Single Quality Solution and Power Focus 6000

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Pocket guide

1. IntroductionThis document describes the configuration steps that are required to integrate the Single Quality Solution (SQS) and a Power Focus 6000 (PF6000).The document only details the tasks that are specific to the basic integration of the two products. The reader of the document needs to possess good knowledge of the configuration and operation of all components involved as a prerequisite.

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2. PrerequisitesThese components are required for a successful integration of the SQS and a PF6000:

• A Power Focus 6000 with an IAM installed, at least one virtual station configured and a tool connected to the virtual station• Power Focus 6000 FW revision 2.6.5.35 or newer• Single Quality Solution 2.2.3 or newer

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3. Power Focus 6000 configuration

Use the touch screen of the PF6000 or connect a web browser to the configuration user inter-face to configure the controller.

3.1. Power Focus configuration user interface

If there are no PSets configured on the PF6000, configure them now. Use the settings required for the tightenings you intend to do.

3.2. Configure PSets

A Source Tightening is required so the SQS can query the controller for available PSets and to select a PSet for a tightening operation.

1. Open the menu Sources from the Home screen of the PF6000.2. Select Tightening and click on Source Tightening. 3. For every PSet you want to use with the SQS, add an entry to the table Identifier selector configuration like this: a. In the column Activates, select the PSet b. In the column Identifier number, enter the number of this PSet. The PSet number is the ordinal number of the PSet as found in the Tightening program library. It is imperative that every Identifier number matches the ordinal number of its associated PSet as shown below.

3.3. Configure Source Tightening

3.4. Configure the virtual station

3. Power Focus 6000 configuration

The SQS will communicate to the virtual station of the PF6000 via Open Protocol. It must be enabled properly. If you want to connect the SQS to multiple virtual stations of the PF6000, repeat these steps. 1. Open the menu Virtual station and select a virtual station. 2. Make sure Task is set to Source Tightening. If not, use Change task and select a task of type Source Tightening.3. Click on Open Protocol.4. Toggle the switch to the On position.5. Set the Server port to “4545”.6. Set the Disconnect setting to “Lock tool”.7. Repeat the steps above for other virtual stations. Be sure to increment the Server port in step 5. The port numbers must be unique.

Assign the new Open Protocol LAN Wrenches to the bolt cases linked to your station and select the PSets you want to use as tightening programs. The SQS will enable the tool for these bolt cases and select the PSets when you run the SQS operator guidance.

4.2. Assign the virtual stations to bolt cases

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4. Single Quality Solution configuration4.1. Add the virtual stations

The Open Protocol connections to the virtual stations of the PF6000 need to be configured:

1. In the Station Tree, add a new Screwdriver to the Hardware of your station. Choose “Open Protocol LAN Wrench” as the Device class.2. Enter a Wrench/channel name for the controller.3. On the Network tab enter the IP Address of the PF6000 and set the Port to the number of the Open Protocol port you assigned to the virtual station.4. On the Advanced tab make sure the parameter Set time of controller is checked.5. Repeat these steps for all other virtual stations of the PF6000 that you want to use with the SQS.

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5.1. No connection from SQS operator guidance to PF6000

5. Troubleshooting

A status light that represents a virtual stations of the PF6000 in the SQS operator guidance re-mains red. This means that the SQS is unable to establish a network connection to this virtual station.

Cause Solution

The network settings of the PF6000 do not meet the settings of the network it is in. The controller is completely unavailable on the network.

Connect to the configuration interface of the PF6000. Verify the network settings of the controller with a network administrator and correct them if needed.

The network settings of the PC that hosts the SQS do not meet the requirements of the network it is in. No other network device can be reached from the PC.

Use the ping command to reach other devices on the network. If there’s no con-nection to other network devices, verify the network settings of the PC with a network administrator and correct them if needed.

The IP address of the PF6000 and/or the Open Protocol port of the virtual station are incorrectly configured in the SQS.

In the SQS Configurator, open the Network tab of the Open Protocol LAN Wrench you configured for the virtual station of the PF6000.Check the IP address and the Open Protocol port and correct them if needed.

Network IP address conflict.

Check the display of the PF6000 for error messages about IP address conflicts. If there is one, configure a different, unique IP ad-dress on the PF6000 and adjust the configu-ration of the Open Protocol LAN Wrenches of the SQS accordingly.

The Synchronize button of the Bolt Case Link on the station does not populate the list of Tightening programs with the Identifer numbers of the PF6000. Instead you receive the mes-sage “Not able to synchronize; please check your settings”.

5.2. No connection from SQS Configurator to virtual station

Cause Solution

There’s no network connection available from the PC that runs the SQS Configurator to the PF6000.

This can be normal in environments where production networks are isolated from other networks. Simply enter the PSets manually into the Tightening program field.

There are no PSets configured on the PF6000.

Configure at least one PSet on the PF6000.

Source Tightening was not properly config-ured.

Make sure that a source of type Source Tightening has been configured as described in chapter 3.3.

The Source Tightening was not set as the Task of the virtual station.

Make sure that the Source Tightening has been assigned to the virtual station as a Task as described in chapter 3.4.

5.3. Tool not enabled/PSet not selected

5. Troubleshooting

The status light that represents the virtual station in the SQS operator guidance is green but the SQS cannot properly enable the tool and select a PSet when a tightening is to be done.

After a bolt has been torqued and the PF6000 displays the result of the tightening, the bolt lo-cation on the SQS operator guidance remains blue and the workflow does not move on to the next tightening or other task. Also, the tool remains enabled.

5.4. No result data available/bolt location remains blue

Cause Solution

There are no PSets configured on the PF6000.

Configure at least one PSet on the PF6000.

Source Tightening was not properly con-figured.

Make sure that a source of type Source Tightening has been configured as described in chapter 3.3.

The Source Tightening was not set as the Task of the virtual station.

Make sure that the Source Tightening has been assigned to the virtual station as a Task as described in chapter 3.4.

The Program configured in the SQS for the bolt location is not available in the Source Tightening assigned to the virtual station.

Check the Identifier numbers available in the Source Tightening on the PF6000 and select one that is available. If the SQS Configurator can establish a network connection to the PF6000, use the Synchronize button of the Bolt Case Link so it will only show the num-bers that are truly available.

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Cause Solution

The Identifier number in Source Tightening does not match the ordinal number of the PSet in the Tightening program library.

Check all Identifier numbers of the Source Tightening and make sure each matches the ordinal number of the PSet associated with it as described in chapter 3.3.

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