SI Chiller Sub 11.24.08

OBO-1713-SI

Submittal For Two (2) Packaged Air Cooled Chillers

11/24/08

First Kuwaiti Trading Company PO#:

York /JCI Contract# 08113209

YORK Packaged Air Cooled Scroll Chiller

SUBMITTAL NOTES Please complete the following table prior to releasing the equipment for fabrication. If you have any questions, please contact the York contact provided with this document.

SUBMITTAL VERIFICATION Purchaser Initials Electrical voltage and electrical connections are compatible with jobsite requirements

Unit tag designations are correct

Chilled water connections have been reviewed and are acceptable

Equipment dimensions and weights have been verified to comply with jobsite conditions and rigging requirements

Please complete the following table and refer to the receiving/rigging instructions in this submittal to help ensure a smooth delivery and installation of the equipment.

DELIVERY INFORMATION Please fill out information below Contact Name for coordinating delivery of equipment with transportation company

Contact phone number

Advance notice required from transportation company prior to delivering equipment (typically 48 hours)

Ship to address:

Other special shipping instructions or requirements

OBO-1713-SI

Bill of Material

Chiller Performance Data

Drawings & Physical Data

Chiller Specifications

Electrical Data

AIR COOLED SCROLL PACKAGED LIQUID CHILLERS

TAG: CH-NOB-3-1, 3-2 Furnish two (2) YORK Model YCAL packaged chillers for R407c refrigerant. Chillers shall be completely assembled and ready for field assembly as one piece.

MicroComputer Control Center with alphanumeric display. Suction-gas cooled, hermetic, scroll compressors. Power panel with compressor power terminals, compressor motor starting contactors per

IEC, and 115-1-60 control power supply terminal strip Air-cooled condenser with 3-phase totally enclosed fan motors, subcooling circuit, and

ambient control to 0 F. Dual refrigerant circuits with liquid line stop valves with charging ports, liquid line filter

driers, liquid line solenoid stop valves, moisture indicator-sight glasses and direct-acting thermal expansion valves

Low sound fans Factory mounted 115V control transformer Factory mounted disconnect switch with individual circuit breakers 1-1/2 insulation Copper fin condenser with protective coating Low ambient kit Under / over voltage protection Compressor crankcase heaters Micro-gateway communication link OBO will have the opportunity to attend a factory visit should they desire to do so.

Items included for install by others Seismic isolators Flow switch Warranty Standard warranty is 18 months from date of shipment from Yorks factory and does not include labor, maintenance, or emergency on-call response.

Air Cooled Scroll ChillerPerformance Specification

Project Name: OBO-1713-SI Sold To: First Kuwaiti

Location: Customer Purchase Order No.: Engineer: York Contract No.: 08113209 Contractor: First Kuwaiti Date: 11/24/08 Revision Date: Unit Version: 9.51.FDW (Data Source: v5_30) CH-NOB-3-1, 2 Performance Unit Folder: ACCH-1-2 YORKworks v.9.51 Page 1 of 2

Unit Tag Qty Model No. Capacity (Tons) Volts/Ph/Hz Refrigerant

CH-NOB-3-1, 2 2 YCAL0377EB50 96.5 380-

415/3/50 R407C Pin No: YCAL0377EB50XCBDBTXXXXXNXCXX44SXXXXXXXDXTAXXQXXXXXXLXSCXXXXX

Evaporator Data Condenser Data Performance Data EWT (F) 56.0 Ambient Temp. (F) 98.0 EER / COP 8.3 / 2.4 LWT (F) 44.0 Altitude (ft.) 0 NPLV 13.8 / 4.0 Design Flow Rate (gpm) 192.7 Physical Data Pressure Drop (ft.) 4.4 Rigging Wt. (lbs.) 9174 Fluid Water Operating Wt. (lbs.) 9662.0 Fouling Factor 0.00010 Water Volume. (gal) 49.5

Electrical Data Circuit 1 2 3 4

Compressor RLA 38.5/38.5/38.5 38.5/38.5/38.5 Compressor Start Current (LRA) 250.0/250.0/250.0 250.0/250.0/250.0 Fan QTY/FLA (each)

Single Point Min. Circuit Ampacity 265.0 Min. Non-Fused Disconnect (Amps) 400 Min. Dual Element Fuse Size (Amps) 300 Max. Dual Element Fuse Size (Amps) 300 Min. Circuit Breaker (Amps) 300 Max. Circuit Breaker (Amps) 300 Wire Lugs Per Phase* Wire Range (Lug Size) () - Total Amps 255.0 Inrush (PW) Amps 250.0 Starter Type Across the Line Compressor kW 129.9 Total Fan kW 9.4 Total kW 139.3

Notes:

RATED IN ACCORDANCE WITH ARI STANDARD 550/590. * Use Copper Conductors only

Part Load Rating Data

Load % Ambient (F) Capacity (Tons) Compressor kW Unit Efficiency 100.0 98.0 96.5 129.9 8.3 / 2.4 83.3 88.6 86.3 93.1 10.1 / 3.0 66.7 80.6 73.4 63.7 12.0 / 3.5 50.0 70.9 57.8 41.2 13.7 / 4.0 33.3 60.5 41.0 22.1 15.6 / 4.6 16.7 55.0 20.3 10.1 16.5 / 4.8

Air Cooled Scroll ChillerPerformance Specification

Project Name: OBO-1713-SI Sold To: First Kuwaiti

Location: Customer Purchase Order No.: Engineer: York Contract No.: 08113209 Contractor: First Kuwaiti Date: 11/24/08 Revision Date: Unit Version: 9.51.FDW (Data Source: v5_30) CH-NOB-3-1, 2 Performance Unit Folder: ACCH-1-2 YORKworks v.9.51 Page 2 of 2

SOUND POWER LEVELS (In Accordance with ARI 370) Octave Band Center Frequency, Hz YCAL0377EB50 ( Equipped with Low Sound Fans )

Load % Ambient (F)

63 125 250 500 1K 2K 4K 8K LWA

100.0 98.0 92.0 95.0 93.0 94.0 92.0 90.0 84.0 74.0 97.0 83.3 88.6 92.0 95.0 93.0 94.0 92.0 90.0 83.0 73.0 96.0 66.7 80.6 91.0 95.0 92.0 93.0 91.0 89.0 83.0 73.0 96.0 50.0 70.9 91.0 95.0 92.0 93.0 90.0 88.0 82.0 73.0 95.0 33.3 60.5 91.0 95.0 92.0 93.0 89.0 87.0 81.0 72.0 95.0 16.7 55.0 88.0 92.0 89.0 90.0 86.0 84.0 78.0 69.0 92.0

SOUND PRESSURE LEVELS in dB at 30.0 (ft.) ** YCAL0377EB50 ( Equipped with Low Sound Fans )

Load % Ambient (F)

63 125 250 500 1K 2K 4K 8K dBA

100.0 98.0 65.0 68.0 66.0 67.0 65.0 63.0 57.0 47.0 70.0 83.3 88.6 65.0 68.0 66.0 67.0 65.0 63.0 56.0 46.0 69.0 66.7 80.6 64.0 68.0 65.0 66.0 64.0 62.0 56.0 46.0 69.0 50.0 70.9 64.0 68.0 65.0 66.0 63.0 61.0 55.0 46.0 68.0 33.3 60.5 64.0 68.0 65.0 66.0 62.0 60.0 54.0 45.0 68.0 16.7 55.0 61.0 65.0 62.0 63.0 59.0 57.0 51.0 51.0 65.0

** Chiller is assumed to be a point source on a reflecting surface (hemispherical radiation)

JOHNSON CONTROLS 13

FORM 150.62-EG2 (708)

Design ParametersEnGLIsH UnITs

nOTEs:1. For leaving brine temperature below 40F (4.4C), contact your nearest Johnson Controls Office for application requirements.

2. For leaving water temperature higher than 55F (12.8C), contact the nearest Johnson Controls Office for application guidelines.

3. The evaporator is protected against freezing to -20F (-28.8C) with an electric heater as standard.4. For operation at temperatures below 25F (-3.9C), the optional Low Ambient Kit will need to be installed on the system (for YCAL0043-0253

models only).5. For operation at temperatures above 115F (46.1C), the optional High Ambient Kit will need to be installed on the system.

sI UnITs

YCALLEAVInG WATER

TEMPERATURE (F) COOLER FLOW (GPM3) AIR On COndEnsER (F)MIn1 MAX2 MIn MAX MIn MAX5

003* 40 55 25 60 0 1250057* 40 55 25 60 0 1250073* 40 55 30 70 0 1250087 40 55 35 170 0 1250107 40 55 35 170 0 1250117 40 55 60 325 0 1250133 40 55 60 325 0 125017 40 55 60 325 0 1250157 40 55 60 325 0 1250173 40 55 60 325 0 1250197 40 55 100 350 0 1250217 40 55 100 350 0 1250237 40 55 100 350 0 1250253 40 55 100 400 0 1250287 40 55 100 350 0 1250317 40 55 100 400 0 125037 40 55 100 400 0 1250377 40 55 138 525 0 125

YCALLEAVInG WATER

TEMPERATURE (C) COOLER FLOW (l/s3) AIR On COndEnsER (C)MIn1 MAX2 MIn MAX MIn MAX5

003 4.4 12.8 1.6 3.8 -17.7 51.70057 4.4 12.8 1.6 3.8 -17.7 51.70073 4.4 12.8 1.9 4.4 -17.7 51.70087 4.4 12.8 2.2 10.7 -17.7 51.70107 4.4 12.8 2.2 10.7 -17.7 51.70117 4.4 12.8 3.8 20.5 -17.7 51.70133 4.4 12.8 3.8 20.5 -17.7 51.7017 4.4 12.8 3.8 20.5 -17.7 51.70157 4.4 12.8 3.8 20.5 -17.7 51.70173 4.4 12.8 3.8 20.5 -17.7 51.70197 4.4 12.8 6.3 22.1 -17.7 51.70217 4.4 12.8 6.3 22.1 -17.7 51.70237 4.4 12.8 6.3 22.1 -17.7 51.70253 4.4 12.8 6.3 25.2 -17.7 51.70287 4.4 12.8 6.3 22.1 -17.7 51.70317 4.4 12.8 6.3 25.2 -17.7 51.7037 4.4 12.8 6.3 25.2 -17.7 51.70377 4.4 12.8 8.7 33.1 -17.7 51.7

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JOHNSON CONTROLS1

Water Pressure Drop

Note: Water Pressure Drop Curves may extend past the minimum and maximum water flow ranges. See page 13 for minimum and maximum flow points.

EnGLIsH

MOdEL YCAL COOLER CURVE003, 0057 A0073 B0087, 0107 C0117, 0133 017, 0157, 0173 D0197, 0217, 0237, 0287 E0253, 0317, 037 F0377 G

1.0

10.0

100.0

10.0 100.0 1000.0

Flow, GPM

Pre

ss D

rop

, F

t H

2O

A

B

C

D

E

F

G

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JOHNSON CONTROLS 15

FORM 150.62-EG2 (708)

Note: Water Pressure Drop Curves may extend past the minimum and maximum water flow ranges. See page 13 for minimum and maximum flow points.

sI

1.0

10.0

100.0

1000.0P

ress

Dro

p, k

PA

Flow, L/S

1.0 10.0 100.0

A

B

C

D

E

F

G

MOdEL YCAL COOLER CURVE003, 0057 A0073 B0087, 0107 C0117, 0133 017, 0157, 0173 D0197, 0217, 0237, 0287 E0253, 0317, 037 F0377 G

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JOHNSON CONTROLS 53

FORM 150.62-EG2 (708)

YCAL0237EB%

dIsPL.AMBIEnT

dEG F TOnsCOMPR

kW EER

100.0 95.0 60.6 70.5 9.484.3 88.4 53.9 53.4 10.866.7 79.8 45.3 35.4 12.951.0 69.7 35.1 26.2 14.233.3 59.0 24.3 13.4 17.317.7 55.0 13.1 6.5 19.1

IPLV:14.8 EER

YCAL0287EB%

dIsPL.AMBIEnT

dEG F TOnsCOMPR

kW EER

100.0 95.0 72.6 94.6 8.681.8 87.4 63.4 66.3 10.559.1 76.0 49.6 39.8 12.940.9 65.0 36.3 22.4 15.218.2 55.0 16.7 8.8 16.7

IPLV:14.0 EER

YCAL037EB%

dIsPL.AMBIEnT

dEG F TOnsCOMPR

kW EER

100.0 95.0 89.1 113.6 8.785.2 88.3 79.2 86.0 10.066.7 80.0 66.8 57.4 12.051.9 71.0 53.5 39.1 13.233.3 60.0 37.1 20.3 15.018.5 55.0 20.2 10.1 16.4

IPLV:13.5 EER

YCAL0253EB%

dIsPL.AMBIEnT

dEG F TOnsCOMPR

kW EER

100.0 95.0 66.5 77.8 9.483.3 87.7 58.4 57.0 11.066.7 79.7 49.6 38.8 13.150.0 68.8 37.5 27.1 14.833.3 59.0 26.6 13.9 18.416.7 55.0 13.1 6.5 19.1

IPLV:15.1 EER

YCAL0317EB%

dIsPL.AMBIEnT

dEG F TOnsCOMPR

kW EER

100.0 95.0 82.9 101.8 8.983.3 87.7 72.9 74.9 10.466.7 79.7 61.7 51.7 12.150.0 70.0 48.3 33.8 13.433.3 59.4 33.8 18.6 14.516.7 55.0 16.7 8.7 14.9

IPLV:13.2 EER

YCAL0377EB%

dIsPL.AMBIEnT

dEG F TOnsCOMPR

kW EER

100.0 95.0 97.1 124.9 8.783.3 87.8 85.5 91.8 10.166.7 79.9 72.7 63.0 12.050.0 70.3 57.2 40.8 13.733.3 60.1 40.6 21.9 15.616.7 55.0 20.2 10.1 16.4

IPLV:13.7 EER

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Dwg. Scale : NTSDwg. Lev. : 01/02

For : N/AContractor : Engineer : Location:proejct Name: OBO-1713-SI

TAG:

Date: 11/24/08Rev. Date : Form : 150.62-EG1

Sold To: First Kuwaiti Trading CompanyCust Purch Order# : York Contract# : 08113209UNIT CH-NOB-3-1, 2NOT FOR CONSTRUCTION

MODEL: YCAL0377EB50AIR-COOLED SCROLL CHILLERPRODUCT DRAWING

DIMENSIONS (mm) UNLESS OTHERWISE NOTED

A JOHNSON CONTROLS COMPANY

VIEW B-B

2241

VIEW A-A

B

714 [EDGE OFUNIT TO COOLERCONNECTION]

B

435

OBSTRUCTIONS ALLOWED; DISTANCE BETWEEN ADJACENT UNITS - . TO WALL - ; CONTROL PANEL END TO WALL - ; TOP - NO RECOMMENDED MINIMUM CLEARANCES: SIDE TO WALL - ; REAR

SNOW, FOR WINTER OPERATION) OR AIR RECIRCULATION ENSURES RATED1. PLACEMENT ON A LEVEL SURFACE FREE OF OBSTRUCTIONS (INCLUDING

2. WEIGHTS SHIPPING - 4,161, OPERATING - 4,383

2m 1.2m

3. CENTER OF GRAVITY FROM ORIGIN: X = 2019.3, Y = 1120.1, Z = 1084.6.

NO MORE THAN ONE ADJACENT WALL MAY BE HIGHER THAN THE UNIT.

PERFORMANCE, RELIABLE OPERATION AND EASE OF MAINTENANCE. SITE RESTRICTIONS MAY COMPROMISE MINIMUM CLEARANCES INDICATED BELOW, RESULTING IN UNPREDICTABLE AIR FLOW PATTERNS AND POSSIBLE DIMINISHED PERFORMANCE. YORK'S UNIT CONTROLS WILL OPTIMIZE OPERATION WITHOUT NUISANCE HIGH PRESSURE SAFETY CUTOUT; HOWEVER, THE SYSTEM DESIGNER MUST CONSIDER POTENTIAL

ASSUMES THE UNIT IS NO HIGHER THAN ON SPRING ISOLATORS. PERFORMANCE DEGRADATION. ACCESS TO THE UNIT CONTROL CENTER

INCREASE OVERALL UNIT HEIGHT BY APPROXIMATELY 230.4. 50 NOMINAL DEFLECTION SEISMIC SPRING ISOLATORS (NOT SHOWN) WILL

(KG):

NOTES:

2m

3m

WATER INLET

365718

CG X

Z

42164038

21083309

737

2323

A

D

A

WATER OUTLET8" 8"

RIGGING HOLES(EACH SIDE)

2438

(2) 76 X 76

D

16 DIA.

454

HOLES (TYP.)

DISTRIBUTION

MOUNTING

APPROX. OPERATING WEIGHT

456

652ORIGIN

1270

2241

GC X

Y

VIEW D-D

705

486

705

965

430

(KG)

32

430 32

CONTROL PANEL

POWER PANEL

965

(5) 13 CONDUIT K.O.'S

76

(2) 64,51,38 CONDUIT K.O.'S

127

POWER ENTRY321

127

76

38 98

51

CONTROL ENTRY(8) 13 CONDUIT K.O.'S

38

98

102

229

602

602

965803

76

POWER: SINGLE POINT WITH DISCONNECT AND SYSTEM CIRCUIT BREAKERS

NF SERVICEDISCONNECTSWITCH

JOHNSON CONTROLS70

Dimensions - YCAL0347-YCAL0377 English

nOTE: Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable

operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow patterns and possible diminished performance. YORKs unit controls will optimize operation without nuisance high-pressure safety cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators. Recommended minimum clearances: Side to wall 6'; rear to wall 6'; control panel to end wall 4'0"; top no obstructions allowed; distance between adjacent units 10'. No more than one adjacent wall may be higher than the unit.

* REFERS TO YCAL0347** REFERS TO YCAL0377

JOHNSON CONTROLS 71

FORM 150.62-EG2 (708)

ALUMInUM COPPER

YCALCenter of Gravity (in.)

X Y z037 79.5 44.1 40.70377 79.5 44.1 40.7

YCALCenter of Gravity (in.)

X Y z037 79.5 44.1 42.70377 79.5 44.1 42.7

* REFERS TO YCAL0347** REFERS TO YCAL0377

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JOHNSON CONTROLS82

nOTE: Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reli-

able operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow patterns and possible diminished performance. YORKs unit controls will optimize operation without nuisance high-pressure safety cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators. Recommended minimum clearances: Side to wall 2m; rear to wall 2m; control panel to end wall 1.2m; top no obstructions allowed; distance between adjacent units 3m. No more than one adjacent wall may be higher than the unit.

NOTE: All dimensions are in mm unless specified otherwise.

Dimensions - YCAL0347-YCAL0377 SI

* Refers to Model YCAL0347 ** Refers to Model YCAL0377

JOHNSON CONTROLS 83

FORM 150.62-EG2 (708)

ALUMInUM COPPER

YCALCenter of Gravity (mm)

X Y z0317 1801 1120 1069037 2019 1120 10330377 2019 1120 1033

YCALCenter of Gravity (mm)

X Y z0317 1788 1120 1128037 2019 1120 10850377 2019 1120 1085

* Refers to Model YCAL0347 ** Refers to Model YCAL0377

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JOHNSON CONTROLS 57

FORM 150.62-EG2 (708)

Model number YCAL0173 0197 0217 0237 0253 0287 0317 037 0377

General Unit dataNominal Tons, R-22 48.1 53.3 59.3 64.8 70.7 78.8 90.2 97.0 105.2

Nominal Tons, R-407C 45.5 49.9 55.2 60.6 66.5 72.6 82.9 89.1 97.1

Number of Refrigerant Circuits 2 2 2 2 2 2 2 2 2

Refrigerant Charge

R-22, ckt1 / ckt2, lbs 72/72 75/62 75/75 92/83 100/100 121/101 121/121 152/136 152/152

R-407C, ckt1 / ckt2, lbs 57/57 67/57 67/67 88/67 88/88 106/88 106/106 132/119 132/132

Oil Charge, ckt1 / ckt2, gallons 2.2/2.2 3.3/3.3 3.3/3.3 3.3/3.3 3.3/3.3 6.3/4.2 6.3/6.3 6.3/6.3 6.3/6.3

Shipping Weight

Aluminum Fin Coils, lbs 4994 5866 6045 6217 6448 6822 6950 7977 8232

Copper Fin Coils, lbs 5294 6166 6425 6597 6828 7652 7999 8919 9174

Operating Weight

Aluminum Fin Coils, lbs 5236 6208 6386 6558 6779 7073 7201 8466 8721

Copper Fin Coils, lbs 5605 6651 6829 7001 7222 7902 8030 9407 9662

Compressors, scroll typeCompressors per circuit 2 3 3 3 3 3 / 2 3 3 3

Compressors per unit 4 6 6 6 6 5 6 6 6

Nominal Tons per compressor 15 / 15 13 / 10 13 / 13 15 / 13 15 / 15 20 / 25 20 / 20 25 / 20 25 / 25

CondenserTotal Face Area ft2 128.0 149.3 149.3 149.3 149.3 167.9 167.9 190.5 190.5

Number of Rows 3 2 3 3 3 3 3 3 3

Fins per Inch 13 13 13 13 13 13 13 13 13

Condenser FansNumber of Fans total 4 4 4 4 4 6 6 6 6

Fan hp/kw 2 / 1.4 2 / 1.7 2 / 1.7 2 / 1.7 2 / 1.7 2 / 1.8 2 / 1.8 2 / 1.8 2 / 1.8

Fan RPM 950 950 950 950 950 950 950 950 950

Number of Blades 3 3 3 3 3 3 3 3 3

Total Chiller CFM 46080 55253 55253 54550 53760 78652 78652 79712 79712

Evaporator, direct ExpansionDiameter x Length 10x8 12x8 12x8 12x8 12x8 12x8 12x8 12x8 14x8

Water Volume, gallons 29.1 41.2 41.2 41.2 39.9 41.2 39.9 39.9 49.5

Maximum Water Side Pressure, PSIG 150 150 150 150 150 150 150 150 150

Maximum Refrigerant Side Pressure, PSIG 350 350 350 350 350 350 350 350 350

Minimum Chiller Water Flow Rate, gpm 60 100 100 100 100 100 100 100 125

Maximum Chiller Water Flow Rate, gpm 300 350 350 350 385 350 385 385 525

Water Connections, inches 6 6 6 6 6 6 6 6 6

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JOHNSON CONTROLS88

Copper Fin, 1 Isolator selections

YCALVMC Type CP-x-xx

A B C d E F G H003 CP-1-27 CP-1-26 CP-1-28 CP-1-27 --- --- --- ---0057 CP-1-27 CP-1-26 CP-1-28 CP-1-27 --- --- --- ---0073 CP-1-28 CP-1-27 CP-1-31 CP-1-28 --- --- --- ---0087 CP-1-28 CP-1-27 CP-1-31 CP-1-28 --- --- --- ---0107 CP-1-31 CP-1-28 CP-1-31 CP-1-28 --- --- --- ---0117 CP-2-27 CP-2-27 CP-2-27 CP-2-27 --- --- --- ---0133 CP-2-27 CP-2-27 CP-2-27 CP-2-27 --- --- --- ---017 CP-2-27 CP-2-27 CP-2-27 CP-2-27 --- --- --- ---0157 CP-2-27 CP-2-27 CP-2-27 CP-2-27 --- --- --- ---0173 CP-2-27 CP-2-27 CP-2-27 CP-2-27 --- --- --- ---0197 CP-2-28 CP-2-28 CP-2-28 CP-2-28 --- --- --- ---0217 CP-2-28 CP-2-28 CP-2-28 CP-2-28 --- --- --- ---0237 CP-2-31 CP-2-28 CP-2-31 CP-2-28 --- --- --- ---0253 CP-2-31 CP-2-28 CP-2-31 CP-2-28 --- --- --- ---0287 CP-2-31 CP-2-26 CP-1-27 CP-2-31 CP-2-26 CP-1-27 --- ---0317 CP-2-31 CP-2-26 CP-1-27 CP-2-31 CP-2-26 CP-1-27 --- ---037 CP-2-28 CP-1-27 CP-2-26 CP-2-26 CP-2-28 CP-1-27 CP-2-26 CP-2-260377 CP-2-28 CP-1-27 CP-2-26 CP-2-26 CP-2-28 CP-1-27 CP-2-26 CP-2-26

Copper Fin, seismic Isolator selections

YCALVMC Model # AEQM-xxxx

A B C d E F G H003 AEQM-97 AEQM-96 AEQM-98 AEQM-97 --- --- --- ---0057 AEQM-97 AEQM-96 AEQM-98 AEQM-97 --- --- --- ---0073 AEQM-98 AEQM-97 AEQM-99 AEQM-98 --- --- --- ---0087 AEQM-98 AEQM-97 AEQM-99 AEQM-98 --- --- --- ---0107 AEQM-99 AEQM-98 AEQM-99 AEQM-98 --- --- --- ---0117 AEQM-1600 AEQM-1600 AEQM-1600 AEQM-1300 --- --- --- ---0133 AEQM-1600 AEQM-1600 AEQM-1600 AEQM-1300 --- --- --- ---017 AEQM-1600 AEQM-1600 AEQM-1600 AEQM-1600 --- --- --- ---0157 AEQM-1600 AEQM-1600 AEQM-1600 AEQM-1600 --- --- --- ---0173 AEQM-1600 AEQM-1600 AEQM-1600 AEQM-1600 --- --- --- ---0197 AEQM-1625 AEQM-1600 AEQM-1625 AEQM-1600 --- --- --- ---0217 AEQM-1625 AEQM-1625 AEQM-1625 AEQM-1625 --- --- --- ---0237 AEQM-1625 AEQM-1625 AEQM-1625 AEQM-1625 --- --- --- ---0253 AEQM-1625 AEQM-1625 AEQM-1625 AEQM-1625 --- --- --- ---0287 AEQM-1625 AEQM-1000 AEQM-1600 AEQM-1625 AEQM-1000 AEQM-1600 --- ---0317 AEQM-1625 AEQM-1000 AEQM-1600 AEQM-1625 AEQM-1000 AEQM-1600 --- ---037 AEQM-1625 AEQM-1600 AEQM-1300 AEQM-1000 AEQM-1625 AEQM-1600 AEQM-1300 AEQM-10000377 AEQM-1625 AEQM-1600 AEQM-1300 AEQM-1000 AEQM-1625 AEQM-1600 AEQM-1300 AEQM-1000

Isolator Selections - (Copper Coils)1 dEFLECTIOn IsOLATOR sELECTIOn - VMC TYPE

sEIsMIC IsOLATOR sELECTIOn - VMC TYPE

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JOHNSON CONTROLS 91

FORM 150.62-EG2 (708)

dIMEnsIOns

TYPE AEQM

MOdEL # A B C d E F G H JAEQM-97 7 5-1/2 4-1/2 2-1/2 5/8 1/4 7-1/4 5/8 3/8AEQM-98 7 5-1/2 4-1/2 2-1/2 5/8 1/4 7-1/4 5/8 3/8AEQM-99 7 5-1/2 4-1/2 2-1/2 5/8 1/4 7-1/4 5/8 3/8

AEQM-1000 8-1/2 6-1/2 6 4-1/2 3/4 3/8 8-3/8 7/8 1/2AEQM-1300 8-1/2 6-1/2 6 4-1/2 3/4 3/8 8-3/8 7/8 1/2AEQM-1600 8-1/2 6-1/2 6 4-1/2 3/4 3/8 8-3/8 7/8 1/2AEQM-1625 8-1/2 6-1/2 6 4-1/2 3/4 3/8 8-3/8 7/8 1/2AEQM-1628 8-1/2 6-1/2 6 4-1/2 3/4 3/8 8-3/8 7/8 1/2

AIR COOLED SCROLL LIQUID CHILLER

YORK YCAL 50 HZ GUIDE SPECIFICATIONS

OBO-1713-SI Page 1 of 5

PART 1 GENERAL 1.01 SCOPE A. Provide Microprocessor controlled, multiple-scroll compressor, air-cooled, liquid chillers of the scheduled

capacities as shown and indicated on the Drawings, including but not limited to: 1. Chiller package 2. Electrical power and control connections 3. Chilled water connections 4. Factory start-up 5. Charge of refrigerant and oil (Except for Remote Evaporator applications). 1.02 QUALITY ASSURANCE A. Products will be Designed, Tested, Rated and Certified in accordance with, and installed in compliance with

applicable sections of the following Standards and Codes: 1. ANSI/ASHRAE Standard 15 Safety Code for Mechanical Refrigeration 2. ASHRAE 90.1 Energy Efficiency compliance. 3. ANSI/NFPA Standard 70 National Electrical Code (NEC). 4. ASME Boiler and Pressure Vessel Code, Section VIII, Division 1. 5. ARI Standard 550/590 Positive Displacement Compressors and Air Cooled Rotary Screw Water-Chilling

Packages. 6. Conform to Intertek Testing Services, formerly ETL, for construction of chillers and provide ETL/cETL

Listing label. 7. Manufactured in facility registered to ISO 9001. 8. OSHA Occupational Safety and Health Act

B. Factory Test: Chiller will be pressure-tested, evacuated and fully charged with refrigerant and oil, and will be

factory operational run tested with water flowing through the vessel. C. Warranty: Manufacturer Warrants all equipment and material of its manufacture against defects in

workmanship and material for a period of eighteen (18) months from date of initial start-up or date of shipment, whichever occurs first.

1.03 Delivery and Handling A. Unit will be delivered to job site fully assembled and charged with refrigerant and oil by the Manufacturer. B. Unit shall be stored and handled per Manufacturers instructions. C. Protect the chiller and its accessories from the weather and dirt exposure during shipment. D. During shipment, provide protective covering over vulnerable components. Fit nozzles and open ends with

plastic enclosures. PART 2 PRODUCTS 2.01 CHILLER MATERIALS AND COMPONENTS A. General: provide and start-up, as shown on the schedules and plans, two (2) factory assembled, charged, and

tested air cooled scroll compressor chillers as specified herein. Chiller will be designed, selected, and constructed using a refrigerant with Flammability rating of 1, as defined by ANSI/ASHRAE STANDARD - 34 Number Designation and Safety Classification of Refrigerants. Chiller will include, but is not limited to: not less than two refrigerant circuits above 35 tons (123kW), scroll compressors, direct expansion type evaporator, air-




cooled condenser, refrigerant, lubrication system, interconnecting wiring, safety and operating controls including capacity controller, control center, motor starting components, and special features as specified herein or required for safe, automatic operation.

B. Cabinet: External structural members will be constructed of heavy gage, galvanized steel coated with baked

on powder paint which, when subjected to ASTM B117, 1000 hour 5% salt spray test, yields minimum ASTM 1654 rating of 6.

2.02 COMPRESSORS Compressors: Will be hermetic, scroll-type, including:

1. Compliant design for axial and radial sealing 2. Refrigerant flow through the compressor with 100% suction cooled motor. 3. Large suction side free volume and oil sump to provide liquid handling capability. 4. Compressor crankcase heaters to provide extra liquid migration protection. 5. Annular discharge check valve and reverse vent assembly to provide low-pressure drop, silent shutdown

and reverse rotation protection. 6. Initial Oil charge. 7. Oil Level sightglass. 8. Vibration isolator mounts for compressors. 9. Brazed-type connections for fully hermetic refrigerant circuits.

2.03 REFRIGERANT CIRCUIT COMPONENTS

Each refrigerant circuit will include: liquid line shutoff valve with charging port, low side pressure relief device, filter-drier, solenoid valve, sight glass with moisture indicator, thermostatic expansion valves, and flexible, closed-cell foam insulated suction line and suction pressure transducer.

2.04 HEAT EXCHANGERS A. Evaporator:

1. Direct expansion type with refrigerant inside high efficiency copper tubes, chilled liquid forced over the tubes by galvanized steel baffles.

2. Constructed, tested, and stamped in accordance with applicable sections of ASME pressure vessel code for minimum 350 PSIG (24 bar)refrigerant side design working pressure and150 PSIG (10 bar) water side design working pressure.

3. Cooler will have thermostatically controlled heaters to protect to -20F (29C) ambient in off-cycle. 4. Brazed plate heat exchangers will be UL listed. 5. Installing contractor must include accommodations in the chilled water piping to allow proper drainage

and venting of the heat exchanger. A strainer with a mesh size between 0.5 and 1.5mm (40 mesh) is recommended up stream of the heat exchanger to prevent clogging.

B. Air Cooled Condenser:

1. Coils: Internally enhanced, seamless copper tubes, mechanically expanded into aluminum alloy fins with full height collars. Subcooling coil an integral part of condenser. Design working pressure will be 450 PSIG (31 bar).

2. Fans: Will be dynamically and statically balanced, direct drive, corrosion resistant glass fiber reinforced composite blades molded into a low noise, full-airfoil cross section, providing vertical air discharge and low sound. Each fan in its own compartment to prevent crossflow during fan cycling. Guards of heavy gauge, PVC (polyvinylchloride) coated steel.

3. Fan Motors: High efficiency, direct drive, 6 pole, 3 phase, insulation class F, current protected, Totally Enclosed Air-Over (TEAO), rigid mounted, with double sealed, permanently lubricated, ball bearings.

2.05 POWER AND ELECTRICAL REQUIREMENTS A. General: Automatic start, stop, operating, and protection sequences across the range of scheduled conditions




and transients. B. Microprocessor Enclosure: Rain and dust tight NEMA 3R/12 (IP55) powder painted steel cabinet and gasket

sealed door. C. Microprocessor Control Center:

1. Automatic control of compressor start/stop, anti-coincidence and anti-recycle timers, automatic pumpdown shutdown, condenser fans, evaporator pump, evaporator heater, unit alarm contacts, and chiller operation from 0F to 125F (-18C to 52C) ambient. Automatic reset to normal chiller operation after power failure.

2. Software stored in non-volatile memory, with programmed setpoints retained in lithium battery backed real time clock (RTC) memory for minimum 5 years.

3. Forty character liquid crystal display, descriptions in English (or Spanish, French, Italian, or German), numeric data in English (or Metric) units. Sealed keypad with sections for Setpoints, Display/Print, Entry, Unit Options & clock, and On/Off Switch.

4. Programmable Setpoints (within Manufacturer limits): display language; chilled liquid temperature setpoint and range, remote reset temperature range, set daily schedule/holiday for start/stop, manual override for servicing, low and high ambient cutouts, number of compressors, low liquid temperature cutout, low suction pressure cutout, high discharge pressure cutout, anti-recycle timer (compressor start cycle time), and anti-coincident timer (delay compressor starts).

5. Display Data: Return and leaving liquid temperatures, low leaving liquid temperature cutout setting, low ambient temperature cutout setting, outdoor air temperature, English or metric data, suction pressure cutout setting, each system suction pressure (optional on YCAL0014-0060 models), discharge pressure (optional), liquid temperature reset via a YORK ISN DDC or Building Automation System (by others) via a 4-20milliamp or 0-10 VDC input with optional BAS interface, anti-recycle timer status for each compressor, anti-coincident system start timer condition, compressor run status, no cooling load condition, day, date and time, daily start/stop times, holiday status, automatic or manual system lead/lag control, lead system definition, compressor starts/operating hours (each), status of hot gas valves, evaporator heater and fan operation, run permissive status, number of compressors running, liquid solenoid valve status, load & unload timer status, water pump status.

6. System Safeties: Will cause individual compressor systems to perform auto shut down; manual reset required after the third trip in 90 minutes. Includes: high discharge pressure, low suction pressure, high pressure switch, and motor protector. Compressor motor protector will protect against damage due to high input current or thermal overload of windings.

7. Unit Safeties: Will be automatic reset and cause compressors to shut down if low ambient, low leaving chilled liquid temperature, under voltage, and flow switch operation. Contractor shall provide flow switch and wiring per chiller manufacturer requirements.

8. Alarm Contacts: Low ambient, low leaving chilled liquid temperature, low voltage, low battery, and (per compressor circuit): high discharge pressure, and low suction pressure.

D. Manufacturer will provide any controls not listed above, necessary for automatic chiller operation. Mechanical

Contractor shall provide field control wiring necessary to interface sensors to the chiller control system. 2.06 POWER CONNECTION AND DISTRIBUTION A. Power Panels:

1. NEMA 3R/12 (IP55) rain/dust tight, powder painted steel cabinets with hinged, latched, and gasket sealed outer doors. Provide main power connection(s), control power connections, compressor and fan motor start contactors, current overloads, and factory wiring.

2. Power supply will enter unit at a single location, be 3 phase of scheduled voltage, and connect to individual terminal blocks per compressor. Separate disconnecting means and/or external branch circuit protection (by Contractor) required per applicable local or national codes.

B. Exposed compressor, control and fan motor power wiring will be routed through liquid tight conduit.




2.07 ACCESSORIES and OPTIONS Some accessories and options supersede standard product features. Your YORK representative will be pleased to provide assistance. A. Microprocessor controlled, Factory installed Across the-Line type compressor motor starters as standard. B. Control Power Transformer:

Converts unit power voltage to 120-1-60 (500 VA capacity). Factory-mounting includes primary and secondary wiring between the transformer and the control panel.

C. Flow Switch (Field-mounted): Vapor proof SPDT, NEMA 3R switch, 150 PSIG (10.3 bar), -20F to 250F (-28.9C to 121.1C). D. Evaporator options:

Provide 1-1/2" cooler insulation in lieu of standard 3/4". E. Service Isolation valves: Service suction and discharge (ball type) isolation valves are added to unit per

system. This option also includes a system high pressure relief valve in compliance with ASHRAE15. (Factory-mounted.)

F. Vibration Isolation (Field-mounted): 2 Inch Deflection Seismic Isolators: Level adjustable, restrained mounts in rugged welded steel housing with vertical and horizontal limit stops. Housings will be designed to withstand a minimum 1.0g accelerated force in all directions to 2 inches. G. Low Speed , reduced noise fans

1. Provide the following options as required to meet scheduled sound performance data at all load points. a. Low Sound fans, Low speed, reduced noise (Factory-mounted).


Load % Ambient (F)

63 125 250 500 1K 2K 4K 8K LWA

100.0 98.0 92.0 95.0 93.0 94.0 92.0 90.0 84.0 74.0 97.0 83.3 88.6 92.0 95.0 93.0 94.0 92.0 90.0 83.0 73.0 96.0 66.7 80.6 91.0 95.0 92.0 93.0 91.0 89.0 83.0 73.0 96.0 50.0 70.9 91.0 95.0 92.0 93.0 90.0 88.0 82.0 73.0 95.0 33.3 60.5 91.0 95.0 92.0 93.0 89.0 87.0 81.0 72.0 95.0 16.7 55.0 88.0 92.0 89.0 90.0 86.0 84.0 78.0 69.0 92.0


Load % Ambient (F)

63 125 250 500 1K 2K 4K 8K LWA

100.0 98.0 92.0 95.0 93.0 94.0 92.0 90.0 84.0 74.0 97.0 83.3 88.6 92.0 95.0 93.0 94.0 92.0 90.0 83.0 73.0 96.0 66.7 80.6 91.0 95.0 92.0 93.0 91.0 89.0 83.0 73.0 96.0 50.0 70.9 91.0 95.0 92.0 93.0 90.0 88.0 82.0 73.0 95.0 33.3 60.5 91.0 95.0 92.0 93.0 89.0 87.0 81.0 72.0 95.0 16.7 55.0 88.0 92.0 89.0 90.0 86.0 84.0 78.0 69.0 92.0

** Chiller is assumed to be a point source on a reflecting (hemispherical radiation) PART 3 EXECUTION




3.01 INSTALLATION A. General: Rig and Install in full accordance with Manufacturers requirements, Project drawings, and Contract

documents. B. Location: Locate chiller as indicated on drawings, including cleaning and service maintenance clearance per

Manufacturer instructions. Adjust and level chiller on support structure. If equipment provided exceeds height of scheduled chiller, installing contractor is responsible for additional costs associated with extending the height of parapet or screening walls/enclosures.

C. Components: Installing Contractor shall provide and install all auxiliary devices and accessories for fully

operational chiller. D. Electrical: Coordinate electrical requirements and connections for all power feeds with Electrical Contractor

(Division 16). E. Controls: Coordinate all control requirements and connections with Controls Contractor. F. Finish: Installing Contractor shall paint damaged and abraded factory finish with touch-up paint matching

factory finish.

JOHNSON CONTROLS106

Application DataUnIT LOCATIOn

The YCAL chillers are designed for outdoor installation. When selecting a site for installation, be guided by the following conditions:

1. For outdoor locations of the unit, select a place having an adequate supply of fresh air for the condenser.

2. Avoid locations beneath windows or between struc-tures where normal operating sounds may be objec-tionable.

3. Installation sites may be either on a roof, or at ground level. (See FOUNDATION.)

4. The condenser fans are the propeller-type, and are not recommended for use with duct work in the condenser air stream.

5. When it is desirable to surround the unit(s), it is rec-ommended that the screening be able to pass the required chiller CFM without exceeding 0.1" of water external static pressure.

6. Protection against corrosive environments is available by supplying the units with either copper fin, cured phenolic, or epoxy coating on the condenser coils. The phenolic or epoxy coils should be offered with any units being installed at the seashore or where salt spray may hit the unit.

In installations where winter operation is intended and snow accumulations are expected, additional height must be provided to ensure normal condenser air flow.

Recommended clearances for units are given in DIMEN-SIONS. When the available space is less, the unit(s) must be equipped with the discharge pressure transducer option to permit high pressure unloading in the event that air recirculation were to occur.FOUndATIOn

The unit should be mounted on a flat and level foundation, ground or roof, capable of supporting the entire operating weight of the equipment. Operating weights are given in the PHYSICAL DATA tables.

ROOF LOCATIOns Choose a spot with adequate struc-tural strength to safely support the entire weight of the unit and service personnel. Care must be taken not to damage the roof during installation. If the roof is bonded, consult

the building contractor or architect for special installation requirements. Roof installations should incorporate the use of spring-type isolators to minimize the transmission of vibration into the building structure.

GROUnd LEVEL InsTALLATIOns It is important that the units be installed on a substantial base that will not settle, causing strain on the liquid lines and resulting in possible leaks. A one-piece concrete slab with footers extending below the frost line is highly recommended. Additionally, the slab should not be tied to the main build-ing foundation as noises will telegraph.

Mounting holes (11/16" diameter) are provided in the steel channel for bolting the unit to its foundation. See DIMENSIONS.

For ground level installations, precautions should be taken to protect the unit from tampering by or injury to unau-thorized persons. Screws on access panels will prevent casual tampering; however, further safety precautions, such as unit enclosure options, a fenced-in enclosure, or locking devices on the panels may be advisable. Check local authorities for safety regulations.CHILLEd LIQUId PIPInG

The chilled liquid piping system should be laid out so that the circulating pump discharges into the cooler. The inlet and outlet cooler liquid connections are given in DIMEN-SIONS.

Hand stop valves are recommended for use in all lines to facilitate servicing. Drain connections should be provided at all low points to permit complete drainage of the cooler and system piping. Additionally, a strainer (40 mesh) is recommended for use on the INLET line to the cooler.

Pressure gauge connections are recommended for instal-lation in the inlet and outlet water lines. Gauges are not furnished with the unit and are to be furnished by other suppliers.

The chilled liquid lines that are exposed to outdoor ambi-ents should be wrapped with a supplemental heater cable and covered with insulation. As an alternative, ethylene glycol should be added to protect against freeze-up during low ambient periods.

A flow switch is available as an accessory on all units. The flow switch (or its equivalent) must be installed in the leaving water piping of the cooler and must not be used to start and stop the unit.

JOHNSON CONTROLS92

LEGEnd ACR-LINE ACROSS THE LINE START C.B. CIRCUIT BREAKER D.E. DUAL ELEMENT FUSE DISC SW DISCONNECT SWITCH FACT MOUNT CB FACTORY MOUNTED CIRCUIT BREAKER FLA FULL LOAD AMPS HZ HERTZ MAX MAXIMUM MCA MINIMUM CIRCUIT AMPACITY MIN MINIMUM MIN NF MINIMUM NON FUSED RLA RATED LOAD AMPS S.P. WIRE SINGLE POINT WIRING UNIT MTD SERV SW UNIT MOUNTED SERVICE (NON-FUSED DISCONNECT SWITCH) LRA LOCKED ROTOR AMPS

VOLTAGE COdE-50=380/415-3-50

Electrical Data

1. Minimum Circuit Ampacity (MCA) is based on 125% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit, per N.E.C. Article 430-24. If the optional Factory Mounted Control Transformer is provided, add the following MCA values to the electrical tables for the system providing power to the transformer: -17, add 2.5 amps; -28, add 2.3 amps; -40, add 1.5 amps, -46, add 1.3 amps; -58, add 1 amps.

2. The minimum recommended disconnect switch is based on 115% of the rated load amps for all loads included in the circuit, per N.E.C. Article 440.

3. Minimum fuse size is based upon 150% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit to avoid nuisance trips at start-up due to lock rotor amps. It is not recommended in applications where brown outs, frequent starting and stopping of the unit, and/or operation at ambient temperatures in excess of 95F (35C) is anticipated.

4. Maximum fuse size is based upon 225% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit, per N.E.C. Article 440-22.

5. Circuit breakers must be UL listed and CSA certified and maximum size is based on 225% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit. Exception: YCAL0014 and YCAL0020 must have the optional factory overloads installed to use a standard circuit breaker. Otherwise, an HACR-type circuit breakers must be used. Maximum HACR circuit breaker rating is based on 225% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit.

6. The INCOMING WIRE RANGE is the minimum and maximum wire size that can be accommodated by the unit wiring lugs. The (2) preceding the wire range indicates the number of termination points available per phase of the wire range specified. Actual wire size and number of wires per phase must be determined based on the National Electrical Code, using copper connectors only. Field wiring must also comply with local codes.

7. A ground lug is provided for each compressor system to accommodate a field grounding conductor per N.E.C. Table 250-95. A control circuit grounding lug is also supplied.

8. The supplied disconnect is a Disconnecting Means as defined in the N.E.C. 100, and is intended for isolating the unit for the available power supply to perform maintenance and troubleshooting. This disconnect is not intended to be a Load Break Device.

9. Field Wiring by others which complies to the National Electrical Code & Local Codes.

nOTEs:

JOHNSON CONTROLS9

Electrical Data - continuedYCAL003 - YCAL0253

SINGLE POINT ON YCAL0043-0107 MODELS; DUAL POINT ON YCAL0117-0253 MODELS (See Fig. 1 or 2)(One or Two Field Provided Power Supply Circuits to the chiller. Field connections to Factory Provided Terminal Block(s) per system)

OVER CURRENT PROTECTION, UNIT VOLTAGE UNIT VOLTAGE CONTROL POWER MCA SEE NOTE B NF DISC Sw NOTE A MIN MAXMODELS w/oCONTROL TRANS 115160/50 15A 10A 15A 30A/240VMODLES W.CONTROL TRANS. 50 380/415350 15A 10A 15A 30A/480V

A.Minimum#14AWG,75C,CopperRecommended

B.MinimumandMaximumOverCurrentProtection,DualElementFuseorCircuitBreaker

MODEL YCAL VOLT HZ

SYSTEM #1 FIELD SUPPLIED WIRING SYSTEM #1 COMPRESSOR & FAN

MCA1MIN N/F

DISC SW2

D.E. FUSE CKT. BKR.5 INCOMING (LUGS) WIRE

RANGE6

COMPR. #1 COMPR. #2 COMPR. #3 FANS

MIN3 MAX4 MIN MAX RLA LRA RLA LRA RLA LRA QTY FLA(EA)0043 380/415 50 35 60 40 45 40 45 #10#1 12.0 99 12.0 99 2 4.00057 380/415 50 46 60 50 60 50 60 #10#1 16.6 127 16.6 127 2 4.00073 380/415 50 53 60 60 70 60 70 #10#1 19.9 167 19.9 167 2 4.00087 380/415 50 62 100 70 80 70 80 #10#1 23.9 198 23.9 198 2 4.00107 380/415 50 73 100 80 90 80 90 #10#1 19.9 167 19.9 167 19.9 167 2 4.00117 380/415 50 46 60 50 60 50 60 #10#1 16.6 127 16.6 127 2 4.00133 380/415 50 53 60 60 70 60 70 #10#1 19.9 167 19.9 167 2 4.00147 380/415 50 53 60 60 70 60 70 #10#1 19.9 167 19.9 167 2 4.00157 380/415 50 62 100 70 80 70 80 #10#1 23.9 198 23.9 198 2 4.00173 380/415 50 62 100 70 80 70 80 #10#1 23.9 198 23.9 198 2 4.00197 380/415 50 73 100 80 90 80 90 #10#1 19.9 167 19.9 167 19.9 167 2 4.00217 380/415 50 73 100 80 90 80 90 #10#1 19.9 167 19.9 167 19.9 167 2 4.00237 380/415 50 86 100 100 100 100 100 #10#1 23.9 198 23.9 198 23.9 198 2 4.00253 380/415 50 86 100 100 100 100 100 #10#1 23.9 198 23.9 198 23.9 198 2 4.0

VOLTAGE RANGEVOLTAGE CODE UNIT POWER MIN. MAX.

-50 380/415-3-50 342 440

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JOHNSON CONTROLS100See Notes on page 74.

YCAL0287 - YCAL0377SINGLE POINT POWER SUPPLY CONNECTIONS WITH INDIVIDUAL SYSTEM CIRCUIT BREAKERS (see Fig. 4)

(One Field Provided Power Supply Circuit to the chiller. Field connections to Factory Provided Teminal Block (optional) or Non-Fused Disconnect Switch (optional). Includes Individual Branch Circuit Protection (Breakers) per electrical system)

See Notes on page 94.

MODEL YCAL VOLT HZ

SINGLE POINT FIELD SUPPLIED WIRING

MCA1 MIN N/F DISC SW2D.E. FUSE CKT. BKR.5

INCOMING (LUGS) WIRE RANGE6

TERMINAL BLOCK (opt)

NF DISC. SWITCH (opt)MIN

3 MAX4 MIN MAX

0287 380/415 50 221 250 250 250 250 250 #6400 #63500317 380/415 50 227 400 250 250 250 250 #6400 (2)3/05000347 380/415 50 265 400 300 300 300 300 2/0500 (2)3/05000377 380/415 50 300 400 300 300 300 300 2/0500 (2)3/0500

Electrical Data - continued

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JOHNSON CONTROLS 101

FORM 150.62-EG2 (708)

YCAL0287 - YCAL0377SINGLE POINT POWER SUPPLY CONNECTIONS WITH INDIVIDUAL SYSTEM CIRCUIT BREAKERS (see Fig. 4)

(One Field Provided Power Supply Circuit to the chiller. Field connections to Factory Provided Teminal Block (optional) or Non-Fused Disconnect Switch (optional). Includes Individual Branch Circuit Protection (Breakers) per electrical system)

SYSTEM #1 COMPRESSOR & FAN SYSTEM #2 FIELD SUPPLIED WIRING

COMPR. #1 COMPR. #2 COMPR. #3 FANS COMPR. #1 COMPR. #2 COMPR. #3 FANS

RLA LRA RLA LRA RLA LRA QTY FLA(EA) RLA LRA RLA LRA RLA LRA QTY FLA(EA)

32.6 215 32.6 215 32.6 215 3 3.8 44.2 270 44.2 270 3 3.832.6 215 32.6 215 32.6 215 3 3.8 32.6 215 32.6 215 32.6 215 3 3.844.2 270 44.2 270 44.2 270 3 3.8 32.6 215 32.6 215 32.6 215 3 3.844.2 270 44.2 270 44.2 270 3 3.8 44.2 270 44.2 270 44.2 270 3 3.8

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JOHNSON CONTROLS 103

FORM 150.62-EG2 (708)

Figure 4: Multiple Point Power Supply Connection Terminal Block, Non-Fused Disconnect Switches or Circuit Breakers (YCAL0096-0130)

Power Panel Control Panel

Terminal Block1,NF Disconnect

SW1or Circuit Breaker1



1L1 1L2 1L3 2L1 2L2 2L3

GR

D

GR

D

MICROPANEL

2L

CTB2

13 14CTB1

Field Provided Unit Power Supply

Field Provided 120-1-60 Micropanel Power Supply if Control Transformer not Supplied

See electrical note 9

Power Panel Control PanelPower Panel Control Panel





1L1 1L2 1L31L1 1L2 1L3 2L1 2L2 2L32L1 2L2 2L3

GR

DG

RD

GR

D

GR

DG

RD

GR

D

MICROPANEL

2L

CTB2

2L

CTB2

13 1413 14CTB1



Air Proving Switch


Figure 3: Single Point Supply Connection Terminal Block or Non-Fused Disconnect Switch to Individual System Circuit Breakers (YCAL0096-0130)

Power Panel Control Panel

Terminal Block orNF Disconnect SW

1L1 1L2 1L3

GR

D

MICROPANEL

2L

CTB2

13 14CTB1




CircuitBreaker1

CircuitBreaker2

Power Panel Control PanelPower Panel Control Panel

Terminal Block orNF Disconnect SW

1L1 1L2 1L31L1 1L2 1L3

GR

DG

RD

GR

D

MICROPANEL

2L

CTB2

2L

CTB2

13 1413 14CTB1



Air Proving Switch


CircuitBreaker1

CircuitBreaker2

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JOHNSON CONTROLS10

CTB1

21

13

20

13

14

13

FLOW SW REMOTE START/STOP

PWM INPUT

LOAD LIMIT INPUT

*

* Factory wired with optional transformer.

Control Wiring

JOHNSON CONTROLS 5

FORM 150.62-EG2 (708)

All controls are contained in a NEMA 3R/12 (and equivalent to IP55*) cabinet with hinged outer door and includes:

Liquid Crystal Display with Light Emitting Diode backlight-ing for outdoor viewing: Two display lines Twenty characters per line

Color coded 12-button non-tactile keypad with sections for:

dIsPLAY/PRInT of typical information: Chilled liquid temperatures Ambient temperature System pressures (each circuit) Operating hours and starts (each compressor) Print calls up to the liquid crystal display: Operating data for the systems History of fault shutdown data for up to the last six

fault shutdown conditions An RS-232 port, in conjunction with this press-to-print

button, is provided to permit the capability of hard copy print-outs via a separate printer (by others).

EnTRY section to: ENTER setpoints or modify system values

sETPOInTs updating can be performed to: Chilled liquid temperature setpoint and range Remote reset temperature range Set daily schedule/holiday for start/stop Manual override for servicing Low and high ambient cutouts Number of compressors Low liquid temperature cutout Low suction pressure cutout High discharge pressure cutout Anti-recycle timer (compressor start cycle time) Anti-coincident timer (delay compressor starts)

UnIT section to: Set time Set unit options

UnIT On/OFF switch

The microprocessor control center is capable of display-ing the following:

Return and leaving liquid temperature Low leaving liquid temperature cutout setting Low ambient temperature cutout setting Outdoor air temperature English or Metric data Suction pressure cutout setting Each system suction pressure (optional on 0014 - 0060

models and standard on 0064 - 0124 models) Discharge pressure (optional) Liquid Temperature Reset via a YORK ISN DDC or

Building Automation System (by others) via: - a pulse width modulated (PWM) input as standard - a 4-20 milliamp or 0 -10 VDC input, or contact closure with the optional B.A.S. interface option Anti-recycle timer status for each system Anti-coincident system start timer condition Compressor run status No cooling load condition Day, date and time Daily start/stop times Holiday status Automatic or manual system lead/lag control Lead system definition Compressor starts & operating hours (each compressor) Status of hot gas valves, evaporator heater and fan operation Run permissive status Number of compressors running Liquid solenoid valve status Load & unload timer status Water pump status

Millennium Control Center

JOHNSON CONTROLS6

Provisions are included for: pumpdown at shutdown; optional remote chilled water temperature reset and two steps of demand load limiting from an external building automation system. Unit alarm contacts are standard.

The operating program is stored in non-volatile memory (EPROM) to eliminate chiller failure due to AC powered failure/battery discharge. Programmed setpoints are retained in lithium battery-backed RTC memory for 5 years minimum.

POWER PAnEL

Each panel contains: Compressor power terminals Compressor motor starting contactors per l.E.C.** Control power terminals to accept incoming for 115-1-60 control power Fan contactors & overload current protection

The power wiring is routed through liquid-tight conduit to the compressors and fans.

* Intensity of Protection European Standard** International Electrotechnical Commission

Millennium Control Center - continued

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SI Chiller Sub 11.24.08