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SIBUR – MOVING TO INTERNATIONAL STANDARDS.EXPERIENCE IN PRACTICE
Alexander Kryukov,Head of Centre «Technological Processes Exploitation and Standardization», SIBUR LLCApril, 2-4, 2014, Houston, USA
MAIN GOALS AND TASKS OF RUSSIAN TECHNICAL REGULATION AND STANDARDIZATION IN RUSSIAN OIL&GAS COMMUNITY
Lowering of unreasonable technical barriers
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GOALS TASKS
Russian Oil&Gas Complex integration with global economic system and international standardization as an equal partner
Providing of sci-tech and technological safety for Russian Federation
Increasing of competitiveness for Russian Oil&Gas products
Developing of requirements for technical and qualitative indices of products considering world scientific and technological achievements
Providing of best conditions for manufacturing innovative products and efficient us of energy recourses
Modernization of Oil&Gas industry
Raising the role of standardization in technological processes of Oil&Gas industry
Developed
On requirements for automobile and jet fuel, diesel and marine fuels, propellants and residual fuel oil (active since 31.12.2012)
Amendments to the Customs Union Regulation «On requirements for automobile and jet fuel, diesel and marine fuels, propellants and residual fuel oil» (internal state reconciliation)
On requirements for lubricating materials, lubricating oils and technical liquids (active since 01.03.2014)
Requirements for liquid petroleum gases intended for use as fuels (public discussion)
On safety of the oil нефти prepared for transportation and (or) use
On safety of natural gas prepared газа горючего природного, подготовленного for transportation and (or) use
On requirements for trunk pipelines for transportation of liquid and gas hydrocarbons
On safety of engines and equipment(active since 15.02.2013)
On safety for operating in volatile media (active since 15.02.2013)
On safety of mechanisms operating with gas fuels (active since 15.02.2013)
On safety of equipment operating under excessive pressure (active since 01.02.2014)
TECHNICAL REGULATIONS OF THE CUSTOMS UNION DEVELOPED FOR OIL&GAS COMPLEX AND PLANNED TO BE DEVELOPED IN 2014 BY RUSSIAN FEDERATION
Planned to be developed in 2014
On chemical safety (active since June, 2017)
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Raw oil fields
Oil and gas companies
(LPG)
(APG)
Oil companies
Raw and gas oil fields
Natural gas
LPG, naphtha, raw NLG
MTBE
Basic polymers
Synthetic rubbers
Plastics and organic synthesis products
Semi-finished products and otherpetrochemical products
Methanol Raw materials supplied by the customer
Liq
uid
hydr
ocar
bon
raw
Fuel and raw material segment
Petrochemical segment
48% of revenue47% of revenue
9 production sites 18 production sites
(PP, PE)
COMPANY WORKS WITHIN VERTICAL-INTEGRATED MODEL…
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... DEVELOPS 4 MAIN BUSINESSES …
• Production of liquid petroleum gases• Production of basic polymers (PP, PE, PVC)• Production of plastics and organic synthesis products• Production of synthetic rubbers
Производство нефтехимической продукции, млн. тонн
268 products manufactured, 232 – according to Technical Conditions and 36 - GOST (GOST R)
POLYPROPYLENE
POLYETHYLENE
POLYVINYLCHLORIDE
POLYSTYRENE FOAM
ABS-PLASTICS
SUSPENDED PVC
GLYCOLS
MTBE, PLASTIC PRODUCTS
BENZENE, STYRENE, ETHYLENE OXIDE
BASIC POLYMERS (polypropylene, polyethylene)
PLASTICS AND ORGANIC SYNTHESIS PRODUCTS
SYNTHETIC RUBBERS SEMI-FINISHED PRODUCTS AND OTHER PETROCHEMICAL
PRODUCTS
…PRODUCTION IS USED IN DIFFERENT INDUSTRIAL AREAS…
SYNTHETIC RUBBER MANUFACTURING – THE FIRST SIBUR BUSINESS ORIENTED TO INTERNATIONAL STANDARDS
• The export volume of SIBUR synthetic rubbers is about 59% • Overage national standards for testing methods
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Reasons to move to international standards:
• 80% of our international customers deal with ASTM standards• High technical quality• ASTM transparency for all interested parties• Permanent actualization of standards• ASTM willingness to cooperate with Russia• More than 35 000 ASTM members from 125 countries• More than 12 000 standards• ASTM consider WTO «Technical barriers to trade» agreement
Why ASTM?
MAIN STAGES OF THE TRANSFER TO ASTM STANDARDS
1. Prioritizing of ASTM standards2. Involving Russian rubber consumers3. Implementing of new standards – buying equipment, implementation of methods in
testing laboratories, gathering statistics4. Developing ASTM-based national standards (GOST R)5. Certification of end products according to GOST R/ ASTM for internal and export
rubber markets6. Taking part in interlaboratory crosscheck programs at the national level7. Taking part in interlaboratory crosscheck programs under ASTM International
guidance
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The program is implemented within 3 years
RESULTS ACHIEVED
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1 ГОСТ Р 54555-2011 Каучуки бутадиен-стирольные (SBR). Приготовление и испытание резиновых смесей
ASTM D 3185–06 «Standard test methods for rubber – Evaluation of SBR (styrene-butadiene rubber) including mixtures with oil»
2 ГОСТ Р 54556-2011 Каучуки бутадиен-нитрильные (NBR). Приготовление и испытание резиновых смесей
АSTM D 3187–2006 «Standard test methods for rubber – Evaluation of NBR (acrylonitrile-butadiene rubber)»
3 ГОСТ Р 54558-2011 Каучуки бутадиеновые растворной полимеризации (ВR). Приготовление и испытание резиновых смесей
АSTM D 3189–2006 «Standard test methods for rubber – Evaluation of solution BR (polybutadiene rubber)»
4 ГОСТ Р 54548-2011 Каучуки изопреновые (IR). Приготовление и испытание резиновых смесей
АSTM D 3403–2007 «Standard test methods for rubber –Evaluation of IR (isoprene rubber)»
5 ГОСТ Р 54557-2011 Бутилкаучуки (IIR). Приготовление и испытание резиновых смесей
АSTM D 3188–2010 «Standard test methods for rubber –Evaluation of IIR (Isobutene-isoprene rubber)»
6 ГОСТ Р 54553-2011 Резина и термоэластопласты. Определение упругопрочностных свойств при растяжении
ASTM D 412–2006 «Standard test methods for vulcanized rubber and thermoplastic elastomers – Tension»
7 ГОСТ Р 54552-2011 Каучуки и резиновые смеси. Определение вязкости, релаксации напряжения и характеристик подвулканизации с использованием вискозиметра Муни
ASTM D 1646–2007 «Standard test methods for rubber – Viscosity, stress relaxation, and pre –Vulcanization characteristics (Mooney viscometer)»
8 ГОСТ Р 54547-2011 Смеси резиновые. Определение вулканизационных характеристик с использованием безроторных реометров
ASTM D 5289–2007 «Standard test method for rubber property – Vulcanization using rotorless cure meters»
9 ГОСТ Р 54551-2011 Каучуки бутадиен-стирольные. Определение массовой доли связанного стирола по показателю преломления
АSTM D 5775–2009 «Standard test method for rubber—Determination of bound styrene in styrene butadiene rubber by refractive index»
10 ГОСТ Р 54550-2011 Каучуки синтетические. Определение массовой доли экстрагируемых веществ
ASTM D 5774–2009 «Standard test methods for rubber – Chemical Analysis of Extractables»
11 ГОСТ Р 54545-2011 Каучуки синтетические. Определение общей и водорастворимой золы
АSTM D 5667–2010 «Standard test method for rubber from synthetic sources —Total and water soluble ash»
12 ГОСТ Р 54546-2011 Каучуки синтетические. Определение массовой доли летучих веществ
ASTM D 5668–09 «Standard test methods for rubber from synthetic sources – Volatile matter»
13 ГОСТ Р 54554-2011 Смеси резиновые стандартные. Материалы, оборудование, методы смешения и приготовления вулканизованных пластин
АSTM D 3182–2007 «Standard practice for rubber – Materials, equipment, and procedures for mixing standard compounds and preparing standard vulcanized sheets»
14 ГОСТ Р 54549-2011 Каучуки синтетические. Отбор проб АSTM D 3896–2007 «Standard practice for rubber from synthetic sources—Sampling»)
14 GOST R/ASTM developed, came into force from July,2013:
RESULTS ACHIEVED
• Since 2013 almost all manufacturers and consumers of synthetic rubbers in Russian Federation operate in accordance with ASTM standards
• Since 2012 SIBUR regularly initiates interlaboratory crosscheck programs under «PTP ASTM – VNICSMV» (Proficiency Testing Programs)
• More than 10 Russian testing laboratories annually participate in interlaboratory crosscheck programs in order to prove their competency
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FURTHER COOPERATION WITH ASTM INTERNATIONAL
• Participation in D 11 ASTM Technical Committee activities• Sharing experience with testing laboratories in USA• New ASTM pilot projects for Russia, example video training courses for ASTM
standards in Russian language:
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