SIVARAJ PENDURTHI H.No : 13,Sneha Sadan Hsg Society, Sector 27/A I Floor,

Pradhikaran Nigadi.Pune-411044. E- Mail:sivapendurthip@gmail.com; sivapendurthi@yahoo.co.in

Phone: + 91-9550705276.

EDUCATIONAL QUALIFICATIONS : B.Tech PRODUCTION Engineering from Velagapudi Rama Krishna Siddhartha Engineering College

afflicted to Nagarjuna University Guntur(2003-2007) & scored 69.1%..

Intermediate Vijaya Krishna Junior College Vijayawada (2001-2003) with Scored first Division.

SSC from Vijaya Mary high School Vijayawada 2001 with first Division.

KEY SKILLS : Core Tools: Preparation of Costing using should costing aPriori tool, BOM Design, TS 16949, APQP, PPAP,

FMEA, PFD, Control Plan, Suppler Development, Foundry & Machine shop Knowledge, , Project Management,

Industrial Engineering, Kaizen,5S,TPM , Good knowledge of GD&T - ASME Y14.5M, Hands on Experience in

Measuring Instruments. Good Communication & Presenting skills.

Design Tools: UG NX 8.0, 10.0, AUTO CAD, PRO-E Creo 2.0.Drafting & Modeling (Automotive Casting &

Plastic Components).

Operating Systems: Windows 9X/00/XP, Microsoft office Suite.

AREAS OF EXPERTISE : Should Costing: Analyze blueprints and other documentation to prepare time, cost, materials, and

labor estimates, Identify and quantify cost factors, such as production time, materials, and labor expenses. In different commodities sheet metal, forging, casting & machining processes, Ability to handle a project independently.

New Product Development : Overall New Product Development Various Activities From RFQ to Process Design, Sample Development, Machine Procurement up to productionisation by smooth handover to production and continual improvement with documentation. Flawless launch endures by using APQP approach and preparation of PPAP documentation. Implementing effective techniques across the floor to bring efficiency in operations improve safety standards & achieve Maximum cost savings.

Production Planning & Controlling: Overseeing production related tasks including Rolling Forecast planning, control, maintenance & trouble shooting Setting up production targets and achieves the same within time and Cost parameters.

Continuous Improvement: Overall Lean Culture Implementation Activities implementing effective techniques like daily accountability, leaders standard work, visual standard across the shop floor to bring efficiency in operations, improve quality & Safety standards & achieve maximum cost savings. Designing and implementing systems process and procedures to facilitate smooth functioning of overall production activities.

Industrial Engineering: Creation of standards by using on time study & work measurement techniques. Production standards, creating the new production lines, optimizing products in existing production lines, Plant Layout Creation and optimization , operator balance sheet, man power optimization. Expert in Line Balancing & Capacity Calculation of plant by doing Time Study & work measurement methods.

Quality Management: Participating in developing and implementing strength systems and process for Defect Detection, Poke Yoke,8D,7QC Tools, corrective action and prevention, ensuring high quality standards.

Engineering Change Management: Execution of Quality Management Experience in Establishment, Operation and Maintenance of Quality Management Systems in the organization, System in accordance with ISO & Other Quality Systems with the Capability of Developing or improving the Quality System, Quality plans, Work Procedures and Inspection Plans, Scheduling Process and Product audits and conducting follow up for audits.

PROFESSIONAL EXPERIENCE :

SUMMARY

Over 7 + years of experience in world class Auto-ancillary manufacturing companies in various

cross- functional areas like Continuous Improvement, Manufacturing Engineering, New Product

Development , Industrial Engineering and Process Engineering & Improvement.

Sound Knowledge in Should Costing by Using the Tool aPriori and working in different

Manufacturing Processes.

A Strategic Planner with expertise in managing NPD actives, streamlining Processes/Procedures to

facilitate smooth production process &enhance productivity.

Well versed with lean tools, time study, Work measurement, FMEA, PPAP, APQP, TQM,

Kaizen,5S,Six Sigma & Line Balancing.

Proven ability in driving numerous lean culture, quality enhancements, process improvement and

cost savings initiatives during the career span.

Played leadership role in developing and mentoring a robust process improvement mindset within

the organization through implementing lean manufacturing techniques.

Performed benchmark studies to continually search for lean business system best practices and

ensure standardization and compliance across the organization.

Estimating staffing requirements, production times and relative costs to provide data for operational

decisions.

A keen planner and strategist with skills in troubleshooting, team building capacity and abilities in

planning and, managing resources.

Improve the process by using Six sigma Approach.

ORGANIZATIONAL EXPERIENCE: Senior Engineer Should Costing - ONWARD TECHNOLOGIES LIMITED

December 2015 – Till Date.

Is a Public Limited Company It is an independent Engineering Design Solutions and Services

Company and offers Mechanical Engineering Solutions to various industries across several domains

in Auto, Off-Highway, Industrial & Heavy Engineering, Rail & Aero, Consumer & Healthcare for

customers from USA, EUROPE and INDIA.

Team Member NMI - M/S Pilkington Automotive India Pvt Ltd

Aug 2013 – Aug 2014

The Group is one of the world's leading manufacturers of glass and glazing systems in three major

business areas; Building Products, Automotive and Technical Glass. We operate in three main

sectors. Architectural supplies glass for architectural and Solar Energy applications. Automotive

serves the original equipment, aftermarket replacement and specialized transport glazing markets.

Senior Engineer Product Development with M/S Indo US MIM Tec India Pvt Ltd;

Jun 2011 – Jul 2013

Is a leading global supplier of precision-engineered products using Metal Injection Molding (MIM) as

the core manufacturing technology. With headquartered in Bangalore, India; Indo-MIM has

achieved a leadership position in the field of MIM, providing precision-engineered products to

customers in more than forty countries in the Americas, Europe and Asia.

Engineer New Product Development with Kusalava International Ltd

May 2007 – Jun 2011 ,is a ISO/TS16949 certified company, manufacturing cylinder liners & valve

seat inserts. Company is well equipped with machines like CNC turning machines, centre less

grinding machines, plateau honing machines and conventional lathes. It is also having the testing

facilities like CMM, Taylor Hobson roundness tester, contour graph, profile projector, magnaflux

crack detection machine, eddy current, washing machine & surtronic3+surface finish tester.

KEY PROJECTS HANDLED IN MANUFACTURING: Productivity improvement: In compressor cover cell de-bottle neck the CNC machine by introduce

single point cutting tool to multipoint cutting tool to reduce the cycle time and optimize the parameter, for this increased the sales from 25%.

Asset Productivity Improvement: Doing Tooling Improvement like Combination tools , Multi components loading fixture and Reduce NVA(Nan value added activity) in CNC,VMC&, by doing this Released 4-CNC,1-VMC,2-SPM,2-HONING Machines to New product develop Department. For this avoided Rs.88 Lakhs additional investment cost.

Productivity Improvement in Compressor Assembly line: Increased productivity by 10% and reduced rejection by 8% through reducing the major loses and changing tooling methodologies Developed Twin & 3-Spindle Boring Machines by doing this , 2- Manpower reduced and Machining Output Increased, process also highly improved.

Line Capacity per day increased by 14 %. Man Power Productivity increased and saved man power by 30%. Floor Space and Material Travelling time Saved by 25%. Knowledge about vehicle manufacturing process and familiarity of components and their

approximate Costs Good negotiation, problem solving and customer relationship skills

PROFESSIONAL TRAINING ATTENED: TS16949 requirements, APQP, FMEA, SPC, MSA by NNCPL Bangalore. TPM & 5S CONCEPTS by NNCPL Bangalore.

Knowledge on internal auditor for Quality systems TS16949:2009.

MAJOR CUSTOMERS WORKED :

GE Locomotive,TATA, Leyland, KOEL, Cummins, Eaton, caterpillar, Darton darton sleeves, Eicher, INA

Bearings, Mahle, Tremec India, Honeywell, ITW Paslode, Volvo, Renault, TATA, Maruthi, JCB, Honda, VW,

Other OE Models.

PERSONAL DETAILS

DECLARATION :

I hereby declare that the above written particulars are true to the best of my knowledge and

belief.

Date:

Place: P Siva Raj.

DATE OF BIRTH: 04 June 1986 AGE: 30

LANGUAGES KNOWN: English and Hindi,Telugu SEX: Male

FATHER: P Subba Rao BLOOD GROUP: B(+)

MOTHER: P Vijaya Lakshmi MARITAL STATUS: Married

HOBBIES: Listening to music, Playing & Watching Cricket, Gardening, Cooking.

PASS PORT : G4479328 (VALID from 21-08-2007-20-08-2017)

NATIONALITY: Indian

Home Town: Vijayawada, Andhra Pradesh.

Current C.T.C: 450000 INR.