SITE SUPERVISION MANUAL.pdf

Embed Size (px)

Citation preview

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    1/34

    372

    MANUAL PENYELIAN TAPAK

    (SITE SUPERVISION MANUAL )

    6.1 OBJECTIVES

    1. To ensure that the product delivered conforms to the highest

    engineering standards.

    2. The ensure that the product delivered is to the clients

    satisfaction.

    3. To ensure that in the process of delivering the product, the

    environmental, safety and engineering standard meet the

    requirement set by the relevant codes of practices

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    2/34

    373

    6.2 PROJECT IMPLEMENT STRUCTURE

    GOVERNMENT OF MALAYSIA

    WATER SUPPLY DEPARTMENT

    MINISTRY OF ENERGY,GREEN TECHNOLOGY AND WATER

    CONSULTANT

    CONTRACTOR

    Figure 6.0 : Project Implementation Structure

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    3/34

    374

    6.3 SUPERVISION MANAGEMENT

    6.31 SUPERVISION OF CONSTRUCION WORKS

    To ensure the works are carried out to an acceptable level of quality,

    the supervision is very important. In this context competent staff and

    clear supervision roles are necessary.

    The Consulting Engineer, shall carry out the supervision of

    construction works. The organisation structure is as shown on site

    organisation chart.

    The main role of the consultant engineer are mainly all site supervision

    of construction and administration of the Contract with respect to :

    a) supervision

    b) testing

    c) examination of materials and workmanship

    d) measure of work carried out

    In carrying out the work and to ensure the proper construction of the

    works in accordance and in compliance with the requirements of the

    Tender Document, construction drawings and the specification, the

    Consulting Engineer (the Engineer) shall provide suitable qualified

    supervisory and office administration staff.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    4/34

    375

    6.32 DUTIES OF THE CONSULTANT ENGINEER

    The Engineers duties include, but not necessarily be limited to :

    i. Discharging the Engineers duties and responsibilities relating to the

    site supervision of construction, and the administration of the

    Contract in accordance with the powers delegated to the Engineer in

    respect of the Condition of Contact, the Drawings and all other parts

    of the Contract Document.

    ii. Locating all reference points and checking of the setting out of the

    works undertaken by the Contractor.

    iii. Inspecting, including the sampling, checking, and testing (where

    required) of all materials and workmanship to ensure that the

    completed works comply with the Specifications and the Drawings

    and the issuing of notices to the Contractor of any defects or

    deficiencies.

    iv. Checking and measuring of the quantities of accepted works.

    v. Ensuring that the Contractor performs his work in a manner that does

    not cause unnecessary or improper interference to the public,

    including access to public or private roads and footpaths.

    vi. Liaising with all service authorities of any other contractors or

    statutory bodies, which may be working in the same vicinity or

    location.

    vii. Keeping detailed records of the progress of the Works, the

    Contractors construction equipment, labor deployment and material

    usage on a day-to-day basis.

    viii. To inform the Contractor any changes in the design or specifications

    which may prove necessary or desirable during the course of the

    Contract or to study any changes proposed by the Contractor and

    inform the result

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    5/34

    376

    6.33 SITE SUPERVISION TEAM

    The set up of the consultant site supervision team (shown on figure A-

    3) consists of :

    a) Chief Resident Engineer

    b) Deputy Resident Engineers/ Engineer

    c) Inspector of Work

    d) Clerk/Typist

    And the duties of the personnel are as follows :

    a. Chief Resident Engineer

    He shall act as the Project Coordinator of the whole construction

    works, and will bear the overall responsibility for ensuring that the

    Contract is administered as planned and the objective of the project

    are satisfied. His roles and responsibilities shall be :

    1. Act as a site representative of the Consultant.

    2. Liaise with the Consultant head office, Deputy Resident

    Engineers and Contractor in their works.

    3. Manage and control all site staffs assigned to the project such

    as staff time-keeping, overtime, leave, salaries, claims, etc.

    4. Prepare monthly report on the progress of the works.

    5. Monitor the performance of site Management and Supervisory

    Staff in their respective works by setting up the management

    procedures programme.

    6. Liaise with the Project Manager of the Contractor.

    7. Certify interim progress payments submitted by the Contractor

    for P.D. approval.

    8. Advise the Contractor when liaise with the Local Authorities and

    Police Officer to ensure the smooth running of the project.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    6/34

    377

    9. Monitor on all the safety measure, particularly when working

    along the main road, or when explosive is used for rock blasting.

    10. Responsible for work measurement, progress payment

    recommendation, engineering instruction, etc.

    11. Responsible for preparation and completion of final

    measurement and as-built drawings.

    b. Deputy Resident Engineers/ Engineer

    The duties of the DRE are as follows:

    1. To be responsible the CRE in reporting the work progress and

    other developing circumstances.

    2. Responsible for the management of all site supervisory

    activities and the interacting with the contactors site set up to

    ensure the construction works are properly carried out.

    3. Exercise sound engineering judgment in examining and

    approving the Contractors temporary work and method of

    construction.

    4. Closely monitor activities within the site and carry out frequent

    inspections and works supervision.

    5. Ensure adequate site documentation of work

    progress/completion/changes and maintain it at the appropriate

    levels and deal with all relevant correspondence with various

    parties involved.

    6. To attend all site meeting.

    7. To liaise with the Contractors Agent.

    8. To organize and supervise his team of Clerk of Work to cover

    all aspect of supervision work and other relevant works.

    9. To instruct his staff on the method of construction to be

    adopted for all aspect of works and recording works.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    7/34

    378

    10. To assist the CRE in the measurement of all works and keep all

    necessary record.

    11. To assist CRE in checking the Contractors interim valuation

    and assist him in checking his final account.

    12. To implement the QA/QC measure on site.

    c. Inspector of Work

    Their duties can be described as follows :

    1. To be responsible to the CRE and DRE.

    2. Ensure that the Contractors work is properly supervised at all

    times and it is carried out in accordance with the drawing and

    specification.

    3. Activities where supervision is absolutely necessary.

    4. Contract the CRE or DRE when faulty works occurs or where a

    variation is required.

    5. Agree day work records with the Contractor keep daily site

    diaries and complete daily reports and ensure that the records

    for plant and labour are kept accurately.

    6. Assist the CRE and DRE in taking measurement, level and

    other details as may be necessary for progress payment,

    variation order, changes, etc.

    d. Clerk/Typist

    Assisting the CRE in the following:

    1. Office administrative work, preparation of monthly reports.

    2. Typing miscellaneous correspondence, report, memo, minutes

    of meeting and filing system.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    8/34

    379

    3. In charge of incoming request for inspection form & checklist

    for quality plan.

    4. In charge of filing system, update annual leave and medical

    records, time sheet, overtime and others staff related matter.

    5. Prepare and update for laboratory test record.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    9/34

    380

    6.4 INSPECTION REQUIREMENT

    6.41 GENERAL

    In general the inspection personnel must ensure that each of the

    following items is adhered to:

    a. That all material and workmanship are in accordance with the

    specifications and the acceptable good practice.

    b. The quality control testing of material is at an acceptable level of

    workmanship.

    c. That all works are to be in accordance with the level, alignment,

    dimension, and cross-sections as specified in construction

    drawings and specifications.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    10/34

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    11/34

    382

    e. Access road - Laying of sub-base, road base, binder and

    wearing course.

    To carry out initial inspection of work area, to inspect material and

    full time inspection of all phases of works including carrying out thefinal inspection.

    f. Construction of Reservoir-Excavation

    - To check the formation level is correct, spot checks as works in

    progress (hardcore, level, formwork, orientation of pipeworks,

    size and spacing of reinforcement, etc.)

    - To carry out inspection on materials such as aggregate, sand,

    reinforcement, formwork, etc. Full time supervision during

    concreting.

    - To supervise on preparation of test cube and witness testing. To

    carry out spot check on the curing of concrete.

    g. Pipe Supply

    - To check whether manufacturer is approved by IKRAM/SIRIM.

    - To arrange factory visit.

    - To carry out inspection at factory during casting of pipe.

    h. On Shore Pipe Laying

    - To carry out inspection on pipe delivered to site. Safety

    precaution (adequate warning signboard, flagman, etc).

    - To carry out full time inspection of all phases of works including

    final inspection. To check all levels are correct.

    - To check welding and wrapping.

    - To check sand bedding and sand filling, if applicable.

    - To check on compaction after backfilling.

    - To carry out inspection on air test for welding (where applicable),

    to carry out pressure and leakage test

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    12/34

    383

    i. Submarine Pipe Laying

    To carry out inspection of work area, and full time inspection of all

    phases of works. The inspection procedure shall generally follow

    HDPE Submarine Pipeline Installation Procedures.

    j. Miscellaneous on Pipeworks -Thrust block, support block,

    manholes and chambers, etc.

    To carry out inspection of work area, verify the dimension and part

    time inspection of all phases of works.

    k. Booster Station - Installation of M&E Equipments

    To carry out inspection of work area and full time inspection of all

    phases of works.

    l. Telemetry System - Installation

    To carry out inspection of work area and part time inspection of all

    phases of works.

    m. Joint Measurement for interim valuation

    To carry out full time joint survey/ inspection for interim valuation.

    n. Safety

    To carry out spot check on safety precaution in all stages of works.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    13/34

    384

    6.5 QUALITY CONTROL AND STANDARDS

    The quality control testing is to be carried out in accordance to the

    following testing standards :

    I. The Malaysian Standards

    II. The British Standards

    III. ASTM : The American Society for Testing and Materials

    IV. APIAmerican Petroleum Institute.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    14/34

    385

    6.6 QUALITY CONTROL METHODS

    The following are the quality control guides that are to be strictly

    followed;

    6.61 Compaction Control of Earth Materials and Aggregates

    Samples of materials to be compacted are taken from the work

    area immediately prior to compaction and tests are to be carried out

    in accordance with B.S 1377 Compaction Test with a 4.5 kg.

    Hammer method.

    After compaction of earthworks, field density test using sand

    replacement method or methods stipulated in conditions of contract

    are to be carried out.

    Compaction test are to be carried out in advance of compaction

    operations.

    As a general rule, one compaction test is to be carried out for every2 to 4 field density test of variable materials, and for every 5 to 8

    field density test for relatively uniform materials.

    Frequencies of field density tests are to be as follows :

    i. Earth embankment: 1 test per 500 metre square for each

    layer of compacted material.

    ii. Top 300 mm of sub grade lower sub base: 1 test per 300

    metre square for each layer of compacted material.

    iii. Gravel surface sub base: 1 test per 200 metre square for

    each layer of compacted material.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    15/34

    386

    iv. Crushed aggregate road base: 1 test per 150 metre square

    for each layer of compacted material.

    v. Shoulders (earth/gravel): 1 test per 150 metre square for

    each layer of compacted material.

    vi. Granular bedding for culverts and pipes: 1 test per 25 metre

    length of culvert pipe.

    vii. Granular bedding for other structure: 1 metre per layer per

    25m length of structure, or per footing, or per 200 metre

    square of foundation slab.

    viii. Backfill for structure: 2 test per layer per structure for each

    25m length of structure.ix. Backfill for subsoil drain: 1 test per layer per 50 metre length

    of trench.

    6.62 Earthwork and Flexible Pavement Materials

    i. Determine Atterberg limits, swelling or shrinkage

    characteristics and content of organic materials in soils that

    are unsuitable for embankment material.

    ii. Determine plasticity index and gradation analysis of material

    proposed for granular fill, bedding, drainage blanket,

    porous/granular backfill to structures, aggregates, aggregate

    filters/drains, etc.

    iii. Atterberg limit, plasticity index and gradation analysis, B.S

    1377 Compaction Test, CBR test (soak CBR) are to be

    carried out on fill materials used for lower sub base, and top

    300mm of sub grade of road embankment.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    16/34

    387

    iv. Testing of earth shoulders are to be carried out in same

    manner as for lower sub base.

    v. For gravel shoulders, gravel surfacing, sub base and

    crushed aggregate, road base test for every 750 cubic

    metres of materials are to be carried out :

    a. Atterberg limit and plasticity index

    b. Gradation analysis

    c. B.S 1377 Compaction Test

    d. Soak CBR test

    e. Determination of flakiness index

    f. Determination of percent of particles in fractured face.

    vi. Order test deemed appropriate but not limited to sodium

    soundness test and aggregate crushing value test.

    6.63 Control of concrete and structures

    a. Concrete Aggregates

    Aggregates shall not contain alkali reactive silica. Routine test are

    to be carried out at the following frequencies:

    Gradation test: 1 per stockpile per 100 tons of aggregate.

    Specific gravity and absorption test: 1 test per stockpile per 1,000

    tons of aggregates.

    Particle shape test, e.g. flakiness index, % elongated: 1 test per

    stockpile per 1,000 tons of aggregates. (for coarse aggregate)

    Determination of clay and silt content: 1 test per stockpile per 1,000

    tons of aggregate.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    17/34

    388

    Organic impurities: 1 test per stockpile per 1,000 tons of aggregate.

    (for fine aggregate)

    Other tests to be carried out include,

    i. Sodium sulphate soundness test for coarse and fine

    aggregates,

    ii. aggregate crushing value test,

    iii. determination of chloride content

    iv. determination of sulphate content.

    In the case of marine aggregates for both fine and coarse

    aggregates, test for chloride content must be regularly carried out.

    The test is carried out using manufactured titrator strips. A

    frequency of 1 test per 100 tons of aggregate stockpile or 2 tests

    per batch or material source is recommended.

    b. Water for concrete

    Whenever water quality for concrete manufacture is doubtful,analyses are to be carried out to test for excessive acidity or

    alkalinity, sulphate content, and chloride content.

    Chemical analyses are to be sent to the chemical laboratory, while

    samples to determine their effects on mortar setting time and

    compressive strength are to be sent to the approved laboratory.

    About 10 litres of water are needed for mortar setting time and

    compressive strength test and 5 litres are required for chemical

    test.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    18/34

    389

    c. Concrete

    1 batch of each concrete class or type shall be sample. Each

    sample are tested for workability by slump test, 3 standard

    comprehensive strength test cube and 1 for testing at 7 days and 2

    for testing at 28 days.

    Slump tests shall be carried out regularly during the production of

    concrete.

    d. Pre-cast Concrete Culvert Pipes

    RCP sections that are cast on site are subject to inspection and

    testing of materials and workmanship. Samples are to be loaded to

    determine 28 days strength after casting, as well as to test for

    compliance with load bearing specifications.

    Sampling at 5% of pipe sections of each class of size of pipe

    fabricated are to be tested at cracking loads, while at least 2% of

    RCP pipe sections shall be load tested to failure, i.e. ultimate

    strength test.

    Load tests are to be carried out at the site or at concrete product

    factory with the suitable test equipment to facilitate testing.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    19/34

    390

    6.7 QUALITY CONTROL OF MANUFACTUREDMATERIAL

    Generally, manufacturers certificates are required to guarantee the

    quality of materials. In such cases, tests are done for the following :

    a. physical measurements of weights, density and dimensions

    b. physical measurements of protective coatings

    c. compressive strength tests

    d. tensile strength tests

    e. setting or curing

    f. hardening time tests

    g. flow rate test

    h. penetration tests, etc.

    i. radiography test on welding

    j. pressure test

    k. leakage test

    List of manufactured materials where tests are to be carried out include

    but not limited to :

    a. M.S Pipe, D.I Pipe, HDPE etc per spec

    b. Valves

    c. Bitumen and bituminous materials

    d. Cements

    e. Corrugated metal pipes

    f. Guardrails

    g. Materials for road markings

    h. Road signs, etc.

    i. Switchboard

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    20/34

    391

    Materials where qualities are suspected for non-reliance, a more

    rigorous testing are to be carried out. Materials in this category include

    a. penetration graded bitumens

    b. cut-back bitumensc. bitumen emulsions

    d. cements

    e. manufactured structural elements, and fittings

    f. welding materials

    g. corrugated metal culvert pipes

    h. clay and plastic pipes for drains

    i. water stop

    j. guardrails

    k. gabions cages

    l. paints

    m. geotextile

    n. fabrics filter materials

    o. thermoplastic materials for road markings

    p. joint fillers

    q. waterproofing and damp-proof materials

    r. bricks, etc.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    21/34

    392

    6.8 APPROVED BUILDING MATERIAL

    Approved building and manufactured material were adhering to and as

    stipulated by the Malaysian Government through their publication

    namely :-

    Senarai Bahan-bahan Binaan Tempatan as issued by:

    Surat Pekeliling Perbendaharaan Bil. 4 Tahun 1996 dan Surat

    Pekeliling Perbendaharaan Bil. 6 Tahun 1997.

    And published copies can be obtained from :

    SETIAUSAHA

    URUSETIA BAHAN BINAAN

    INSTITUT KUALITI & PERSIJILAN IKRAM

    KUMPULAN IKRAM SDN BHD

    JALAN SEPANG

    43000 KAJANG, SELANGOR

    Tel : 03-8373320 Ext 303, 349, 393, 261

    Fax : 03-8367254

    .

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    22/34

    393

    6.9 SUPERVISION MANUAL

    6.91 The Reasons For The Supervision Manual

    1. This supervision manual is designed to represent good engineering

    practices and guidance to all supervisory staff during the

    construction of the project.

    It is intended principally for the use of inspectors and technicians.

    However, Engineers should acquaint themselves with its contents

    and ensure that inspectors and technicians work according to it.

    2. It will not be possible to cover every aspect of the construction and

    this manual is not intended to be a complete guide.

    If you are in doubt about anything do not keep quite about it. Ask

    someone. Everyone from the Engineer down to your fellow peers

    will give you the benefit of his experience.

    This manual is issued for guidance only and it is not to be read as

    taking precedence over the Specification.

    3. Always bear in mind that until a particular aspect of any work is

    complete, you cannot be certain that the Contractor will not comply

    or has not complied with the Specifications in respect of

    workmanship and materials. You must draw the Contractors

    attention to any non-compliance with the Specifications and report

    to your Engineer at the same time. The Engineer will decide on the

    next line of action. Most Contractors will welcome constructive

    criticism and suggestions. However, take note that advice could

    sometimes be interpreted to be an instruction.

    4. If you certain that materials for the permanent works do not comply

    with the Specification, inform the Contractor and contact your

    Engineer if the Contractor is reluctant to take corrective action.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    23/34

    394

    If you discover that the materials do not comply with the Specifications,

    request the laboratory staff to check them and make sure that your

    Engineer is informed is informed of the test results.

    6.92 ADMINISTRATION

    a. General

    i. Hours of work will generally be defined by the Engineer under

    whom you are working. Your particular duties will be

    allocated by the Engineer.

    ii. Time sheets must be filled in at the appropriate time and

    signed by the Engineer

    b. Personal Diaries

    These are to be completed daily by all staff to record events

    pertaining to the progress of the Works and in particular with

    regard to their own involvement in these events, whether by

    observation or direct action. Items to be recorded shall include :

    i. Work carried out by the diarist, i.e. site supervision, level

    checking, etc.

    ii. Work carried out by the Contractor with reference also to

    events of note, e.g. commencement of earthworks,

    bridge works, piling, etc.

    iii. Instructions given to the Contractor and either written or

    verbal any other conversations with the Contractors

    representatives.

    iv. Inspections made, any decisions given, to whom, and

    when.

    v. Conservations and agreement with other parties e.g. land

    owners, local authorities and public utility

    representatives.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    24/34

    395

    vi. Contractors Constructional Plant on Site, type and

    location, and whether working, standing or in disrepair.

    vii. Operations being carried out with respect to plant and

    labour, and any general comment on the suitability of

    these to the tasks in hand. It shall be noted that for

    certain operation, there is to be a specific works progress

    record attached to the daily reports as described below.

    viii. The diary will be supplied by the Chief Resident

    Engineers office and if you have not been supplied with

    one, you shall ask for it.

    c. Daily Reports

    This shall be completed not later than the following day

    and shall be as complete as possible and shall include

    the following :

    i. The reservoir and pipeline identities shall be shown. In the

    case of earthworks, the locations of both cut and fill shall

    be stated. For pipelaying works, the start and finish

    chainage must be shown.

    ii. For the purpose of identification, a rough sketch shall be

    included.

    iii. A complete list of the Contractors labour and plant shall be

    included. Where work is being carried out on day works,

    the details on names and job positions (e.g. lorry driver,

    crane operator, etc.) are essential together with their hours

    of work.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    25/34

    396

    iv. A complete list of the plant being used shall be included.

    Working hours shall be stated and also if any plant is

    standing or broken down.

    Again, if the work is being done on day works plant,

    identification numbers shall be included.

    v. Where work is being carried out on a day work basis,

    materials shall also be stated.

    vi. A description of works being carried out shall be included.

    Examples are :

    - Concrete Base of Reservoir Panel 1

    - Laying of 600mm from CH 100mm CH 110mm

    - Laying sub-base

    vii. A statement on weather shall be included. Examples are :

    - Fine all day

    - Heavy shower 10.30 11.15 am

    - No work rain all day

    ix. The report shall note any difficulties that were encountered

    and how they were overcame.

    x. The names of all visitors to the site shall be included.

    Typically, daily reports shall include where appropriate

    to the writer;-

    i. Topsoil striplocation and depth.

    ii. Earthmoving operation, location, haul distances,

    material, plant and outputs, weather, material

    classification, suitability and compaction records

    (nothing reference to moisture contents, also

    hardness of materials and strata levels with reference

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    26/34

    397

    to rock claims, e.g. use of rippers or pneumatic

    plant).

    iii. Soft sportlocations, dimensions, material above and

    below.

    iv. Drainagetype, chainage, amendments (if any).

    v. Sub-base - location, state of formation at time of

    instruction.

    vi. Pavement construction location, weather, materials

    being laid, layer depth and extra depths, air and

    material temperature.

    vii. Reservoir works progress daily record for each

    structure of labour, plant and constructions,

    reinforcement, etc.

    viii. Pipe laying route, pipe diameter, chainage, length

    laid, sand filling, concrete surround, road crossing,

    obstruction, etc.

    ix. Concrete pour weather, quantity and grade, test

    cube taken (if any), curing.

    x. Top soiling and turfinglocation, weather.

    Inspectors are to append to their daily reports their

    retained copies of all relevant forms issued such as

    Request for Inspection.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    27/34

    398

    6.93 GENERAL

    A. Setting Out

    i. The responsibility for setting out the Works is the Contractors.The Engineer with the assistance of the Inspector of Works

    will check that the Contractors setting out is correct.

    ii. Before the Contractor starts any aspect of the Works, make

    sure that the Engineer is notified. To assist with the detailed

    setting out, reference stations will be established. Check these

    occasionally to see that they have not been damaged. If there

    is suspected damage, notify the Contractor immediately as

    well as the Engineer.

    iii. Always check that you and the Contractor are working to the

    latest edition of the Drawings. A register of Drawings is kept

    by the Site Clerk or another in the Engineers site office.

    iv. Where simple checks from the reference points can be done,

    these shall be carried out by the Engineer, Inspectors of

    Works and technicians.

    v. The setting out of the Works, inclusive of cross-section

    surveys and pegging shall be carried out intervals of not

    greater than those specified

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    28/34

    399

    B. Quality of Material and Testing

    i. The job can only be as good as the materials that are used.

    Substandard materials will give a substandard job. The

    responsibility for testing for acceptance is generally that of the

    Engineer (soil and materials). You should see that materials that

    have deteriorated are not used e.g. concrete that has been

    mixed too long or rebar that has mill scale or excessive rust.

    ii. Report to the Engineer any new material that the Contractor

    brings to Site including a change in fill material in the

    earthworks.

    C. Construction Plant and Labour

    i. The end product of the job will depend very largely on the

    performance of the Constructional Plant and labour. Check

    particularly that vibrating equipment, rollers, concrete vibrators,

    etc. are functioning correctly. If not, advise the Contractor and

    inform your Chief Resident Engineer.

    D. Information From The Contractor

    i. It is important to know in advance what work the Contractor

    intends to carry out. Official programmes information will be

    supplied by the Contractor and your Chief Resident Engineer

    should let you know what is planned for your part of the Works.

    Try to think ahead and request information from the Contractor

    on such things as times of concrete pours so that shuttering and

    reinforcement can be finally approved or whether temporary

    works i.e. stream diversions are needed.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    29/34

    400

    ii. If you are not certain how any particular aspect is going to be

    carried out, ask both the Contractor and your Engineer.

    E. Inspection and Approval

    i. The Contractor shall obtain approval to commence any aspect

    of the Works and to obtain approval upon completion. You must

    not unnecessarily delay the Contractor as this can give rise to a

    claim and needless expenditure. Check each stage of the work

    as it proceeds and correct any errors as they appear. A final

    inspection shall be made when the Contractor says that he is

    ready to proceed to the next stage.

    ii. It is not to the benefit of the project for an inspector or

    technician to leave his comments on work until the Contractor

    has completed it. Comments shall be made as work is being

    done.

    iii. On large concreting operations, do not delay giving the

    Contractor approval to start if there are minor errors that are

    being worked on and will not be covered with concrete for some

    time.

    iv. If testing is required, notify the Engineer (soil and materials) in

    advance.

    v. The system of Request for Inspection forms is to be used.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    30/34

    401

    F. Location of Existing Services

    i. Before the Contractor begins excavation for foundations below

    existing ground, particularly adjacent to existing roads, check

    that underground services such as water, electric and telephone

    are not liable to damage.

    ii. Drawings will indicate where services are but they shall be

    exposed by pilot trenches prior to any excavation. If in doubt,

    inform the Contractor who will contact the concerned service

    authority if necessary. You should also inform the Engineer who

    will check that the Contractor has contacted the concerned

    service authority.iii. The same applies to heavy plant crossing of road, public or

    private.

    G. Existing Roads and Temporary Diversions

    i. The Contractor is obliged not to interfere with or damage roads

    or make use of them without the permission of the Road

    Authority. Any breach of this shall be reported in details, giving

    times, names, if possible and vehicle types and registration

    numbers. Where a temporary diversion is needed, it is the

    responsibility of the Contractor to obtain necessary Authoritys

    approval to the alignment and the type of construction and get

    the Road Authoritys permission to open any diversion.

    ii. Check all diversion and plant crossings to see that they are

    clean and do not have potholes.

    iii. Check that signage are as approved and well maintained.

    iv. At plant crossing, check that the Contractors safety

    precautions are adequate.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    31/34

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    32/34

    403

    always be given to the Contractor. The reason for this is that the

    Contract is between Employer and the Contractor.

    J. Use of The Specification

    Do not try to remember the Specification. Get a photocopy of the part

    that is relevant to your present duties and carry it with you. If in doubt,

    refer to your Engineer

    K. Progress

    Draw to the attention of your Engineer any aspect of the work that

    seems to be slow so that he may take it up at a higher lever. Try tofind out the reasons at your level.

    L. Safety on The Site

    If you notice anything on Site that you consider to be unsafe, bring it

    to the attention of the Contractor and your Engineer. Examples of the

    type of things to look for are:

    - A ladder that has broken rungs or is not properly secured

    at the top.

    - An excavation near a public access that is not properly

    barricaded or adequately lit at night.

    - Mechanical defect in Construction Plant. This particularly

    applies to any vehicle supplied by the Contractor in which

    you travel. Remember its your life that is in danger.

    - Weak scaffolding.

    - Inadequate support for excavation sites.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    33/34

    404

    6.10 MAINTENANCE

    i. A certificate of Completion either for the whole of the Works or

    part of the Works is issued when the works can be safety taken

    over for used by the owner.

    ii. This may not mean that all works are fully complete, but are in a

    state of practical completion to enable the owner to occupy and

    use the same.

    iii. When the certificate is issued, the Engineer has to issue to the

    Contractor a list of all outstanding incomplete or defective works.

    - It will normally be the responsibility of each Engineer to

    compile the list of defects and omissions that are found.

    Normally he will be assisted in this by the inspectors.

    - The Contractor will complete these works and any other

    omissions and defects that are found during the

    Maintenance Period.

    - On completion of all of these outstanding items and at

    the end of the Maintenance Period, a Certificate of

    Making Good Defects is issued which signifies that the

    Contractors obligations are completed.

    - These items only refer to omissions and defects. Fair

    wear and tear, and accident damage during the

    Maintenance Period is not part of the Contractors

    obligations.

    iv. Detail instructions on the above will be prepared by the Engineer

    and issued at the appropriate time.

  • 8/13/2019 SITE SUPERVISION MANUAL.pdf

    34/34

    6.11 CAUTION

    i. Familiarise yourself with the relevant parts of the Specifications

    and Drawings.ii. Ascertain the line of command.

    - Do not exceed your powers.

    - Do not order any works that will delay the Contractor or

    result in increase in the cost of the works WITHOUT

    THE PRIOR APPROVAL OF THE APPROPRIATE

    AUTHORITY.

    -

    Ensure that the Contractor adopts safety measures toprevent site accidents.

    - When in doubt, ask your immediate superior.