SIPAPER - Siemens · SIMOCODE, SIVACON, SIPROTEC, ... ... SIPAPER DCS APLProcess Automation module Ready for integrated engineering in COMOS …

siemens.com/sipaperUnrestricted © Siemens AG 2016

SIPAPERDriving digitalization in the fiber industry

Siemens Days | Madrid, Spain | September 28, 2016

Unrestricted © Siemens AG 2016

Digitalization will speed up changing the entire industry!

The megatrend Digitalization …

• covers all areas of consumer life and• will continue to change the entire industry sector (products, business

models) in a disruptive and sustainable manner!

Current drivers of theInformation andCommunication Technology

• Computing power

• New sensors• Virtualization• Cloud computing• Ubiquitous

networking• Simulation• Augmented reality

2016-09-28 Jürgen Mielke / PD SLN FI PPMPage 2


Future challenges in industry

• Shorter time to market• Increased flexibility

in volatile, heterogonous,global markets

• Optimized productivity• Energy and resource

efficiency• Mitigation of

demographic change• Continuous, safe and

reliable operations

Digitalization is key to provide answers to future challenges in industry

DIGITALIZATIONResearch areas

• Horizontal integration of thevalue-add networks

• Vertical integration andnetworked production systems

• Seamless integration of theengineering along the entirelife-cycle

• Cyber Physical Systems (CPS)• Reference architecture model• Integration of human creativity

and innovativeness



What does Industrie 4.0 mean with regard to digitalization of the industry?

Converting 4.0Integrated Manufacturing in the Furniture Industry Papermaking 4.0

Paper Industry 4.0From Wood into the Cloud

Industrie 4.0 in der Zellstoff- und Papierindustrie

Forest-Wood Value Chain 4.0



The Cornerstones of Industrie 4.0 also address challengesin process industries

*) Source: acatech, April 2013 “Umsetzungsempfehlung für das Zukunftsprojekt Industrie 4.0”

Cyber Security / Industrial Security

Seamless interoperability and communication based on standards

Optimization of resources alongvalue-add networks from raw materialsto product• Remote operations via Internet• Cloud computing• Data driven services, e. g. predictive

maintenance

Increased flexibility and optimizationof production in volatile and globalmarkets• Integrated Operations• Plant Asset Management• Seamless interoperability (Plug&Produce)• Decision support / assistance systems

Time savings in engineering byconsistent data storage along plantlife-cycle• Integrated Engineering• Augmented reality• Digital Twin of the “as-is”-plant status• On-site training simulation

Modelling and Simulation

Horizontal integration through value-addnetworks*

Vertical integration and networkedproduction systems*

Seamless integration of the engineeringalong the entire life-cycle*

Industrie 4.0 is originally driven by discrete industries but also valid for process industries with a specific interpretation



Siemens terms its way to Industrie 4.0 the Digital EnterpriseComprehensive offering for the Digital Enterprise in process and discrete industries

Process Industries Discrete Industries

Digital Enterprise

Productdesign

Productionplanning

Productionengineering Production ServicesProduct design

Process-and plantdesign

Engineering /Commissioning Operation Services

Hybrid Industries



Siemens portfolio for Digital Enterprise covers complete lifecycle

Digital Enterprise

Productdesign

Productionplanning

Productionengineering Production ServicesProduct

designProcess &plant design

Engineering &commissioning Operation Services

COMOS COMOS

Communication / Security Communication / Security

SIMATIC PCS 7 / SIMIT SINUMERIK Integrate

Data Driven Services /XHQ / ASM Data Driven Services

Manufacturing Execution Systems SIMATIC IT

Automation / Drives PortfolioTIA PortalPIA Selector Automation / Instrumentation andDrives Portfolio

TIA: Totally Integrated Automation

Teamcenter

NX TecnomatixMCD

Digitalization à Different forms in industries

Discrete IndustriesProcess Industries



Breadcrumbà Topic

Siemens realizes Digital Enterprise for Process Industriesthrough Integrated Engineering and Integrated Operations

Digital Enterprise for Process Industries à Focus of Siemens

Integrated Engineering optimizes engineering and life cycle management …

… Integrated Operations improves productivity and flexibility

Cloud-enabled services and analytics

Next generation of Control

Digitalization of field level

Reliable connectivity

Simulation

Common data model

Integrated engineering tools

Product design Process & plant design Engineering / commissioning Operation Service


A common data model is enriched along the life cycleand ensures consistency during all workflows

Integrated Engineering with Siemens à Common data model

CommissioningDetailEngineering

Commissioning

Moder-nization

ProcessDesign

Operations

• P&ID• Electricals• Instrumentation• Piping• Automation• …

• As built documentation• KPIs and alarms• … • Maintenance data (MRO)

• Plant hierarchy• Mass-/ energy balance• Process flow diagram• Simulation model• …

One common data models along the life cycle to integrate plant and process data

Product design Process & plant design Engineering / commissioning Operation Service



Product design Process& plant design

Engineering/commissioning Operation Service

Data analytic services help to increase performance based on increasedtransparency and understanding of ones own processes

Integrated Operations with Siemens à Cloud enabled services

Data analytics Plant cloud services1)

Plant security services

Data collection

• Secure connection for dataintegrity / confidentiality

• Holistic security offeringfor industrial plants

Plant analytics servicesPlant and asset optimization (Asset,Energy, Process Data Analytics)

Control PerformanceAnalytics Service

• Higher control loopperformance foroptimal resourceefficiency

VisionProcess Event Analytics tooptimize alarm strategy

Dynamic ProcessOptimization with set pointvalues and defined butdynamic efficiency criteria

• Right data available inright form (e.g., byPCS 7, XHQ)

App dev. appsEnd customerCloud for industry apps OEM appsapps

SIMATIC SINUMERIK SINAMICS SCALANCE PCS7 3rd party products

• Cloud for industry with open application interface for individualapplications

• Open standard (OPC) and plug&play connection• Optional cloud infrastructure 1) Currently just for pilot customers



Drive TechnologySINAMICS, SIMOTICS, …

Industrial AutomationSIMATIC, SIPLUS, …

Energy ManagementSIMOCODE, SIVACON, SIPROTEC, ...

Industry ServicesLife Cycle Services, Plant Data Services, …

Increase efficiency, improve quality, reduce energy consumption.With SIPAPER – tailored products and solutions for Fiber Industry

World-class products + perfectly matching, industry-specific modules

The SIPAPER Portfolio

SIPAPERDrive Systems

SIPAPER Drives APLSIPAPER Winder APLSIPAPER Gears

SIPAPEROperations

SIPAPER Services

SIPAPERProcess Automation

SIPAPER DCS APLSIPAPER QCS APLSIPAPER APCSIPAPER IT MIS

SIPAPERPower Distribution

SIPAPER Power

Integrated SIPAPER Solutions

2016-09-28Page 11 Jürgen Mielke / PD SLN FI PPM


SIPAPER Drives APL –Providing benefits along the complete lifecycle of sectional drive systems

Easy operation§ APL Look & Feel of

faceplates§ APL Jump-through Concept§ Profile views

+Efficient engineering§ Typical structure§ Trending Tool§ Prepared panel projects§ Static simulation§ Customizable hardware

standard (COMOS)

+

Innovation§ Data generated value

by integrated engineeringand operation

+

Diagnosis & Service§ Online Help§ Siemens Industry Online

Support§ Web break trends§ Stop reasons

+Ready for the future§ Easy migration§ Drive independent

+



SIPAPER Drive Systems –From integrated engineering to integrated operation

SIPAPER Drive System Engineering

Customer value§ Efficient engineering§ Safety concept fulfilling EN1034§ Easy migration§ Common database

Data generated value§ Guided commissioning and ramp-up§ Operational intelligence§ Drive system optimization§ Predictive maintenance


HW-Config

CFC

Safety

WinCC

Panels

SIPAPER Drive System Analytics


SIPAPER Process Automation –COMOS, SIPAPER DCS APL CMTs, SIMIT and CPAS – a real example

Control Performance Analytics - Details

Seamless integration of engineeringdisciplines, steps and tools

COMOS

SIPAPER DCS APL

SIMIT

CPAS



SIPAPER DCS APL AS Bundle –Shorter time to market and reliable operations by pre-defined automation

SIMATIC PCS 7 automation system AS 410including SIPAPER DCS APL runtime licenseand CPAS 2.0 collector software

Ready for mill-wide automation by a pre-assembledand tested automation system and the matchingSIPAPER DCS APL Process Automation module

Ready for integrated engineering in COMOSby SIPAPER Control Module Types includingblocks, charts, control variables and messages

Ready for efficient plant optimizationwith automated control loop analysisby Control Performance Analytics

Ready for SIPAPER Extended Lifecycle Serviceover a contracted period up to 15 years includingSIPAPER DCS / QCS / Drives / Winder APL andSIMATIC PCS 7 upgrades


SIPAPER DCS APLAS Bundle

SIPAPER Smart SystemController


The SIPAPER model demonstrates how our customers are alreadyprofiting from digitalization today

Consistency along the product lifecycle workflow:

Integration from the engineering stage through toservicing with SIPAPER

COMOS data platform for a seamless data flowacross the entire plant life cycle

Embedding of drive systems into processautomation using SIMATIC PCS 7

Ideally matching Integrated Drive Systems –from the converter through the motor to the gear



Thank you!

Jürgen MielkeDirector Product Management Fiber Industry

Siemens AGPD SLN FI PPM

Werner-von-Siemens-Str. 6091052 Erlangen

Mobile: +49 (1522) 2915039

E-mail: [email protected]

siemens.com/sipaper


Documents

SIPAPER - Siemens · SIMOCODE, SIVACON, SIPROTEC, ... ... SIPAPER DCS APLProcess Automation module Ready for integrated engineering in COMOS …