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Sainshand industrial park master plan introduction
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1 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
National Development & Innovation Committee
Sainshand Industrial Complex Program
Introduction of Master Plan
Bechtel Limited
03 August, 2012
2 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
SIC Planning & Development Process
Government Plan of Action
[2008-12] Resolution
#118
Value Delivery
Value Creation
Engineer
Procure
Implementation
Construct
Land Use
Facilities
Concept Plan
(FEED)
Layout
Market Input
Data
Master Plan Study
Scope of Process Plants
Economic Analysis
Scope of Utilities &
Infra Community & Sustain
Operations
Government Decree
#216
Feasibility Studies
Stakeholders
Sustainable Dev
Concession Tenders
3 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Consistency With Global
Strategic Objectives
l Contributions to lowest cost
production
– Synergies
– Efficiency
l Enhancement to market
reputation
l Enhanced use of resources
– Labor
– Environmental allowances
– Available raw inputs
l Sustainability and
diversification
Assessment
Criteria:
Global
Factors
Assessment
Criteria:
Global
Factors
Technical/Engineering
Factors
l Size / utility
requirements
l Environmental issues
Compelling Merits
l Economic contribution
l Technological advancement
l Comparative advantage
l In-country skills advancement
Cost Realization l Budgetary objectives
l Capital market constraints
Timing Realization
l Impacts on cost, operations, and economic risk
Contribution to Risk and
Risk Diversification l Impact of volatile market
demand / competitive supply l Effects on other in-country
sectors and infrastructure
SIC Master Plan Study Considerations
4 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
ACT 1
Data Collection
ACT 2
Define Plant Requirements
ACT 3
Define Utility Requirements
ACT 4
Quantify Plant & Utility Requirements
ACT 6 & 7
Develop Layout from Alternatives
ACT 10 & 12
Deliverables, Cost Estimate &
Final Report
F201010010
ACT 8
Define Community Facilities
ACT 11
Economic Analysis & Debt Financing
ACT 5
Transportation Infrastructure Plan
ACT 9
Sustainable Development
SIC Master Plan Study Activities
5 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
ACT 1
Data Collection
ACT 2
Define Plant Requirements
ACT 3
Define Utility Requirements
ACT 4
Quantify Plant & Utility Requirements
ACT 6 & 7
Develop Layout from Alternatives
ACT 10 & 12
Deliverables, Cost Estimate &
Final Report
F201010010
ACT 8
Define Community Facilities
ACT 11
Economic Analysis & Debt Financing
ACT 5
Transportation Infrastructure Plan
ACT 9
Sustainable Development
SIC Master Plan Study Evolution
•Coking Coal Plant •Copper Smelter •Cement Plant • Iron Pellets Plant •HBI / DRI Plant •Power Plant •Coal Gasification •Oil Refinery •Utilities
Kick-off
•Added Study Scope of −Direct Coal to Liquid −Alternate Sites
Evaluation
Interim
Report
Review
•Alternate Technologies •Optimization
Economic
Analysis
Review
•Coking Coal Plant •Copper Smelter •Cement Plant • Iron Pellets Plant •Utilities
GoM
Approval
6 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
SIC Master Plan Study Major Findings & GoM Decisions
Alternate plant locations study confirms SIC concept
Oil refinery regional locations preferred
Iron plant preferred location at Darkhan
7 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
GoM support or ownership of park infrastructure is required for better economics
Optimize power solution: SIC power generated from coking coal plant and powered from grid for additional needs
SIC Master Plan Study Major Findings & GoM Decisions (Cont’d)
8 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
SIC Site Plan and Facilities
Coke 2 MTPA
Coke: 2 million
tonnes per year
Coke for export
(initially) steel
industry
Coking coal feed
from Tavan Tolgoi
Capital estimate:
1.8 billion US$
EPC duration: 36
months
9 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
SIC Site Plan and Facilities
Copper 500 kTPA Copper: 500 thousand tonnes per year
Copper for export (initially) commodity
market
1.5 MTPA domestic copper concentrate
(Oyu Tolgoi, Erdenet)
Capital estimate: 1.7 billion US$
EPC duration: 42 months
10 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
SIC Site Plan and Facilities
Iron Ore Pellets: 4.5
million tonnes
per year
Pellets for export to
steel industry
Domestic iron ore
feed
Capital estimate:
1.8 billion US$
EPC duration: 36
months
Iron Pellets 4.5 MTPA
11 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
SIC Site Plan and Facilities
Cement 1 MTPA
Cement: 1 million
tonnes per year
Type I/II cement for
domestic and
export market
Raw materials from
Sainshand area
Capital estimate:
315 million US$
EPC duration: 34
months
12 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
SIC Shared Infrastructure & Facilities
Rail
Security
Telecoms
Material Handling
Air Separation Unit
Community Heating
Water & Wastewater
Site Development
SHARED INFRASTRUCTURE
& FACILITIES
Power Distribution
13 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
SIC Shared Infrastructure & Facilities
14 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
SIC Community Facilities
15 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
SIC Community Facilities
2,300 SIC Employees 18,000 New
Residents – 7300 Housing Units
7 Clinics, 1 Hospital
7 Schools, 5 Nurseries/Kindergardens
2 Libraries, 5 Community/
Recreation Centers
3 Government Offices, 3 Police & 1 Fire Station, 4 Post Offices
Retail, including 1 Mall
16 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Capital Cost Estimate – Millions US$
Coke 2.265
Copper 2,350
Pellets 379
Cement 315
Common Facilities
2.745
Community 640
External Roads & Rail 597
Private 5,596
Public / PPP 3,698
Total 9,294
17 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Sources of Debt and Equity Financing
18 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Wholly-Government Owned (State Ownership)
• Applicability: Infrastructure Outside SIC, Common Infrastructure Inside SIC
• Financing sources: Sovereign debt from multi-lateral and bi-lateral lenders
Alternative Commercial Structures
19 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Wholly-Privately Owned (concession)
• Applicability: Industrial plants inside SIC
• Financing sources: Commercial bank debt, export credits, multi-lateral debt and equity, sponsor equity, sovereign wealth funds
Alternative Commercial Structures
20 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Joint Venture (between State and private sector)
• Applicability: Industrial plants inside SIC, certain common infrastructure inside SIC
• Financing sources: Mix of public and private sources depending on structure
Alternative Commercial Structures
21 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
GoM Incentives and Tax Exemption Options
Scenario Cement
Plant Coke Plant
Iron Ore
Pelletizing
Plant
Copper
Smelter
(500 kTPA)
Grid Power and GoM Funded
Infrastructure √ √ √ √
Exempt from VAT and Import Duties
on EPC Cost √ √ √ √
Income Tax Holiday √ √
Water Cost Subsidy (Raw Water
Rate) √ √
Tavan Tolgoi Thermal Coal Sold to
SIC at Mine Cost + Transportation √
Copper product to domestic finished
products plant (transportation
savings) √
22 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel’s Successful Experience
Client: Royal Commission for Jubail and Yanbu
Location: East Coast of Saudi Arabia
Value: $23 billion
Project Summary:
Jubail Industrial City is the largest civil engineering project in the world today — a city built from the sand up, including 6,000 hectares of new industrial area, 33 km of new roads, expansion of the King Fahd Industrial Port, construction of seawater cooling distribution network, and 30 km of infrastructure for products and fuel/ gas
The city now serves 40 primary and secondary industries including oil refining, petrochemicals and steel as well as hosting a community for 140,000 residents
The original master plan had envisaged a 22-year program, but in 2005, the Royal Commission for Jubail recognized a need to accelerate the program in order to meet the rising demand for petrochemical facilities in the region. Bechtel responded by developing an accelerated ten year program. This plan was agreed and the deal subsequently signed in May 2006
Jubail Industrial City
Schedule: 1975 – 2016
Bechtel Scope : Master Planning, Engineering, Procurement,
of Work & Construction Management
23 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel’s Successful Experience
1975 Master Plan approved / Royal Commission established
1977 Formation of SABIC
1978 Jubail Training Center opens
1980 Construction of primary industries begins
1981 King Fahd Industrial Port opened
1983 First three primary industries commissioned
1983 Human Resources Development Institute opens
1984 Five more primary industries commissioned
1986 First secondary industry (SUCCO) startup
1988 15 primary industries in operation
1995 Privatization program of infrastructure underway
2010 Planned completion -- 35-year program
Jubail Industrial City
24 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel’s Successful Experience
Achievements in Developing and Financing Projects
TIA MARIA COPPER PROCESSING COMPLEX
Project Description: Bechtel client considering a Greenfield
mining and oxide copper processing complex in Peru,
including full economic analysis and capital and operating
cost estimates.
BEn Development and Financing Services:
Developed project-specific economic model that performed
after-tax cash flow analysis
Performed economic analysis to evaluate varying plant
capacities and mine plans/sequences
Assisted client in scenario identification with optimized
economics for mine sequence and capacity
25 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel’s Successful Experience
Achievements in Developing and Financing Projects
CSPC NANHAI PETROCHEMICALS
Project Description: Bechtel was awarded the Project
Management contract for China’s $4.3 billion petrochemical
facility with up to 2.3 mmtpa of products and $1.7 billion in
sales per year.
BEn Development and Financing Services:
Developed a financeable commercial structure and
contracting strategy to lower project cost
Developed a multi-sourced export credit agency financing
strategy, integrating U.S. Ex-Im Bank, JBIC/NEXI,
Hermes, and Gerling NCM
Coordinated equipment suppliers, ECAs, and agent backs
to facilitate documentation and disbursement
26 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Schedule
27 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
SIC Sustainable Development Strategy
Integrate environmental protection throughout SIP design, construction and operations Demonstrate international best practice in social
and environmental planning
Build and maintain strong government, community and other stakeholder relations
Capture both short-term economic benefits through Mongolian participation in SIP and develop workers and businesses for future in-country and international opportunities
VISION
Leverage a new economic sector to diversify the Mongolian economy while protecting the environment and improving human capacity and creating sustainable jobs.
28 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Sainshand Industrial Complex – Benefits
Build new industrial center to promote advancement opportunities for Mongolians
Optimize Mongolia’s industrial competitiveness
Base for follow-on industries, additional economic growth
Attracts foreign investment
29 Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
Bechtel Confidential
Use of this report is subject to certain restrictions set forth in the Important Notice of the Contract between NDIC and Bechtel.
THANK YOU