SHUTDOWN & TURNAROUNDS SERVICES - · PDF fileDuring shutdown periods, time ... heat exchanger requirements. Kammprofile and MRG Gaskets ... inspection and dimensional checks. Other

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www.flexitallic.eu

SHUTDOWN &TURNAROUNDSSERVICES

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These services include:• Gasket specification review

• Pre-service assessment

• Dedicated team of Field Engineers able to visit siteand offer design recommendations and solutions

• Access to web-based Turnaround Manager™,resulting in quicker turnarounds and cost savings

• Rapid response mobile service unit

• 24/7 manufacturing capability to produce an extensiverange of gasket types

• Experienced Field Engineers available 24 hours

• Training available via The Academy of Joint Integrityto ensure correct gasket installation

For further information please [email protected]

During shutdown periods, time is the most valuable commodity,making good planning a must. To this end Flexitallic offer acomplete shutdown supportservice.

FLEXITALLIC SAFE

Shutdown SupportMajor maintenance events require not just the supply of good qualityproducts, but also practical supportbefore, during, and after theshutdown.

We have developed a range ofservices, designed to support majorrefinery and process customersduring shutdown periods.

“Our core philosophy is to not only supply the product, but also a complete solution, from design through tomanufacture, supply,installation and on-sitesupport.”Phil Kelshaw Managing Director



The mobile service unitiswell equipped with a rangeof machines for manufactureand repair/refurbishment of a range of gasket types andstyles.

Soft Cut Gaskets Full range of graphite, CNAF, PTFE basedand Thermiculite sheets are held in stock.We can manufacture IBC and full facedgaskets in a variety of thicknesses andshapes.

We also have an extensive range of toolswhich will enable us to produce a largevariety of designs and sizes, to meet yourheat exchanger requirements.

Kammprofile and MRG GasketsThe mobile service unit has the capabilityto refurbish the soft facings which oftenget damaged during installation. If a newKammprofile or MRG is required ourtechnician can co-ordinate with ourmanufacturing facility for replacements.We can add and remove pass bars to anybar configuration.

Metal Jacketed Gaskets and Ring Type Joints We can co-ordinate these via thetechnician available on site. We are alsoable to identify materials and undertakeinspection and dimensional checks.

OtherFlexitallic has the ability to add othermachinery if required.

For more details contact your territory Sales Manageror call +44 (0)1274 851 273

Spiral Wound GasketsOur skilled gasket technicians are able to manufacture and repair a wide range of spiral wound gaskets, utilising ourhorizontal and vertical winding machines.

All material specifications will bediscussed with site prior to shutdown to ensure availability of material.

Style “R” Sealing Element) 12.7mm to 2100mm in a wide range of materials.

Style’s “CG” and “CGI” (Sealing Element, Guide ring +Inner ring)wind sealing element onto rings whichare suitable for re-use. If the rings areunable to be reused our technicians will co-ordinate with our manufacturing facility for replacements.

Following our pre-assessment of yourrequirements, we would also be able tostock standard guide rings in a range ofmaterials.

Refurbishment of carrier rings can also becarried out on the mobile service unit alongwith replacement of the sealing element.

Welded bars Our technicians are welder approved to BS 4872-1 standard. We can add andremove pass bars to any bar configurationthis includes solid, jacketed and kammpass bars.

MOBILE SERVICEUNIT CAPABILITIES

www.flexitallic.eu SHUTDOWN & TURNAROUNDS



MOB

ILE SERV

ICE

UNIT DIM

ENSION

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www.flexita

llic.eu

SHUTD

OWN & TURN

ARO

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32ft 9.75m

8ft 2.44m

10ft 3.05m

8ft 2.44m

10ft 3.05m

X

X - represents the locations

for the bolting plates which

have 14mm bolt holes

Air Con

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Bol

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41”

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= Power Connection

23

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The mobile service unit isprovided during shutdownperiods to offer additionalsupport for all gasketrelated issues. The primarypurpose is to manufactureand refurbish a wide rangeof gaskets.

In addition to this it is the initial point of contact on site for gasket problems,an information source, andacts as a local productionfacility.

Pressurised GasThe unit is equipped with weldingequipment which utilises a bottled Argonsupply.

Transport Logistics Flexitallic will organise delivery to andfrom site and require sufficient access andspace for a wide load articulated vehicleand a hiab to offload the unit. Liftingeyelets are located at the base of the unittherefore slings will be used formanoeuvring of the unit within health andsafety guidelines.

Details of the site co-ordinator should be supplied to Flexitallic as well as anydocumentation. This should be done priorto movement of the unit.

On site location requirements The unit requires a flat, solid surface whenon site. The 4 bolting plates are located ineach base corner of the unit to allow forsecuring to the ground, if required.

Space footprint is dependent on electricalconnections and proximity to other similarunits.

Technical ReferenceThe unit is designed to withstand 100mbafree-field over pressure with 100ms pulseduration. External doors are 4 hour ratedand windows are 1 hour rated also to a100mba.

Weight and Dimensions Weight: Approx 10 Tonnes (gross)

Dimensions: L W H

32ft 10ft 8ft 9.75m 3.05m 2.44m

There is an air conditioning unit mountedto the right hand side of the unit whichrequires clearance.

Access to the unit is from one side only,both the double and single doors openoutwards.

Electricals Power Supply: 63A, 415v 3-phase powersupply with a 5 pin commando socket. All internal sockets comply with BS 60898.PAT Testing certificates are available onrequest.

MOBILE SERVICEUNIT SPECIFICATION




How quickly can youlocate gasket drawings in a emergency or ashutdown situation?

How much productiontime do you lose trying tolocate this information?

The Flexitallic TurnaroundManager drawing databaseallows you to view gasketdrawings specific to eachpiece of equipment on yoursite. The drawings areidentified by plant ID,location or specific partcode.

Benefits to you • Secure, web-based and fully searchable database

• Ability to print and email drawings

• 24 hour access (crucial for emergencies)

• Can be customised and intergrated into your systems

• Retrieve gasket specifications instantly

• Allows clarification on the use of the correct gasket

• Invaluable tool for planning shutdowns and generalmaintenance work

• Aids the purchase of new equipment by providing informationon previously supplied gaskets

• A cost effective system designed for engineers, by engineers

For more details contact your territory Sales Manager or call +44 (0)1274 851 273

FLEXITALLICTURNAROUNDMANAGER




Flexitallic can offerspeciality training and consultancy via The Academy of JointIntegrity.

CoursesTraining can be delivered in a varietyof ways:

• At the Academy, utilising our purposebuilt training centres

• At the clients premises, utilising mobiletraining rigs and equipment

• Via 'Blended Training' using a webbased learning portal with a unique E-Learning programme.

Benefits• Legislation compliance

• Motivated workforce with best practice skills

• Reduced costs with increased asset integrity

• Access to the latest technical standardsand procedures

• Sealing and integrity modules providinggreater knowledge

• Alliance and structured support from aworld class technical / training team;

For further information on the range of courses available visitwww.academyofjointintegrity.com or call +44 (0)1274 860795

Training CoursesThe Academy of Joint Integrity offersAccredited and Awareness TrainingCourses to all personnel who are involvedin the assembly and tightening of flangedbolted connections. Mentoring andassessment programmes also complementthe training provision. All our trainingcourses are given by industry professionalswho themselves have current and relevantindustry-based experience.

The Academy is a member of the EnergyInstitute and has contributed to the latestUK Oil and Gas best practice guidelines,specific to Joint Integrity Management.The Academy is also an active memberof an ASME sub-committee, developingnew initiatives for Pressure BoundaryBolted Flange Joint Assembly.

Academy training courses incorporateECITB Mechanical Joint Integrity MJI10,MJI18, MJI19, Energy Institute, European(EN1591 part 4) and ASME PCC-1-2010methods and procedures.

LocationThe Academy has dedicated facilitiesin Aberdeen, Teesside, Humberside and West Yorkshire.

Training is also offered within our overseasoperations.

THE ACADEMY OFJOINT INTEGRITY

www.academyofjointintegrity.com SHUTDOWN & TURNAROUNDS



Please send thecompleted form to your territory SalesManager, or call +44 (0)1274 851273Fax +44 (0)1274 300303

MOBILE SERVICE UNIT–BOOKING FORM

www.flexitallic.eu


SHUTDOWN & TURNAROUNDS

(Please use a ballpoint pen)

Name: ....................................................................................................................................................................

Company: ...............................................................................................................................................................

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Date(s) you would like the unit to be operational (taking into consideration running over schedule):

Start: ...................................................................... Finish: .............................................................................

Name of shutdown manager: ...........................................................................................................................

Contact Number: ...................................................................................................................................................

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Name of shutdown co-ordinator: ..........................................................................................................

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Please send thecompleted form to your territory SalesManager, or call +44 (0)1274 851273Fax +44 (0)1274 300303

MOBILE SERVICE UNIT–BOOKING FORM

www.flexitallic.eu


SHUTDOWN & TURNAROUNDS

(Please use a ballpoint pen)

Details of site specifications:

(ie any requirement for testing, certification, permits, is a site induction required? if so please provide contact details)

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24 hour call-out: +44 (0)7767 341 991*Office Tel: +44 (0)1274 851273Fax. +44 (0)1274 300303Email: [email protected]

Mon-Thur: 8am – 5pm Fri: 8am – 4pm

*The call-out facility is an out of hours chargeable service for emergency manufacturing or technical support

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SHUTDOWN & TURNAROUNDS SERVICES - · PDF fileDuring shutdown periods, time ... heat exchanger requirements. Kammprofile and MRG Gaskets ... inspection and dimensional checks. Other