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Site Preparation Guide 015-010-102 C 810 Materials Test Systems

Site Preparation Guide - mtskorea.com · 810 Site Preparation Guide Introduction 5 Introduction The MTS 810 System is designed to operate in a laboratory or light industry environment

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Page 1: Site Preparation Guide - mtskorea.com · 810 Site Preparation Guide Introduction 5 Introduction The MTS 810 System is designed to operate in a laboratory or light industry environment

Site Preparation Guide �

015-010-102 C

810 Materials Test Systems

Page 2: Site Preparation Guide - mtskorea.com · 810 Site Preparation Guide Introduction 5 Introduction The MTS 810 System is designed to operate in a laboratory or light industry environment

Copyright information © 1997-2000 MTS Systems Corporation. All rights reserved.

Trademark information MTS is a registered trademark of MTS Systems Corporation.

Contact information MTS Systems Corporation14000 Technology DriveEden Prairie, Minnesota 55344-2290 USAToll Free Phone: 800-328-2255 (within the U.S. or Canada)Phone: 952-937-4000 (outside the U.S. or Canada)Fax: 952-937-4515E-mail: [email protected]://www.mts.com

ISO 9001 Certified

Publication information Manual Part Number Publication Date

150101-02 A September 1997

015-010-102 B August 1999

015-010-102 B September 2000*

* This printing included a cover change only. No content was changed from the Aug. 1999 printing.

015-010-102 C November 2000

Page 3: Site Preparation Guide - mtskorea.com · 810 Site Preparation Guide Introduction 5 Introduction The MTS 810 System is designed to operate in a laboratory or light industry environment

810 Site Preparation Guide Contents 3

Contents

Introduction 5

Facility Preparation 6

Additional Considerations 13

HPU Considerations 14

Load Unit Considerations 16

Electronic Console Considerations 17

Computer Console Considerations 18

When You Get Your System 19

Hydraulic Power Unit Specifications 20

Model 505.07/.11 Specifications 21

Model 505.20/.30 Specifications 23

Load Unit Accessories and Specifications 25

Page 4: Site Preparation Guide - mtskorea.com · 810 Site Preparation Guide Introduction 5 Introduction The MTS 810 System is designed to operate in a laboratory or light industry environment

810 Site Preparation GuideContents4

Page 5: Site Preparation Guide - mtskorea.com · 810 Site Preparation Guide Introduction 5 Introduction The MTS 810 System is designed to operate in a laboratory or light industry environment

810 Site Preparation Guide Introduction 5

Introduction

The MTS 810 System is designed to operate in a laboratory or light industry environment. To get the maximum intended use of the system, it is recommended that careful consideration be given to planning its installation. This includes:

• Considerations of the types of testing that will be performed

• The building facilities requirements for power, cooling water, air conditioning, ceiling height, floor loading, and so on

• Contract services, such as riggers and moving equipment, to transport the system components within the facility

• Support personnel that might be required during installation of the system

Each test application has its own requirements in addition to the test system requirements. Therefore, it is recommended that overall planning be considered as early as possible. Preparation for and setup of the major system components is your responsibility. This guide will help answer most of your questions about the physical characteristics and requirements of your system.

Page 6: Site Preparation Guide - mtskorea.com · 810 Site Preparation Guide Introduction 5 Introduction The MTS 810 System is designed to operate in a laboratory or light industry environment

810 Site Preparation GuideFacility Preparation6

Facility Preparation

This section describes the physical, electrical, and mechanical requirements that must be considered before installing the 810 System. Read the following subsections thoroughly to identify installation considerations that apply to your facility.

Preparing to receivethe system

Prior to receiving the system, ensure suitable rigging equipment is available for lifting and transporting the system components. The major components of the system consist of the hydraulic power unit (HPU), the load unit and the electronics console. See “505.07/.11 Model Specific Specifications” on page 22 and “505.20/.30 Model Specific Specifications” on page 24. Depending on the system requirements the electronics console can have one, two or three bays. The weight of the console will depend on the equipment housed inside. The table below provides approximate weights and dimensions for the various consoles.

Number of Console Bays

Height Width Depth Maximum Weight (Approximate)

One Bay 74 in.(1880 mm)

23.5 in.(597 mm)

33.25 in.(845 mm)

525 lb(238 kg)

Two Bays 74 in.(1880 mm)

44 in.(1118 mm)

33.25 in.(845 mm)

1050 lb(476 kg)

Three Bays 74 in.(1880 mm)

67.75 in.(1721 mm)

33.25 in.(845 mm)

1275 lb(714 kg)

Page 7: Site Preparation Guide - mtskorea.com · 810 Site Preparation Guide Introduction 5 Introduction The MTS 810 System is designed to operate in a laboratory or light industry environment

810 Site Preparation Guide Facility Preparation 7

Space requirements Consideration must be given to planning the space requirements around the equipment for loading specimens and for the proper maintenance of the equipment. Also, during installation of the equipment, additional space (floor space and ceiling height) might be required to facilitate moving the various system components into place. Shown below, is a typical configuration for a system laboratory plan allowing for relative placement of the test machine controls and mechanical components for convenient use. This is only a suggestion of how an 810 System could be installed. Your requirements should be considered and planned accordingly.

Consideration should also be given to handling specimens, test data, and storage of fixturing and associated tools necessary for use and service of the system. If hazardous test specimens (such as those pressurized internally with gas or fragmentizing materials) are used in the test, protective enclosures and special laboratory layouts are advised.

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Page 8: Site Preparation Guide - mtskorea.com · 810 Site Preparation Guide Introduction 5 Introduction The MTS 810 System is designed to operate in a laboratory or light industry environment

810 Site Preparation GuideFacility Preparation8

Floor loadingconsiderations

Once the final layout for your system laboratory has been developed, the dimensional and weight information for the various system components should be supplied to the building facility personnel to ensure that proper building loading and vibration considerations have been evaluated.

The load unit comes equipped with vibration isolators that are designed to distribute the load into the floor and to provide isolation from excitation caused by movement of the actuator rod. These vibration isolators will be found in a carton which will accompany the load unit. (This carton also contains other accessories basic to load unit operation. Refer to the load unit “Accessories” on page 25. If high cycle fatigue testing is to be performed, place the load unit such that vibrations do not excite undesirable resonances or cause excessive loads in the building structure. See “Load Unit Specifications” on page 26 for the maximum static floor loading of the load unit.

Hydraulic power units rest on a special base flat on the floor. Resting flat on the floor provides maximum loading distribution. See “505.07/.11 Model Specific Specifications” on page 22 and “505.20/.30 Model Specific Specifications” on page 24.

A review of the final installation plan by building personnel is recommended to check static and dynamic floor loading.

Mechanical shock/vibration

Where impact testing is performed or in higher speed fatigue testing, cyclic loads and simple shock pulses can be introduced into the laboratory floor. Adequate isolation of the load unit is often possible with the supplied vibration isolators. However, in some cases, an optional air bag isolation device might be required. Contact your MTS representative for additional details.

Electrical powerdistribution

The input line voltage to the 810 System must be adequately rated for the loads under which the system operates. Size the power system with adequate reserve for future equipment additions and installation expansion. Both the HPU and the console controls must be considered in the distribution system, with emphasis on providing “interference free” electrical power to the controls. Plan routing of power cables away from instrumentation cables (for example, transducer cables). Avoid long parallel runs of power cables in close proximity to instrumentation cables. Power cables should be separated from instrumentation cables by 1 to 3 ft (0.3 to 1 m).

Page 9: Site Preparation Guide - mtskorea.com · 810 Site Preparation Guide Introduction 5 Introduction The MTS 810 System is designed to operate in a laboratory or light industry environment

810 Site Preparation Guide Facility Preparation 9

Groundingrequirements

Each system has its own internal grounding system, which is common grounded through the green or green/yellow wire in the power cable and must also return to earth ground, through the conduit of the electrical distribution system. Note that the green or green/yellow wire must not be a current-carrying conductor or a neutral conductor. A ground strap is provided to tie the load unit assembly directly to the console cabinet.

Where electrical power is of poor quality (noise spikes, poorly regulated, and so forth) or the ground system in the facility contains electrical noise, attach a 4 AWG wire directly to a good earth ground point such as a 6 ft (2 m) copper grounding rod driven at least 6 ft (2 m) into the ground. Grounding must conform to local electrical codes.

Console controlpower

Electrical power to the system controls should be filtered from outside RF interference and line regulated to provide 105-130 Vac or 200-240 Vac, 50-60 Hz. An isolated power source or uninterruptible power supply is recommended if it is desirable to maintain control power for longer than the delay built into the control electronics (approximately one second). Make sure that the service to the 810 System is not on a line that can be accidentally shut off. Power supplied to the 810 System should be on an isolated circuit, or on its own transformer from the main power box.

Radiated emissions Operation of the 810 System can be affected by sources of electromagnetic interference (EMI) that are near the system controls, computer, instrumentation cables, and related peripheral equipment. Common sources of EMI are electric motors, broadcast systems, high-voltage power lines, power tools, mobile communications, radar, vehicle ignition systems, static electricity, induction heaters, fluorescent lights, and lightning. The effects of EMI are unpredictable, additional grounding and shielding might be necessary. Techniques such as using screen cages or other metal surfaces around the system, along with good grounding practices and proper storage of magnetic memory medium, are recommended.

Page 10: Site Preparation Guide - mtskorea.com · 810 Site Preparation Guide Introduction 5 Introduction The MTS 810 System is designed to operate in a laboratory or light industry environment

810 Site Preparation GuideFacility Preparation10

Fixture and specimenhandling

considerations

Movement of specimens in and out of the test system must be considered early in the planning of the site layout. With smaller specimens, the use of a rolling work cart with lift-off storage drawers is often recommended to facilitate the handling of specimens and to minimize the chance of damage to the specimens prior to and after the test. As specimen size and fixturing increase beyond the typical lifting capacity of laboratory personnel, use of an overhead crane, lifting straps, or a forklift might be necessary to handle specimens or fixtures.

If the load unit does not have hydraulic lifts and locks, an overhead crane or other suitable lifting device can be used to change the crosshead position to accommodate specimen or fixture length.

Acoustics Some types of fatigue testing can produce noise which is undesirable or potentially damaging to hearing. Acoustical treatment of walls and ceiling might be necessary to prevent harm to personnel. If disk drives are included in the system, acoustical materials should not be of the type that generates or harbors dust. The Series 505 SilentFlo™ Hydraulic Power Units are designed for relatively quiet operation; no special acoustical considerations are necessary.

However, the use of hearing protection is recommended for personnel involved in long-term testing in a noisy testing environment.

Temperature The operating temperature range of the electronics console is 64°F to 86°F (18°C to 30°C). This includes most temperature sensitive equipment, such as disk drives which are dependent on cooler air to maintain proper height of read/write heads. Although the load cell or force transducer is temperature compensated, it is recommended that room air heating and cooling outlets be directed so that they uniformly distribute air throughout the room. This is primarily due to the potential changes in specimen characteristics or test data associated with changes in temperature.

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810 Site Preparation Guide Facility Preparation 11

Heat dissipation For comfortable working conditions and proper operation of the equipment, the heat dissipation of the hydraulic power equipment, electronics console, and other equipment must be considered in providing adequate heating or air conditioning to the laboratory area.

The HPU is normally located in a room separate from the test system to reduce heat loading and acoustical noise near operating personnel. For specific requirements, see “505.07/.11 Model Specific Specifications” on page 22 and “505.20/.30 Model Specific Specifications” on page 24. A 40°C (104°F) maximum environment is recommended for the HPU. Care must be taken to ensure that it is not placed in a location subject to freezing when water cooling is used. Reservoir heaters and oil-to-air coolers are available; consult your MTS representative.

Heat dissipation for the console and other electronic units can be estimated by summing the losses going to heat in the room {approximately 6000 Btu/hr (1500 kcal/hr) for a single 15 amp power panel or 8000 Btu/hr (2000 kcal/hr) for a single 20 amp power panel} and the gains from personnel and other heat inputs such as furnaces. To this figure, you should add 20% additional heat gain for future changes in test requirements.

Altitude Systems operated at high altitudes can have heat dissipation problems because of the lower density of the air. This type of problem might require the use of an air conditioned environment or cooling fans to reduce the heat load. The specified equipment environment should be reduced by 0.55°F per 1000 feet (1.0°C per 1000 meters) above sea level. Most equipment can be operated at altitudes up to 8000 feet (2400 meters). Refer to equipment product specifications for any altitude restrictions.

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810 Site Preparation GuideFacility Preparation12

Relative humidity The recommended relative humidity for the test room is within the range of 40% to 65% (non-condensing). The risk of static discharge, which easily damages logic components and causes loss of data in memory devices, is increased by low humidity. Excessive humidity can result in electrical leakage currents or component failure.

Leveling systemcomponents

Shims can be used under the load unit feet or isolation pads to level the load unit on an uneven floor.

Console type cabinets have leveling feet that allow the cabinet to be leveled as necessary. No particular level alignment of the console is necessary other than to ensure the footing is solid and the console cannot be rocked. Disk storage drives do, however, require proper leveling of the equipment to minimize wear on the read/write heads and fan bearings.

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810 Site Preparation Guide Additional Considerations 13

Additional Considerations

Review the following topics:

HPU Considerations 14

Load Unit Considerations 16

Electronic Console Considerations 17

Computer Console Considerations 18

When You Get Your System 19

Hydraulic Power Unit Specifications 20

Load Unit Accessories and Specifications 25

Page 14: Site Preparation Guide - mtskorea.com · 810 Site Preparation Guide Introduction 5 Introduction The MTS 810 System is designed to operate in a laboratory or light industry environment

810 Site Preparation Guide

HPU Considerations

Additional Considerations14

HPU Considerations

HPU cooling waterrequirements

The hydraulic power units (HPUs) water connections are supplied with hose nipples for the recommended type of hoses. The common type of recommended hose is Uniroyal P-340 or equivalent hose rated for 150 psi (1.03 MPa) operation. Shutoff valves should be included in the facility supply and drain lines should be included to allow for unit maintenance. If the cooling water contains contaminants (such as sediment) water filtration might be necessary to prevent clogging of the heat exchanger tubes. See “Hydraulic Power Unit Specifications” on page 20 to find water pressure, hose size requirements, and water cooling requirements for the HPU.

HPU electricalrequirements

The electrical interface to the HPU occurs at the HPU starter box located on the unit. Power cable access is provided into the box with cables coming from a customer-supplied, fused electrical service disconnect. This disconnect must be provided to safely remove all power to the HPU for maintenance work. Hookup must conform to local electrical codes and regulations, see “505.07/.11 General Specifications” on page 21 and “505.20/.30 General Specifications” on page 23.

Water quality HPUs are equipped with water-to-oil heat exchangers that are designed to remove 100% of the HPUs heat load. Water-to-oil heat exchangers, also referred to as oil coolers, use heat transfer to cool the hot oil in the HPU by passing it over tubes filled with cooling water.

Water chemistry is critical for a successful heat exchange system. Generally speaking, municipal drinking water that is available in developed countries is perfectly acceptable for copper tube heat exchangers. This water is non-polluted, bacteriologically safe and has a neutral pH.

Cooling towers and natural water sources such as wells, rivers or ponds must be free of pollutants and treated to limit contaminants to the same levels as municipal drinking water.

Softened or distilled water might not be good to use as a cooling liquid because although most of the minerals have been removed there is a higher than desirable level of carbon dioxide and oxygen present in the water. High levels of carbon dioxide and oxygen will act to decrease the protective layer of minerals that form on the surface of the tube, and increase the formation of copper oxide.

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HPU Considerations

810 Site Preparation Guide Additional Considerations 15

If the source of cooling water is a cooling tower, the presence of contaminants that are corrosive to metals will vary over time. Contaminants must be controlled to the quantities listed in the following table. Ideally, the pH should be maintained in the 6.5-8.0 range for most applications, and chlorine should be used to limit the growth of microbiologic organisms that are generated by protein decay. You must be careful not to use excessive amounts of chlorine: the chloride concentration in the cooling water must be kept to less than 5 ppm.

Some contaminants in the cooling water supply can operate together to create corrosion rates a hundred times higher than would be seen by either contaminant acting alone. Cooling towers, unless regularly treated and controlled, are the systems that have had the most problems with corroded heat exchangers.

Local industrial water treatment specialists can provide information on your water conditions and solutions to contaminant problems.

Water Chemistry

COMPOUNDS FOUND IN WATER ALLOWABLE QUANTITY

(PARTS PER MILLION)

Ammonia none

Bacteria must be bacteriologically safe

Calcium <800 ppm

Chlorides <5 ppm

Dissolved solids >50 but <500 ppm; limit to 150 ppm if abrasive solids present

Iron 3 ppm

Nitrates <10 ppm

Nitrogen compounds none

Oxidizing salts or acids none

pH level 6–8.5 recommended

Silica as SiO2 <150 ppm to limit silica scale

Sulfides <1 ppm

Sulfur dioxide <50 ppm

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810 Site Preparation Guide

Load Unit Considerations

Additional Considerations16

Load Unit Considerations

The load unit is typically shipped in a horizontal position on a pallet or in a crate. Lifting and moving instructions that describe proper handling methods are placed in a protective envelope and shipped with the load unit. These instructions include recommended methods to remove the unit from the pallet, raise the unit erect, and move it into position. Read all provided instructions carefully to understand how to handle the weight of the components. It is recommended that personnel experienced in the practice of rigging for construction and industrial operations be employed. The proper use of lifting slings where the center of gravity is elevated above the floor is essential to the safety of personnel and equipment.

After the load unit is moved into position, install the vibration isolation pads to ensure proper vibration isolation between the load unit and floor.

The routing path of the hydraulic hoses and electrical cables should be noted with respect to any obstructions that could cause the hose or cable to be abraded by rubbing during machine operation. It is recommended that electrical cabling be routed in overhead wire trays or, as a minimum, be protected on the floor with adequate covering to prevent damage caused during fixturing, by dropping specimens and tools, or by walking on them. Sufficient space should also be left around the load unit for maintenance and final hook-ups.

Page 17: Site Preparation Guide - mtskorea.com · 810 Site Preparation Guide Introduction 5 Introduction The MTS 810 System is designed to operate in a laboratory or light industry environment

Electronic Console Considerations

810 Site Preparation Guide Additional Considerations 17

Electronic Console Considerations

Console handlingrequirements

The electronic console is shipped with a protective covering to prevent damage to the controls and cable connectors and to prevent dust infiltration. It is recommended that the covering not be removed until the unit has been placed in its final position for expected use.

Large stand-up consoles have lifting eyes as well as casters for easy movement. When moving the console using the lifting eyes, lift it only as high as necessary. When moving the unit using the casters, be sure the surface is smooth and level and the leveling pads are fully screwed up into the base of the cabinet. Due to the high center of gravity of the console, two people are required to roll the console if the floor has obstructions or is uneven or bumpy; use one person on each side of the console to watch for obstructions. Move the unit with the front controls away from the direction of travel, thereby minimizing the damage that could occur if the console tipped over. Cable exit from the console is at the rear, through a slot below the rear door; therefore, location of the cable trays and routing should be considered from this point. Use the same methods for protecting the electronic cables as those used for the hydraulic hoses. Adequate clearance must be provided for rear console access to permit cable attachment, fuse replacement, air filter replacement, and component maintenance.

Console coolingrequirements

Note that the 810 Consoles have a cooling fan(s) on top of the cabinet. Do not block, obstruct, or in any way reduce the air flow from the fan(s). Also, the cabinet air filter is located above the fan(s); it removes dust that could enter the unit.

Page 18: Site Preparation Guide - mtskorea.com · 810 Site Preparation Guide Introduction 5 Introduction The MTS 810 System is designed to operate in a laboratory or light industry environment

810 Site Preparation Guide

Computer Console Considerations

Additional Considerations18

Computer Console Considerations

Packaging and movement of the computer console is similar to the electronic console. Other peripheral components (such as disk drives) that are susceptible to dust contamination should be placed away from obvious sources of contamination, and the room should be slightly positively pressurized to prevent migration of dust and dirt into the room.

Page 19: Site Preparation Guide - mtskorea.com · 810 Site Preparation Guide Introduction 5 Introduction The MTS 810 System is designed to operate in a laboratory or light industry environment

When You Get Your System

810 Site Preparation Guide Additional Considerations 19

When You Get Your System

Operation of your system can involve exposure to hazardous situations: high voltages are present at the hydraulic power unit and the control consoles. The control consoles control the movement of the actuator which uses high pressure hydraulic fluid. Because of these potential hazards, your system is provided with documentation that includes information on safety practices. Read this information before attempting to operate your system.

Page 20: Site Preparation Guide - mtskorea.com · 810 Site Preparation Guide Introduction 5 Introduction The MTS 810 System is designed to operate in a laboratory or light industry environment

810 Site Preparation Guide

When You Get Your System

Hydraulic Power Unit Specifications20

Hydraulic Power Unit Specifications

The following tables provide the specifications for the following hydraulic power units:

Model 505.07/.11 Specifications 21

505.07/.11 General Specifications 21

505.07/.11 Model Specific Specifications 22

505.07/.11 Cooling Water Flow Requirements 22

Model 505.20/.30 Specifications 23

505.20/.30 General Specifications 23

505.20/.30 Model Specific Specifications 24

505.20/.30 Cooling Water Flow Requirements 24

Page 21: Site Preparation Guide - mtskorea.com · 810 Site Preparation Guide Introduction 5 Introduction The MTS 810 System is designed to operate in a laboratory or light industry environment

Model 505.07/.11 Specifications

810 Site Preparation Guide Hydraulic Power Unit Specifications 21

Model 505.07/.11 Specifications

505.07/.11 General Specifications

Parameter Specification

Environmental

Operating temperature

Humidity

Noise rating at 1 m

For use in a controlled environment5–40°C (41–104°F)0–85% noncondensing63 dB (A) fully compensated

Hydraulic fluid

Nominal temperature

Filtration

Reservoir capacity

Maximum pressure

Mobil DTE 25® or Shell Tellus® 46 AW16–54°C (60–130°F) 3 microns nominal174 L (46 gal) maximum20.7 MPa (3000 psi)

Heat exchanger

Flow requirements

Water pressure

Maximum pressure

Cooling

Water hose

Water-cooled stainless steel plate See the following table0.24–0.34 MPa (35–50 psi)0.83 MPa (120 psi)see the following table19 mm (0.75 in)—inside diameter

Hydraulic connections

Pressure

Return

Drain

Each requires an O-ring face seal-12 -12-8 and -6 (two connections)

Water connections

In

Out

-12 (3/4 in NPT)-12 (3/4 in NPT)

Electrical power

Line voltage

Control voltage

200–575 V AC, 3∅ at 50/60 Hz24 V DC

Dimensions

Height

Length

Width

1067 mm (42 in)990 mm (39 in)711 mm (28 in)

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810 Site Preparation Guide

Model 505.07/.11 Specifications

Hydraulic Power Unit Specifications22

505.07/.11 Model Specific Specifications

Parameter 505.07 Specification 505.11 Specification

Pump/motor

Output pressure

Flow capacity

at 21 MPa (3000 psi)

Motor rating

Line voltage starter configuration20.7 MPa (3000 psi)22.7 L/m (6 gpm) at 50 Hz26.5 L/m (7 gpm) at 60 Hz11.2 Kw (15 hp) at 50/60 Hz

Wye-Delta starter configuration20.7 MPa (3000 psi)41.6 L/m (11 gpm) at 50/60 Hz

18.6 Kw (25 hp) at 50/60 Hz

Water flow rating

(input temperature)

15.5°C (60°F)

21.1°C (70°F)

26.7°C (80°F)

32.2°C (90°F)

Heat load (maximum)

4.9 L/m (1.3 gpm)6.1 L/m (1.6 gpm)8.3 L/m (2.2 gpm)15.9 L/m (4.2 gpm)12.3 kW (42,000 Btu/hr)

9.1 L/m (2.4 gpm)12.1 L/m (3.2 gpm)18.9 L/m (5.0 gpm)49.2 L/m (13.0 gpm)20.5 kW (70,000 Btu/hr)

Weight with maximum oil 450 kg (992 lb) 473 kg (1042 lb)

505.07/.11 Cooling Water Flow Requirements

Water Inlet Temperature Model 505.07 Model 505.11

15.5°C (60°F) 4.9 L/m (1.3 gpm) 9.1 L/m (2.4 gpm)

21.1°C (70°F) 6.1 L/m (1.6 gpm) 12.1 L/m (3.2 gpm)

26.7°C (80°F) 8.3 L/m (2.2 gpm) 18.9 L/m (5.0 gpm)

32.2°C (90°F) 15.9 L/m (4.2 gpm) 49.2 L/m (13.0 gpm)

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Model 505.20/.30 Specifications

810 Site Preparation Guide Hydraulic Power Unit Specifications 23

Model 505.20/.30 Specifications

505.20/.30 General Specifications

Parameter Specification

Environmental

Operating temperature

Humidity

Heat load

Noise rating at 1 m

For use in a controlled environment.10–50°C (50–104°F)0–85% noncondensing< 630 kcal/hr (2500 Btu/hr)63 dB (A) fully compensated

Hydraulic fluid

Nominal temperature

Filtration (microns)

Reservoir capacity

Mobil DTE 25 or Shell Tellus 46 AW16–55°C (60–130°F) 3 µ nominal341 L (90 gal) maximum208 L (55 gal) minimum

Heat exchanger

Flow requirements

Water pressure

Max input pressure

Cooling

Water hose

Water-cooled 13 L/m at 21°C (12 gpm at 70°F)0.24–0.31 MPa (35–45 psi)0.8 MPa (120 psi)38,520 kcal/hr (153,000 Btu/hr)25 mm (1 in)—inside diameter

Hydraulic connections

Pressure

Return

Drain

Each requires an O-ring face seal-16 -16-6

Water connections

In

Out

1 in NPT1 in NPT

Dimensions

Length

Height

Width

1575 mm (62 in)1423 mm (56 in)864 mm (34 in)

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810 Site Preparation Guide

Model 505.20/.30 Specifications

Hydraulic Power Unit Specifications24

505.20/.30 Model Specific Specifications

Parameter 505.20 Specification 505.30 Specification

Pump/Motor

Flow capacity

at 21 MPa (3000 psi)

Motor rating

Current draw

Operating voltages

Control voltage

Type NEMA compliant

75 L/m (20 gpm) at 60 Hz30 kW (40 hp) at 50/60 Hz52 A continuous at 460 V AC 3Ø66 A continuous at 300 V AC 3Ø200–575 V AC24 V DC

Type NEMA compliant

113 L/m (30 gpm) at 60 Hz45 kW (60 hp) at 50/60 Hz77 A continuous at 460 V AC 3Ø97 A continuous at 380 V AC 3Ø200–575 V AC24 VDC

Water flow rating

(input temperature)

15.5°C (60°F)

21.1°C (70°F)

26.7°C (80°F)

32.2°C (90°F)

Heat load (maximum)

23.4 L/m (6.26 gpm)30.2 L/m (8.06 gpm)42.7 L/m (11.3 gpm)60.4 L/m (16 gpm)27,200 kcal/hr (108,000 Btu/hr)

35.2 L/m (9.3 gpm)45.4 L/m (12 gpm)64.7 L/m (17.1 gpm)91.2 L/m (24 gpm)38,520 kcal/hr (153,000 Btu/hr)

Weight

Empty

With 208 L (55 gal) oil

542 kg (1195 lb)717 kg (1580 lb)

588 kg (1295 lb)762 kg (1680 lb)

505.20/.30 Cooling Water Flow Requirements

Water Inlet Temperature Model 505.20 Model 505.30

15.5°C (60°F) 23.4 L/m (6.26 gpm) 35.2 L/m (9.3 gpm)

21.1°C (70°F) 30.2 L/m (8.06 gpm) 45.4 L/m (12 gpm)

26.7°C (80°F) 42.7 L/m (11.3 gpm) 64.7 L/m (17.1 gpm

32.2°C (90°F) 60.4 L/m (16 gpm) 91.2 L/m (24 gpm)

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Model 505.20/.30 Specifications

810 Site Preparation Guide Load Unit Accessories and Specifications 25

Load Unit Accessories and Specifications

Accessories

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Page 26: Site Preparation Guide - mtskorea.com · 810 Site Preparation Guide Introduction 5 Introduction The MTS 810 System is designed to operate in a laboratory or light industry environment

810 Site Preparation Guide

Model 505.20/.30 Specifications

Load Unit Accessories and Specifications26

Load Unit Specifications*

* Specifications are subject to change without notice. Contact MTS for verification of specifications critical to your needs.

Parameter Model 318.10 Model 318.25 Model 318.50

Maximum actuator force rating 22 kip (100 kN) 55 kip (250 kN) 110 kip (500 kN)

Weight†

Load Unit

Crosshead

† All weights are approximate

1100 lbs (540 kg)

125 lbs (57 kg)

2120 lbs (962 kg)

225 lbs (102 kg)

4200 lbs (1905 kg)

425 lbs (193 kg)

Floor loading (maximum) 260 lb/ft2

(0.13 kg/cm2)336 lb/ft2

(0.17 kg/cm2)420 lb/ft2

(0.21 kg/cm2)

Load unit height

Vertical without lift rings

Diagonal with lift rings

100 in. (2.5 m)

107 in. (2.7 m)

119 in. (3.0 m)

128 in. (3.2 m)

141 in. (3.5 m)

151 in. (3.8 m)

Specimen and grip space

Minimum

Maximum

5.6 in. (0.14 m)

51.5 in. (1.38 m)

8.75 in. (0.22 m)

64 in. (1.63 m)

17 in. (0.4 m)

83 in. (2.1 m)

Platen height from floor 35 in. (0.9 m) 35 in. (0.9 m) 35 in. (0.9 m)

Base depth 24 in. (0.86 m) 30 in. (0.7 m) 36 in. (0.9 m)

Base width 34 in. (0.7 m) 39.5 in. (0.8 m) 49 in. (1.25 m)