Simplifying the Codes for Be er Design · Our expertise extends to Finite Element Analysis as well, and we offer FEA services on ... — Design, Analysis and Detailing of Vessels

www.codetechinterna�onal.com

Designing

Modeling

Detailing

Skid Packages

Sta�c Equipment

Steel Structures Analysis

Simplifying the Codes for Be�er Design

Piping Systems

ABOUT US Introduc�on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01

Mission and Vision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01

Why Choose Us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01

Sister Companies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02

Director Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 02

OUR SERVICESEngineering Standards and Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . 03

Engineering Design and Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . 04

Licensed So�ware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 07

OUR PORTFOLIOSkid Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08

Piping Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Pressure Vessels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Heat Exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Storage Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Sta�c Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Steel Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Ansys FEA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

CONTACTOrganiza�onal Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Contact Us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Index

Why Choose Us

Mission Statement

Our Vision

Established in 2009, Code Tech Interna�onal is a one-stop solu�on center for the

coded as well as non-coded design and analysis of skid packages, piping systems,

pressure vessels, heat exchangers, storage tanks, other sta�c equipment and all types

of steel structures.

No Cu�ng CornersOn-�me Submissions

Licensed So�wares

Absolute Precision

Personal A�en�on

Designing as per Standards

Compe��ve Prices

Experienced Professionals

Industry-wide Services One-stop Solu�on Centre

At Code Tech Interna�onal our commitment is to simplifying the gamut of engineering

standards and consistently delivering a quality of output our clients can rely on.

By nurturing a team of passionate designers to deliver on even the most challenging of

projects, we aspire to become the global one-stop engineering solu�ons centre.

01

About Us

In our decade long existence we have successfully delivered on numerous key projects

across the world for intermediate and end clients such as ADNOC, Emerson, Frames,

GASCO, Sabic, Saudi Aramco, Technip and Thermax to name a few.

We offer services to clients from across industry segments, including but not limited

to Oil & Gas, Power, Water and Chemicals. Our designers and engineers are proficient

in the applica�on of all the relevant engineering standards and codes, and irrespec�ve

of geographical loca�on we deliver exactly as per your specific work environment.

Sister Concerns

02

Director Profile

MAXSTRUCTURES

Established in 2019, Max Structures is a new

Code Tech International vertical, specializing in

the 3D-modeling and detailing of steel structures

using licensed Tekla Structures softwares.

Our expertise extends to Finite Element Analysis as well, and we offer FEA services on

a valid license of Ansys Mechanical Enterprise, which is Ansys's flagship mechanical

engineering software solution.

With its motto of Absolute Precision, Max Structures represents another step towards

realizing Code Tech International's vision of becoming the one-stop solution centre for

engineering consultancy services.

Mozammil Khan or Mak, as he is fondly known to his students, is the founder and

director of Code Tech Interna�onal.

A keen entrepreneur with over 19 years of industry experience, he set up Code Tech in

2009, building upon his work at companies like L & T and Walchandnagar Industries.

Since then he has successfully led a team of equally inspired and dedicated individuals

towards becoming a trusted design and analysis partner for a global clientele.

S�ll, teaching remains Mr. Khan's first passion, which he nurtured as a visi�ng member

of various engineering facul�es. He now con�nues this passion with Code Tech's own

Professional Training Ins�tute, where he brings diploma-holders, freshers and even

those currently employed up to speed with the latest in the business of engineering,

preparing them for the prac�cal aspects of their future jobs with courses in the use of

engineering so�wares, applica�on of design codes, and more.

Both his clients as well as his students vouch for his integrity, proficiency, and above

all his love for all things engineering.

Our Services

03

Founda�on Design on Founda�on Advanced

Structural Analysis on STAAD.Pro Connect Edi�on

Finite Element Analysis (FEA) on ANSYS Mechanical Enterprise

3D Modeling and Steel Detailing on Tekla Structures

Sta�c Equipment Design and Analysis on PV-Elite

Designing and Modeling on CADWorx

Steel Connec�on Design on RAM Connec�on

Piping Stress Analysis on CAESAR II

Simplifying the Codes

Detail Engineering on Autodesk AutoCAD

3D Design on Autodesk Inventor

3D Model Review on Autodesk Navisworks

EN 1993

ASME Sec�on VIII Div. 1/2

EN 13445

IS 2825

AISC

API 660

IS 800

ASME B31.1/31.3/31.8

PD 5500

API 650

ASCE

TEMA

Shell DEPs and client specs. like Aramco, Technip, ADMA, etc.

Skid Packages

Piping Stress Analysis on CAESAR II

Complete Package Design and Detailing

Vessel Design and Analysis on PV-Elite

Skid Structural Analysis on STAAD.Pro

04

3D Modeling and Steel Detailing on Tekla Structures

Piping Systems

Complete BOM

Valve Data Sheet and Valve List Prepara�on

3D Modeling of Frontal Piping

3D Modeling of Inter-connec�ng Piping

3D Modeling of Skid-based Piping

Piping GA and Isometric Drawings

Piping Layout and Rou�ng

Piping Thickness Calcula�on

Fabrica�on Drawings for Piping Spools

Piping Stress Analysis

Piping Support Design and Analysis

3D Modeling of Skid Piping on CADWorx

Li�ing and Founda�on Load Calcula�on for Complete Package

Storage Tanks

Horizontal Tanks

Aboveground Tanks Underground Tanks

Spherical Tanks

Floa�ng Roof Tanks

Dual Compartment Tanks Elevated Tanks

Silos, Bins and Hoppers

Ver�cal Tanks

05

Heat ExchangersFloa�ng Head Heat Exchangers

Fixed Tubesheet Heat Exchangers

Stacked Heat Exchangers

Ke�le Reboilers

Pressure VesselsReactors

Desalters and Dehydrators

Scrubbers

Lamella Clarifiers

Drums

Separators

Filters

Floccula�on Chambers

Jacketed Vessels

Rectangular Tanks

Fixed Roof Tanks

Tote Tanks

U-tube Type Heat Exchangers

Limpet Coil Vessels

06

Sta�c Equipment

Steel Structures

Chimneys

Stripping Columns

Incinerator Stacks

Calibra�on Towers

Offshore Structures

Process Plants

Skid Assemblies

Crossover Bridges

Storage Tank Roofs

Industrial Sheds

Pipe Racks

Steel Staircases

Manli� Baskets

Mud Gas Separators

Onshore Structures

Loading Ramps

Building Structures

Finite Element Analysis

Sta�c Structural Analysis Steady State Analysis

Thermal Analysis

Vibra�on Analysis

Dynamic Analysis

Durability Analysis

SpaceClaim Meshing

Fitness to Service

Buckling Analysis

3D CAD Modeling

Pig Launchers Pig Receivers

Stabilizer Columns

Valid license of the latest version of Ansys Mechanical Enterprise

07

Mechanical Enterprise

PV EliteCAESAR IICADWorx

FoundationAdvanced

RAMConnection

STAAD.Pro

NAVISWORKSINVENTOR

Licensed So�wareANSYS

TRIMBLE

AUTODESK

HEXAGON PPM

BENTLEY SYSTEMS

FPSO Offshore Skid Package

08

© Code Tech Interna�onal

CAESAR IIPipe Stress Analysis

STAAD.ProSkid Structure Analysis

Tekla Structures3D Modeling and Steel Detailing

CADWorx3D Modeling of Complete Package




Mul�media Filter Skid Package


09

Cartridge Filter Skid Package

10


Site : Offshore

Scope of Work : Complete Package Design, Analysis and Detail Engineering

11


Coarse Filter Skid Package

Corrosion Inhibitor Injec�on Skid

12

Scope of Work :

Vessel Design, Piping (incl. 3D Modeling), Skid Structure Analysis and Detail Engineering

© Code Tech Interna�onal © Code Tech Interna�onal


Filter / Coalescer Desal�ng Package

13

Scope of Work :

— Complete Package Design

— 3D Modeling of Skid Package

— Design, Analysis and Detailing of Skid Structure

— Design and Detailing of Top Pla�orm

— Pipe Stress Analysis

— Pipe Rou�ng and Isometric Prepara�on

— Pipe Support Arrangement and Detailing

— Founda�on Load Calcula�on

— Li�ing Load Calcula�on

14






Gas Filter Skid Package

15


Desalter / Dehydrator Skid Package

16

Scope of Work :


— 3D Modeling of Skid Package

— Design, Analysis and Detailing of Vessels as per ASME Sec. VIII Div. 1

— Design, Analysis and Detailing of Skid Structure

— Design and Detailing of Top Pla�orm

— Founda�on Load Calcula�on

— Pipe Rou�ng and Piping Isometric Prepara�on

— Internal Supports Arrangement

— Insula�on and Fire-proofing Detailing

17




PipingSystems

18

Wastewater Treatment Plant

Scope of Work :

— 3D Modeling of Plant

— Piping Support / Rack Analysis

— Piping Support / Rack Detail Drawing

— Piping Layout and Rou�ng

— Piping Isometric Detailing

— Civil Work Outline Drawing




19

Raw Water Treatment Plant


© Code Tech Interna�onal© Code Tech Interna�onal

20

Anaerobic Treatment& Associated Facili�es

Scope of Work :

— 3D Modeling of Plant


— Piping Isometric Detailing

— Piping Support / Rack Analysis

— Piping Support / Rack Detail Drawing

— Civil Work Outline Drawing

— Detailing of Tank Staircase on

Tekla Structures

— Structural Analysis of Staircase

and Pipe Racks on STAAD.Pro


21




22

Effluent Treatment Plant


23





Pressure Sand Filter Package

24


25

Scope of Work :


— 3D Modeling on CADWorx

— Pressure Sand Filter Design as per ASME Sec. VIII Div. 1

— Internal Design and Detail Engineering of Vessels


— Piping Isometric Drawings

— Piping Support Design and Detailing

— Civil Founda�on GA Drawings

— Ladder and Pla�orm

— Prepara�on of Valve Schedule and Valve Table

ContainerizedWater Treatment Plant


PressureVessels

Inlet Separator

26

Design Code : ASME Sec�on VIII Div. 1 (U-stamped)

Scope of Work : Design and Analysis on PV-Elite + Detail Engineering


Closed Drain Vessel

27

Knockout Drum



28

Design Code : PD 5500


Gas Compressor Suc�on Drums


Cooling Medium Expansion Vessel

29

HP Flare Knockout Drum




30

Gas Scrubbers

Design Code : ASME Sec�on VIII Div. 2



31

LP Condensate Flash Drum

Jacketed Vessels

Design Code : ASME Sec�on VIII Div. 1



32

MEGSurge Drum



MEGFlash Drum

33

HP Fuel Gas Scrubber

Dry Gas Filter

34

Alkyd Resin Reactor

Saturated ResinBlender

Design Code : Good Engineering Prac�ces

Scope of Work : Design and Detail Engineering

HeatExchangers

35

Stacked Heat Exchanger

Design Code : ASME Sec. VIII Div. 1 (2015 ed.) + API 660 (9th ed.) + TEMA (Class R)

Scope of Work : Design and Analysis on PV-Elite + Manual Calc. + Detail Engineering


Floa�ng HeadHeat Exchangers

36




37

Fixed Tubesheet Heat Exchangers



StorageTanks

38

Effluent Tanks

Tank Design Code : API 650

Scope of Work : Design, Analysis and Detail Engineering of Tanks, Staircase and

Fixed Conical Roof


Sulphuric Acid Bulk Storage Tank

Addi�onal Safety Features :

— Side-pla�orm to avoid stepping directly onto the tank roof

— Silica Gel Breather Assembly at the vent to prevent entry of moisture.

39



Anaerobic Digester

40

Design Code : API 650

Scope of Work : Tank Design and Analysis + Drawing Review and Appraisal

Roof Type : Fixed Conical Roof



41

Design Code : Good Engineering Prac�ces

Scope of Work : Design, Detail Engineering and Structural Analysis on STAAD.Pro

(with manual calcula�ons)


Elevated Sludge Tank


Demineralized Water Storage Tank

42

Design Code : API 650

Scope of Work : Design, Analysis and Detail Engineering

Roof Type : Conical Roof Supported on Structure




Dual Compartment Storage Tank

43

Scope of Work :

— Mobile Skid Mounted Tank Design and Detail Engineering

— Structural Analysis of Par��on Plate, Tank Roof and Skid Bo�om on STAAD.Pro



44

Underground Storage Tanks

Design Code : UL-58 + EN 12285-1

Tank Types : Type II and Type D Double-wall Tanks Supported by Standoff

Hot / Cold Well Rectangular Tank

Design Code : Roark's Equa�on + FE Method

Design Method : Excel Spreadsheets Developed In-house




Sta�cEquipment

45

80 Metre Incinerator Stack

Design Code : IS 6533-2

Scope of Work : Structural Analysis on STAAD.Pro (with Manual Calcula�ons) +

Detail Engineering


Calibra�on Tower

46

Design Code : ASME Sec�on VIII Div. 1 + API 650

Scope of Work : Design and Analysis on PV-Elite + Structural Analysis on STAAD.Pro

+ Detail Engineering


47

Design Code : ASME B31.8 + ASME Sec�on VIII Div. 1

Scope of Work : Design and Detail Engineering

Pig Launcher and Receiver



48

Mud Gas Separators

Quan�ty : 4 units

Scope of Work : Complete Package Design, Analysis and Detail Engineering


Fully Movable Hopper

49

Applica�on : Bulk Handling Hopper for use around Ports and Quays

Scope of Work : Design, Analysis (STAAD.Pro + Manual Calcula�ons) and Detailing


SteelStructures

50

Moun�ng Structure Complex

Scope of Work : 3D Modeling and Steel Detailing on Tekla Structures

(This project was complete by our ver�cal Max Structures)

© Max Structures

51

Pelle�zer Building Structure

© Max Structures© Max Structures

52

© Max Structures© Max Structures

© Max Structures © Max Structures


53

22 m Supported Steel Staircase

Scope of Work :

— 3D Modeling and Steel Detailing on Tekla Structures

— Structural Analysis on STAAD.Pro

20 m Standalone Steel Staircase

© Max Structures


54

© Max Structures



© Max Structures

55

Steel Dome Roof

Scope of Work :



© Max Structures


© Max Structures

56

Remote Sta�onManifold Skid

Scope of Work :

— Complete Package Design, Structural Analysis on STAAD.Pro and Detailing

— Piping 3D-modeling, Isometric Drawing and Stress Analysis

Mul� Selector Manifold Skid



57

© Max Structures



© Max Structures

58

20 Metre Loading Ramp

Scope of Work :



© Max Structures


© Max Structures

59


Scope of Work :



Manli� Cage (20 + 40 �. Baskets)

© Max Structures

60

Industrial Sheds

Scope of Work :

— 3D Modeling and Steel Detailing




AnsysFE Analysis

Nozzle Load Analysis

Analysis Code : ASME Sec�on VIII Div. 2 Part 5 (2017 ed.)

So�ware Version : Ansys Mechanical Enterprise (2019 R3)

61



Sight Glass Frame Analysis

62





Obround Opening Analysis

63






3D CAD ModelSpaceclaim Modeler (SCM)

Steel Stack Analysis

64

Scope of Work :

— Thermal Analysis for Skin Temperature

— Wind Load Analysis

— Seismic Load Analysis

— Frequency Check

— Deflec�on Check under Wind Load

— Design of Base and Anchor Bolts

— Girth Flange Strength Check

— Stresses on Stack for Dynamic Load

So�ware Used : Ansys Mechanical Enterprise + STAAD.Pro Connect Edi�on

STAAD3D Plot

FrequencyCheck

Stress Checkunder Wind Load

Deflec�onCheck

SeismicCheck


65

Excerpt of Manual Calcula�ons

3D CADModel

Temperature Distribu�on on Stack near External Ringwith Insula�on on Inside Surface



COM

PANY

DIRE

CTOR

Tech

nica

lDe

partm

ent

Pipi

ng

Pipi

ng 3

DM

odel

ing

(CAD

Wor

x)

Pipe

Rou

ting

and

Pipi

ngIso

met

ric

Pipi

ng S

tress

Anal

ysis

(CAE

SAR

II)

Stat

icEq

uipm

ent

Pres

sure

Vess

els

Desig

n an

dAn

alys

is(P

V-El

ite)

Deta

ilEn

gine

erin

g(A

utoC

AD)

Heat

Exch

ange

rs

Desig

n an

dAn

alys

is(P

V-El

ite)

Deta

ilEn

gine

erin

g(A

utoC

AD)

Stor

age

Tank

s

Man

ual

Calcu

latio

n

Deta

ilEn

gine

erin

g(A

utoC

AD)

Stee

lSt

ruct

ures

Stru

ctur

eDe

sign

Tekla

Stru

ctur

es

3D M

odel

ing

Stee

lDe

tailin

g

Chec

king

Stru

ctur

alAn

alys

is

STAA

D.Pr

oRA

MCo

nnec

tion

Adva

nced

Foun

datio

n

Ansy

s FEA

Spac

eCla

imM

eshi

ng

Ansy

sM

echa

nica

lEn

terp

rise

Org

an

iza�

on

al C

har

t

***

+91 (020) 40621810

+91 9970921382

Contact Us

mak@codetechinterna�onal.com

www.codetechinterna�onal.com

Office No. 01, Second Floor, C1 Block, Bramha Estate Commercial

Premises, Near Jyo� Restaurant, Kondhwa Khurd, Pune - 411048,

Maharashtra, INDIA.

Code Tech

***

Documents

Simplifying the Codes for Be er Design · Our expertise extends to Finite Element Analysis as well, and we offer FEA services on ... — Design, Analysis and Detailing of Vessels