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Simulation of the Cranfield CO 2 Injection Site with a Drucker-Prager Plasticity Model B. Ganis , R. Liu , D. White , M. F. Wheeler , T. Dewers Center for Subsurface Modeling, Institute for Computational Engineering and Sciences, The University of Texas at Austin, Texas, USA Geomechanics Laboratory, Sandia National Laboratories, Albuquerque, New Mexico, USA [email protected] 1. Introduction Coupled fluid flow and geomechanics simulations have strongly supported CO 2 injection planning and operations, for example those at the Cranfield site. Linear elasticity is the predominant solid material model used in simulations, but nonlinear constitutive models can take into account more complex rock formation behaviors. Plastic behavior can occur near wellbores, resulting in changes to rock porosity and permeability, which can impact flow behavior. The Druker-Prager plasticity model has been in- corporated into IPARS (Integrated Parallel Accu- rate Reservoir Simulators developed at the Center for Subsurface Modeling, The University of Texas at Austin). It uses general hexahedral elements for flow and mechanics, and can solve large-scale problems in parallel. A Cranfield CO 2 injection model is set up accord- ing to the reservoir geological field data and rock plasticity parameters based on Sandia national lab experimental results. Above-zone monitoring Injector CFU 31F1 Obs CFU 31 F2 Obs CFU 31 F3 F1 F2 F3 Injection Zone Above Zone Monitoring 10,500 feet BSL 3,000 m depth Inj. Rates 5-10 MMSCFD Started in December 2009 200’ 100’ Inj. Schematic of the Cranfield CO 2 sequestration project in western Mississippi, with wells moni- tored by the Bureau of Economic Geology. 2. Plasticity Model Fluid Flow and Stress Equilibrium Equations (ρ(φ 0 + αε v + 1 M (p - p 0 ))) ∂t + ∇· ρ K μ (p - ρg h) - q =0 ∇· (σ 00 + σ o - α(p - p 0 )I )+ f =0 Hooke’s Law and Strain-Displacement Relation σ 00 = D e :(ε - ε p ) ε = 1 2 (u + T u) Plastic Strain Evolution Equations ˙ ε p = λ ∂F (σ 00 ) ∂σ 00 , at Y (σ 00 )=0 ˙ ε p =0, at Y (σ 00 ) < 0 Yield and Flow Functions (Druker-Prager) Y = q + θσ m - τ 0 F = q + γσ m - τ 0 Druker-Prager Yield Surface. Here ρ is fluid density, φ 0 is initial porosity, α is the Biot coefficient, v is volumetric strain, M is the Biot modu- lus, p is fluid pressure, K is permeability, μ is fluid density, g h is gravitational force, q are fluid sources/sinks, σ 00 is effective stress, σ 0 is initial stress, f is solid body force, D e is the Gassman tensor, is elastic strain, p is plastic strain, u is displacement, λ is a consistency parameter, F is plastic flow function, Y is plastic yield function, q is the Von-Mises stress, θ and γ are the yield and flow function slopes, and τ 0 is the shear strength. Plastic model is non-linear. A Newton iteration is used to solve the mechanics residual equations on a global level, and a second Newton iteration is used to evaluate the material behavior on the element level. This leads to a consistent formulation, and our numerical results show quadratic Newton convergence. To solve an elastic model, we may set plastic strain p =0, and the me- chanics equation becomes linear. The coupled poro-plasticity system is solved using an iterative coupling scheme: the nonlinear flow and mechanics systems are solved sequen- tially using the fixed-stress splitting, and iterates until convergence is ob- tained in the fluid fraction. To the best of our knowledge, the application of this algorithm is new for plasticity. Time step Fixed stress iter. Solve flow system using Newton method Start Solve plasticity system using Newton method End Yes No ` n +1 kδφ n+1,` k < TOL ? On a given Newton iteration, the mechanics linear system is solved using either the iterative multigrid solver library HYPRE, or the direct solver library SuperLU. The latter must be used when the systems are difficult to converge. However, both solvers are fully parallel. 3. Numerical Results 3.1 Geomechanical Data Obtained with Laboratory Experiments Boundary conditions: no flow; overburden = 12038 [psi] on top face, zero normal displacement on all other faces. Initial pressure = 4640 [psi], initial stress σ xx = -7395, σ yy = σ zz = 2755 [psi]. Calculate Young’s Modulus with E = 9KG/(3K + G) where K is the Bulk Modulus and G is the Shear Modu- lus as determined by unconfined compressible strength tests [3]. E Young’s modulus 375581 [psi] ν Poisson’s ratio 0.25 α Biot’s coefficient 1.0 1/M Biot’s modulus 1e-6 [1/psi] τ 0 Shear strength 4922 [psi] θ Yield function slope 0.95 3.2 Comparison of Plasticity and Elasticity Models with Homogeneous Parameters and Rectangular Geometry Here we use a homogeneous porosity (φ =0.2) and permeability (K = 64 [md]) and rectangular geometry. Domain is 60 × 1000 × 1000 feet discretized into 5 × 20 × 20 elements. Simulation time is 40 days, and parallel computation is performed on 16 processors. Injection Well, Elastic Injection Well, Plastic Fluid Pressure Vertical Displacement Volumetric Plastic Strain Principal Stress Components Shear Stress Components Fluid Pressure Vertical Displacement Volumetric Plastic Strain Principal Stress Components Shear Stress Components Production Well, Elastic Production Well, Plastic Fluid Pressure Vertical Displacement Volumetric Plastic Strain Principal Stress Components Shear Stress Components Fluid Pressure Vertical Displacement Volumetric Plastic Strain Principal Stress Components Shear Stress Components 3.3 Elasticity Model with Heterogeneous Properties and Cranfield Geometry Domain is 80 × 9400 × 8800 feet discretized into 20 × 188 × 176 elements. Cranfield depth data is available on each grid col- umn (average depth 10,000 ft). Original Cranfield corner point grid was pro- cessed to form a smooth structured hexahedral grid, on which we can obtain a better quality so- lution. Cranfield geometry data. Corner Point Grid Hexahedral Grid X Y Z PORO 0.38 0.36 0.34 0.32 0.3 0.28 0.26 0.24 0.22 0.2 0.18 0.16 0.14 0.12 0.1 0.08 X Y Z PORO 0.38 0.36 0.34 0.32 0.3 0.28 0.26 0.24 0.22 0.2 0.18 0.16 0.14 0.12 0.1 0.08 Closeup of heterogeneous Cranfield porosity data. 3D (left) and 2D (right) plots of the vertical displacement component at final time. 4. Conclusions and Future Work Conclusions: Incorporating a plasticity model can more accurately predict the geomechanical response of CO 2 injection in the subsurface, and numerical results show significant differences versus an elastic model. Numerical tests with realistic parameters based on the Cranfield CO 2 injection site show plastic yielding may occur near the wellbore at a typical injection pressure. Future Work: We are currently working towards running plasticity with heterogeneous parameters and actual geometry. To accomplish this, we must allow plastic yielding to occur at the initial time. Results reported here used a two-phase flow model running in a single-phase configuration. Next we will couple the plastic model with a fully compositional (multi-phase, multi-component) flow model. References [1] M. Delshad, X. Kong, R. Tavakoli, S. Hosseini, M.F Wheeler. Modeling and simulation of carbon seques- tration at Cranfield incorporating new physical models. International Journal of Greenhouse Gas Control, 18:463–473, 2013. [2] R Liu. Discontinuous Galerkin Finite Element Solution for Poromechanics,. Doctoral Dissertation, Uni- versity of Texas at Austin, 2004. [3]A. Rinehart, S. Broome, P. Newell, T. Dewers. Mechanical variability and constitutive behavior of the Lower Tuscaloosa Formation supporting the SECARB Phase III CO 2 Injection Program at Cranfield Site. Sandia Report, 2014. U.S. Department of Energy (DOE) Carbon Storage R&D Project Review Meeting, Pittsburgh, Pennsylvania, August 18–20, 2015

Simulation of the Cranfield CO 2 Injection Site with a Drucker-Prager

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Simulation of the Cranfield CO2 Injection Site with a Drucker-Prager Plasticity ModelB. Ganis‡, R. Liu‡, D. White‡, M. F. Wheeler‡, T. Dewers†

‡ Center for Subsurface Modeling, Institute for Computational Engineering and Sciences, The University of Texas at Austin, Texas, USA† Geomechanics Laboratory, Sandia National Laboratories, Albuquerque, New Mexico, USA

[email protected]

1. Introduction

• Coupled fluid flow and geomechanics simulations have strongly supported CO2 injection planning andoperations, for example those at the Cranfield site.

• Linear elasticity is the predominant solid material model used in simulations, but nonlinear constitutivemodels can take into account more complex rock formation behaviors.

• Plastic behavior can occur near wellbores, resultingin changes to rock porosity and permeability, whichcan impact flow behavior.

• The Druker-Prager plasticity model has been in-corporated into IPARS (Integrated Parallel Accu-rate Reservoir Simulators developed at the Centerfor Subsurface Modeling, The University of Texasat Austin). It uses general hexahedral elementsfor flow and mechanics, and can solve large-scaleproblems in parallel.

• A Cranfield CO2 injection model is set up accord-ing to the reservoir geological field data and rockplasticity parameters based on Sandia national labexperimental results.

BEG Wells Location

Above-zone monitoring

Injector CFU 31F1

Obs CFU 31 F2

Obs CFU 31 F3

F1 F2 F3

Injection Zone

Above Zone Monitoring

10,500 feet BSL

3,000 m depth Inj. Rates 5-10 MMSCFD Started in December 2009

200’ 100’

Inj.

Schematic of the Cranfield CO2 sequestrationproject in western Mississippi, with wells moni-tored by the Bureau of Economic Geology.

2. Plasticity Model

Fluid Flow and Stress Equilibrium Equations

∂(ρ(φ0 + αεv +1M (p− p0)))

∂t+∇ ·

(ρK

µ(∇p− ρg∇h)

)− q = 0

∇ · (σ′′ + σo − α(p− p0)I) + f = 0

Hooke’s Law and Strain-Displacement Relation

σ′′ = De : (ε− εp)ε =

1

2(∇u +∇Tu)

Plastic Strain Evolution Equations

ε̇p = λ∂F (σ′′)∂σ′′

, at Y (σ′′) = 0

ε̇p = 0, at Y (σ′′) < 0

Yield and Flow Functions (Druker-Prager)

Y = q + θσm − τ0F = q + γσm − τ0

Druker-Prager Yield Surface.

Here ρ is fluid density, φ0 is initial porosity, α is the Biot coefficient, εv is volumetric strain, M is the Biot modu-lus, p is fluid pressure, K is permeability, µ is fluid density, g∇h is gravitational force, q are fluid sources/sinks,σ′′ is effective stress, σ0 is initial stress, f is solid body force, De is the Gassman tensor, ε is elastic strain, εp

is plastic strain, u is displacement, λ is a consistency parameter, F is plastic flow function, Y is plastic yieldfunction, q is the Von-Mises stress, θ and γ are the yield and flow function slopes, and τ0 is the shear strength.

• Plastic model is non-linear. A Newton iteration is used to solve the mechanics residual equations on aglobal level, and a second Newton iteration is used to evaluate the material behavior on the element level.This leads to a consistent formulation, and our numerical results show quadratic Newton convergence.

• To solve an elastic model, we may set plastic strain εp = 0, and the me-chanics equation becomes linear.

• The coupled poro-plasticity system is solved using an iterative couplingscheme: the nonlinear flow and mechanics systems are solved sequen-tially using the fixed-stress splitting, and iterates until convergence is ob-tained in the fluid fraction. To the best of our knowledge, the applicationof this algorithm is new for plasticity.

Time step

Fixed stress iter.

Solve flow system using Newton method

Start

Solve plasticity system using Newton method

End

Yes No

`

k��n,ik < TOL ?

k�pn,i,jk < TOL ?

1

n + 1 `

k��n,ik < TOL ?

k�pn,i,jk < TOL ?

1

n + 1 `

k��n+1,`k < TOL ?

k�pn+1,`,jk < TOL ?

1

• On a given Newton iteration, the mechanics linear system is solved using either the iterative multigridsolver library HYPRE, or the direct solver library SuperLU. The latter must be used when the systems aredifficult to converge. However, both solvers are fully parallel.

3. Numerical Results

3.1 Geomechanical Data Obtained with Laboratory Experiments

• Boundary conditions: no flow; overburden = 12038 [psi]on top face, zero normal displacement on all other faces.

• Initial pressure = 4640 [psi], initial stress σxx = −7395,σyy = σzz = 2755 [psi].

• Calculate Young’s Modulus with E = 9KG/(3K + G)

where K is the Bulk Modulus and G is the Shear Modu-lus as determined by unconfined compressible strengthtests [3].

E Young’s modulus 375581 [psi]ν Poisson’s ratio 0.25α Biot’s coefficient 1.0

1/M Biot’s modulus 1e-6 [1/psi]τ0 Shear strength 4922 [psi]θ Yield function slope 0.95

3.2 Comparison of Plasticity and Elasticity Models with Homogeneous Parametersand Rectangular Geometry

• Here we use a homogeneous porosity (φ = 0.2) and permeability (K = 64 [md]) and rectangular geometry.

• Domain is 60× 1000× 1000 feet discretized into 5× 20× 20 elements.

• Simulation time is 40 days, and parallel computation is performed on 16 processors.

Injection Well, Elastic Injection Well, Plastic

Fluid Pressure Vertical Displacement

Volumetric Plastic Strain

Principal Stress Components

Shear Stress Components

Fluid Pressure Vertical Displacement

Volumetric Plastic Strain

Principal Stress Components

Shear Stress Components

Production Well, Elastic Production Well, Plastic

Fluid Pressure Vertical Displacement

Volumetric Plastic Strain

Principal Stress Components

Shear Stress Components

Fluid Pressure Vertical Displacement

Volumetric Plastic Strain

Principal Stress Components

Shear Stress Components

3.3 Elasticity Model with Heterogeneous Properties and Cranfield Geometry

• Domain is 80 × 9400 × 8800 feet discretized into20× 188× 176 elements.

• Cranfield depth data is available on each grid col-umn (average depth 10,000 ft).

• Original Cranfield corner point grid was pro-cessed to form a smooth structured hexahedralgrid, on which we can obtain a better quality so-lution.

Cranfield geometry data.

Corner Point Grid Hexahedral Grid

X

Y

Z

PORO

0.38

0.36

0.34

0.32

0.3

0.28

0.26

0.24

0.22

0.2

0.18

0.16

0.14

0.12

0.1

0.08

X

Y

Z

PORO

0.38

0.36

0.34

0.32

0.3

0.28

0.26

0.24

0.22

0.2

0.18

0.16

0.14

0.12

0.1

0.08

Closeup of heterogeneous Cranfield porosity data.

3D (left) and 2D (right) plots of the vertical displacement component at final time.

4. Conclusions and Future Work

Conclusions:

• Incorporating a plasticity model can more accurately predict the geomechanical response of CO2 injectionin the subsurface, and numerical results show significant differences versus an elastic model.

• Numerical tests with realistic parameters based on the Cranfield CO2 injection site show plastic yieldingmay occur near the wellbore at a typical injection pressure.

Future Work:

• We are currently working towards running plasticity with heterogeneous parameters and actual geometry.To accomplish this, we must allow plastic yielding to occur at the initial time.

• Results reported here used a two-phase flow model running in a single-phase configuration. Next we willcouple the plastic model with a fully compositional (multi-phase, multi-component) flow model.

References

[1] M. Delshad, X. Kong, R. Tavakoli, S. Hosseini, M.F Wheeler. Modeling and simulation of carbon seques-tration at Cranfield incorporating new physical models. International Journal of Greenhouse Gas Control,18:463–473, 2013.

[2] R Liu. Discontinuous Galerkin Finite Element Solution for Poromechanics,. Doctoral Dissertation, Uni-versity of Texas at Austin, 2004.

[3] A. Rinehart, S. Broome, P. Newell, T. Dewers. Mechanical variability and constitutive behavior of theLower Tuscaloosa Formation supporting the SECARB Phase III CO2 Injection Program at Cranfield Site.Sandia Report, 2014.

U.S. Department of Energy (DOE) Carbon Storage R&D Project Review Meeting, Pittsburgh, Pennsylvania, August 18–20, 2015