Single Bar Double Bar LIQUID FERTILIZER APPLICATOR · maintenance of your Fast Distributing Liquid Fertilizer Applicator. YOU must ensure that you and anyone else who is going to

LIQUID FERTILIZER APPLICATOR8100 SERIES

SINGLE AND DOUBLE BAR MODELS

OPERATOR'S MANUAL

Double Bar

Single Bar

LIMITED WARRANTY

Fast Distributing Inc. warrants to the buyer that the new machinery is free from defects inmaterial and workmanship.

This warranty is only effective as to any new machinery which has not been altered,changed, repaired or treated since its delivery to the buyer, other than by FAST DISTRIB-UTING or its authorized dealers or employees, and does not apply to accessories,attachments, tools or parts, sold or operated with the new machinery, if they have not beenmanufactured by FAST DISTRIBUTING.

FAST DISTRIBUTING shall only be liable for defects in the materials or workmanshipattributable to faulty material or bad workmanship that can be proved by the buyer, andspecifically excludes liability for repairs arising as a result of normal wear and tear of the newmachinery or in any other manner whatsoever, and without limiting the generality of theforegoing, excludes application or installation of parts not completed in accordance withFAST DISTRIBUTING operator's manual, specifications, or printed instructions.

Written notice shall be given by registered mail, to FAST DISTRIBUTING within seven (7)days after the defect shall have become apparent or the repairs shall have becomenecessary, addressed as follows: FAST DISTRIBUTING INC. 54859 County Road 44,Mountain Lake, MN 56159.

This warranty shall expire one (1) year after the date of delivery of the new machinery.

If these conditions are fulfilled, FAST shall at its own cost and at its own option either repairor replace any defective parts provided that the buyer shall be responsible for all expensesincurred as a result of repairs, labour, parts, transportation or any other work, unless FASThas authorized such expenses in advance.

The warranty shall not extend to any repairs, changes, alterations, or replacements madeto the new equipment other than by FAST or its authorized dealers or employees.

This warranty extends only to the original owner of the new equipment.

Rubber parts are not warranted. (including tires, hoses, grommets)

This warranty is limited to the terms stated herein and is in lieu of any other warrantieswhether express or implied, and without limiting the generality of the foregoing, excludedall warranties, express or implied or conditions whether statutory or otherwise as to qualityand fitness for any purpose of the new equipment. FAST disclaims all liability for incidentalor consequential damages.

This Applicator is subject to design changes and FAST DISTRIBUTING INC. shall not berequired to retro-fit or exchange items on previously sold units except at its own option.

FAST DISTRIBUTING INC.

WARRANTY VOID IF NOT REGISTERED

FAST DISTRIBUTINGLIQUID FERTILIZER APPLICATOR

WARRANTY REGISTRATION FORM & INSPECTION REPORT

WARRANTY REGISTRATIONThis form must be filled out by the dealer and signed by both the dealer and the customer at the time ofdelivery.

Customer’s Name Dealer Name

Address Address

City, State, Code City, State, Code

Phone Number ( )

Applicator Model

Serial Number

Delivery Date

Date Owner's Signature

I have thoroughly instructed the buyer on the above described equipment which review included theOperator’s Manual content, equipment care, adjustments, safe operation and applicable warranty policy.

Date Dealer’s Rep. Signature

The above equipment and Operator’s Manual have been received by me and I have been thoroughlyinstructed as to care, adjustments, safe operation and applicable warranty policy.

DEALER INSPECTION REPORT SAFETY

Safety Chain InstalledAll Guards InstalledAll Safety Signs InstalledReflectors, SMV and Lights CleanReview Operating andSafety Instructions

All Fasteners TightWheel Bolts TorquedHydraulic Hoses and Fittings Free and TightFertilizer Hoses and Fittings Free and TightWheel Drive Turns FreelyLubricate MachineCheck Tire PressureFrame and Wings LevelMonitors and Controllors FunctionWiring Harness Connected

WHITE

FAST DISTRIBUTING

YELLOW

DEALER

PINK

CUSTOMER

TABLE OF CONTENTS

SECTION DESCRIPTION PAGE

1 Introduction ......................................................... 12 Safety ................................................................... 2 2.1 General Safety ...................................................... 3 2.2 Operating Safety ................................................... 4 2.3 Maintenance Safety .............................................. 4 2.4 Hydraulic Safety.................................................... 5 2.5 Transport Safety ................................................... 5 2.6 Storage Safety ...................................................... 6 2.7 Tire Safety ............................................................ 6 2.8 Safety Signs.......................................................... 6 2.9 Sign-Off Form ....................................................... 73 Safety Sign Locations ........................................ 84 Operation ........................................................... 11 4.1 To the New Operator or Owner .......................... 11 4.2 Machine Components ......................................... 12 4.3 Break-In .............................................................. 13 4.4 Pre-Operation Checklist ...................................... 13 4.5 Equipment Matching ........................................... 14 4.6 Controls .............................................................. 15 4.7 Installing Optional Controller ............................... 18 4.8 Attaching/Unhooking Tractor .............................. 19 4.9 Machine Setting .................................................. 22 4.10 Field Operation ................................................... 24 4.11 Transport ............................................................ 38 4.12 Storage ............................................................... 40 4.12.1 Placing In Storage .............................................. 40 4.12.2 Removing From Storage..................................... 415 Service and Maintenance ................................. 42 5.1 Service ................................................................ 42 5.1.1 Fluids and Lubricants .......................................... 42 5.1.2 Greasing ............................................................. 42 5.1.3 Servicing Intervals .............................................. 43 5.1.4 Service Record ................................................... 48 5.2 Maintenance ....................................................... 49 5.2.1 Tool Bar Leveling ................................................ 49 5.2.2 Wheel Drive System ........................................... 50 5.2.3 Nozzles ............................................................... 51 5.2.4 Filter .................................................................... 526 Trouble Shooting .............................................. 537 Specifications ................................................... 54 7.1 Mechanical ......................................................... 54 7.2 Bolt Torque ......................................................... 55 7.3 Hydraulic Fitting Torque...................................... 558 Index .................................................................. 56

SERIAL NUMBER LOCATIONAlways give your dealer the serial number of your Fast Distributing Liquid Fertilizer Applicator whenordering parts or requesting service or other information.

The serial number is stamped into the frame where indicated. Please mark the number in the spaceprovided for easy reference.

Model Number

Applicator Serial Number

SERIAL NUMBER LOCATION (TYPICAL)

PRINTED IN CANADAISSUE DATE: FEBRUARY, 2006 PART NUMBER: 957

FAST DISTRIBUTING INC.54859 COUNTY ROAD 44

MOUNTAIN LAKE, MN 56159PHONE (507) 427-3861

FAX (507) 427-3030

1 INTRODUCTION

1

Congratulations on your choice of a Fast Distributing Liquid Fertilizer Applicator to complement youroperation. This equipment has been designed and manufactured to meet the needs of a discriminatingbuyer for the efficient application of liquid fertilizer.

Safe, efficient and trouble free operation of your Fast Distributing Liquid Fertilizer Applicator requires thatyou and anyone else who will be operating or maintaining the applicator, read and understand the Safety,Operation, Maintenance and Trouble Shooting information contained in the Operator's Manual.

This manual covers the 8100 Series Liquid Fertilizer Applicators built by Fast Distributing. Use the Tableof Contents or Index as a guide when searching for specific information.

Keep this manual handy for frequent reference and to pass on to new operators or owners. Call yourFast Distributing dealer or distributor if you need assistance or information.

OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout thismanual, are as seen from the tractor driver's seat and facing in the direction of travel.

Double Bar

Single Bar

Accidents Disable and KillAccidents CostAccidents Can Be Avoided

Why is SAFETY important to you?

3 Big Reasons

situation that, if not avoided, will resultin death or serious injury. This signalword is to be limited to the mostextreme situations, typically for ma-chine components that, for functionalpurposes, cannot be guarded.

Indicates a potentially hazardoussituation that, if not avoided, couldresult in death or serious injury, andincludes hazards that are exposedwhen guards are removed. It mayalso be used to alert against unsafepractices.

Indicates a potentially hazardoussituation that, if not avoided, mayresult in minor or moderate injury. Itmay also be used to alert againstunsafe practices.

The Safety Alert symbol identifiesimportant safety messages on theFast Distributing Liquid FertilizerApplicator and in the manual. Whenyou see this symbol, be alert to thepossibility of personal injury ordeath. Follow the instructions in thesafety message.

DANGER - Indicates an imminently hazardous

WARNING -

CAUTION -

SIGNAL WORDS:

This Safety Alert symbol meansATTENTION! BECOME ALERT!YOUR SAFETY IS INVOLVED!

Note the use of the signal words DANGER,WARNING and CAUTION with the safetymessages. The appropriate signal word foreach message has been selected using thefollowing guide-lines:

SAFETY ALERT SYMBOL

2 SAFETY

2

If you have any questions not answered in this manual or require additional copies or the manual isdamaged, please contact your dealer or Fast Distributing Inc., 54859 Country Road 44, Mountain Lake,MN 56159, (Telephone) 507-427-3861, (FAX) 507-427-3030.

2.1 GENERAL SAFETYSAFETY

YOU are responsible for the SAFE operation andmaintenance of your Fast Distributing LiquidFertilizer Applicator. YOU must ensure that youand anyone else who is going to operate, maintainor work around the Liquid Fertilizer Applicator befamiliar with the operating and maintenanceprocedures and related SAFETY informationcontained in this manual. This manual will takeyou step-by-step through your working day andalerts you to all good safety practices that shouldbe adhered to while operating the applicator.

Remember, YOU are the key to safety. Goodsafety practices not only protect you but also thepeople around you. Make these practices aworking part of your safety program. Be certainthat EVERYONE operating this equipment isfamiliar with the recommended operating andmaintenance procedures and follows all the safetyprecautions. Most accidents can be prevented. Donot risk injury or death by ignoring good safetypractices.

• Applicator owners must give operating instruc-tions to operators or employees beforeallowing them to operate the unit, and at leastannually thereafter per OSHA regulation1928.57.

• The most important safety device on thisequipment is a SAFE operator. It is theoperator’s responsibility to read and under-stand ALL Safety and Operating instructionsin the manual and to follow these. All acci-dents can be avoided.

• A person who has not read and understood alloperating and safety instructions is not quali-fied to operate the machine. An untrainedoperator exposes himself and bystanders topossible serious injury or death.

• Do not modify the equipment in any way.Unauthorized modification may impair thefunction and/or safety and could affect the lifeof the equipment.

• Think SAFETY! Work SAFELY!

2. Only trained competent persons shall operatethe applicator. An untrained operator is notqualified to operate the machine.

3. Have a first-aid kit available foruse should the need arise andknow how to use it.

1. Read and understand theOperator’s Manual and allsafety signs before operating,maintaining or adjusting theapplicator.

4. Have a fire extinguisher availablefor use should the need arise andknow how to use it.

5. Do not allow riders.

6. Wear appropriateprotective gear. Thislist includes but isnot limited to:

- A hard hat- Protective shoes

with slip resistantsoles

- Protective goggles- Neoprene gloves- Protective clothing- Respirator or filter mask

7. Lower machine to the ground, place all controls inneutral, stop engine, set park brake, remove ignitionkey, and wait for all moving parts to stop beforeservicing, adjusting, repairing or unplugging.

8. Read chemical manufacturers warnings, instructionsand procedures before starting and follow themexactly.

9. Post Poison Control Emergency telephone number foryour area on applicator before using Agriculturalchemicals.

Washington: (202) 962-4525Ottawa: (613) 992-5606

Have container label handy when seeking medicalattention.

10. Review safety related items with all personnel annu-ally. 3

2.2 OPERATING SAFETY

1. Read and understand the Operator’s Manualand all safety signs before using.

2. Lower machine to the ground, place allcontrols in neutral, stop engine, set parkbrake, remove ignition key, and wait for allmoving parts to stop before servicing, adjust-ing, repairing or unplugging.

3. Install and secure all guards and shieldsbefore starting or operating.

4. Keep hands, feet, hair and clothing away fromall moving and/or rotating parts.

5. Do not allow riders on the applicator or tractorduring operation or transporting.

6. Clear the area of all bystanders, especiallychildren, before starting or filling with chemicalor fertilizer.

7. Read chemical or fertilizer manufacturerswarnings, instructions and procedures beforestarting and follow them exactly.

8. Do not breathe, touch or ingest chemicals orfertilizer. Always wear protective clothing andfollow safe handling procedures.

9. Stay away from wings when folding or extend-ing wings. Keep others away.

10. Clean reflectors, SMV and lights beforetransporting.

11. Attach securely to towing unit using a hard-ened pin with a retainer and a safety chain.

12. Do not exceed a safe travel speed.

13. Use hazard flasher on tractor when transport-ing.

14. Stay away from overhead power lines whenfolding or extending the wings and duringtransport.

15. Before applying pressure to the hydraulicsystem, make sure all components are tightand that steel lines, hoses and couplings arein good condition.

16. Review safety instructions annually.

4

2.3 MAINTENANCE SAFETY

1. Review the Operator's Manual and all safetyitems before working with, maintaining oroperating the applicator.


3. Follow good shop practices:

- Keep service areaclean and dry.

- Be sure electricaloutlets and toolsare properlygrounded.

- Use adequatelight for the job athand.

4. Before applying pressure to a hydraulicsystem, make sure all components are tightand that steel lines, hoses and couplings arein good condition.

5. Relieve pressure from hydraulic circuit beforeservicing or disconnecting from tractor.

6. Keep hands, feet, clothing and hair away fromall moving and/or rotating parts.

7. Clear the area of bystanders, especiallychildren, when carrying out any maintenanceand repairs or making any adjustments orfilling.

8. Place stands or blocks under the frame beforeworking beneath the machine or when chang-ing tires.

9. Be sure all guards are in place and securedwhen maintenance work is completed.

10. Use only tools, jacks and hoists of sufficientcapacity for the job.

5

2.4 HYDRAULIC SAFETY

1. Always place all tractor hydraulic controls inneutral before dismounting.

2. Make sure that all components in the hydrau-lic system are kept in good condition and areclean.

3. Replace any worn, cut, abraded, flattened or crimped hoses and steel lines.

4. Do not attempt any makeshift repairs to thehydraulic lines, fittings or hoses by using tape,clamps or cements. The hydraulic systemoperates under extremely high-pressure.Such repairs will fail suddenly and create ahazardous and unsafe condition.

2.5 TRANSPORT SAFETY

1. Read and understand ALL the information inthe Operator’s Manual regarding proceduresand SAFETY when operating the applicator inthe field and/or on the road.

2. Check with local authorities regarding applica-tor transport on public roads. Obey all applica-ble laws and regulations.

3. Always travel at a safe speed. Use cautionwhen making corners or meeting traffic.

4. Make sure the SMV (Slow Moving Vehicle)emblem and all the lights and reflectors that arerequired by the local highway and transportauthorities are in place, are clean and can beseen clearly by all overtaking and oncomingtraffic.

5. Daybreak and dusk are particularly dangerousand pilot vehicles are recommended.

6. Be sure that the applicator is hitched positivelyto the towing vehicle and a retainer is usedthrough the drawbar pin. Always attach asafety chain between the frame and the towingmachine.

7. Keep to the right and yield the right-of-way toallow faster traffic to pass. Drive on the roadshoulder, if permitted by law.

8. Do not exceed 20 mph (32 km/h). Reducespeed on rough roads and surfaces.

9. Always use hazard warning flashers on tractorwhen transporting unless prohibited by law.

10. Stay away from overhead power lines duringtransport. Electrocution can occur withoutdirect contact.

5. Wear proper hand andeye protection whensearching for a high-pressure hydraulic leak.Use a piece of wood orcardboard as a backstopinstead of hands toisolate and identify aleak.

6. If injured by a concentrated high-pressurestream of hydraulic fluid, seek medical atten-tion immediately. Serious infection or toxicreaction can develop from hydraulic fluidpiercing the skin surface.

7. Before applying pressure to the system, makesure all components are tight and that lines,hoses and couplings are in good condition.

6

2.6 STORAGE SAFETY

1. Store unit in an area away from humanactivity.

2. Do not permit children to play on or aroundthe stored applicator.

2.7 TIRE SAFETY

1. Failure to follow proper procedures whenmounting a tire on a wheel or rim can producean explosion which may result in serious injuryor death.

2. Do not attempt to mount a tire unless you havethe proper equipment and experience to do thejob.

3. Have a qualified tire dealer or repair serviceperform required tire maintenance.

2.8 SAFETY SIGNS

1. Keep safety signs clean and legible at alltimes.

2. Replace safety signs that are missing orhave become illegible.

3. Replaced parts that displayed a safety signshould also display the current sign.

4. Safety signs are available from your Dis-tributor or the factory.

How to Install Safety Signs:

• Be sure that the installation area is cleanand dry.

• Be sure temperature is above 50°F (10°C).

• Decide on the exact position before youremove the backing paper.

• Remove the smallest portion of the splitbacking paper.

• Align the sign over the specified area andcarefully press the small portion with theexposed sticky backing in place.

• Slowly peel back the remaining paper andcarefully smooth the remaining portion of thesign in place.

• Small air pockets can be pierced with a pinand smoothed out using the piece of signbacking paper.

7

2.9 SIGN-OFF FORM

Fast Distributing Inc. follows the general Safety Standards specified by the American Society of Agricul-tural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who willbe operating and/or maintaining the Fast Distributing Liquid Fertilizer Applicator must read and clearlyunderstand ALL Safety, Operating and Maintenance information presented in this manual.

Do not operate or allow anyone else to operate this equipment until such information has been reviewed.Annually review this information before the season start-up.

Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment.We feel that an untrained operator is unqualified to operate this machine.

A sign-off sheet is provided for your record keeping to show that all personnel who will be working withthe equipment have read and understand the information in the Operator’s Manual and have been in-structed in the operation of the equipment.

EMPLOYEES SIGNATUREDATE EMPLOYERS SIGNATURE

SIGN-OFF FORM

3 SAFETY SIGN LOCATIONSThe types of safety signs and locations on the equipment are shown in the illustration below. Good safetyrequires that you familiarize yourself with the various safety signs, the type of warning and the area, orparticular function related to that area, that requires your SAFETY AWARENESS.


8

REMEMBER - If safety signs have been damaged, removed, become illegible or parts replaced withoutsafety signs, new signs must be applied. New safety signs are available from your authorized dealer.

B

CAUTION1. Read and Understand the Operator's Manual before using.2. Read Chemical manufacturers' WARNINGS, Instructions

and procedures before starting and follow them exactly.3. Stop tractor engine, place all controls in neutral, set park

brake, remove ignition key, and wait for all moving parts tostop before servicing, adjusting, repairing, unplugging orfilling.

4. Always wear proper eye, breathing and clothing protection.5. Stay away from chemicals, spray and drift. Keep others

away.6. Install and secure all guards before starting.7. Keep hands, feet, hair and clothing away from moving

parts.8. Do not allow riders.9. Keep all chemicals and hydraulic lines, fittings and

couplers tight and free of leaks before starting andoperating.

10. Stay away from overhead power lines.11. Clear the area of bystanders before extending or folding

wings.12. Release second wing extend switch before first wing.13. Hitch can upend. Do not stand over hitch when

unhooking. Support hitch and sprayer on stands beforeremoving pin.

14. Review safety instructions with all operators annually.

A

WARNING

OVERHEAD HAZARDKEEP AWAY

1. Stay away from machine whenextending or folding wings.

2. Keep others away.3. Move wings only from tractor seat.

808

AC

DB

AA

To prevent serious injury ordeath from overhead hazard:

800

F

E

The types of safety signs and locations on the equipment are shown in the illustration below. Good safetyrequires that you familiarize yourself with the various safety signs, the type of warning and the area, orparticular function related to that area, that requires your SAFETY AWARENESS.



9

C

DANGER

1. Stay well away from power lineswhen folding or extending wings.Electrocution can occur withoutdirect contact.

2. Lower wings completely beforemoving or transporting.

D

To prevent serious injury or death fromelectrocution:

D

WEAR RUBBERGLOVES

• Do not allowchemical orsolution to touchskin. Some canbe absorbedthrough the skin.

• Wear rubbergloves andprotective gear atall times.

CHEMICAL HAZARD

DANGER

DON'T INGESTCHEMICAL

DON'T BREATHEVAPOR

• Chemicals can be toxic.• If in eyes or mouth, read

chemical manufacturers'instructions and followthem exactly.

• Seek medical attentionimmediately.

• A poison control numberis normally inside thefront cover of yourtelephone book. 806

• Stay away fromchemical splashand vapor. Keepothers away.

• Do not breathevapor.

• Wear properrespirator whenworking withchemicals.

To prevent serious injury or death:

ELECTROCUTION HAZARDKEEP AWAY FROM POWER LINES

BCDAB

F

CA

A A

10

The types of safety signs and locations on the equipment are shown in the illustration below. Good safetyrequires that you familiarize yourself with the various safety signs, the type of warning and the area, orparticular function related to that area, that requires your SAFETY AWARENESS.



F

CRUSHING HAZARDTo prevent serious personal injury or death:

• Read and understand the owners manualbefore using machine.

• Keep hands and body out of hitch area whenattaching towing vehicle.

• Always use the safety chains provided.• Do not tow over 25 MPH, slower on uneven

ground. Allow no riders.

DANGER

812

GWARNING

To prevent serious injury or death fromhigh-pressure fluid:

• Relieve pressure on system beforerepairing, adjusting or disconnecting.

• Wear proper hand and eye protectionwhen searching for leaks. Use woodor cardboard instead of hands.

• Keep all components in good repair. 802

HIGH-PRESSURE FLUID HAZARD

GE

E

11

4 OPERATION

OPERATING SAFETY1. Read and understand the Operator’s Manual

and all safety signs before using.

2. Lower machine to the ground, place allcontrols in neutral, stop engine, set parkbrake, remove ignition key, and wait for allmoving parts to stop before servicing,adjusting, repairing or unplugging.


4. Keep hands, feet, hair and clothing awayfrom all moving and/or rotating parts.

5. Do not allow riders on the applicator ortractor during operation or transporting.

6. Clear the area of all bystanders, especiallychildren, before starting or filling with chemi-cal or fertilizer.

7. Read chemical or fertilizer manufacturerswarnings, instructions and proceduresbefore starting and follow them exactly.

8. Do not breathe, touch or ingest chemicals orfertilizer. Always wear protective clothingand follow safe handling procedures.









4.1 TO THE NEW OPERATOR OR OWNER

The Fast Distributing Liquid Fertilizer Applicator isdesigned to meter out and distribute liquid chemi-cal or fertlizer and place them where required.

It is the responsibility of the owner or operatorto read this manual and to train all otheroperators before they start working with themachine. Follow all safety instructions ex-actly. Safety is everyone's business. Byfollowing recommended procedures, a safeworking environment is provided for theoperator, bystanders and the area around theworksite. Untrained operators are not quali-fied to operate the machine.

Many features incorporated into this machine arethe result of suggestions made by customers likeyou. Read this manual carefully to learn how tooperate the machine safely and how to set it toprovide maximum field efficiency. By following theoperating instructions in conjunction with a goodmaintenance program, your applicator will providemany years of trouble-free service.

12

4.2 MACHINE COMPONENTS

The Fast Distributing Liquid Fertilizer Applicator isa transportable tank for moving liquids through thefield. It is designed with a wheel-driven or hydrau-lic powered metering pump to send liquid chemi-cals or fertilizer to the distribution lines on the toolbar. Coulters open the ground to receive the

Fig. 1 MACHINE COMPONENTS

A Single Folding Tool BarB Solid Tool Bar (Not Shown)C Metering PumpD Hitch FrameE TankF Wheel Drive WheelG CoulterH NozzleJ Liquid LineK Metering Drive SystemL Gauge WheelM Rinse TankN Metering SystemO Hydraulic MotorP System PumpQ Double Folding Tool Bar

liquid. Nozzles mounted to the tool bar spray thefluid into the soil.

A tool bar mounted under the hitch places thematerial where required. Solid or folding tool barsare used depending on the width.

D

A

L

G

A

E

K

H

G

L

J

C

N

EM

H

J

Q

D

L

GG

EN

J J J

OP

4.3 BREAK-IN

13

Although there are no operational restrictions onthe applicator when used for the first time, it isrecommended that the following mechanical itemsbe checked:

A. After operating for 1/2 hour

1. Retorque all the wheel bolts.

2. Retorque all other fasteners and hard-ware.

3. Check that no chemical or hydraulic linesare being pinched or crimped. Re-routeas required.

4. Check that all coulters, nozzles andplacement components are clean andworking properly. Clean as required.

5. Check that the metering pump drivesystem, chain and metering pump arefunctioning properly. Adjust as required.

6. Lubricate all grease fittings.

B. After 5 hours and 10 hours of operation

1. Retorque all wheel bolts, fasteners andhardware.

2. Check chemical and hydraulic line routing.

3. Check that all placement componentsare clean and working properly.

4. Then go to the normal servicing andmaintenance schedule as defined in theMaintenance Section.

4.4 PRE-OPERATION CHECKLIST

Efficient and safe operation of the Fast Distribut-ing Liquid Fertilizer Applicator requires that eachoperator reads and understands the operatingprocedures and all related safety precautionsoutlined in this section. A pre-operational checklistis provided for the operator. It is important for bothpersonal safety and maintaining the good me-chanical condition of the applicator that thischecklist be followed.

Before operating the applicator and each timethereafter, the following areas should be checkedoff:

1. Lubricate the machine per the scheduleoutlined in the “Maintenance Section”.

2. Use only a tractor of adequate power andweight to operate the applicator. See Section4.5.1 for recommendations.

3. Be sure that the machine is properly attachedto the tractor. Be sure that a mechanicalretainer is installed through the drawbar pinand the safety chain is installed.

4. Inspect all hydraulic lines, hoses, fittings andcouplers for tightness.

5. Check the tires and ensure that they areinflated to their specified pressure.

6. Calibrate the applicator if it is the start of theseason or a new applicator rate is being used.

7. Check the condition and routing of all fluidhoses and lines. Be sure that all lines arerouted in large arcs. Replace any that aredamaged. Re-route those that are rubbing,pinched or crimped.

8. Check the placement components. Removeand replace any that are worn.

9. Remove all entangled material.

10. Raise the tool bar and turn the metering pumpslightly. Check that there is liquid coming outof each nozzle. Unplug or connect lines asrequired. Replace any nozzles that areplugged. Be sure the drive system turnsfreely.

14

4.5 EQUIPMENT MATCHING

To insure the safe and reliable operation of theapplicator, it is necessary to use a tractor withappropriate specifications. As a guideline, insurethat these requirements are met:

1. Tractor Horsepower:Refer to Table 1 for the minimum recom-mended horsepower for your machine.Although the recommended tractor horse-power is not required to pull the machine, itdoes provide the required strength in thedrawbar as the hitch is very heavy. This willalso insure that the unit has the requiredstability and control in hilly terrain and duringtransport.

2. Front End Weights:By following the recommendations fortractor power, the tractor will havesufficient weight to provide stability forthe unit during field operation or whentransporting. It is also recommendedthat each tractor be equipped with afull compliment of suitcase weights onthe front of the tractor. This willprovide the required weight on thefront for turning and extra traction ifequipped with front wheel assist.

3. Hydraulic System:The tractor hydraulic system must becapable of 8 gpm (24 lpm) at 2000 psi(13,800 kPa) to operate lift cylindersand the drive motor. Either closed-center or open-centered systems canbe used. However an open centeredhydraulic system is limited to 8 gpmmaximum.

Fig. 2 FRONT WEIGHT PACKAGE

NOTEContact factory for an optionalflow control for use with high flowopen center system.

Two, three or four remote outlets are requiredto operate the applicator depending on themodel and options.

a. Tool bar lift cylinders.

b. Inner wing extend/fold cylinders (foldingtool bar models only).

Model

8100L8

8100L12

8100L16

8100L24

Horsepower

90

110

130

150

Width

8 Row

12 Row

16 Row

24 Row

Table 1 Minimum Horsepower

c. Outer wing extend/fold cylinders (foldingtool bar models only) - double bar models.

d. Chemical/fertilizer circuit drive motor(hydraulic drive option only).

NOTEAlways place the hydraulic controllever in detent to provide a con-stant flow of oil to the motor.

4.6 CONTROLS

15

It is recommended that all operatorsreview this section of the manual andthe metering pump manual to familiarizethemselves with the location andfunction of all machine controls andsettings before starting.

1. Metering Pump:An Operator's Manual and slide rulefor the metering pump is suppliedwith the machine. Review themanual carefully to determine therequired scale setting on the pumpfor your application rate.

Fig. 4 PRESSURE GAUGES

Fig. 3 WHEEL DRIVE METERING PUMP SCALE

Single Bar

Double Bar

2. Liquid System PressureGauge:This gauge monitors the pressurein the liquid circuit providing flowto the injector orfices. It isnormally used to determine thepressure in the chemical/fertilizercircuit when setting the systemfor a specific application rate.Monitor the gauge during opera-tion. Stop and check the systemif the pressure changes suddenly.

16

Fig. 5 TANK SCALE

3. Tank Scale:The left or back end of the tankhas a scale molded into it toassist the operator when fillingthe tank.

Single Bar

Double Bar

4. Automatic Controller (Optional):This optional automatic controller willmonitor, set and control the operation ofthe applicator. Refer to the operatorsmanuals supplied with the controller fordetailed instructions.

Fig. 6 OPTIONAL CONTROLLER

17

Lower/Engauged

Raised/Not Engauged

Fig. 7 WHEEL DRIVE

5. Wheel Drive:The frame is designed toflex at its hinge pointswhen raising and lowering.As the coulters are low-ered into the ground, thepump and drive wheelassembly are moved intothe applicator tire. In thatway, the circuit pump isengauged only when themachine is in its applyingmode and the coulters arein the ground. This alsomeans that the pumpspeed is directly propor-tional to the tire/groundspeed.

18

4.7 INSTALLING OPTIONAL CONTROLLERS

An optional automatic control system is availableto use with the applicator when operated hydrauli-cally and is mounted in the tractor cab.

1. Circuit Control Box:The control box is equipped with a "U" bracketsecured by knobs on each end of the box. Itprovides a universal mounting system adapt-able to any configuration.

Use the two holes provided in the bracket tomount to the box to a solid surface. Positionthe box to face the operator and tighten theknobs to hold the box in position.

Cut the power cable to the required length.Connect the white wire to ground and the redwire to a 12 volt battery or 12v power port.Refer to Controller Manual.

IMPORTANTDo not connect across a 24 voltsystem. It will damage internalelectrical components.

Controller (Typical)

Fig. 8 AUTOMATIC CONTROL SYSTEM

Circuit Controls

All circuit control components are part ofplumbing on left side of the frame.

a. Flow meter.b. Flow regulator.c. Control valves.d. Pressure line.

a

c c c

b

d

4.8 ATTACHING/UNHOOKING TRACTOR

19

Fig. 9 DRAWBAR PIN/SAFETY CHAIN

Follow this procedure when attaching the applica-tor to the tractor:

1. Make sure that all bystanders,especially small children, areclear of the working area.

2. Make sure there is enoughroom and clearance to safelyback up to the machine.

3. Slowly back the tractor untilthe holes on the hitch anddrawbar are aligned.

4. Install the drawbar pin and theretainer.

5. Attach the safety chain se-curely around the tractordrawbar cage to preventunexpected separation.

6. Check that the applicatorhydraulic system is compatiblewith the tractor hydraulics. Change applicatorif required. Do not operate unless tractor andapplicator hydraulics are compatible.

LOAD SENSING

Purchase a Flowlimiting Valve (PartNo. LS206 orLS304) from yourdealer and install iton the inlet port ofthe ACE Pumphydraulic motor.

Follow the detailedinstructions foundat the beginning ofthe PUMP sectionof the Fast catalog.

PRESSURECOMPENSATING

OPEN

WARNINGThe following instructions must be carefully followed to

avoid damage to your tractor hydraulic system!

(John Deere 6000, 7000,8000 & 9000 Series,CaselH Magnum &Maxxum Series, FordGenesis)

Use the RestrictorOrifice that is wire-tied to the ACEpump. Install it inthe inlet port of theACE hydraulicmotor.


(John Deere, except 6000,7000, 8000 & 9000Series, AGCO White)

Do NOT use theFlow LimitingValve or theRestrictor Orifice.


811

(Steiger, Cougar andPanther)

8. Connect the wiring harness.

9. Connect the controller harness if so equipped.

To prevent serious injury or death fromhigh-pressure fluid:

HIGH-PRESSURE FLUID HAZARD

WARNING

1. Relieve pressure on system beforerepairing, adjusting or disconnecting.

2. Wear proper hand and eye protectionwhen searching for leaks. Use wood orcardboard instead of hands.

3. Keep all components in good repair.

7. Connect the hydraulics:a. Use a clean rag or paper towel to

clean the dirt from couplers on thehose ends and the tractor.

b. Relieve the pressure in the hydrau-lic circuit.

c. Connect the hoses to the tractorcouplers. Be sure the couplers aresecurely seated.

Fig. 10 HOSES

20Fig. 11 LIGHTS/CONTROLLER

0. Route the hoses andelectrical lines over thehitch to prevent snag-ging. Be sure to provideslack for turning.

Single Bar

Double Bar

21

Fig. 12 JACK POSITION

11. Raise the jack. Pull outthe pin and place jackframe in its stowedposition.

12. Reverse the aboveprocedure whenunhooking.

Down

Up

22

Fig. 13 PUMP SETTING

Wheel Drive

Optional Raven/Hydraulic Pump Drive System

A. The Applicator is equipped with apump that meters out a quantity offluid and sends it through distributionline to nozzles mounted along the toolbar. The pump is a precision meter-ing system that can be set to give awide range of application rates. Amanual and slide rule is provided thatinstructs how to set the pump toprovide the required application rate.

Always be aware of the size of thefield to be covered, the applicationrate and the amount of liquid in thetank. If there is liquid left over or yourun short, check the application rateand pump setting. Reset if requiredor verify tank volume.

Always check that liquid comes out ofeach nozzle at the start of the seasonand each day by turning the drivewheel by hand or by engaging thehydraulic circuit momentarily ifequipped with the optional hydraulicdrive system. A nozzle that does notwork proper will skew your applicationefficiency.

B. Optional Raven/Hydraulic PumpSystem:

4.9 MACHINE SETTING

Fig. 14 AUTOMATIC CONTROLLER

LOAD SENSING

Purchase a Flowlimiting Valve (PartNo. LS206 orLS304) from yourdealer and install iton the inlet port ofthe ACE Pumphydraulic motor.


PRESSURECOMPENSATING

OPEN

WARNINGThe following instructions must be carefully followed to

avoid damage to your tractor hydraulic system!

(John Deere 6000, 7000,8000 & 9000 Series,CaselH Magnum &Maxxum Series, FordGenesis)

Use the RestrictorOrifice that is wire-tied to the ACEpump. Install it inthe inlet port of theACE hydraulicmotor.


(John Deere, except 6000,7000, 8000 & 9000Series, AGCO White)

Do NOT use theFlow LimitingValve or theRestrictor Orifice.


811

(Steiger, Cougar andPanther)

If your machine is equipped with the optionalautomatic controller, review the controller manualto become familiar with applicator settings andcontrol.

Be sure the speed sensor on the leftwheel hub is set with a gap of 1/8inch (3mm) or the thickness of anickel. It supplies a signal to thecontroller for determining the groundspeed and allows the controller tovary the application rate appropriatefor the speed.

Always wear the appropriate protec-tive gear. This list includes but is notlimited to:

- A hard hat- Protective shoes with slipresistant

soles- Protective goggles- Neoprene gloves- Protective clothing- Respirator or filter mask

23

Fig. 15 SPEED SENSOR

Liquid nitrogen fertilizer is one of the mostcommon toxic substances used on thefarm. Always wear the appropriate protec-tive gear. Relieve any pressure in thecircuit before working on the system. Donot come in contact with the solution.

4.10 FIELD OPERATION

24

OPERATING SAFETY1. Read and understand the Operator’s Manual

and all safety signs before using.

2. Lower machine to the ground, place allcontrols in neutral, stop engine, set parkbrake, remove ignition key, and wait for allmoving parts to stop before servicing,adjusting, repairing or unplugging.


4. Keep hands, feet, hair and clothing awayfrom all moving and/or rotating parts.

5. Do not allow riders on the applicator ortractor during operation or transporting.

6. Clear the area of all bystanders, especiallychildren, before starting or filling with chemi-cal or fertilizer.

7. Read chemical or fertilizer manufacturerswarnings, instructions and proceduresbefore starting and follow them exactly.

8. Do not breathe, touch or ingest chemicals orfertilizer. Always wear protective clothingand follow safe handling procedures.









The applicators are designed with the flexibility tobe used in any type of crop, row spacing, soil andmoisture conditions. Always set the machine anddesired application rate for the operating condi-tions. Time spent setting the machine and theapplication rate before starting will pay rich divi-dends in a quality job.

Follow this procedure when using the applicator:

1. Attach applicator to the machine (see Section4.8).

2. Review and follow the pre-operation checklist(see Section 4.4).

3. Read and follow chemical/fertilizer manufac-turers' instructions.

4. Set the applicator so you know exactly howmuch liquid is being applied (see Section 4.9).Incorrect application rates can dramaticallyaffect seed germination and yields. Setting atthe start of the season or when changingapplication rate is a must.

5. Transport the machine to the working area.

6. Convert into field position (see Step 14).

25

7. Starting:A. Wheel Drive:

• Start into the field.• Lower the tool bar into

the ground. Themetering system drivewheel is mounted to thetool bar and automati-cally contacts the tirewhen the tool bar islowered. It will drivethe metering pump assoon as the machinestarts to move.

Fig. 16 WHEEL DRIVE

IMPORTANTBe sure to turn the meteringpump momentarily by handor hydraulically to check thateach nozzle is working. Thisis particularly important atthe start of the day when themetering pump could haveplugged or material couldhave got packed around anozzle.

Fig. 17 HYDRAULIC DRIVE

Engauged

Disengauged

B. Hydraulic Drive (Optional):• Set the engine RPM at rated

speed.• Start into the field.• Lower the tool bar into the

ground.• Place the hydraulic motor

control lever in detent.

8. Stopping:

a. Raising the tool bar out of the ground willstop metering system if operating with thewheel drive option.

b. With the optional hydraulic drive system,turn master boom switch OFF.

c. Stop the forward motion of the machine,place the hydraulic lever in its off position.

d. Reduce the engine RPM to low idle.

C. Automatic Control (Optional):• Start into the field.• Lower the tool bar into the ground.

Turn on the correct booms andmaster switch to ON. The control-ler will set the system to meter thesolution out at a rate proportionalto the ground speed.

Fig. 18 AUTOMATIC CONTROLLER

Fig. 19 PUMP SETTINGS

9. Emergency stop:If an emergency arises, shut theengine off to stop the machineor stop the forward motion.Refer to Step 7 when restartingthe machine.

10. Pump Settings:Always refer to the manualsupplied for the metering pumpto determine the pump setting toprovide the desired applicationrate. Check the settings at thestart of each season or whenchanging the application rate.

26

27

11. Filling:It is recommended that themachine always be filled inthe field rather than the yardand transported to the fieldwhen full. Transportingacross rough roads will causethe liquid to slosh back andforth and will load the tankheavily. Let the tender truckmove the liquid.

When filling the machine,follow this procedure:

a. Pull up to the tender truckor drive the truck up tothe machine.

b. Lay the transfer hoseover to the back of themachine and attach tothe bottom fill line.

c. Be sure to use therequired safety gearincluding but not limitedto the face mask, neo-prene gloves and protec-tive clothing to preventcontact with liquid chemi-cals or fertilizers.

d. Start pump on tendertruck and open valve oninput line.

e. Pump until the tank isfilled to the desired level.

Do not over-fill.

a. Tank Scale b. Intake Fitting c. Fresh Water TankFig. 20 FILLING

f. Close input valve and stop pump on tendertruck.

g. Remove and stow fill line.

h. Install and secure input line cover.

12. Fresh Water Rinse Tank:Each machine is equipped with a fresh water rinsetank on the rear frame next to the intake valve.Always fill it with clean fresh water at the start ofthe season or whenever the rinse water has beenused. Do not allow the tank to run low on freshwater. Use the water from the tank to clean, rinseor wash anything that has become contaminated.

a

c

b

Single Bar

Double Bar

a

c

b

28

13. Ground speed:

a. With the wheel driven meteringsystem, the pump will be drivenat a rate proportional to theground speed.

b. With a hydraulically drivensystem, it will be necessary toestablish the travel speed andthen set the flow to provide fluidat the desired flow to give thedesired application rate. Alwaysrun in the field at the establishedtravel speed.

c. With the automatic controllersystem, the pump will be con-trolled to provide the selectedapplication rate at any groundspeed within 20% of nominal. Asensor mounted on the axle orother source provides a signal tothe controller to determineground speed. This speed isused to vary the application rateas appropriate.

However the best results areobtained when the groundspeed is run between 5 and 8mph. Ground speed variationsin the field will automatically becompensated for by the wheeldrive and automatic systems.Always operate at a comfortablespeeds. Do not operate so fastthat the tool bar or tank bouncewhile going through the field.Effective results require that theliquid be applied at a consistentdepth in a consistent manner.Machine bouncing will preventthis required consistency.

Fig. 21 FIELD

Double Bar

Wheel Drive

Speed Sensor (Automatic System)

29

14. Folding/Extending Tool Bar:The machine is designed to be easilymoved and transported. A singlehydraulic circuit is used to fold or extendthe wings, the single bar model and 2circuits required for the dual bar.Feather the circuit when folding orextending the wings, always fold theouter boom first before folding the innerboom. Always rest the tool bar on thecenter support cradle when folding thewings. Have the tool bar raised out ofthe ground when extending the wings toeliminate the coulters from contactingthe ground as the tool bar extends.

Stay away from overhead power lineswhen extending/fold tool bar. Electrocu-tion can occur without direct contact.

Fig. 22 FOLDING/EXTENDING

Starting

Inner Wing

Outer Wing

DANGER

805

ELECTROCUTION HAZARDKEEP AWAY FROM POWER LINES

1. Stay well away from power lineswhen folding or extending wings.Electrocution can occur withoutdirect contact.

2. Lower wings completely beforemoving or transporting.

To prevent serious injury or death fromelectrocution:

Extended

30

15. Tool Bar Lock:Each outer wing tool bar hingeframe is designed with a lockpin to keep the tool bar level.Install the pin through tool barwith its retainer when the outerwing is extended. Remove thelock pin and stow before foldingthe wings.

Never move or transport theapplicator unless the outerbooms are folded.

Fig. 24 TOOL BAR LOCK

Locked

Stowed

Always install thetransport lock spacerover the lift cylinderbefore working underthe tool bar or transport-ing.

Fig. 23 TRANSPORT LOCK BRACKET

31

16. Outer Wing Valve:The chemical lines to the outerwings are designed with a valveto shut off the flow to thenozzles on this wing. Turn thevalve off when finishing up afield to get a narrow applicationwidth. Open the valve whenthe narrow requirements arefinished.

Fig. 25 OUTER WING VALVE (TYPICAL)

Left

Right

32

17. Application depth:The depth of material place-ment can vary depending onthe type of application.Check with the fertilizer orchemical people for informa-tion about the best applicationdepth. Set the tool bar,coulter or nozzle to give therequired depth.

18. Coulter:Coulters are mounted alongthe tool bar and are used tocut the crop residue on thesurface, penetrate the groundand part the soil to accept theliquid from the nozzle. Gen-erally the depth that thecoulters penetrate the groundis controlled by spacersaround the lift cylinder ram.Inspect coulters frequently ifoperating in rocky conditions.Bent, chipped or brokencoulters will not part the soilproperly. Always removeentangled material from anycomponent.

19. Gauge Wheels:Each boom is equipped witha gauge wheel that helps tomaintain the applicationdepth. Lower if the soilconditions are soft and raise ifhard to obtain the sameapplication depth.

20. Depth Control:Spacers are provided to fitaround the tool bar lift cylin-der ram. Install as many asnecessary to give the re-quired machine depth. In thisway the tool bar can be fullylowered and always return tothe same depth.

Coulters

Down

Depth ControlFig. 26 COULTERS

Gauge Wheel Depth

33

21. Nozzles:Nozzles are mounted on thetool bar and positionedbehind each coulter. Theydirect the flow of liquid intothe furrow of soil opened bythe coulter. Refer to theliquid and nozzle manufactur-ers instructions to determinethe correct spacing. As ageneral guideline, the tip ofthe nozzle should be slightlyabove the ground as the unitmoves over the field. Thiswill insure that the liquidenters the soil via the furrowcreated by the coulter and isretained in the soil as thefurrow closes.

Fig. 28 SCREEN

22. System Screen:The liquid system is designedwith a screen in the suctionline to remove all dirt andimpurities. Open and washwith clear water on a dailybasis. Clean liquid is re-quired to prevent nozzleplugging.

Mounted

Position

Fig. 27 NOZZLES

34

23. Wheel Drive:The wheel drive is mountedto and moves with the toolbar. It is part of the tool barlift linkage and the drive tire ismoved into the trailer tirewhen the tool bar is loweredinto the ground. A rollerchain drive transmits thepower to the metering pump.

Use the idler sprocket tomaintain the chain at theproper tension. Remove anyentangled material from thedrive system components.

Roller Chain Idler Sprocket

Drive TireFig. 29 WHEEL DRIVE

24. Sump:Each tank is designed with asump on bottom of the tank tominimize the effects of hilly,rolling or rough terrain. Theliquid will gather in the sumpand eliminate skipping ormissing.

Remove the screen canisteron the bottom of the suctionline to drain the tank at theend of the season.

Fig. 30 SUMP

25. Protective gear:Many materials that can be used with thismachine contain highly toxic substances.Some fertilizers, or chemicals will containthese substances. Every operator shouldwear protective gear and clothing wheneverthey are working with these substances.Toxic chemicals can enter the body by breath-ing spray or contact with bare skin. Do nottake a chance with your health and safety.Protective gear includes but is not limited toneoprene gloves, face shield, respirator, andclothing.

Fig. 31 PROTECTIVE GEAR

35

26. Wash all protective clothingwith a strong detergent toremove all traces of chemi-cals. Wash thoroughly beforeeating to prevent contamina-tion. Keep all unauthorizedpeople away from the ma-chine.

27. Add only the amount of liquidto the tank that is required forthe job. Excess liquid must beremoved from the machine atthe end of the season toprevent corrosion of metalparts. Emptying at the end ofeach day is also recom-mended to prevent corrodingover night. Remove allexcess liquid from the ma-chine through the plug on thebottom of the screen canister.

NOTEAlways turn the sump valveoff whenever working on theliquid circuit components toisolate the liquid in the tank.

Fig. 32 CANISTER DRAIN VALVE (TYPICAL)

Fig. 33 SUMP VALVE

Single Bar

Double Bar

36

Fig. 34 WORKING

28. Drive at a comfortable speedwhenever operating in thefield. Operating too fast forthe conditions can cause thecoulter depth to vary and leadto inconsistent applicationefficiencies.

29. Operating hints:a. Do not operate the

machine unless themachine has been set togive the desired applica-tion rate. Review themanual carefully todetermine the requiredscale setting on the pumpfor your application rate.

b. Do not allow anyone tooperate the machineunless they are wearingprotective gear. Chemi-cals and fertilizer can bevery toxic. Everyoneshould protect them-selves.

c. Do not open the top lid toprevent dirt or debrisentering the tank. Evensmall pieces of dirt canplug a nozzle.

d. Install the lock pinthrough the tool bar onthe dual bar model tokeep the frame level andthe coulters at a consist-ent depth when operat-ing. Remove and stowthe lock pin beforemoving or transporting.

Fig. 35 MACHINE

Fig. 36 LOCK PIN

37

Fig. 37 CYLINDER RAM

e. Fertilizer and otherchemicals are extremelycorrosive. Remove allliquid from the tank at theend of each working dayand at the end of theseason. Wash thor-oughly with a pressurewasher to remove allliquid at the end of theseason. Touch up allpaint scratches and nicksto prevent rusting andcorrosion. Coat all baremetal surfaces withgrease or a heavy oil.

f. Use the spacers over thecylinder ram to set theoperating depth. Lower-ing the tool bar into theground will always returnthe coulters to the samedepth.

4.11 TRANSPORT

38

1. Read and understand ALL the informationin the Operator’s Manual regarding proce-dures and SAFETY when operating theapplicator in the field and/or on the road.

2. Check with local authorities regardingapplicator transport on public roads. Obeyall applicable laws and regulations.

3. Always travel at a safe speed. Use cautionwhen making corners or meeting traffic.

4. Make sure the SMV (Slow Moving Vehicle)emblem and all the lights and reflectorsthat are required by the local highway andtransport authorities are in place, are cleanand can be seen clearly by all overtakingand oncoming traffic.

5. Daybreak and dusk are particularly danger-ous and pilot vehicles are recommended.

TRANSPORT SAFETY6. Be sure that the applicator is hitched

positively to the towing vehicle and aretainer is used through the drawbar pin.Always attach a safety chain between theframe and the towing machine.

7. Keep to the right and yield the right-of-wayto allow faster traffic to pass. Drive on theroad shoulder, if permitted by law.

8. Do not exceed 20 mph (32 km/h). Reducespeed on rough roads and surfaces.

9. Always use hazard warning flashers ontractor when transporting unless prohibitedby law.

10. Stay away from overhead power linesduring transport. Electrocution can occurwithout direct contact.

Fast Distributing applicators are designed to be easilyand conveniently moved from field to field. Whentransporting, follow this procedure:

1. Be sure all bystanders are clear of the machine.

2. Be sure that the applicator ishitched positively to thetowing vehicle. Always attachthe safety chain between themachine and the tractor andinstall a retainer through thedrawbar pin.

3. Install the transport lockspacers over the ram on thelift cylinder before transport-ing.

Fig. 38 CYLINDER RAM SPACERS

NOTEAdd more lock spacers overcylinder ram to prevent thetool bar from dropping duringtransport.

4. Remove the tool bar lock pinbefore moving or transportingon the dual bar model.

5. Keep to the right and yield theright-of-way to allow fastertraffic to pass. Drive on theroad shoulder, if permitted bylaw.

6. Make sure the SMV (SlowMoving Vehicle) emblem andall the lights and reflectorsthat are required by the localhighway and transport au-thorities are in place, areclean and can be seen clearlyby all overtaking and oncom-ing traffic.

7. It is not recommended thatthe machine be transportedfaster than 20 mph (32 km/

Weight of fully equippedor loaded implement(s)

relative to weight oftowing machine

Up to 32 km/h(20 mph)

Up to 16 km/h(10 mph)

Do not tow

Road Speed

1 to 1, or less

2 to 1, or less

More than 2 to 1

hr). Table 2 gives the acceptable transportspeed as the ratio of tractor weight to applica-tor weight.

8. Do not allow riders on the machine or tractor.

9. During periods of limited visibility, use pilotvehicles and use extra lights on the machine.

10. Always use hazard flashers on the tractorwhen transporting unless prohibited by law.

11. Stay away from overhead power lines whenfolding or extending the wings. Electrocutioncan occur without direct contact.

39

Table 2 Travel Speed vs Weight Ratio

Fig. 40 TRANSPORTING

Fig. 38 TOOL BAR LOCK PIN

4.12 STORAGE

40

STORAGE SAFETY1. Store unit in an area away from human

activity.

2. Do not permit children to play on or aroundthe stored applicator.

4.12.1 PLACING IN STORAGE

At the end of the season, the machineshould be thoroughly inspected andprepared for storage. Repair or replaceany worn or damaged components toprevent any unnecessary down time atthe beginning of the next season.Follow this procedure:

1. Empty the tank of any remainingliquid.

2. Open liquid line connections,screen canister and pump. Drainall fluids out of the system.

3. Thoroughly wash the machine andinside of the tank using a pressurewasher to remove all dirt, mud,debris or residue to protect againstcorrosion.

4. Apply a coating of heavy oil to roller chain inthe drive system.

5. Lubricate all grease points. Makesure all grease cavities have beenfilled with grease to remove anywater residue from the washing.

6. Inspect all the hydraulic hoses,couplers and fittings. Tighten anyloose fittings. Replace any hosethat is badly cut, nicked, abraded oris separating from the crimped endof a fitting.

7. Inspect all the liquid lines andconnections. Tighten any loosefittings. Replace any line that isbadly cut, nicked or abraded.

8. Touch up all paint nicks andscratches to prevent rusting.

Fig. 41 SCREEN CANISTER (TYPICAL)

Fig. 42 STORED

13. Place planks under the jack for added supportif required.

14. Unhook the machine from the tractor (Refer toSection 4.8).

9. Move the machine to a storage position.

10. Select an area that is dry, level and free ofdebris.

11. Raise the wings into the transport configura-tion.

12. Install the spacers over the ram of the liftcylinder.

41

4.12.2 REMOVING FROM STORAGE

When removing from storage and preparing touse, follow this procedure:

1. Clear the area of bystanders, especially smallchildren, and remove foreign objects from themachine and the working area.

2. Attach the tractor to the applicator by followingthe procedure in Section 4.8.

3. Check

a. Attach and secure all liquid lines.

b. Coulters and nozzles.

c. All hardware. Tighten as required.

d. Tire pressure.

e. All hydraulic lines, fittings and connec-tions. Tighten as required.

4. Lubricate all grease fittings.

5. Replace any defective parts.

6. Turn the metering system by hand or momen-tarily. Make sure it turns freely.

7. Add a small amount of liquid to the tank. Turnthe metering system by hand or momentarilyand check that liquid comes out of eachnozzle.

8. Go through the pre-operation checklist (Sec-tion 4.4) before using.

5 SERVICE AND MAINTENANCE

MAINTENANCE SAFETY5.1 SERVICE

5.1.1 FLUIDS AND LUBRICANTS

1. Grease:Use an SAE multi-purpose high tempera-ture grease with extreme pressure (EP)performance. Also acceptable is an SAEmulti-purpose lithium base grease.

2. Storing Lubricants:Your machine can operate at top efficiencyonly if clean lubricants are used. Use cleancontainers to handle all lubricants. Storethem in an area protected from dust, dirt,moisture and other contaminants.

42

1. Review the Operator's Manual and all safetyitems before working with, maintaining oroperating the applicator.


3. Follow good shop practices:

- Keep service area clean and dry.- Be sure electrical outlets and tools

are properly grounded.- Use adequate light for the job at hand.

4. Before applying pressure to a hydraulicsystem, make sure all components are tightand that steel lines, hoses and couplings arein good condition.

5. Relieve pressure from hydraulic circuit beforeservicing or disconnecting from tractor.

6. Keep hands, feet, clothing and hair awayfrom all moving and/or rotating parts.

7. Clear the area of bystanders, especiallychildren, when carrying out any maintenanceand repairs or making any adjustments orfilling.

8. Place stands or blocks under the framebefore working beneath the machine or whenchanging tires.

9. Be sure all guards are in place and securedwhen maintenance work is completed.

10. Use only tools, jacks and hoists of sufficientcapacity for the job.

5.1.2 GREASING

Refer to Section 5.1.1 for recommendedgrease. Use the Maintenance Checklist pro-vided to keep a record of all scheduled mainte-nance.

1. Use only a hand-held grease gun for allgreasing.

2. Wipe grease fitting with a clean cloth beforegreasing, to avoid injecting dirt and grit.

3. Replace and repair broken fittings immedi-ately.

4. If a fitting will not take grease, remove andclean thoroughly. Also clean and lubricantpassageway. Replace fitting if necessary.

5.1.3 SERVICING INTERVALS

8 Hours or Daily

1. Use an oil can or brush to apply acoat of oil to the drive chain.

43

2. Grease the inner wing tool barhinges for the single bar model(2 locations each hinge).

Fig. 44 TOOL BAR HINGE (SINGLE BAR MODEL)

Fig. 43 DRIVE CHAIN (GROUND DRIVE SYSTEM)

Right

Left

44

3. Grease the inner wing tool barhinges for the double barmodel (2 locations eachhinge).

Fig. 45 INNER WING HINGE (DOUBLE BAR MODEL)

Right

Left

45

5. Wash the screen using clean water.

Fig. 47 SCREEN

4. Grease the outer wing hinge (2 locationseach hinge).

Fig. 46 OUTER WING HINGE (DOUBLE BAR MODEL)

46

6. Grease tool bar parallel linkage(4 locations per side - 8 total).

Fig. 48 PARALLEL LINKAGE

Single Bar

Double Bar

47

Fig. 49 WHEEL BEARING

Annually

1. Grease wheel bearing orrepack.

Fig. 50 MACHINE

2. Clean and wash ma-chine.

Single Bar

Double Bar

5.1.4 SERVICE RECORD

See Lubrication and Maintenance sections for details of service. Copy this page to continue record.

ACTION CODE: CL CLEAN L LUBRICATE

HOURS

SERVICED BY

MAINTENANCE

8 Hours or Daily

48

L Inner Wing Tool Bar Hinges (2)

L Drive Chains

L Tool Bar Parallel Linkage (8)

AnnuallyL Wheel Bearing or Repack

CL Screen

CL Machine

L Outer Wing Hinges (2)

49

5.2 MAINTENANCE

By following a careful service and maintenanceprogram for your machine, you will enjoy manyyears of trouble-free operation.

5.2.1 TOOL BAR LEVELING

When leveling the tool bar, followthis procedure:

1. Move the machine to a hardlevel surface.

2. Clear the area of bystanders,especially small children,before starting.

3. Extend the wings and re-move the transport lockspacers.

4. Lower the machine until thecoulters are just above thehard surface but not touch-ing.

5. Sight along the tool bar. Besure the outer wing lock pinis installed.

6. Use the adjusting bolt ateach hinge to adjust thehinge angle.

a. Loosen adjusting boltjam nut.

b. Turn adjusting bolts torequired position.

c. Tighten jam nut to itsspecified torque.

7. A level tool bar will insurethat the coulters will allpenetrate the soil the sameamount.

Sighting

Adjusting Bolt (Single Bar)

Fig. 51 LEVELINGOuter Wing (Double Bar)

5.2.2 WHEEL DRIVE SYSTEM

The liquid metering system is powered by amachine-driven tire through a roller chain to themetering pump. Although this system requiresminumal maintenance, the roller chain must beset at the correct tension to function properly. Tomaintain the drive, follow this procedure:

1. Lower the tool bar intothe ground.

2. Check the tension of theroller chain when thedrive is in full contact withthe tire.

3. Push in the center of thechain span. It should bealmost snug but not taut.

4. Move the idler sprocket toset the chain tension:

a. Loosen sprocket armanchor bolt.

b. Slide or tap idler intoposition.

c. Tighten anchor bolt toits specified torque.

Wheel Engauged

Idler Sprocket

NOTEAlways check the chaintension when the toolbar is fully down. This isthe position where chainis fully extended. Thechain can break if it istightened in any otherposition.

Fig. 52 WHEEL DRIVE SYSTEM

50

51

5.2.3 NOZZLES

Nozzles are used to direct the liquid into thefurrow in the soil that is created as the coultermoves across the field. The nozzles are springloaded to allow folding back if an obstacle isencountered. To set and maintain nozzles, followthis procedure:

1. Clear the area of by-standers, especiallysmall children.

2. Extend the wings andraise the tool bar to itsfully up position.

3. Place safety standsunder the center tool baror install the transportlock spacers over the liftcylinder ram.

4. Nozzle Angle:

a. The best results areobtained when thenozzle directs theliquid approximately1 inch (25 mm)behind the coulter.

b. Use the nozzlemounting arm anchorbolts to set thenozzle(s) at therequired angle.

5. Nozzle Tracking:

a. Sight along thenozzle and coulter.The nozzle shoulddirect the liquidimmediately behindthe coulter.

b. Use the nozzlemounting arm anchorbolts to set thenozzle(s) at therequired position.

Fig. 53 NOZZLES

Angle

Tracking

52

5.2.4 FILTER

Each machine is designed with a screen in thesuction line to remove any dirt, trash or debrisfrom the fluid prior to entering the metering pump.Clean the filter at the start of each day when thetank is empty or dirt is detected in the system.

When cleaning the filter, follow this procedure:

Fig. 54 FILTER

Valve

Cannister

1. Clear the area of bystand-ers, especially smallchildren.

2. Put on your safety gearincluding but not limited toneoprene gloves, rubberboots, protective clothingand a face mask.

3. Close the sump valve ifthere is liquid in tank.

4. Relieve pressure in liquidcircuit.

5. Open the cannister toaccess the screen.

6. Use clear water to cleanthe screen.

7. Install the screen in thecannister and tighten it onthe head by hand. Do notover tighten cannister andcrack the head.

8. Open the sump valve ifthere is liquid in the tank.

6 TROUBLESHOOTING

53

The Fast Distributing Applicator uses a wheel driven by the machine tire or a hydraulic motor to power ametering pump and distribute liquid to nozzles mounted to the tool bar. It is a simple and reliable systemthat requires minimal maintenance.

In the following section, we have listed two of the problems, causes and solutions to the problems thatyou may encounter.

If you encounter a problem that is difficult to solve, even after having read through this troubleshootingsection, please call your local Fast Distributing dealer or the factory. Before you call, please have thisOperator's Manual and the serial number from your machine ready.

PROBLEM CAUSE SOLUTION

Running out of liquid. Application rate too high. Reset application rate.Refer to manual for pump.

Liquid remaining. Application rate too slow. Check line strainers forblockage.

Reset application rate.Refer to manual for pump.

Intermittent speed signal. Check and set speed sensor onthe hub.

7 SPECIFICATIONS

7.1 MECHANICAL

54

DIMENSIONS 8 Row 12 Row 16 Row 24 Row

Length: 15' 15' 15' 15'

Width: Field: 20' 27' 37' 57' Transport: 20' 13' 13' 20' 6"

Height: Transport: 7' 9' 9' 15'

Tank Capacity: 1000 gal. 1000 gal. 1000 gal. 1600 gal.

Tires: Main 380/90R 46 380/90R 46 380/90R 46 380/90R 46

Lug Nut Torque: 265# 265# 265# 265#

Tire Pressure: 23 psi 23 psi 23 psi 23 psi

Tires: Pump Drive: 20.8 x 8 x 10 20.8 x 8 x 10 20.8 x 8 x 10 20.8 x 8 x 10

Lug Bolt Torque: 75# 75# 75# 75#

Tire Pressure: 70 psi 70 psi 70 psi 70 psi

SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE

Nut SizeAcrossFlats

(in.)

Torque Value*

(N.m) (lb-ft)

RecommendedTurns to Tighten(After FingerTightening)

(Flats) (Turns)

3/161/45/163/81/25/83/47/8

7/169/165/8

11/167/81

1-1/41-3/8

81216244662

102122

69

121834467590

111111

3/43/4

1/61/61/61/61/61/61/81/8

TubeSizeOD

(in.)

TIGHTENING FLARE TYPE TUBE FITTINGS *

1. Check flare and flare seat for defects thatmight cause leakage.

2. Align tube with fitting before tightening.

3. Lubricate connection and hand tightenswivel nut until snug.

4. To prevent twisting the tube(s), use twowrenches. Place one wrench on theconnector body and with the secondtighten the swivel nut to the torque shown.

* The torque values shown are based on lubricated connections as in reassembly.

7.3 HYDRAULIC FITTING TORQUE

55

BoltDiameter"A"

1/4"5/16"3/8"

7/16"1/2"

9/16"5/8"3/4"7/8"1"

(6)(10)(20)(30)(45)(70)(95)(165)(170)(225)

SAE 2N.m (lb-ft)

SAE 5N.m (lb-ft)

SAE 8N.m (lb-ft)

81327416195

128225230345

12254572

110155215390570850

(9)(19)(33)(53)(80)(115)(160)(290)(420)(630)

173663

1001552203055408801320

(12)(27)(45)(75)(115)(165)(220)(400)(650)(970)

Bolt Torque *

Torque figures indicated above are valid for non-greased or non-oiled threads and heads unless other-wise specified. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in thismanual. When using locking elements, increase torque values by 5%.

* Torque value for bolts and capscrews are identified by their head markings.

7.2 BOLT TORQUE

CHECKING BOLT TORQUE

The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts tothe torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolttorque chart as a guide. Replace hardware with the same strength bolt.

ENGLISH TORQUE SPECIFICATIONS

8 INDEX

PAGEI

Introduction .................................................... 1

O

Operation ..................................................... 11 Attaching/Unhooking Tractor ................... 19 Break-In ................................................... 13 Controls ................................................... 15 Equipment Matching ................................ 14 Field Operation ........................................ 24 Installing Optional Controller ................... 18 Machine Components ............................. 12 Machine Setting ....................................... 22 Pre-Operation Checklist .......................... 13 Storage .................................................... 40 Placing In Storage .............................. 40 Removing From Storage .................... 41 To The New Owner or Operator .............. 11 Transport ................................................. 38

PAGE

56

S

Safety ............................................................. 2 General Safety .......................................... 3 Hydraulic Safety ........................................ 5 Maintenance Safety ................................... 4 Operating Safety ....................................... 4 Safety Signs .............................................. 6 Sign-Off Form ............................................ 7 Storage Safety ........................................... 6 Tire Safety ................................................. 6 Transport Safety ........................................ 5Safety Sign Locations ..................................... 8Service and Maintenance ............................. 42 Maintenance ............................................ 49 Filter ................................................... 52 Nozzles............................................... 51 Tool Bar Leveling ............................... 49 Wheel Drive System ........................... 50 Service .................................................... 42 Fluids and Lubricants ......................... 42 Greasing ............................................. 42 Service Record ................................... 48 Servicing Intervals .............................. 43Specifications ............................................... 54 Bolt Torque .............................................. 55 Hydraulic Fitting Torque .......................... 55 Mechanical .............................................. 54

T

Trouble Shooting .......................................... 53

Documents

Single Bar Double Bar LIQUID FERTILIZER APPLICATOR · maintenance of your Fast Distributing Liquid Fertilizer Applicator. YOU must ensure that you and anyone else who is going to