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a PM Group company Six AD Pieces Dr. Les Gornall ADNET Session 3 Alternatives and Complements to Methane as AD products January 25 th 2019 1 expertise.

Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: [email protected]. Title: Slide 1 Author: cburnham Created Date:

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Page 1: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

a PM Group company

Six AD Pieces Dr. Les GornallADNET Session 3 Alternatives and Complements to Methane as

AD products January 25th 2019

1

expertise.

Page 2: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Six AD Pieces

Plant, 2011

1. Changing the Climate

with AD

2. Grass – Great but Greasy

3. It’s all about Feedstock

4. It’s all about Microbiology

5. Soil is Sacred

6. Make it Beautiful

Page 3: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Changing the Climate

”Until you start focusing on what needs to be done

rather than what is politically possible, there is no

hope.

We cannot solve a crisis without treating it as a crisis.

We need to keep the fossil fuels in the ground, and we

need to focus on equity.“ 15-yr old Greta Thunberg

Page 4: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Changing the Climate

• COP24 - 1.5 Degrees anthropomorphic global

temperature rise should be the upper limit and to do

this:

• We need to: stop eating beef immediately (cows are

sacred?)

• dramatically reduce CO2 emissions in 12 years

Page 5: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Changing the Climate with AD

Sea Level Rising is taken

seriously in

Lochmaddy – Outer Hebrides

Page 6: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Changing the Climate with AD

1950Rachel Carson observes that

everything is connected to

everything including global warming

and the ocean / weather system

We have known about the issue of

global warming and its

consequences for 69 yrs.

Page 7: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Changing the Climate with AD

My friends Peter and Anne (Jan 2019)

Living close to the sea on Uist

If they are flooded by rising sea levels

will we also loose London, Carlisle, and

most of our coastal cities?

A family of 5 people drowned here

escaping high seas.

Sea level rising is serious and personal,

here and now.

Page 8: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Biogas

Digestate

Fertiliser to

Agriculture

Feedstock

Energy

Crops

Food

Wastes

Farm

Manure

Ocean

Trash

organics

Digester

• CHP

• Gas to Grid

• Industrial

Boiler

• Drying Plant

• Vehicle fuel

CNG

• = Reduction

in CO2

£FIT

£RHI

Food, Fuel & Fibre crops

Cow or a

Tractor ?

Changing the Climate with AD

• The AD

cycle

Page 9: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Tractor - mechanical

• Fuel/Oil Occasionally

• Store unattended in a shed until

required

• Runs for 1000 hrs/yr

• Push the throttle – engine responds

• Eats Gas

• Makes Grass

Page 10: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Cow – living organism

• Feed daily

• Cannot be stored + ignored

• Runs 8,760 hrs/year

• Takes days to respond but:

Overfeed - bloats

Underfeed - dies

• Eats Grass

• Makes Gas

• Produces effluent

Page 11: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

• Feed daily

• Stores are active biological

processes

• Runs 8,760 hrs/year

• Takes days to respond but:

Overfeed - foams

Underfeed - dies

• Eats Grass

• Makes Gas

• Produces effluent

Digester – Living Culture

It’s a Cow not a Tractor

All Cows Eat Grass

Page 12: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Six AD Pieces

John Kilpatrick Senior Renewable Energy Consultant ADAS Rosemaund

Hereford UK HR1 3PG October 2008 NNFCC project 08-004 A project

funded by Defra, project managed by NNFCC and conducted by ADAS.

1. Changing the Climate

with AD

2. Grass – Great but Greasy

3. It’s all about Feedstock

4. It’s all about Microbiology

5. Soil is Sacred

6. Make it Beautiful

Page 13: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Grass is Great but Greasy

UK annual grass

production is the largest

agricultural sector

(34.3 million tonnes dry

matter per year)

If we are to remove

beef from our diet to

save the planet, then

grass is a valuable

energy source.

Grass is hydrophobic and floats in digesters. >50% grass feedstock is

choking large scale digesters even at 4-15mm chop length. Enzymes are

problematic in practice. Help!

Page 14: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Six AD Pieces

Plant, 2011

1. Changing the Climate

with AD

2. Grass – Great but Greasy

3. It’s all about Feedstock

4. It’s all about Microbiology

5. Soil is Sacred

6. Make it Beautiful

Page 15: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Feedstock - Available and Valuable

• 90-100 million tonnes of agricultural by-products like manure and slurry

• 16-18 million tonnes of food waste (from households and industry)

• 1.7 million tonnes of sewage sludge dry matter.

• Each £10/T in added value or saved cost

=£1,000Million per year to the country – enough

money to buy 2,000 primary schools a year.

www.biogas-info.co.uk/faqs.html

Page 16: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Feedstock – Land based (sea based?)

• Sea Organics stripped from plastic?

Page 17: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Feedstock is important because:

• Feedstock defines Regulations applied

• Feedstock controls Acidosis/Alkosis

• Feedstock controls Reaction Rate

• Feedstock produces Biogas

• Feedstock produces Compost Fibre

• Feedstock produces Liquid Fertiliser

• Feedstock determines Trucking costs

• Feedstock determines Pre-treatment

• Feedstock determines Digester selection

• Feedstock determines Gate fees

• Feedstock determines Landfill costs

• Feedstock enables ocean plastic collection?

Page 18: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Six AD Pieces

Plant, 2011

1. Changing the Climate

with AD

2. Grass – Great but Greasy

3. It’s all about Feedstock

4. It’s all about Microbiology

5. Soil is Sacred

6. Make it Beautiful

Page 19: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Suspension

Crushing

1st Hydrolysis Disintegration

of readily bio-degradable

materials

Methanisation

Synthesis of biogas

2nd Hydrolysis

Disintegration of

persistent materials

Source : IGW

Suspension

Crushing

1st HydrolysisDisintegration of readily biodegradable materials

2nd HydrolysisDisintegration of persistent materials

Methanisation

Synthesis of biogas

Rume

n

Saliva

Organic

material

2nd stomach

Large/small intestine

Fermented

substrate

rennet

It’s all about microbiology

Tough part of the process | Easy part

Page 20: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

It’s all about microbiology

20

DNA profiles of full scale digesters show amazing

diversity – no two are alike. However,

Acid forming Facultative bacteria comprise less than 1%

per cent of the total acid-forming bacterial population.

Obligate anaerobic acid-forming bacteria dominate.

Top Tip: Apply the biogas blanket to the headspace

of acid hydrolysis tanks. This eliminates odour

issues as the odour chemicals are burned

downstream. Spikes of CO2 need to be diluted.

Page 21: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

It’s all about microbiology

21

Thinking like a bacterium

• Microbial archaea origins relate to fossil

stromatolites 3.5 billion years ago.

• The early earth had little or no oxygen in the

atmosphere and an abundance of soluble metals.

• Se, Co, Ni, Mg – are still required by the archaea

(Thanks to Charles Banks and SOTON)

• Top Tip – add trace elements

http://www.fossilmuseum.net/Evolution/archaeaevolution.htm

Page 22: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

22

It’s all about microbiology

• Slow methanogens (μ max 3 days ?) consume the VFA byproducts

from the acetogens (μ max 3 hours ?)

VFA

• Methane

and CO2

Page 23: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

23

It’s all about microbiology

• Shock Overloading or compromised acetoclastic archaea = relatively high CO2 formation, foaming (soap is the salt of volatile acids) and ultimately the bacteria are pickled! But how do you know if the acetoclastic archaea are healthy?

VFA

CO2

Page 24: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

24

It’s all about microbiology

• Monitor VFA

spectrum

using

chromat-

ography

• An Acetoclastic

Block is serious

• But it takes a

week to obtain

a result

Page 25: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

40ml of 5% acetic acid

solution (Malt Vinegar)

contains the substrate for

acetoclastic bacteria to

generate a handful of

biogas in a minute

Acetate to gas can react

in 15 seconds with

healthy acetoclastic

bacteria

It’s all about microbiology

Field analysis of acetoclastic archaea health

Page 26: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

It may take an hour to fill a finger

with biogas.

Respiration gases are the first

indicator of bacterial health

Take steps to look after the

Acetoclastics if the

population is compromised.

It’s all about microbiology

However, if the Acetoclastic Archaea are absent, stressed or inhibited

Page 27: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Six AD Pieces

Plant, 2011

1. Changing the Climate

with AD

2. Grass – Great but Greasy

3. It’s all about Feedstock

4. It’s all about Microbiology

5. Soil is Sacred

6. Make it Beautiful

Page 28: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Soil is sacred

Plant, 2011

It takes 1,000 years to make 3cm topsoil

At current rates of soil degradation all of the world’s

topsoil will be consumed in 60 years.

We have 60 harvests left

Page 29: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

29

• 95% of our food comes from soil

• We are loosing 30 soccer fields of soil

every minute due to intensive farming

• In the UK I am told the topsoil will be

consumed in 45 years – for some soils

I have seen it is too late.

• Humic colloid in digestate is a real

solution and will regenerate a soil (my

estimate) in 100 years

Using digestate to rebuild soils will

save humanity

Soil is sacred

Page 30: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Six AD Pieces

Plant, 2011

1. Changing the Climate

2. Grass – Great but Greasy

3. It’s all about Feedstock

4. It’s all about Microbiology

5. Soil is Sacred

6. Make it Beautiful

Page 31: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Goddards Green gas bag

Reflected in primary settlement tank water LKG 1999

Make it Beautiful:

• There are many more

digesters to build and

these have to

recognise the

sentiments of the

general population so

we will need to make

them beautiful

Page 32: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Make it Beautiful:

• By William M. Connolley (talk · contribs) - Own

work, CC BY-SA 3.0,

https://commons.wikimedia.org/w/index.php?cu

rid=1233520

Page 33: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Make it Beautiful:

Buttercup Yellow!

Page 34: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Reflection

Splash

Make it Beautiful:

Inspiration

can come

from many

places

Page 35: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

PROjEN - London Olympics digester – not built due to short notice [COPYRIGHT 2012]

Make it Beautiful:

Page 36: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Make it Beautiful:

Page 37: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Make it Beautiful:

2019 Biomethane

powered Tractor:

Running off organic

wastes from cows –

It’s still a tractor not a

cow!

Create something beautiful with AD that saves the

world. We have 12 years to prevent global warming

and 60 years to prevent starvation.

Page 38: Six AD Pieces Dr. Les Gornall · • PM PROjEN • DD: 01928 752 568 • Mob: 07921 388 422 • Email: les.gornall@PMgroup-global.com. Title: Slide 1 Author: cburnham Created Date:

Thank You

• Dr Les Gornall

• BSc.(Hons),D.Phil, C.Biol. FRSB

• Process Consultant

• PM PROjEN

• DD: 01928 752 568

• Mob: 07921 388 422

• Email: [email protected]