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ToolBox 4.0 SIMPLE. SMART. CLEVER.

SIMPLE. SMART. CLEVER. › wp-content › uploads › 2020 › ...PREVENTIVE MAINTENANCE: Measurement and behaviour of the machine parameters for monitoring units. Early detection

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  • ToolBox 4.0

    SIMPLE.SMART.CLEVER.

  • WE DIGITIZE YOUR MAINTENANCE The SH-Tools solution has a very intuitive user interface. A system that is easy to use and manage

    for everyone.

    Our affordable all-in-one package guarantees a complete monitoring solution.

    WE ANALYSE AND DIGITIZE PHYSICAL MEASUREMENT DATA IN INDUSTRY, DECENTRALISED IN AN ALL-IN-ONE DATA COLLECTOR FOR PREVENTIVE MAINTENANCE.

    PRODUCE MEASURABLY MORE ECONOMICALLY

  • OUR TOOL IS SUITABLE FOR

    MANUFACTURER OF SUB-ASSEMBLY UNITS: Sustainability | Compliance with service intervals (warranty claims) | Customer support

    PLANT OPERATOR: Plant safety | Resource utilisation | Permanent monitoring 24/7

    SERVICE PROVIDER: Proactive access to the customer | Cost reduction through remote diagnosis | Complete knowledge of machines | Digital customer managementSIMPLE · SMART · CLEVER

    DIGITAL LIFE CYCLE MANAGEMENT

  • YOURADVANTAGES Optimum utilization of resources

    Minimization of your downtime costs

    Avoidance of unplanned machine failures

    Uninterrupted monitoring 24/7

    Data transfer to secure cloud

    Reduction of operating and maintenance costs

    Optimization of maintenance strategy

    Increase of planning reliability

    Machine wear detection

    Simple user interface

    SIMPLE · SMART · CLEVER

  • PREDICTIVE MAINTENANCELess costs for new acquisitions due to longer life cycles

    Quick machine data readout

    Machine running time recording to the hour

    Alarm when maintenance intervals are due

    Digital machine diary and documentation

    Paperless documentation

    NFC Offline Objects

    Trend analysis of sensor data

    Measurability of all physical measured variables

    Alarm when limit value is exceeded

    Anticipatory maintenance (active maintenance calendar) using real-time data

    End-of-Life recognition

    CLOUDSOFTWAREWEB & APP

  • PRODUCT DESCRIPTION:

    L 8 analog inputs (4 – 20 mA) L 2 digital input also configurable as a counter L 1 digital output (opener / closer) L 1 USB L TCP/IP Communication L External power supply 24 Vdc L Temperature range from -30 to +70 °C L IP 68

    MEASUREMENT OF:

    L Temperatures & vibrations L Rotational speeds & fluid levels L Differential pressures & torques L Moisture, forces & positions L Operating hours & cycle times L all physical indicators possible

    ToolBox 4.0

    SIMPLE · SMART · CLEVER

  • SENSORS

    Available for all physical measurements

    Industrial standard (4 – 20 mA)

    Cable length freely selectable

    Existing compatible sensors can be used

    Active and passive transmitters

    Prompt availability

    Cost-efficient PRODUCE MEASURABLY MORE ECONOMICALLY

  • APPLICATION POSSIBILITIES:

    L 24/7 monitoring of sub-assembly units L Process monitoring

    EnginesPumpsFansCompressorsTurbines

    Hydraulic systems

    ADDITIONAL CHARACTERISTICS:

    L Digital monitoring inspections L Notif ication of limit value overruns or underruns via e-mail

    or at the digital output L Active maintenance calendar with

    reminder function L Digital machine diarySIMPLE · SMART · CLEVER

    DIGITALWORKLIFEBALANCE

  • 8 Analog inputs (4 – 20 mA)

    24Volt

    Power supply

    Digital output

    Data transfer and evaluation via

    smartphone, tablet and PC (app)

    Thermalimages

    2x Digital inputMeasured data export LAN

    U/minHz

    WLAN

    NFC

    M2MIoT

    WLANBluetooth4G (LTE)M2M / IoT

    USB

    Router

    GPS

    NFC

    Measurement of all physical indicators possible

    vibration temperaturerotationalspeed

    pressure torque fluid level flow rate

    Cloud/On-Premises

    ALL IN ONE VIEW

  • ANALYZINGSOFTWARE Overview of all machines and data for maintenance

    Simple transmission of collected data

    Display of trend graphics

    Available worldwide & anytime

    Possibility to issue individual lists

    Platform independent (operating system & end device)

    CSV data export / REST-API

    No software training necessary

    SIMPLE · SMART · CLEVER

  • HOW IT WORKS:

    1. Add machine data to the App

    2. Attach ToolBox to the sub-assembly unit

    3. Connect App to ToolBox 4.0

    4. Go ahead!

    MONITOOL APP

    Alert via e-mail if operational limits are exceeded

    Platform independent software

    Machine monitoring via interface

    Complete monitoring of all units

    Digital machine diary

    4.0

    MONITOOL

  • DIGITALMONITORINGINSPECTIONS

    PRODUCE MEASURABLY MORE ECONOMICALLY

    It’s possible to carry out digital monitoring inspections, which will be recorded

    on your smartphone or tablet through checklists.

    The collected data will be transferred via WiFi-connection to your

    secured cloud.

    DIGITAL CHECKLISTS

  • DIFFERENCES EXPLAINED:

    CONTROL CENTER:

    A sudden malfunction of the of the sub-assembly unit is not always immediately recognized and detected by the process parameter monitoring responsible for the current process flow.

    SIMPLE · SMART · CLEVER

    PREVENTIVE MAINTENANCE:

    Measurement and behaviour of the machine parameters for monitoring units. Early detection of problems through trend analysis. Fast reaction through alarm signaling when limit values are exceeded or not reached. Predictive maintenance (active maintenance calendar) using real-time data.

    Guarantee for a reliable production.

  • Example: Fan (monitoring can be applied to any sub-assembly unit)

    Maintenance:Machine parameters forpreventive maintenance

    Control center:Standard process parameters for measurement and control

    Bearing temperature plummer block

    Vibration pillow block bearing

    Bearing temperature motor

    Motor vibration

    Power consumption

    Rotational speed

    Volume electricity

    Output pressure

    Inlet pressure

    Pumping medium temperature

    Rotational speed

    vs.

  • WE DIGITIZE.

    4.0

    T: +49 511 9999 84 50 E: [email protected]: www.sh-tools.com

    SH-Tools GmbHHollerithallee 1730419 Hannover

    As of: 09/2020

    MEMBER OF