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Date Established – May 19th 2010
Number of Employees – 240 working in 3 shifts. 24 indirects and 216 directs.
Total installed capacity of 85.000 desktop MB´s or 60.000 notebook MB’s. Expansion plan for 2011 will create room for 137.000 desktop MB´s and 75.000
notebook MB’s.
Main market segments – Computer (Notebook, Desktop, WiFi, Memory Modules and Telecom.
Main customers– Positivo Informatica S/A, Ericsson, Foxconn CMMSG. Available production area – 2.000 sq.mt. All environmental and incorporation certificates issued and valid.
SIGMA FACTS
Material utilization used as Top Key Performance Indicator. 3 SMT lines with AOI and SPI inline.
Diplan shop floor control with Mobicheck (verifies component PN before feeding
on the machine), Level check (provides precise inventory control and flags components necessity on the machine), PCB verify (provides full traceability at component level and boards travelling troughout the line) and Quali check ( provides on time quality and productivity levels as well as controls MSD components exposure time, solder paste shelf life, stencil and tooling cycles).
Brand new pick and place equipment with electronic feeders as well as new
peripheric equipment. ESD floor and environment control. Fast cycle screen printers, double bench router and wave solder machine with
ultrasonic spray fluxer. Experienced production employees and management team. Top ERP system with warehouse inventory control.
OPERATIONS FACTS
Installed inside a business condominium shared with Ericsson. Electrified fence surounding the entire condominium. 24/7 armed surveillance. Metal detectors installed at the facility as well as armed guards search. Located at the main road of the State of São Paulo ( Rod. Pres. Dutra ). Convenium with the city police to perform preventive investigations.
SECURITY FACTS
ISO certification under implementation – certification expected to December 2011.
CKD usage of 99.65%. RMA of 0.095% Scrap of 0,139%
QUALITY FACTS
97.00%
97.50%
98.00%
98.50%
99.00%
99.50%
100.00%
SMT ICT PTH FCT
99.52% 99.62%
99.18% 99.13%
2011 LAYOUT
Projected installed capacity running only Notebook MB’s = 85.000/month. Total planned investment of R$5.000.000,00. Projected number of employees = 300 working on 3 shifts.
Qty Type Model Manufacturer Capacity Unit Obs
5 Chip shooter FX-3 JUKI 120000 CPH
5 Component placer 3020 - KE-2080 JUKI 50100 CPH
1 Chip shooter FX-2 JUKI 30000 CPH
1 Bare board loader XJ14 JP Oriental 200 BPH
1 Stacker XJ21 JP Oriental 200 BPH
1 Printer UP3000 Speedline 14 Sec.
1 Printer Momentum HiE 125 Speedline 12 Sec.
1 Reflow oven 10 zones. Omniflo 10 Speedline 160 BPH N2 Installed
1 Reflow oven 7 zones. Flowconvect 3 Flowconvect 140 BPH N2 Installed
1 Wave solder Electrovert Vectra Speedline 160 BPH 3 bottom heaters and 2 top heaters
1 Reflow Oven 13 zones 1913 HELLER 14 BPH N2 Installed
1 Solder Paste Inspection 3D-SPI VI 16 Sec.
1 Linha PTH 08 Postos Flowtrack 160 BPH
2 Linha Touchup 04 Postos Front/Back Flowtrack 200 BPH Total 08 Postos
1 Linha FCT 20 Postos 20 Postos Moveis Flowtrack 188 BPH
1 Linha Packing 02 Postos Flowtrack 200 BPH
2 Automatic Visual Inspection VI5K VI 19 Sec.
2 MDA tester TR-518F TRI 15 Sec.
1 Router GSR-1280 Gtech 15 Sec.
ACTUAL EQUIPMENT LIST
1 BGA rework APR-5000 Metcal 4 BPH
1 Xray 160V Nikkon N/A ETA Feb 28th
1 PTH component rework 485 HAKKO N/A
1 Flash Programer SUFLASH SU3000 900 DPH
3 Rework Station (Hot Air) FR803 HAKKO N/A
3 Rework Station (Pre-Heater) PCT-103 OKI N/A
6 Soldering (Wire) PS-900 OKI N/A
1 Osciloscope 60MHZ Tektronix N/A
3 Multimeter Serie 800 Fluke N/A
1 Microscope Carton 44X Aven N/A
1 Traçador de Perfil Super Mole ECD N/A
1 Padrão para Perfil de Forno Oven Rider ECD N/A
1 Padrão para Perfil de Wave Wave Rider ECD N/A
1 Dispensador de Fluídos DX-250 Digital Dispenser OKI N/A
1 Contador de Componentes Automatic SMD Chip Counter - Top Point SMtech N/A With Barcode & Zebra
6 Impressora Zebra TLP 2844 Zebra N/A
1 Impressora Zebra Stripe S4M Zebra N/A
5 Wireless Barcode reader MC3090 Motorola N/A
1 Geladeira para pasta RE120 Electrolux 120l
1 Dry cabinet WD-252209 Wintech 250l
1 Vacuum sealer TM-300 Tecmaq N/A
1 Baking Oven 420-5D Nova Ética 480l
ACTUAL PERIFERICS LIST
MAIN ENTRANCE
RECEPTION
OFFICES
WAREHOUSES
WAREHOUSES
WAREHOUSES
SMT AREA
SMT AREA
SMT AREA
SMT AREA
SMT AREA
SMT AREA
SMT AREA
SHOP FLOOR CONTROL
PTH AREA
PTH AREA – WAVE SOLDERING
PTH AREA – TOUCH UP
FUNCTIONAL TEST
FUNCTIONAL TEST
PACKING
OBA/OQC
REPAIR AREA
EXPANSION
EXPANSION
EXPANSION