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SIMPLE WAY TO GET HIGH PURITY WATERSIMPLE WAY TO GET HIGH PURITY WATER
Short Cycle Ion ExchangerShort Cycle Ion Exchanger
& &
HH I P li hiI P li hiHH22 Ion PolishingIon Polishing
ION EXCHANGE (I) LTD 3
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INDION SWIFT PLUS – CONTROL PANEL
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RESIN SIZE
Conventional resin Monosized resin
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FLOW PATTERN
CATION ANION CATPOL ANION CATPOL CATION ANION CATPOL CATION ANION CATPOL CATION ANION CATPOL
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SwiftCCR
Swift
Conductivity< 5.0 Max
Reactive Silica< 0.5 mg/L
7 5 9 0pH
7.5 – 9.0
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Swift Polisher CCR
Conductivity < 1.0 Max
< 0.1 Min
Reactive Silica
pH
< 0.25 mg/L
5 ‐ 7pH 5 7
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The Short Cycle Effect
Service Runs
• 8 ‐ 16 Hours Reduced to 1 ‐ 3 Hours
Regeneration Period
2 4 H R d d t 35 Mi t• 2 ‐ 4 Hours Reduced to 35 Minutes
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PRODUCT RANGE
Indion Swift Max Flowrate m3/hr
Model 1 3 0Model 1 3.0
Model 2 5.0
Model 3 7 05Model 3 7.05
Model 4 10.0
Model 5 15 0Model 5 15.0
Model 6 20.0
M d l 7 25 0Model 7 25.0
Model 8 35.0
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POLISH PRODUCT RANGE
Indion Swift Polisher Max Flowrate m3/hr
Model 1 Polisher 2.25
Model 2 Polisher 3.75
Model 3 Polisher 5.25
Model 4 Polisher 7.50
Model 5 Polisher 12.0Model 5 Polisher 12.0
Model 6 Polisher 16.0
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Duplex ‐ Service/Standby Configuration
• One in Service/One in standby or regeneration.
• Standby in re‐circulation mode
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Skid Mounted / Pre Engineered System
• Pre ‐ Piping Engineeringp g g g• Pre ‐Wired controls• Pre – validated programme & PLC control • Pre ‐ Assembled• System Tested at factory • Communication link to DCS / SCADA / BMS
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Support from International Suppliers
• Component Support & Engineering
• Reputed, Time tested & Reliable
• Pre – validated parts
• Traceability to the standards• Traceability to the standards
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MESSAGE DISPLAY
Sample of Display Different Messages:
• Service Water Good ‐ Service
• Regen Chem Inj 000 ‐ Chemical Injection
Al L Ch i l H ld L Ch i l• Alarm Low Chemical ‐ Hold Low Chemical
• Alarm ‐ No F Water ‐ No Feed water – Stop
• Alarm – Air pressure low ‐ Stop• Alarm Air pressure low Stop
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WATER QUALITY METER
Provides: ‐
• Continuous Monitoring• Continuous Monitoring
• Temperature Compensated Measurement
• Displays:Displays:
– Resistivity/Conductivity
– 4‐20mA Conductivity/Resistivity Output
– Temperature
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VOLUME & FLOW DISPLAY
View by Touch Panel:‐
h h• Throughput
• Flow rate
• Total Throughput
• No Regeneration's
• Pre‐Set Throughput
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Operational Requirements :‐
• Power 415 Volts & 50 Hz
• Air 5.5 – 7.5 Bar
• Raw Water ‐ Prefiltered
• Chemical – As per IS grade
• Treated DM Water – No contamination
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I t ll ti L tiInstallation Location
• Availability of sufficient feedwater
B k k R i & T d W• Break tank, Regeneration & Treated Water storage adjacent to system
S ffi i t f l ti &• Sufficient access for normal operation & maintenance
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FEATURES & BENEFITS
• Reduced water storage & capital costs
d i i i• Reduction in running costs
• Minimal waste & associated costs
• Minimal start up time
• Reduced space required
• Bacterial contamination minimised
• Minimal operator involvement
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FEATURES & BENEFITS
• Quick regenerationEffi i h i l• Efficient chemical usage
• Produces near neutral effluentP i i d i t hi t• Pre‐commissioned prior to shipment
• Single pump for service, regeneration & recycle• Skid mounted• Skid mounted• Fully automatic with communication links
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FEATURES & BENEFITS
Features & Benefits :‐
di S if• Compact = Indion Swift
• Higher Purity = Indion Swift
• pH 5.0 ‐ 7.0
• Running Costs = Low
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FEATURES & BENEFITS
• Simple Installation
• > 60 % Space Reduction
• Zero Running Costs for polishing
• Compact Polisher
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FEATURES & BENEFITS
• Thoroughfare Acidi i i i li h• Anion Monitoring via Polisher
•Neutral Effluent pH 6 ‐ 9
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FEATURES & BENEFITS
• Rapid regeneration i
• Plant available for production more quicklytimes
• Compact & fully k d l t
production more quickly
• Less need for standby plant
L t lpackaged plant
• Fully automatic with PLC control & HMI
• Lower storage volume required
• Savings on valuable spacePLC control & HMI, Communication links to DCS/SCADA/BMS
• Savings on valuable space
• Low operator requirements
F ti F tiDCS/SCADA/BMS
• One feather touch Start• Fatigue Free operation
ION EXCHANGE (I) LTD 29
FEATURES & BENEFITS
• Simultaneous • Effluent is selfSimultaneous regeneration of cation and anion resin beds
• Effluent is self neutralising, reducing extremes in effluent pH
• Efficient use of regen chemicals
p
• Lower operating costs and less chemical handling
• Lightweight GRP pressure vessels
• Maintenance free and no corrosion
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FEATURES & BENEFITS
• Treated water re‐circs • Maintains quality in through plant
• One pump for service, re‐
q ystorage tank
• Cost‐effective, efficient & circ & regeneration
• No flow alarmspace saving
• Plant stops automatically to • Status pointer
• Service time counter
prevent damage
• Easy monitoring
• Fault condition history & locators
• Easy maintenance
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FEATURES & BENEFITS
• Continuous display of throughput
• Regeneration prediction
• Inputs for low level chemical sensors
• Regeneration inhibited when chemicals are
• Feed water level & Treated water level
low
• Auto Start & Stop and Rhook up Restart
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FEATURES & BENEFITS
• High quality diaphragm control valves,
• Air failure automatically closes system down
pneumatically operated
• Low pressure air switch • Automatic shut down & alarm if air is too low
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FEATURES & BENEFITS
T h i d • Optimum kinetics capacity• Tough monosized spherical resin
• Optimum kinetics, capacity & flow
• Enables flows to be fixed &• Water & regeneration flow meters
• Enables flows to be fixed & easily recorded
S d i i i• Speeds up commissioning, service & data collection
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FEATURES & BENEFITS
• Comprehensive digital • Water quality quantity &Comprehensive digital display panel
• Audible alarm &
• Water quality, quantity & condition at a glance
• Operator warningIndications
• Wired IS standard
Operator warning
• Safe
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FEATURES & BENEFITS
• Stainless steel (316) • No corrosion( )multistage pump • Lower power required
• Quiet in operation • Single paddle flow sensor
Q p
• Improves flow & output pressure
• Accurate readings
• No corrosion
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FEATURES & BENEFITS
• Simple pipework design • Improves flows & reduces pressure losses
• Simple process design
i li h b
• Optimises regeneration & reduces effluent volume
• Cation polisher can be retrofitted
• Flexibility to produce higher water quality
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COMPETITION VS
• No compaction stage • Resin Compaction removes particulate
• High use of deionised water ti
• Minimises water usage & low effluent volumeper regeneration low effluent volume
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COMPETITION VS
• Control panel provides less information for users
• Informative, easy to use control panel
• Bespoke design
• Standard product
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COMPETITION VS
E t l i l ti• Once through system • External recirculation polishes water from treated water tank• Use of fine resins
produced by screening
treated water tank during of low demand
U f t h• Use of tough monosized resins as standardstandard
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COMPETITION VS
• Regeneration of 2½ • Regeneration of 35 Regeneration of 2½hours & Service min 6 hours
gminutes & min 3 hours ‐reduced downtime
• Large plant
• Sequential
• Compact plant ‐ reduces space requirementq
regeneration produces wide pH effluent ‐
d b h ll
• Simultaneous regeneration produces a near neutral effluentneeds to be chemically
adjustednear‐neutral effluent
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COMPETITION VS
• Infrequent regeneration • Frequent regeneration• Infrequent regeneration may result in resin fouling
• Frequent regeneration reduces fouling & provides a hostile
• High volumes of
penvironment for bacterial growth.
regeneration chemicals • Frequent regeneration do not impair resin life
• Reduced volumes of chemicals are used
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Feed water Quality
i l d S lid• Dissolved Solids
• Suspended Solids
• Organics
• Alkalinity : Total Anion Ratio
• Silica
• Fe / Mn
• Temperature
• Chlorine
ION EXCHANGE (I) LTD 43
PARTIAL LIST OF INSTALLATIONS FOR INDION SWIFT
SrNo
CLIENT Capacity/YEAR Region
1 STRIDE ACROLAB 2 M3/H (UNDER EXECUTION) Hyderabad
2 Dinesh Remedies 2 M3/H / 2009 Baroda
3 MATRIX LAB. 3 M3/HX 4 units /2006onwards
Hyderabad
4 BIOVET 3 M3/H/2008 Bangalore
5 CIPLA LAB various M3/H X 8 All across SIKKIM/Goa /5 CIPLA LAB various M3/H X 8 . All acrossIndia 8 units /2005 onwards
SIKKIM/Goa /Patalaganga /INDIA
6 CHIRON BEARING 2 m3/hr Ankelshwar
7 Microlabs 2000 LPH/Under Executio1 Goa
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PARTIAL LIST OF INSTALLATIONS FOR INDION SWIFT
SrNo
CLIENT Capacity/YEAR Region
8 Microlabs 1 M3/H (UNDER EXECUTION Veerasandra
9 ORCHID CHEMICALS AND PHARMA 16 M3/H / 2004 Chennai
10 ORCHID CHEMICALS AND PHARMA 3.75 M3/H /2004 Chennai
O C C C S / / C11 ORCHID CHEMICALS AND PHARMA 16 M3/H/2004 Chennai
12 Wochardt Ltd 3.75 M3/H /2004 Waluj
13 Wochardt Ltd 3.75 M3/H /2005 Chihaltham
14 Shashun Chemicals 5.25 M3/H /2004 Chennai
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PARTIAL LIST OF INSTALLATIONS FOR INDION SWIFT
SrNo
CLIENT Capacity/YEAR Region
15 MADAUS 2.25 M3/H Goa
16 RANBAXY LTD 7.75 m3/hr Mohali
17 RANBAXY LTD 7.75 m3/hr Toansa
18 RANBAXY LTD 7.75 m3/hr PAONTA SAHIB
19 PFIZER LIMITED 10 M3/H Chandigarh
20 Parekh Laboratories 3.75 M3/H Vadodra
21 STRIDES PHARMA 3.75 M3/H Karnataka
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PARTIAL LIST OF INSTALLATIONS FOR INDION SWIFT
Sr CLIENT Capacity/YEAR RegionNo
p y g
22 MJ/SUN PHARMA 5.0 M3/H Halol
23 MEDICORP PHARMA 2.0 m3/hr Hyderabad
24 US VITAMINS LIMITED 2.25 m3/hr Mumbai
25 ASSOCIATED CAPSULES LIMITED 2.25 m3/hr SHIRWAL
26 DISHMAN PHARMA 3.0 M3/H Ahemdabad
27 PANNER PHARMA 3.75 M3/H
28 HOECHST PHARMA 3.75 M3/H Ankleshwar
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PARTIAL LIST OF INSTALLATIONS FOR INDION SWIFT
SrNo
CLIENT Capacity/YEAR
Region
29 ALKEM LABORATORIES 15.0 M3/H Daman
30 SANMAR SPECIALITY CHEMICALS 500 LPH Chennai
31 GRANULES INDIA LTD 2.0 m3/hr HYDERABAD
32 BANNER PHARMA 2.25 m3/hr
33 STRIDE ACROLAB 2.0 M3/H Bangalore
34 TORRENT PHARMA 2.0 M3/H Gujrat
35 HIMALAYA 2.0 M3/H BANAGLORE
ION EXCHANGE (I) LTD 48