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Marcy Stutzman, Philip Adderley, Veronica Over, Matt Poelker Thomas Jefferson National Accelerator Facility Newport News, VA 23601, USA Simulated and Measured Extreme High Vacuum in the Jefferson Lab Polarized Electron Source

Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

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Page 1: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman, Philip Adderley,

Veronica Over, Matt Poelker

Thomas Jefferson National Accelerator Facility

Newport News, VA 23601, USA

Simulated and Measured

Extreme High Vacuum in the

Jefferson Lab Polarized Electron Source

Page 2: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Thomas Jefferson National Accelerator Facility

US Department of Energy, 12 GeV electrons, recirculating linear accelerator

Up to 90% polarization from DC photoemission source

Electron currents to 200μA beam (CW) to four experimental halls

Halls A, B, C

Hall DSource

Polarized source

Page 3: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Outline

• Polarized electron sources

• Vacuum improvements implemented

– Outgassing

– Pump combinations

• Characterization of pressure

• Initial modeling

– Conductance effects on pumping

– XHV pressure distribution

• Future directions

Page 4: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

DC Photoemission Source

• Polished high voltage electrodes

• Strained superlattice GaAs/GaAsP photocathode

• Surface preparation: Cs, oxygen or fluorine

• Polarized Photoemission

• Residual gasses ionized, limit operational lifetime

• Base pressure approaching XHV ≡ P < 1x10-10 Pa

0.

36

GaAs

GaAsP

GaAs

Strained

Superlattice

Photocathode

14 layers

-100 to

-350 kVcathode

electrodeanode (ground)

light in

electrons out

Page 5: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Ion Bombardment

Page 6: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Polarized Source Variations

• Vertical Gun (100 kV)

– SLAC design

– First polarized electron

source

– No NEG pumping

– No heat treatment

– Poor electron optics

Page 7: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Polarized Source Variations

• Vertical orientation

• Horizontal gun

– Improve electron optics

– Add NEG pumping

– Cylindrical symmetry

– No heat treatment

– Vent and bake to

change photocathode

– Photocathode

chemistry (Cs)

contaminates electrode,

vacuum

Page 8: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Polarized Source Variations

• Vertical orientation (100 kV)

• Horizontal gun (100 kV)

• Load Lock Gun (100 kV)

– Separate chemistry from

high voltage

– Load-Lock for cathodes

– 400ºC heat treatment

– NEG coating

– High field points

– Thick flange outgassing

– Cylindrical symmetry

broken

Page 9: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Polarized Source Variations

• Vertical orientation (100 kV)

• Horizontal gun (100 kV)

• Load Lock Gun (100 kV)

• Inverted Insulator Load

Lock Gun (130-200 kV)

– Eliminate DN275 Conflat

flanges

– Heat treated, NEG coated

– Cylindrical symmetry

broken

– Line of sight: insulator

charging

Page 10: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Polarized Source Variations

• Vertical gun (100 kV)

• Horizontal gun (100 kV)

• First Load Lock Gun (100 kV)

• Inverted Insulator Load Lock

Gun (130 kV)

• 350 kV Inverted Gun

– Heat treated

– NEG coated

– Larger diameter

– Doped ceramic

– Version 1: NEG strip

instead of module

Page 11: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

20 years of Polarized Electron Guns

• Initial Polarized Source

• Add NEG pumping

• Load Lock: avoid

contamination

• NEG coating

• Eliminate thick flanges

• 400 ºC heat treatment

• Higher voltage: larger

diameter

Page 12: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Outline

• Polarized electron sources

• Vacuum improvements implemented

– Outgassing

– Pump combinations

• Characterization of pressure

• Initial modeling

– Conductance effects on pumping

– XHV pressure distribution

• Future directions

Page 13: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

• Verify outgassing reduction for

304 stainless steel at 400 ºC

• Measured outgassing as a

function of room temperature

• Tested a-Si and TiN coatings

– TiN coating pumping yields

artificially low outgassing

– a-Si outgassing similar to

underlying steel

C. D. Park, S. M. Chung, Xianghong Liu, and Yulin

Li JVST A 26, 1166 (2008)

M.A. Mamun, A.A. Elmustafa, M.L. Stutzman,

P.Adderley, and M.Poelker JVSTA,32, 021604

(2014)

Outgassing reduction: 400ºC heat treatment

Factor of 20 reduction in

outgassing after 400°C heat

treatment

Page 14: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

NEG pumping configurations

• Initial design

– 360º array surrounding cathode

– anode gap

• Load Lock

– Hemisphere array

• Inverted Gun

– Rotate modules: eliminate line

of sight to walls

• 350 kV Inverted Gun

1. Strips instead of modules

2. Rotate back to open

configuration

Page 15: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

CEBAF Polarized Inverted Gun Vacuum

Installed pumping

• SAES WP1250 modules x 10 (5600 L/s total)

• Gamma SEM/XHV ion pump

(45 L/s)

~ 25 micron TiZrV coating

Measured pressure ~1.3x10-10 Pa

(extractor gauge, x-ray limit

measured and subtracted)

Charge Lifetime: ~200 Coulombs

System works for CEBAF Two questions:

• Is my pressure measurement reliable?

• Do I need to improve vacuum?

Page 16: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Future Polarized Sources

• Creative designs for future sources

• 10-50 mA polarized electron

source for e-RHIC using “Gatling

Gun” with up to 20 photocathodes

Vacuum improvements still essential

for higher currents

• CEBAF Charge Lifetime: ~200 Coulombs = 20 days at 100 uA

• Future CEBAF upgrade: increase voltage, simplify acceleration

Extrapolating to e-RHIC requirement of 10 mA (100x typical, 2.5x max):

100 Coulomb lifetime < 6 hours

Page 17: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Outline

• Polarized electron sources

• Vacuum improvements implemented

– Outgassing

– Pump combinations

• Characterization of pressure

• Initial modeling

– Conductance effects on pumping

– XHV pressure distribution

• Future directions

Page 18: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

XHV gauges

• Extractor gauge

– x-ray limit reduced through geometry

• Axtran gauge

– Bessel box energy discrimination

– electron multiplier for low current measurements

• Watanabe 3BG (Bent Belt Beam) gauge

– 230° deflector BeCu housing

– JVSTA 28, 486 (2010)

Extractor

BBB

Axtran

Page 19: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Pressure measurement backgrounds

... ESDheatingrayxmeasuredgas IIIII

measured minimizedmeasured

0

10

20

30

40

50

50 150 250 350 450

Extr

act

or

curr

ent

(fA

)

Repeller voltage (V)3.E-12

20.5 21 21.5

Pre

ssu

re (

To

rr)

Days

Extractor

3BG 1.E-12

1.E-11

1.E-10

0 10 20 30

Extr

act

or

Pre

sure

(T

orr

)

Days

x-ray limit heating ESD

Page 20: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

• Getters

– 4 x WP950 modules

– 1 GP500 pump

• Ion pump

– 45 l/s SEM style Ti/Tan

• Outgassing rate

– 1.3x10-10 Pa·m·s-1

• Volume: 40 l

• Area: 8000 cm2

Simple calculations:

expected pressure

5 x 10-11 Pa

Test Chamber Base Pressure

Page 21: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Measured Pressure: 3 XHV gauges

• Pressure ~ 5x10-10 Pa

• Minor differences

between three gauges

– Rely on manufacturer

sensitivity

– Should be sent for

calibration

• Measured pressure

~10 times calculated

pressure0

1E-10

2E-10

3E-10

4E-10

5E-10

6E-10

7E-10

Extractor 3BG AxTran

PR

ES

SU

RE

(PA

)

Base pressures

Page 22: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Outline

• Polarized electron sources

• Vacuum improvements implemented

– Outgassing

– Pump combinations

• Characterization of pressure

• Initial modeling

– Conductance effects on pumping

– XHV pressure distribution

• Future directions

Page 23: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Molflow+ simulations

Molflow+ software

R. Kersevan and J.-L. Pons, JVSTA 27,

1017 (2009);

Input:

– 3D CAD model

– Outgassing

– Pump speed, locations

Output:

– Pressure distribution Chamber with ion and NEG pumps

Page 24: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Test Particle Monte Carlo

• Tracks simulated

particles

– Pump speeds defined

by sticking coefficients

– Outgassing rates as

measured previously

– Compare simulation

with measured results

Ion

pump

XHV gauges

NEG

GP500

pump

NEG Sorb-AC

WP950 pumps

Page 25: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Molflow+ simulated pressure

P (simulated) = 1.6x10-12 mbar

P (measured) = 4-6 x10-12 mbar

• Much better agreement than

simple calculations

Simulated Gauge

Position

mbar

Ion

pump

NEG

GP500

pump

NEG Sorb-AC

WP950 pumps

Page 26: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Simulations and Experiment: XHV Cryopumping

• Can we add additional

pumping beyond NEG

and Ion pumps?

– Are ion pumps limiting

base pressure?

• Leybold Bakable CP

• LN2 chill circuit

– 10K cryosorber

– 30K single shield wall

Page 27: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Test Particle Monte Carlo

• Tracks simulated

particles

– Pump speeds defined by

sticking coefficients

– Outgassing rates as

measured previously

– Compare simulation with

measured results

Ion pump

Cryopump

Valve thickness,

effective

outgassing rate

XHV gauges

NEG

GP500

pump

Bellows

NEG Sorb-AC

WP950 pumps

Page 28: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Molflow+ cryopump system simulations

P(simulated)=

2.7x10-12 mbar

P(simulated)=

1.6x10-12 mbar

gauge

position

Valve Closed Valve OpenSimulations show

outgassing from

valve, conductance

severely limit

cryo-pumping on

chamber

mbar

Page 29: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Measured Performance of Leybold cryopump

0

1E-10

2E-10

3E-10

4E-10

5E-10

6E-10

7E-10

Extractor 3BG AxTran

Pre

ssure

(P

a)

Equilibrium pressures

NEG, Ion only NEG, Ion and Cryopumps

• Pressure with CP valve

open = ~4x10-10 Pa

• Simulation: 3x10-10 Pa

Preliminary studies using

Molflow+ simulations

• Useful tool

• Emphasize conductance

limitations

Page 30: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

Conclusions

• Measured pressure in operational CEBAF photogun: 1.3x10-10 Pa

(extractor gauge, backgrounds subtracted)

• Test chamber pressure measurements with three XHV gauges in

reasonable agreement after background corrections

• Vacuum improvements in design include

– Reduced outgassing (heat treatment, eliminate thick flanges)

– NEG coating

– Improved pumping configuration (NEG module orientation, high

conductance configuration, XHV-style ion pump)

• Modeling emphasizes conductance effects with appended cryopump

• Future higher voltage, higher current systems balance high voltage

performance and requirements with vacuum conductance

Page 31: Simulated and Measured Extreme High Vacuum in the ...• Vacuum improvements in design include – Reduced outgassing (heat treatment, eliminate thick flanges) – NEG coating –

Marcy Stutzman IVC20 Busan 2016

First Design Consideration: High Voltage

• 350 kV benefits

– Eliminate capture

– Smaller volume for highest

ionization cross section

– Higher bunch charge

• High voltage modeling

determines geometry

– Cathode shape

– Cathode diameter

determines wall distance

31

8 MV/m

11 MV/m