hoseprotection(LH)(Ifequipped) 2 - 1 •AIRTOPLATFORMHOSEASSEMBLY 107882 1 ••FITTING,Femaledisconnect 107883 1 ••FITTING,Maledisconnect 107884 1 ••HOSE,Air(1/2”x396”long),A 107884 1 ••HOSE,Air(1/2”x666”long),B 109050 2 ••FITTING,Hosebarb 107886 2 ••CLAMP,Hose 3 138212 2 •LABEL,Connectairhere 102891 AR •STRAP,Tie(7”long) 102893 AR •STRAP,Tie(10-1/2”long)
M1031AA
SKYJACK, Page 99SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Figure 7.2. 800 Watt Generator Option
- 120332 - 800 WATT GENERATOR OPTION
1 105882 1 •GENERATOR,800Watt 106049 4 ••BOLT,Carriage(5/16”-18x1-1/4”long) 103404 4 ••WASHER,Lock(5/16”) 103996 4 ••WASHER,Flat(5/16”) 100397 4 ••NUT,Hex(5/16”-18) 2 119801 2 •PLATE,Mounting 3 120225 1 •PLATE,Fusemounting 4 104208 1 •PLUG,Male 5 105269 1 •CORD,14/3x98”long 6 106097 1 •RECEPTACLE,Female 7 120343 66” •CABLE,Batterypositive 8 120336 3.5” •CABLE,Batterynegative(10GA) 9 119061 1 •HOLDER,Fuse 103068 2 ••INSULATOR,Fuse 120302 1 ••FUSE,50A 119915 1 ••LABELFuse 10 119883 17” •CABLE,Weld(4GA) 11 (Ref.) 1 •ACOUTLET (For components, refer to Figure 1.4)
7
8
9
10
3
2
14
5
6
11
M1032AA
SJIII 68xx Conventional Series143912
SKYJACK, Page 100
Figure 7.3. 24 VDC Inverter Option
2
1 5
10
3
9
4
8
6
11
7
12
13 1422
M135992AC
SKYJACK, Page 101SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Figure 7.3. 24 VDC Inverter Option
A 135990 - INVERTER, 24VDC - 120VAC @ 60 Hz (ANSI/CSA) B 135991 - INVERTER, 24VDC - 110/220VAC @ 50 Hz (CE)
1 129145 1 SUPPORT, Inverter 2 146454 1 LABEL, Inverter Fuse (100A) 3 119061 1 FUSE BOX, C/W Cover 4 119007 2 MACHINE SCREW, Flat Head (1/4”-20 x 5/8” long) 5 103068 2 INSULATOR, Fuse 6 146442 1 FUSE, 100A 7 112495 2 BOLT, Hex head (1/4”-20 x 3/8”, Grade 5) 8 104000 4 WASHER, Lock (1/4”) 9 103855 4 BOLT, Hex head, (1/4”-20 x 1/2”, Grade 5) 10 103473 2 BOLT, Hex head, (3/8”-16 x 1”, Grade 5) 11 104606 2 NUT, Hex head nylon lock (3/8”-16, Grade B) 12 103999 2 WASHER, Lock (3/8”) 13 133867 1 CABLE, Welding (4GA, 1/4”x 25” x 5/16” (+,+)) 14 108503 1 CONNECTOR
SJIII 68xx Conventional Series143912
SKYJACK, Page 102
87654
54321
M1125AA
Figure 7.4. Scissor Guard Option
SKYJACK, Page 103SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
A 122332 - SCISSOR GUARD ASSEMBLY, (Model 6826) B 122331 - SCISSOR GUARD ASSEMBLY, (Model 6832)
1 117797 1 •FILLER,Frontscissorguard,B 103865 AR ••BOLT,Hexhead(5/16-18x2”long) 103996 AR ••WASHER,Flat(5/16”) 103984 AR ••NUT-LOCK,Hexhead(5/16”-18) 117779 1 ••MESH,Frontscissorguard 2 117853 1 •BUMPER 101632 AR ••BOLT,Hexhead(3/8”-16x0.75”long) 103472 AR ••WASHER,Flat(3/8”) 103999 AR ••WASHER,Lock(3/8”) 3 117795 1 •SCISSORGUARD,Front 100702 AR ••PLUG,Tube(1-1/4”x1-1/4”) 103864 AR ••BOLT,Hexhead(5/16”-18x1”long) 103996 AR ••WASHER,Flat(5/16”) 103984 AR ••NUT-LOCK,Hexhead(5/16”-18) 117784 1 ••MESH,Frontscissorguard 4 117796 2 •SCISSORGUARD,Upperside 100702 AR ••PLUG,Tube(1-1/4x1-1/4”) 103868 AR ••BOLT,Hexhead(5/16”-18x3.5”long) 103996 AR ••WASHER,Flat(5/16”) 103984 AR ••NUT-LOCK,Hexhead(5/16”-18) 117783 1 ••MESH,Uppersidescissorguard 5 117798 2 •SCISSORGUARD,Lowerside 100702 AR ••PLUG,Tube11/4x11/4“ 103868 AR ••BOLT,Hexhead5/16-18x3.50”lg. 103473 AR ••BOLT,Hexhead3/8-16x1”lg. 103984 AR ••NUT-LOCK,Hexhead5/16-18 103999 AR ••WASHER,Lock3/8” 117778 1 ••MESH,Lowersidescissorguard 117780 1 ••MESH,Rearrightscissorguard 103984 AR ••NUT-LOCK,Hexhead(5/16”-18) 6 117800 1 •SCISSORGUARD,Rearright 100702 AR ••PLUG,Tube(1-1/4”x1-1/4”) 103865 AR ••BOLT,Hexhead(5/16”-18x2”long) 103996 AR ••WASHER,Flat(5/16”) 103984 AR ••NUT-LOCK,Hexhead(5/16”-18) 7 122255 1 •SCISSORGUARD,Toekick 100702 AR ••PLUG,Tube(1-1/4x1-1/4”) 103865 AR ••BOLT,Hexhead(5/16”-18x2”long 103996 AR ••WASHER,Flat(5/16”) 8 117799 1 •SCISSORGUARD,Rearleft 100702 AR ••PLUG,Tube(1-1/4x1-1/4”) 103865 AR ••BOLT,Hexhead(5/16”-18x2”long) 103996 AR ••WASHER,Flat(5/16”) 103984 AR ••NUT-LOCK,Hexhead(5/16”-18) 117780 1 ••MESH,Rearleftscissorguard
Figure 7.4. Scissor Guard Option
SJIII 68xx Conventional Series143912
SKYJACK, Page 104
Index No.
Skyjack Part No.
Qty. Description
1 130115 AR LABEL, Inverter Switch
Figure 7.5. 24 VDC Inverter Label Placement
1
M11283AA
SKYJACK, Page 105SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
- 137979 - WORKLIGHTASSEMBLY
1 141732 1 •BULB,150Watthalogen(78mm) 2 141701 1 •WORKLIGHT,Dual250Watthalogen 3 138050 1 •BRACKET,Worklight 4 103861 2 •BOLT,Hexhead(0.25”-20x2,Grade5) 5 104000 2 •WASHER,Lock(0.25”) 6 103995 2 •WASHER,Flat(0.25”)
Figure 7.6. Work Light Option
1
2
3
45
6
M137979AB
SJIII 68xx Conventional Series143912
SKYJACK, Page 106
Index No.
Skyjack Part No.
Qty. Description
Figure 7.7. Flashing Amber Light Option
M147348AA_1
1 126111 1 FLASHING AMBER LIGHT ASSEMBLY (ANSI/CSA) 121477 1 •LIGHT,Beacon 121533 1 ••LENS,Amber 146153 1 ••BULB(24volt) 2 123180 1 COVER ASSEMBLY (Optional For ANSI/CSA EE rated) 123177 1 •COVER,Flashinglight 120094 4 •BOLT,(#10-32x5/8”) 104003 4 •NUT,(#10-32) 104694 4 •WASHER,Flat(#10) 104185 4 •WASHER,Lock(#10) 3 123178 1 •BRACKET,Flashinglightcover 4 103743 1 FLASHER (12, 24 volt) 5 132793 1 CLAMP, Plastic (1.25”) 6 103962 1 BOLT,Machine(#10-32x1/2”) 7 104003 1 NUT,Machine(#10-32,GradeB)
2
4
1
35 6 7
SKYJACK, Page 107SJIII 68xx Conventional Series143912
Figure 8.1. Label Kit
Label Kits
The following label kits are for models SJIII 6826 and 6832. Each contains labels that are common to both machines.
It excludes:
•serialnumbers •nameplates •registrations •stripes •tapes •platformcapacities •modeldesignations •allspecialoptions
Supply model number, country and language when ordering complete machine labels.
ANSI/CSA CE ANSI/CSA CE
Part # 129982 Part # 129983 Part # 152252 Part # 152253
6826
683260394AB
75 000 019 & ABOVE
80 000 114 & ABOVE
Label Kit
MODELS
75636 to 75664 & 75 000 001 to 75 000 018
83109 to 83311 & 80 000 001 to 80 000 113
SJIII 68xx Conventional Series143912
SKYJACK, Page 108
Hydraulic Cabinet
Roll Out Push Bar
Lift CylinderCross Member 1st Level
Inside Scissors Railing PinsSafety Pins
Battery TrayControl Console -Power Extension Platform
Electrical Panel
Figure 8.2. Labels and Nameplates - Misc
8764
2725242321
321
1211109
18
19
20
28
22
26
29
31
30
13151617 14
5
M11292AC_3
SKYJACK, Page 109SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
Figure 8.2. Labels and Nameplates - Misc
- - - (To order a complete label kit, refer to Figure 8.1)
1 106703 2 LABEL, Orifice decal 2 109442 1 LABEL, Emergency lowering 3 130018 5 LABEL, Anchorage Harness 4 126056 2 LABEL, Warning, falling hazard (Vertical) 126057 12 LABEL, Warning, falling hazard (Horizontal) 5 137278 1 LABEL, 300A Fuse location 6 130803 1 LABEL, Up/Down (ANSI/CSA) (Not included in kit) 7 117389 1 LABEL, Push to reset ground 8 117387 1 LABEL, Push to reset power 9 132004 1 LABEL, Enable (With power extension platform) (Not included in kit) 10 132003 1 LABEL, Platform extend/retract (With power extension platform) (Not included in kit) 11 137276 1 LABEL, 300A +Warning 12 115719 1 LABEL, Connect charger here (ANSI/CSA EE rated) (Not included in kit) 13 124362 1 LABEL, Do not wear jewelry 14 146022 1 LABEL, California proposition 65 warning (ANSI/CSA) (Not included in kit) 15 106691 1 LABEL, Operator’s checklist 16 124465 1 LABEL, Side force/Outdoor 17 130313 2 LABEL, Platform capacities (ANSI/CSA Model 6826 manual extension) 130315 2 LABEL, Platform capacities (CE & ANSI/CSA Model 6826 power extension) 130314 2 LABEL, Platform capacities (ANSI/CSA Model 6832) (All platform capacities labels are not included in kit) 18 146525 1 LABEL, On/Off Slab (ANSI/CSA) 129772 1 LABEL, On/Off Slab (CE) 19 132209 1 LABEL, Registration (Australia/New Zealand) (Not included in kit) 20 106705 3 LABEL, Do not alter 21 146443 1 LABEL, Base Control 22 115543 2 LABEL, Warning no step 23 123274 2 LABEL, AC connection in hazardous locations (ANSI/CSA EE rated) (Not included in kit) 24 138211 1 LABEL, Connect AC supply here 25 103297 1 LABEL, Free-wheeling valve 26 106515 1 LABEL, Caution brakes 27 119674 1 LABEL, Battery disconnect switch location 28 102961 1 LABEL, Use hydraulic oil ATF Dexron III 29 - 1 NAMEPLATE, Serial number (Consult factory) (Not included in kit) 30 146526 1 LABEL, Danger/Warning Info 31 123628 1 LABEL, Manual enclosed
SJIII 68xx Conventional Series143912
SKYJACK, Page 110
Figure 8.3. Labels and Nameplates - Chassis
1 3 4 5 7
9
6
10111213
14
15
16
17
2
8 8
19 20
19 21
18
M11285AA
SKYJACK, Page 111SJIII 68xx Conventional Series143912
Index No.
Skyjack Part No.
Qty. Description
- - - (To order a complete label kit, refer to Figure 8.1)
1 129838 2 LABEL,Keep 2 109442 1 LABEL, Emergency lowering 3 129839 2 LABEL, Clear 4 129758 2 LABEL, Skyjack logo, small blue 5 104589 2 LABEL, EE symbol (ANSI/CSA EE rated) 6 132475 4 LABEL, Wheel load 1225kg/2700lb 7 129802 2 LABEL, Model Designation SJIII 6826 (Not included in kit) 129803 2 LABEL, Model Designation SJIII 6832 (Not included in kit) 8 137988 2 LABEL, Crush/punch/hazard 9 117023 2 LABEL, “CE” (CE) 10 110334 1 LABEL, Battery charger connection in tray (If equipped) (Not included in kit) 11 121047 1 LABEL, Warning! Do not disconnect (ANSI/CSA EE rated, If equipped) (Not included in kit) 12 126032 1 LABEL, Warning wood spacers (If equipped) (Not included in kit) 13 129759 2 LABEL, Skyjack logo, small 14 103125 AR STRIPE, White/blue (Not included in kit) 15 109985 1 LABEL, Annual inspection 16 119803 AR TAPE, Caution 1” (Not included in kit) 17 103110 AR STRIPE, Red/blue/red (Not included in kit) 18 102896 2 LABEL, Forklift boot 19 124767 2 LABEL, Lift point/tie down 20 127711 1 LABEL, Place safety bar here 21 106406 1 LABEL, Maintenance Support
Figure 8.3. Labels and Nameplates - Chassis
SJIII 68xx Conventional Series143912
SKYJACK, Page 112
Index No.
Skyjack Part No.
Qty. Description
Figure 8.4. Labels - Platform Control Console
M147343AA_1
- - - (To order a complete label kit, refer to Figure 8.1)
1 146427 1 LABEL, Platform control console 2 118711 2 LABEL, “Hydraulic proportional”
2
1
SKYJACK, Page 113SJIII 68xx Conventional Series143912
Table 1.1. SJ3 Scissors Fluids - Hydraulic Oil
*Qty. (Liters)
*Qty. (Gallons)
Model Oil TypeSkyjackPart No.
10.9 2.9
ATF Dexron III
3215
119309
10.9 2.9
30 7.93ATF Dexron III
3215
119309
32193220
30 7.93ATF Dexron III 119309
3220
4632
322646204626
6826
60611AB
*All fuel capacity quantities are in standard liter or US gallons (liquid).
30 7.93ATF Dexron III 119309
68326826
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