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JUne 22, 2009 1
Sinergies in Electrowinning and Electrorefining
QUALIFICATIONS
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Background and Experience
� More than 30 years experience with specialdedication to non-ferrous hydrometallurgy and electrometallurgy, particualrly in CopperElectrowinnning and Electrorefining.
� Responsibilities include Metallurgy, Operations, Design and Marketing, with special emphasis onTankhouses Retrofitting, Modernization and Upgrading.
� Special development of the Cell Block Conceptaimed to integrate all associated equipments and operational requirements under one single designconcept
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Professional Carrier
� Metallurgical Engineer ( 1978 )� Independent Consultant and President
METALEX ( 1999 to date )� 1995 – 1998 President Ancor N.A. Inc.(USA)� 1992 – 1994 Commercial Manager Ancor
Chile� 1990 – 1991 Project Engineer, Phelps Dodge� 1986 – 1990 Project Engineer, Bechtel� 1979 -1986 Codelco Chuquicamata
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Main Consulting Works
� 2007 Design of New Ni EW Tankhouse with Permanent Cathodes and Acid Mist Capturing Systems, South Africa (active)
� 2007 EPC Demo Plant LIX/SX/EW, Zambia� 2007 Expansion and Modernization of Ventanas
Refinery, Chile� 2007 Expansion and Modernization of
Nkana Copper Refinery, Zambia� 2003 Bid Evaluation Ilo Smelter Modernization Project,
Perú� 2001 Technological Change Chuquicamata Nº 2
Refinery, Chile� 2002 New Mejillones Copper Refinery, Chile
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Scope of Services
� Process and Cathode Quality Auditing� Material and Heat Balances� Design Simulations for Verification of Integrated Cell
Blocks� Design of Hardware� 3D Modelling� CAPEX Review� OPEX Review� Conceptual Designs: New and Upgrades� Inspection Services� Commissioning and Start-Up Assistance to Owner
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Areas of Influence
Design and Supply
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Cell Block Concept
� Electrolytic Cells� Electrodes� Cell Top Furniture� DC Busbars and Power
Supply� Accesories� Integration with other
equipments� Cranes� Ventilation System� Shorting Frame� Handling Equipment
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Electrolytic Cells
� Polymer Concrete� Corrosion Resistant� Electrical Isolation� Integrated Supports� Integrated Feed System� Intergrated Overflows� Integrated Guides� All dimensions needed
by the process� Fully transportable
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Lead Anodes
� Rolled Plates� Calcium-Tin-Lead� Silver-Lead
� Antimonial Lead Full Bar Encapsulation
� Stitch Lead Burning ofPlates to Bars
� Fine Grain Structure� Low Seggregation� No cracks nor Voids� Perfect Flatness
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Anode Accesories
� Minor Airborne Metal Sulphatesand Sulphuric Acid in Tankhouses
� Uniform Cathode Quality� Capture Oxygen Generated� Customized Design and
Fabrication� Easy Assembly� Premium Materials� In-house Material Testing
Facilities� Flexibility For Design
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Cathodes
� 316L, Ti, Al Blanks� Explosion Bonded Process
Provides Maximum BondStrength Between DissimilarMetals
� Excellent CorrosionResistance
� Highest Electrical Efficiency� Full Compliance of
Specifications� World’s Largest Cathode
Supplier
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Edge - Strips
� Customized Design� Customized
Fabrication� Premium Materials� In-house Material
Testing Facilities� Flexibility
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Cell Top Furniture
� Customized Designs� Modular or Full Cell
Length� Accurate Positioning� Premium Materials
� High MechanicalResistance
� High ElectricalResistance
� Corrosion Resistant
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Cell Top Furniture
� Customized Designs� Modular or Full Cell
Length� Accurate Positioning� Premium Materials
� High MechanicalResistance
� High ElectricalResistance
� High ElectricalResistance
� Corrosion Resistant
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Cell Accesories
� Customized Design� Customized
Fabrication� Premium Materials� In-house Material
Testing Facilities� Flexibility
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DC Busbars
� Complete Design� Main Feeder Bus Bars
from T/R Unit i.e. Positive, Negative and Crossover sections.
� Riser Bus bars� Apron Bus Bars� Intercell Bus Bars� Shorting Switches� Flexibles� Maximum output per
cross section� Minimum Electrical
losses in connections
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Short Circuiting Frames
� Customized Design� Flexible Contacts� Maximum Current
Carrying Capacity� Lowest Temperature
Increase at MaximumCurrent Density
� Shortest installationtime
� Accurate Positioning
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Transformer/Rectifiers
� Single floor fabrication –All in One Shop
� Own Oil FilledTransformers
� Complete Auto-Cad and 3-D Design
� Full Shop Test� CSA Certified� UL Listed
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Cathode Stripping Machines
� 50 years world leader in custom engineering & fabrication of process materials handling equipment.
� Integrated systems solution provider to Copper, Nickel, Cobalt & Zinc refineries.
� Cathode Stripping Machine:
� Cathode In-feed Conveyor� Cathode Washing System� Cathode Transfer System� Semi or Automatic Stripping
Station� Copper Sheet Stacking Station� Blank Out-Feed Conveyor� Hydraulics Equipment and
Electrical Controls
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Solvent Extraction Plants
� Modular � Pilot to Commercial� Transportable� Relocatable� Complete Plant� Standard Design� Flexible to tolerate
changes in flow and PLS concentration
� Friendly Operation
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Areas of Innovations
New or Improved Technologies
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Acid Mist Capturing
� Acid Mist Capture atSource
� Contaminants Recoveryat Wash Chamber
� Full Compliance ofregulations, particualrlyat Altitude and Sub-Zero applications
� Fully Integrated withmechanical handling
� Friendly to Operators
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Bags and Electrodes Frames� Acid Mist Encapsulation� Excelent Chemical and Thermal
Resistance. � Excelent Mechanical Wear
Resistance.� Easy Cathode Insertion and
Removal.� Uniform Cathode Quality� Premium Materials� In-house Material Testing
Facilities� Flexibility� Longer Life.
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Superior Starting Sheets
� Eliminates use of stripper cells
� Reduced Cathode Harvesting Cyclecompared to Blanks with LessManipulation
� Faster Productivity in CathodeWashing
� Virtual “Cu Blanks”. Stainless Steel orTitanium blanks eliminated
� Potential Pitting in SS Blanks and “Frequent Rebuffing” of cathode surface eliminated.
� Edge Strips not required
� Sheets exceed dimensional qualityrespect of SS Blanks when hanging.
� Best for Tankhouse Upgrading
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EXMAJET - Descriptive
� High Current DensityElectrowinning (> 550 A/m2)
� Increased Productivity� Improved Cathode
Quality� No External Air Needed� Improved
Hydrodynamics� Control of Bubble Size
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Portable Lix/Sx/Ew Plants
� Standard Design� Modular� Transportable� Relocatable� Flexible Capacities� Simple
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Teamwork for our customers:
www.exma.clwww.limpact.comwww.conalloy.com
www.neeltran.comwww.gcorner.co.ukwww.metalex.cl
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www.metalex.cl
Hernando de Aguirre 162 Oficina 806Santiago – CHILE
Tel: +56(2) 335 2217Fax: +56 (2) 321 8280
Mobile: +569 94371714Contact: Alex R. Lillo
Email: [email protected]