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GVR Recloser For Pole Mounting and Substation Application www.fki-et.com www.fitandforget.com www.fkiswitchgear.com FkiFit&Forget Technology TM

Single Coil Magnetic Actuator

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Page 1: Single Coil Magnetic Actuator

GVR RecloserFor Pole Mounting and Substation Application

www.fki-et.comwww.fitandforget.comwww.fkiswitchgear.com

FkiFit&ForgetTechnology

TM

Page 2: Single Coil Magnetic Actuator

From a new generation of intelligent switchgear, the GVR

brings the reliability of modern materials and technology

to overhead distribution networks, achieving a lifetime of

maintenance free operation.*

Key Features

The Whipp & Bourne patented, single coil magnetic

actuator mechanism which allows the GVR to operate

independently of the MV supply and to be tested in an

ordinary workshop.

Environmentally friendly vacuum interruption

produces no by-products.

The lightweight aluminium tank makes the GVR

easier to transport and install.

The EPDM or silicone rubber bushings are resistant

to damage from vandalism or mishandling.

By extensive use of insulated mouldings, in particular

the bushings, the total number of parts has been

reduced by a factor of x20 and the number of moving

parts by x50.

No scheduled maintenance for 30 years*

With a Choice of Protection

Polarr

The standard Polarr relay offers full auto-reclose

protection and control functionality. Its long life

lithium batteries eliminate the need for an auxiliary

supply.

Panacea

Alternatively, the Panacea offers the highest levels

of control and protection for improved distribution

network performance, from directional auto-reclosing

for closed loop schemes to full remote control

utilising the DNP3.0 protocol.

FIT AND FORGET RECLOSER

* Excludes control battery replacement

10 yrs or 10,000 ops for lithium batteries, 5 yrs for lead acid batteries.

GVR

Page 3: Single Coil Magnetic Actuator

Environmental Design

The award-winning* GVR gas-filled vacuum recloser

combines the high reliability of vacuum interruption

with the controlled environment and high dielectric

strength of SF6, in a compact, maintenance-free

unit. Since SF6 is only used as insulation, there is

no health hazard from toxic by-products of arcing.

Electrical life is well in excess of ANSI requirements.

The patented, single coil magnetic actuator provides

consistent performance and a dramatic reduction in

the number of moving parts. Materials and finishes

have been carefully chosen for reliability - from

EPDM bushings, tested for tracking and erosion to

IEC 61109, in salt, fog and other environments, to the

neodymium iron boron permanent magnets used in

the mechanism.

Application

The GVR can be pole mounted or substation mounted

and can operate as a stand alone recloser without

the need for an additional auxiliary supply, or it can

be integrated into the most advanced distribution

automation schemes.

By using the advanced control and protection

functions of the Panacea, the GVR can also be used

in applications where reclosers have not traditionally

been used such as closed rings and underfrequency

load shedding schemes.

* Queens Award for Technological Achievement and the MacRobert Award, both awarded in 1997.

Page 4: Single Coil Magnetic Actuator

Main Features

Single piece, aluminium or copper-cored EPDM

or silicone rubber bushings, with grooves to take

optional wildlife guards/MV boots.

Current transformers are mounted within the tank's

controlled environment, while optional capacitive

voltage dividers provide voltage signals for use by

the Panacea or an RTU.

Aluminium housing with lightweight, moulded

baseplate, secured by stainless steel bolts and

incorporating rubber 'O' ring seals.

Pressure-relief disc, to comply with IEC 60298

Appendix AA, offers the highest levels of safety.

Mechanical ON/OFF position indication visible through

clear viewing window from ground level.

Hook stick-operated manual trip and lockout control.

A single moulding supports the three phase vacuum

interrupter assembly, magnetic actuator mechanism

and one-piece drive beam.

The patented, single coil magnetic actuator is based

on a solenoid plunger, held in the tripped or closed

position by a permanent magnet.

Vacuum Bottles in Monoblock

ATTENTION TO ENGINEERING DETAIL

Magnetic Actuator

1

3

4

5

6

7

2

8

1

2

4

3

56

7

8

Page 5: Single Coil Magnetic Actuator

6

Patented, Single Coil Magnetic Actuator

The actuator coil is energised in one direction to

'power close' the GVR and in the opposite direction

to open it by de-latching the holding force. This is a

unique feature of the single coil actuator design used

in the GVR and ensures reliable tripping operation

under all battery conditions and even for manual trip.

Closing

The bi-stable design ensures that the plunger is

held back in the open position (1) until the solenoid

current rises above the level required to guarantee

closure. Once the holding force is overcome (2), the

circuit breaker closes positively (3), due to the stored

energy in the solenoid and permanent magnets.

Tripping

The solenoid is energised in the reverse direction (4)

to overcome the magnetic hold-on force and de-

latch the actuator. Opening is then completed by the

energy stored during the closing stroke in the contact

pressure and opening springs and is completely

independent of the power supply during electrical

opening, and of the operator during manual opening.

The energy required to trip is approximately 1/30th of

that required to close.

Umbilical Cable Plug and Socket on GVR Tank

Position Indication

Magnetic flux from Permanent magnet

Actuator coil

Armature

Permanent magnet

Non magnetic drive rod

1

Magnetic flux from actuator coil

Closing current

Drive rod movement

2

Magnetic flux from Permanent magnet

Contact pressure springs compressed

3

Drive rod movement caused by spring pressure

Tripping current

4

Page 6: Single Coil Magnetic Actuator

CONTROL AND PROTECTION

POLARR

Principle of Operation

The Polarr is the standard relay package for the

GVR. It measures the 3 phase and residual currents

using CTs located in the GVR, and performs auto-

reclosing over current, earth fault and sensitive earth

fault protection. The low power, microprocessor

architecture of the Polarr is unique to the power

industry. Its design has been perfected over several

years and offers the user significant benefits

through the elimination of the need for any external

power supply. In addition to this, the Polarr offers

several advanced auto-reclosing functions in a

comprehensive but cost effective package.

Weather Protection

The Polarr relay and control batteries are housed in

a control box located on the pole at ground height

underneath the GVR. Connection to the GVR is via an

umbilical cable and weather proof plug and socket

that is used to carry the CT currents and the GVR

control signals. The IP56 sealed control box is made

from stainless steel, with an outer double skinned

sun shield of polyester-coated galvatite.

It protects against the harshest environment and

maintains an even internal temperature keeping the

relay condensation-free.

Control Batteries

High energy density lithium battery technology makes

the GVR with Polarr ideal for applications where an

auxiliary power supply is not available.

Alternatively, where an auxiliary supply is already

available, or when one is required to power an

additional RTU and communications equipment,

rechargeable lead acid batteries can be supplied

as an option.

Page 7: Single Coil Magnetic Actuator

Local Control

Push-buttons are provided for the standard auto-

recloser functions, while separate keys and LED

indication are used for the circuit breaker control.

Remote Control

All of these functions are also available through

a parallel SCADA port on the back of the relay,

accessible through a gland plate in the control box.

Voltage free contacts and opto-isolated inputs offer

a standard interface to a third party RTU of the

customer's choice. Alternatively, an enlarged control

box to house an RTU and rechargeable battery pack

can be provided. More advanced remote control

functionality is provided by the Panacea.

Programming Protection Settings

Protection settings can be programmed via the dot

matrix display and keypad or downloaded though the

serial port from a notebook computer using libraries

of settings created in Windows based software.

Data Logging

Historical, diagnostic and load current data can be

accessed through the local display or the serial port.

The Polarr history is held in non-volatile memory, and

includes the time and date of the last 20 sequences

together with the number of trips in the sequence and

fault magnitude of each of the elements.

Minimum Trip Currents

The multi-ratio CTs located in the GVR and a wide

range of programmable minimum trip settings

ensure that the GVR and Polarr can be used at any

point in the network, from substation through to the

feeder ends with the earth fault currents as low as

one ampere.

Short Cut Keys

In addition to large, clear control keys, LED indication

and a menu-driven display for entering settings

and viewing historic data, the front panel also

incorporates three push-buttons for instant access

to load current, fault target and battery condition

information.

Sequence Co-ordination

The Polarr's advance sequence co-ordination logic

and fast response times of the relay allow co-

ordinating delays as low as 60mS to ensure that

only the recloser closest to the fault operates.

User friendly windows software for programming settings

and viewing history.

Page 8: Single Coil Magnetic Actuator

GVR Control and Diagnostics

Operation of the GVR actuator is through energy

stored in long life capacitors.

Uninterruptable Power Supply

The Panacea Uninterruptable Power Supply (UPS)

is suitable for 120 vac. It includes a long life 24 volt

lead acid battery for standby use, with temperature

controlled charging and a battery test facility.

The UPS module monitors the auxiliary supply status,

operating characteristics and battery temperature

to ensure continuity of supply under all operating

conditions.

CONTROL AND PROTECTION

The Panacea is based on the SEL 351R Relay and includes

many features only associated with substation class

protection, offering the optimum in the control and protection

of distribution networks. The Panacea includes:

Advanced control and protection functions including

directional protection, voltage synchronisation, load

encroachment logic and underfrequency load shedding.

An intelligent communications port for direct connection

to a radio or modem, eliminating the need for an

additional Remote Terminal Unit and so saving on the

overall purchase price.

The Power System Variables

The line and residual currents are measured using

CT's located inside the GVR. The voltage on both sides

of the GVR and the residual voltage are taken from

internal capacitive dividers or external VT's. The output

of these transducers is produced in the Protection and

Measurement module using a combination of high speed

analogue circuitry and digital signal processing.

Protection

In addition to directional over current, earth fault and

sensitive earth fault auto-reclose protection, advanced

directional earth fault algorithms allow the Panacea

to make an automatic selection of the best earth fault

directional element for the system conditions. Other

protection features such as load encroachment logic and

underfrequency load shedding increase the functionality

of the GVR to levels previously only available in complex

substation schemes.

PANACEA (351P)

Page 9: Single Coil Magnetic Actuator

Metering and Load Profile

The power system variables including the volts, amps,

watts and vars, can be viewed in real time on the

Panacea front panel or remotely through the serial

port. It is also possible to average the current and

voltage measurements over 5, 15, 30 or 60 minute

periods to produce a load profile. This can be stored

in memory and later downloaded through the local or

remote serial ports.

Event Reporting

The Panacea can be set up to record various events

such as loss of auxiliary power or a protection

event. Up to 512 events can be stored in non-volatile

memory, each one date and time-stamped. This is

supported by a separate oscillogram report showing

up to thirty 15-cycle or fifteen 30-cycle reports.

Local Control

The Panacea local control panel offers the same

basic functionality as the Polarr. Local LED indication

has been increased to offer even greater operational

and system status information.

Remote Control

The Panacea controls, status indication, settings

and history are available remotely through one of 2

serial ports on the back of the relay. It is possible

to connect directly to a radio or modem and to

communicate with a SCADA system using the DNP3.0

protocol (other protocols available on request). Space

is provided in the control box to mount a suitable

radio or modem and the UPS provides a 12 volt 0.5

amp fused supply.

Capacitive Voltage Sensing (CVTs)

Located inside the GVR, these CVTs are a low cost

method of measuring source and load voltage. They

can be used with the Panacea for direct voltage

measurement.

The Loop Scheme Control System (LSCS)

The Loop Scheme Control System (LSCS) is used to

automatically restrict permanent faults to a smaller

section of a distribution system, whilst maintaining supply

to the un-faulted sections. For a typical five recloser

based Loop Scheme, a permanent fault anywhere on

either feeder should never result in the loss of more than

one third of the load on the affected feeder. Using the

power and flexibility of SELogic a customer specific logic

scheme can be developed.

The SEL-351R Recloser Control

For recloser users whose policy it is to standardise

on the Schweitzer 351-R Protection and Control rather

than the Panacea, then the option is available. The SEL-

351R Recloser Control combines traditional recloser

control functions with technologically advanced SEL

relaying features.

In the USA, Schweitzer Engineering Laboratories provide

complete technical support for the entire control cabinet.

User friendly Windows based software for EZ settings and history retrieval (above)

Page 10: Single Coil Magnetic Actuator

SUMMARY OF PROTECTION CHARACTERISTICS

Operating Sequence

Up to 4 trips to lockout are available for over current,

earth fault and sensitive earth fault sequences. The

time between GVR clearing the fault and reclosing

is known as the dead time and is selectable for

each trip. If the fault is temporary, the protection

will begin to reclaim after reclosing. If the fault is

permanent, the GVR will lockout after the last trip.

A Cold Load Pickup feature avoids spurious tripping

when manually closing onto de-energised loads.

Time Current Characteristics

Time current characteristics are programmable for

every trip in the sequence. There is a choice of time

dependant curves of definite time. The curves can be

modified using time multipliers, additional delays and

minimum response times. Instantaneous protection

offers the fastest fault clearing times and can be used

with additional delays for sequence co-ordination.

Minimum Trip Settings

The combination of multi-tapped protection CTs and

the range of trip settings within Polarr and Panacea

relays ensure suitable operation at any point in a

network.

Directional Control

Phase and ground directional elements are standard

features of the Panacea. Direction and polarization

settings are available for the control of the phase

elements, earth fault elements and the negative

sequence elements.

Polarization quantities include positive sequence

voltage, negative sequence voltage and zero sequence

voltage.

Polarr Panacea

Trips to lockout 1 to 4

Dead times (S) 0.25 to 180 0.25* to 180

Reclaim time (S) 5 to 180

Polarr Panacea

Curves (t>) IEC 255 (IDMTL, VIDMTL, EIDMTL) & McGraw Edison

Inst. 1>> (xln) 1-20 times 1-30 times

Polarr Panacea

CT Ratio 300/200/100 400:1 or 250:1

1> (xln) 0.2 to 3.2 0.1 to 3.2

1o> (xln) 0.1 to 1.6 0.005 to 3.2

1osef>(xln) 0.01 to 0.16 0.005 to 1.5

* 0.25 for 1st dead time, 0.75 minimum for 2nd and 3rd dead times in sequence

Page 11: Single Coil Magnetic Actuator

* Ratings for 150kV impulse version.

Accuracy

Protection +/- 5% of time to IEC255

Instrumentation up to 1% for Panacea

Voltage measurement +/- 3% with CVTs or 1% with VT.

Type Tests

General ANSI C37.60

Electromagnetic IEC 801

Protection IEC 255

Umbilical Dimensions

Dimensions “L” Cable Length

Up to 2000 3000

2001 - 3000 4000

3001 - 4000 5000

4001 - 5000 6000

Bushing Dimensions

Dimensions

Voltage Creepage A B C D

Up to 27kV 830mm 369 286 571 298

38kv 1178mm 469 312 623 272

Typical Substation Support

Pole MountedSubstation Mounted

Electronic Control Unit

Battery Power pack

Low Voltage Umbilical Lead

Manual Trip/Lock Out(hook stick)

Dim

ensi

on "

L"

175

280

c

b

d

a

434

O620

Ratings (ANSI C37.60 or better)

GVR 15 GVR 27 GVR 38

Maximum System Voltage kVrms 15.5 27 38

Continuous Current Amp 630 630 630

Interrupting Current kA 12.5 / 16 12.5 10

Impulse Voltage Withstand kV peak 110 125 / 150 150 (internal) 170 (external)

Power Frequency Withstand Dry kVrms 50 for 60 secs 60 for 60 secs 70 for 60 secs

Power Frequency Withstand Wet kVrms 50 for 60 secs 50 for 60 secs 60 for 60 secs

Rated Gas Pressure for Above Atmospheric Atmospheric / 0.3 bar* 0.3 bar (gauge)

Number of Operations with No Maintenance 10,000 10,000 10,000

Weight kgs 145 145 / 155* 155

Page 12: Single Coil Magnetic Actuator

Switchgear Works, Castleton, Rochdale, Lancashire UK OL11 2SS Tel: +44 (0)1706 632051 Fax: +44 (0)1706 674236

[email protected]

Whipp & Bourne Inc.2500 Almeda Avenue, Suite 115, Norfolk USA VA 23513

Tel: +1 (0) 757 858 8972 Fax: +1 (0) 757 858 [email protected]

Newport Road, Blackwood, South Wales UK NP12 2XH Tel: +44 (0)1495 223001 Fax: +44 (0)1495 225674

[email protected]

Hawker Siddeley Switchgear Pty Brisbane AustraliaPO Box 36, Kallangur, Qld 4503, Australia

Tel: +61 (0) 7 3888 1455 Fax: +61 (0) 7 3888 [email protected]

www.hssaustralia.com

FKI Switchgear South AmericaCarrera 21 No 86A-31 of 101, Bogota, Colombia

Tel: +57 (0) 1 256 4617 Fax: +57 (0) 1 655 [email protected]

PART OF THE FKI GROUP OF COMPANIES

www.fki-et.com www.fitandforget.com

www.fkiswitchgear.com

Feb 2005

The Design and manufacture of our products are subject to constant review, therefore slight variation may occur between the details given and the equipment supplied.