www.siemens.com/mom

Siemens PLM Software

Software solutionsfor manufacturingoperationsmanagementHelping manufacturers optimizethe Digital Enterprise and realizeinnovation

In a scenario where business is more andmore impacted by the Internet and endcustomers are increasingly able to tell manu-facturers directly exactly what they want andwhen, manufacturers must respond quickly,with improved flexibility to enable individual-ized mass production, and with efficiency toreduce energy and resource consumption.

Merely focusing on the automation of manu-facturing processes or on the cost andefficiency of individual production operationsis no longer enough to compete in the globalmarketplace and to meet these requirements.A holistic approach, spanning the entirevalue chain and including suppliers, isnecessary.

The growing complexity and variation ofmarkets is forcing manufacturers to rethinktheir source-make-deliver processes, depend-ing on target market locations, requirementsand conditions. This requires a closer integra-tion of manufacturing operations in thecompany’s overall value chain – which will inturn call for harmonization of technologies,the capability to handle massive data flows,the use of appropriate metrics and last butnot least, the correct interpretation of thisinformation.

A holistic approach to optimizethe entire value chain

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ServicesProductionexecution

Productionengineering

Productplanning

Productdesign

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Siemens PLM Software now offers a holisticautomation solution covering all majorIndustry 4.0 requirements: the DigitalEnterprise Software Suite.

Manufacturers are better equipped to initiateor respond to disruptive innovation trendswhen their processes are fully digitalized.Digitalization transforms the innovationprocess into a proactive agent in driving newbusiness opportunities, enabling manufactur-ers to weave a “digital thread” through threedistinct phases:

Ideation, the traditional area of productconcept and design

Realization, including production planning,production engineering, factory automationand production execution systems

Utilization, the service and support of prod-ucts in the field and the feedback loop fromthese products to the other domains

Siemens PLM Software solutions smoothlyconnect major parts of the product andproduction lifecycle. Powerful product life-cycle management (PLM) software enablesthe development and optimization of newproducts on an entirely virtual basis. In thereal manufacturing world, the concept ofTotally Integrated Automation (TIA) ensuresthe efficient interoperability of all automationcomponents.

To digitally transform the realization phase,Siemens PLM Software provides a completeportfolio of solutions for manufacturingoperations management (MOM), bridgingPLM and automation domains and enablingcustomers to implement strategies for thecomplete digitalization and integration oftheir product and production lifecycles.

Realizing innovationin the Digital Enterprise

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Optimizing production toimprove efficiency, flexibilityand time-to-market

Siemens PLM Software solutions for manufac-turing operations management enable thedigitalization of a broad spectrum of produc-tion-related functions, including advancedplanning and scheduling, manufacturingexecution, quality management, supervisorycontrol and data acquisition (SCADA) andmanufacturing intelligence. Workingtogether, these solutions optimize productionprocesses and drive operational excellence,with a focus on steadily improving productionefficiency, flexibility and time-to-market.

Improved efficiencySiemens PLM Software’s MOM solutionsprovide end-to-end visibility into productionoperations and quality management, con-necting the automated operations equipmentand systems on the shop floor to the decisionmakers in product development, manufactur-ing engineering, production and enterprisemanagement. With full visibility into produc-tion, decision makers can readily identifyareas to be improved within both the productdesign and associated manufacturing pro-cesses, and make the necessary operationaladjustments for smoother and more efficientproduction.

Improved flexibility and time-to-marketUsing Siemens PLM Software’s MOM solu-tions, our customers are able to model,visualize, optimize, update, and harmonizeproduction processes globally, and have theability to collect, plan and schedule, aggre-gate, analyze and respond to real-timemanufacturing events. The integration withPLM, enterprise resource planning (ERP) andautomation provides the flexibility and scal-ability of production processes required tomaximize responsiveness.

With a fully optimized “Digital Enterprise”,manufacturers are better equipped to rapidlyrespond to market changes and realize theinnovation that customers demand today.

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Because manufacturing is a key part of the value chain, theSiemens PLM Software MOM portfolio integrates with thecontrol and automation and with the business level, as wellas with the PLM software portfolio. Siemens PLM Software isuniquely positioned to offer a complete and connected port-folio for the Digital Enterprise.

One size does not fit all. The technologies and architecture ofthe Siemens PLM Software MOM portfolio adapt to the spe-cific requirements of different industrial processes. It providescomprehensive MOM applications with a rich ecosystem ofindustry-specific functionalities developed from deep exper-tise in manufacturing. The highly scalable platform deliversmultiple capabilities and enables customers to combineproduction efficiency with quality and visibility to reduce timeto production.

A full-featured platform with a model-based architectureenables manufacturers to handle production managementand execution, coordinate systems within factories, andstandardize production across the entire enterprise.

Process visualization and monitoring, asset utilization, linemonitoring, materials management, quality management,integrated diagnostics and flexible analysis capabilities are allcommon needs for all manufacturers. The information cap-tured will in time drive improvements in performance andreduce costs, while achieving operational excellence byincreasing process stability. It will help to empower the shopfloor through better decision support, resulting in leaneroperations and more flexibility.

For better visibility into and reporting about manufacturingeffectiveness, Siemens PLM Software’s MOM solution can beimplemented on a single production line, in a plant or inseveral plants. It is scalable and has specific functionality forevery industry. It offers a broad range of functionality on asingle platform, and is available in dedicated packagesaccording to the specific needs of your plant.

To translate raw real-time manufacturing data into businessperformance indicators, vast amounts of plant data fromdifferent systems (tag-based, relational databases, enterpriseapplications) can be collected into a unique data warehouse,stored with a configurable unified data structure and handledin real time or event-driven dashboards, with role-based dataaccessibility, navigation, filtering, calculations, aggregationor drill-down.

Accurate production planning and scheduling is key to quicklyanalyzing and calculating achievable production schedules,considering multiple constraints and business rules. WithSiemens PLM Software MOM solutions, planners can generateand evaluate what-if scenarios to achieve optimum results.

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With Siemens PLM Software MOMsolutions, planners can generateand evalute what-if scenarios toachieve optimum results.

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Siemens PLM SoftwareMOM portfolio

The Siemens PLM Software MOM portfolioenables customers to implement the strategyand first steps towards complete digitaliza-tion of manufacturing operations, via thesesolutions:

SIMATIC IT – Manufacturing ExecutionSystem (MES)SIMATIC IT Production Suite is a highly scal-able, modular set of applications that allowscompanies to drive production efficiency,provide operational transparency and opti-mize manufacturing responsiveness. SIMATICIT embeds industry functionality, enablingmanufacturers to model, visualize and harmo-nize business processes globally.

SIMATIC IT – R&DSIMATIC IT R&D Suite is a solution for processindustries. It is a modular, scalable softwareplatform for R&D and quality. This includessoftware for lab automation (LIMS), specifica-tion and product data management,electronic lab notebook, formula and recipemanagement, digital supplier data exchangeand management, and regulatorymanagement.

SIMATIC IT – Manufacturing IntelligenceSIMATIC IT Intelligence Suite gives manufac-turing operators, management, andexecutives increased visibility into plantinformation. The main goals are to providedata integration and contextualization, tohelp in analyzing information to make real-time decisions.

SIMATIC IT – Advanced planningand schedulingSIMATIC IT Preactor is a family of world-lead-ing advanced planning and scheduling (APS)solutions designed to work alongside, ratherthan replace, existing systems. SIMATIC ITPreactor solutions can be used for both long-term planning and detailed scheduling, andcustomers can select the capabilities thatsatisfy both their needs and budgets.

SIMATIC WinCC – Process visualizationand monitoringThe efficient engineering, integrated diagnos-tics and flexible analysis capabilities of theSIMATIC WinCC SCADA solution manage thevast data volumes produced in modern indus-trial plants, enable operators to control themanufacturing process and offer a scalableplatform for decision-making and operationsoptimization.

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Camstar – MES for semiconductorand medical devices industriesThe Camstar Enterprise Platform extendsSiemens PLM Software’s integrated productdevelopment and production automationsolutions to the medical devices and semicon-ductor industries. The Camstar MES portfolioof industry-specific suites supports highlycomplex process workflows, high-volumeautomated data collection, mass customiza-tion, discrete assembly, batch process andmore.

IBS QMS – Quality Management SystemThe Siemens PLM Software IBS CAQ=QSYSquality management system enables organi-zations to safeguard compliance, optimizequality, reduce defect and rework costs andachieve operational excellence by increasingprocess stability. The integrated processinterlocking capabilities (quality gates) candetect production errors to avoid furtherprocessing and shipment of non-conformingmaterial.

With the Siemens MOM software portfolio,any of the solutions can be combined andintegrated through the SIMATIC IT UnifiedArchitecture Foundation, a manufacturingoperations backbone that supplies a commonplatform to embed new and legacy applica-tions and move towards an innovative systemwith a completely scalable approach.

The Siemens PLM Software MOMportfolio enables customers toimplement the strategy towardscomplete digitalization ofmanufacturing operations.

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Realizing theDigital Enterprise

Connecting people, processes and technolo-gies to achieve a truly Digital Enterprise is agrowing concern in manufacturing organiza-tions, as performance requirements continueto grow and emerging markets must beserved.

Ultimately, manufacturing information tech-nology that can handle product, productionand plant data, and share these among thevarious parts of a manufacturing organiza-tion, will be a key enabler to capitalize onspeed, efficiency and cost gains realizedthrough collaboration.

Product and production data must be avail-able from the lowest field level on the factoryfloor, up to the business level, at any time,and in any required reporting format.

The Siemens PLM Software MOM portfolioconnects the automation level with productplanning and design and production planningand design, enabling companies to executeaccording to plan. Its central position in thevalue creation process allows optimizationand real-time response to production events,feeding back production data for immediatecause-specific interventions.

The MOM software portfolio also integrateswith and delivers feedback to financial andadministrative systems, typically ERP, sup-porting smoother supply chain integrationand collaboration or service to customers.

In summary, with the Siemens PLM SoftwareMOM solution, manufacturing operationsbecome an integral part of the plant digitali-zation strategy. Manufacturers can gainsignificantly more productivity and flexibilityduring production planning, engineering andexecution to increase the speed, quality andaccuracy of how they respond to customerdemands.

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Siemens Industry, Inc100 Technology DrAlpharetta, GA 30005

Find out more:

1-800-365-8766

www.siemens.com/mom

© SIEMENS Industry, Inc.Subject to change without prior notice. All productdesignations may be trademarks or product names ofSiemens AG or supplier companies whose use by third partiesfor their own purposes could violate the rights of the owners.

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