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SIPLUS extreme – Refining of Standard

Products for Railway Applications

Tougher than the standard.

Unrestricted / © Siemens AG 2013. All Rights Reserved.

2013-05-08 Page 2 SIPLUS extreme

• Contact 21

• Application examples 15

• Technical data 12

• Customer benefits 9

• Product portfolio and Innovations 6

• What is SIPLUS extreme? 2

SIPLUS extreme – Refining of Standard Products for Railway Applications



What is SIPLUS extreme?

Standard Product Refining SIPLUS extreme

LOGO!

SIMATIC S7

SIMATIC C7

SIMATIC HMI

SITOP

POSMO

SCALANCE

SIMATIC mEC

SINAUT ST7

SIMOCODE

AS-Interface

Change of components

Conformal Coating

Extension of mechanical load

Changed voltage-/

current ranges

Additional certifications/

approbations

…

Extended temperature range

Protection during bedewing

Protection during chlorine, sulfur,

dioxide, hydrosulfide (ISA G3 +)

Extension of mechanical

load of components

Increasing of electric strength of

I/O components

Increased degree of protection

Approbation such as NEMA,

EN50155, ATEX, cULus

…

Due to customizing, SIPLUS extreme opens up additional customer segments.

+ =



Targets

• refined components with MLFB deliverable from stock as standard components

• customized adaptation of refined components

• support with certifications (e. g. TÜV, Lloyd, cULus, NEMA, EN50155)

Examples of refined components or systems

• Components of the product groups LOGO!,

SIMATIC S7, SIMATIC C7, SITOP, POSMO

We refine modules, products and systems for specific industrial requirements



• Contact 21









• Frequency converter MICROMASTER

• Positioning motor POSMO A

• Feed drive SIMODRIVE

• SIMOCODE

• SITOP select

• SITOP power

• SITOP smart

• SITOP modular

• SITOP USV

• SITOP upmiter • Text Displays

• Touch Panels

• Operator Panels

• Multi Panels

• KTP Basic Panels

• Microbox / Embedded Controller

• Logikmodul LOGO!

• S7-200

• S7-1200

• S7-300 / 300F

• C7

• S7-400 / 400H

SIPLUS extreme

Current portfolio – more than 600 products

• Communication processors (PROFIBUS/PROFINET)

• Switches (SCALANCE)

• SINAUT

• SIPLUS RIC extreme

• AS-Interface

• PCS7 Bundle

• ET 200L

• ET 200M

• ET 200S

Power supply

Automation technology SIMATIC-SPS

SIMATIC Distributed I/O

SIMATIC communication

Process automation

SIMATIC HMI / IPC / PC

Drive technology



SIPLUS extreme

Add-on products and customized solutions

• DCF77 radio clock module

• GSM-Kits

• LOGO! mounting frame for IP65

• LOGO! PROM for duplication of program modules

• SIPLUS upmiter –

power supply with wide-range input

Add-ons



• Contact 21









Customer benefits SIPLUS extreme

• Familiar software/hardware engineering in standard configurations

• Standard SIMATIC documentation and -software

(e. g. mall, intranet, internet)

• Integrated automation -based on TIA- for realizing

customer specific solutions

• Retention of sales channels

• Constant innovation based on the latest industry-standard products

• Investment security while using refined standard products

• Same warranties and approvals as for “based on” standard products

• Long-term availability assured (even for spare parts)

• Achievement of the important system feature of

"Totally Integrated Automation (TIA)": Ruggedness

The benefits come from the standardized handling



Customer benefits SIPLUS extreme

• Improved profitability through fewer downtimes

• Additional customer segments opened up

• Lower manpower costs since air-conditioning is not required, so maintenance- free operation is possible

• Energy savings because heating and cooling are not required

• Cost savings because additional measures (e. g. enclosure) are not necessary to protect the components

against medial load

• Compact design possible since less space required in the control cabinet

• Distributed configuration of the components possible, e. g. at -40°C

Benefits of refining



• Contact 21









Technical Data at a glance

SIPLUS extreme

Product features* Feasibility (after technical clarification)

Temperature -40/-25°C to +60/+70°C

Relative Humidity to 100 %, Bedewing, condensation und ice formation allowed

Medial load

Chemical active substances

Mechanic active substances

Biologic active substances

Salt mist

Liquid**

SO2, H2S, Cl, NOx (EN60721-3-3 3C4)

Dust incl. conductive sand / dust (EN60721-3-3 3S4)

Mold growth, fungus (EN60721-3-3 3B2) except fauna

Salt mist test (EN 60068-2-52)

z. B. oils, lubricants

Degree of protection IP20 to IP67, NEMA xx

Mech. requirements

Vibration

Shock

In acc. with IEC 68 T2-6

In acc. with IEC 68 T2-27

Approvals CE, cULus, ATEX, FM, C-Tick, Shipbuilding, TÜV,

EN50155 (European Train standard – Rolling Stock)

Other

Voltage ranges

EMV

12/24 V DC,120/230 V AC, other voltages

Increased EMV-requirements (transient emissions/-influences)

* selection only ** housing only



Comparison of

SIMATIC S7-300 with SIPLUS S7-300

environmental conditions SIMATIC SIPLUS extreme

Climatic from 0°C to 60°C1) from -40/-25°C to +60/+70°C1)

Relative Humidity from 10 to 95 %

no condensation

100 %

Bedewing, condensation and icing are allowed

Chemical active substances

Salt mist test

ISA S71.04 G3

SO2 0.5 ppm

H2S 0.1 ppm

At RH < 60 %, no condensation

Not allowed

EN60721-3-3 3C4 and ISA S71.04 G1, G2, G3, GX

constant load boundary value 2)

SO2 4.8 ppm17.8 ppm

H2S 9.9 ppm 49.7 ppm

Cl 0.2 ppm 1.0 ppm

HCl 0.66 ppm 3.3 ppm

HF 0.12 ppm 2.4 ppm

NH 49 ppm 247 ppm

O3 0.1 ppm 1.0 ppm

NOX 5.2 ppm 10.4 ppm

At RH < 75 %, condensation allowed

tested (EN 60068-2-52)

Mechanic active substances dust (suspended load)

dust (deposition)

EN60721-3-3 3S2 0.2 mg/m³

1.5 mg/m³

except sand

EN60721-3-3 3S4 4.0 mg/m³

40 mg/m³

incl. conductive sand/dust (“Arizona-dust”)

Biologic active substances Not tested EN60721-3-3 3B2

Mold growth, fungus except fauna 1) For defined product families 2) 30 min/day



• Contact 21









Application: SIPLUS LOGO!

controller for transportation systems

Project: Melbourne Bayside Train

Location: Melbourne (Australia)

Sector: Transportation

Customer: Siemens Mobility

Project goal: Inexpensive realization of safety monitoring

Solution: SIPLUS extreme (based on LOGO!) with extended temperature range,

protection during bedewing and sea-salt-loaded atmosphere

Savings in project: Low unit costs despite small quantities,

fast and easy programming

SIPLUS LOGO! – coating and -25°C to +70°C



European Train standard EN50155 T1 Kat 1 Kl A/B

Application: SIPLUS S7-200

for controlling hygiene cabin in local train

Project: Hygiene cabin

Location: Great Britain


Project goal: Use of SIMATIC S7-200 in transportation

Solution: SIPLUS S7-200 controls the door, lighting, flush toilet and

water supply to the hand basin, and the emergency alarm

function in the version for disabled users

Savings in project: Use of an inexpensive and open programmable controller

which fulfills the European Train standard

http://www.automation.siemens.com/siplus/html_00/support/zertifikate.htm



Application: SIPLUS S7-300

for managing and controlling of HVAC in wagons

Project: HVAC-container

Location: Belgium


Project goal: Use of Siemens und cost savings

Solution: SIPLUS S7-300 (PS305 with CPU315c-2DP incl. peripheries and IM365)

managing and controlling of the complete HVAC in wagons

Savings in project: „try and buy“- Solution with locale support and

long availability, conformity with the Train Standard

European Train standard EN50155 T1 Kat 1 Kl A/B

http://www.automation.siemens.com/bilddb/picdetails.asp?objID=55046&aktprim=0&useStructure=1&nodeid=&tab=prop&att17t=SIPLUS+S7-300&x=15&y=12&page=7

http://www.automation.siemens.com/siplus/html_00/support/zertifikate.htm



Application: SIPLUS S7-300F

for railroad crossing protection system BUE S7

Project: System BUE S7

Location: Brunswick (Germany)


Customer: Siemens Mobility, Rail Automation

Project goal: Extension of temperature range without additional air conditioning

Solution: SIPLUS extreme (based on SIMATIC S7-300F) with extended

temperature range (-25°C to +60°C), protection against bedewing,

TÜV certification and “EBA approval“

Savings in project: Low unit costs despite small quantities

modular design, operational reliability

Coating and -25°C to +60°C



Application: SIPLUS S7-300 and ET200S

Project: Destination display

Location: Berlin, Leipzig, …


Customer: Funkwerk – Dresden

Project goal: Extended temperature range without HVAC

Solution: SIPLUS extreme (based on SIMATIC S7-300 and ET 200) with extended

temperature range (-25°C to +70°C), protection during bedewing

Savings in project: High flexibility while use of standard controller,

no need of additional HVAC because of extended temperature range

Coating and -25°C to +70°C



• Contact 20









SIPLUS extreme

Contact persons

Johann Zautner Gerald Slansky Herbert Gebhard

Business Developer Business Developer Business Developer

I IA CE SE BD-CPS P I IA CE SE BC-CPS P I IA CE SE BD-CPS P

Wuerzburger Str. 121 Wuerzburger Str. 121 Wuerzburger Str. 121

90766 Fuerth 90766 Fuerth 90766 Fuerth

Phone: +49 (911) 750-4232 Phone: +49 (911) 750-2885 Phone: +49 (911) 750-2024

Fax: +49 (911) 750-2221 Fax: +49 (911) 750-2221 Fax: +49 (911) 750-2221

Mobile: +49 (173) 5762421 Mobile: +49 (1522) 2797801 Mobile: +49 (172) 5311337

E-Mail: [email protected] E-Mail: [email protected] E-Mail: [email protected]

mailto:[email protected]



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SIPLUS extreme – Refining of Standard Products for … · SIPLUS extreme – Refining of Standard Products for Railway Applications . ... ISA S71.04 G3 SO ... SIPLUS extreme –