8
SHORT -TERM PERFORMANCE OF DIESEL OIL AND SUNFLOW ER OIL MIXT U RE S IN DIESEL ENG I NES K. R. KAU FMAN, M. ZIEJEWSKI, M. MAROHL, and H. L. KUCERA Inve stigati on of th e effects of sunflower oil and methyl e ster when use d in diesel engines was pe r- formed in two pa rts.The first part took place in the Department of Agricultural Engineering at North Dakota Sta te Uni versity; the second part occurred at th e Allis-Chalmers Engine Division in Harvey, Il- linois. Fuel properties and characteristics The fuels used in the Fargo tests in addition to #2 diesel fuel were refined sunflower oil, crude sun- flower oil, and five blends of each of these fuels with #2 diesel fuel (Table 1). The percent by volume of each of these fu els blended with diesel fuel was 10, 25, 50 ,75 and 90. The refined sunflower oil was alkali refined and winterized. The crude sunflower oil was extrac ted and filtered at NDSU. The fuels utilized in the Harvey tests were #2 diesel, 100% alkali re fi ned sunflower oil, a blend by Table 1. Test Fuel Properties; Fargo, ND Tests volume of 50 % sunflower oil and 50% #2 diesel fuel, and methyl ester (Table 2). All fuels were ob taine d from commercial sources with th e exce ption of the crude sunflower oil used in the Far go t ests. The me thyl ester was made from erucic-acid-free rap esee d. No additives were used. All fu els were filtered throu gh a 5 m filter prior to using. Samples of all fuels which wer e used in the tests were analyzed using American Society for Testing and Materials (ASTM) standard procedures for petroleum fuel products. Tables 1 and 2 show three important properties of the fuels which influenced en gi ne performance: 1) The API gravity of the non- petr ol eum based fuels was found to be lower than the #2 diesel fu el. 2) The viscosity of the sunflower oil was significantly higher than that found for the #2 diesel fuel. 3) The #2 diesel fuel had the highest heating value of the tests fuels. Fu r th er, thermal decomposition was observ ed at a relatively low 100% Sunoil 100% Sunoil 75% Diesel 50% Diesel 25% Diesel No.2 Diesel Relined Crude/Filtered 25 % Sunoil 50% Sunoil 75 % Sunoil API Gravity @60°F 35 .3 22 .1 21 .6 32.3 29.1 25 .4 (del/rees) Cetane Rating 48.0 31.7 27 .9 38.2 Heating Value (Btullb) Gross 19,451 17,141 17,048 18,840 18,112 17,594 Net 18,271 16,061 15,995 Heating Value (Btu/gal) Gross 137,810 132,030 131,313 136,156 133,609 132,723 Net 129,447 123,707 123,197 Pour Point (O F) ·58 16 4 2 6 Cloud Point (OF) 20 4 8 13 Viscosity (cSt) 3 2°F 100°F 160'F 6.42 2.40 1.48 187.68 34.33 14.93 15.05 4.74 2.67 34.53 9.64 4.78 71 .66 17.37 8.21 Kaufm an is as sistant professor, Ziejewski is research as socia te, Marohl is research assistant and Kucera is professor, Department of Agricultural En gineering. 36

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Page 1: SHORT-TERM PERFORMANCE OF DIESEL OIL AND SUNFLOWER …

SHORT-TERM PERFORMANCE OF DIESEL OIL AND SUNFLOWER OIL

MIXTURES IN DIESEL ENGINES

K. R. KAU FMAN, M. ZIEJEWSKI, M. MAROHL, and H. L. KUCERA

Investigation of the effects of sunflower oil and methyl ester when used in diesel engines was per­formed in two parts.The first part took place in the Department of Agricultural Engineering at North Dakota State University; the second part occurred at the Allis-Chalmers Engine Division in Harvey, Il­linois.

Fuel properties and characteristics

The fue ls used in the Fargo tests in addition to #2 diesel fuel were refined sunflower oil, crude sun­flower oil, and five blends of each of these fuels with #2 diesel fue l (Table 1). The percent by volume of each of these fuels blended with diesel fuel was 10, 25, 50,75 and 90. The refined sunflower oil was alkali refined and winterized. The crude sunflower oil was extracted and filtered at NDSU.

The fuels utilized in the Harvey tests were #2 diesel, 100% alkali refined sunflower oil, a blend by

Table 1. Test Fuel Properties; Fargo, ND Tests

volume of 50% sunflower oil and 50% #2 diesel fuel, and methyl ester (Table 2).

All fuels were obtained from commercial sources with the exception of the cr ude sunflower oil used in the Fargo tests. The methyl ester was made from erucic-acid-free rapeseed. No additives were used. All fuels were filtered through a 5 m filter prior to using.

Samples of all fuels which were used in the tests were analyzed using American Society for Testing and Materials (ASTM) standard procedures for petroleum fuel products. Tables 1 and 2 show three important properties of the fuels which influenced engine performance: 1) The API gravity of the non­petroleum based fuels was found to be lower than the #2 diesel fu el. 2) The viscosity of the sunflower oil was significantly higher than that found for the #2 diesel fuel. 3) The #2 diesel fuel had t he highest heating value of the tests fuels. Further, thermal decomposition was observed at a relatively low

100% Sunoil 100% Sunoil 75% Diesel 50% Diesel 25% Diesel No.2 Diesel Relined Crude/Filtered 25% Sunoil 50% Sunoil 75% Sunoil

API Gravity @60°F 35.3 22.1 21 .6 32.3 29.1 25.4 (del/rees)

Cetane Rating 48.0 31.7 27.9 38.2

Heating Value (Btullb)

Gross 19,451 17,141 17,048 18,840 18,112 17,594 Net 18,271 16,061 15,995

Heating Value (Btu/gal)

Gross 137,810 132,030 131,313 136,156 133,609 132,723 Net 129,447 123,707 123,197

Pour Point (OF) ·58 16 4 2 6

Cloud Point (OF) 20 4 8 13

Viscosity (cSt) 32°F 100°F 160'F

6.42 2.40 1.48

187.68 34.33 14.93

15.05 4.74 2.67

34.53 9.64 4.78

71 .66 17.37 8.21

Kaufman is assis tant professor, Ziejewski is research associate, Marohl is research assistant and Kucera is professor, Department of Agricultural Engineering.

36

Page 2: SHORT-TERM PERFORMANCE OF DIESEL OIL AND SUNFLOWER …

percentage level for the sunflower oil, the 50/50 blend . and methyl ester (Fig. 1) which ca n result in carbon buildup.

One of the problems associated wi th t he use of sunflower oil as a fu el is that it has a pour point of -10°F (-23°C) as compared to a -35°F (-37°C) pour point for #2 diesel fuel (Table 2). Hence. sunflower oil could be used only in mild or war m weather in north­ern parts of the United States. However, t his may not be as mu ch of a problem as it might seem to be. For example. the temperature normal for Fargo, North Dakota are shown by mont hs in Table 3. It can be seen t hat t he mean minimum temperature in North Dakota is higher t han the pour point of sun­flower oil for all months of t he year. So, t he problem of a relatively high pour point for sunflower oi l as compared to #2 diesel fuel would not prohibit the use of sunflower oil as a diesel fue l in North Dakota.

~ - - - - - No. 2 di esel fue l

- - - su nf lower oil

- -- -- blend (50% sunflower oil and 50% No. 2 di es el fue l)

---- methyl ester

650

, / ' I

iL I60 / I

I

I0 c:- ./ . IW 550 I / , .-I

a: .­=> I /

, .. /

« ~ 500 I ./ . -- --- "

a: ..- --- " w Q. 450 I ./'--,, '

I ~;,/~ W ~ 40 1,/

~ 350

I.BP 60 80 PERC ENT DISTI LLED

I.B.P. - In iti al Boiling Poi nt

E.P. - End Poin t

X - Cracking Observed ; distillation disconti nued

Fig. 1. Fuel Disti ll ation Curves

Performance tests on engine in Fargo, N.D.

The first part observed diesel engine perfor­mance using four loads (50 and 75 percent of rated load. rated load. and maximum torque). seven diesel fuel/sunflower oil blends (0. 10, 25, 50, 75, 90 and 100 percent sunflower oil) and two degrees of vegetable oil refinement (crude and refined). All tests were conducted at wide open throttle. The 50 percent and 75 percent loads were determined as a percentage of the torque achieved at rated speed for each fuel. Two replications were run at each load. The order in

37

which the tes ts were run was randomly selected. All tests were 10 minute in length.

Table 2. Test Fuel Pro~er ties; Harve~ 1 IL Tests

100% Sunoil 50"!o Diesel No. 2 Diesel Alkali Refined50"!o Sunoil Methyl Ester

15 Pour Point (' F) ·35 ·10 ·10

Cloud Polnt\'F) ·18 18 ·4 24

API Gravity @60'F 34. 2 21 .7 29.3 28.5 (degreeS)

Heating Va lue (Btu/lb)

Gross 19,232 16,974 18,411 17,169 Net 18,157 15,914 17,272 16,083

Heating Va lue (Btu/gal)

Gross 137,369 130,530 134,882 126,415 Net 129,182 122,379 126.537 118,422

Ash ("!o ) < 01 < .01 <01 < .01

Carbon 1%) 87.04 78.13 83.88 77.39

Hydrollen ("!o) 12.78 11 .62 12.48 11.90

Nltrollen ("!o ) .01 .01 .034

Oxygen ("!o ) (By di fference) 10.24 4.00 10.68

Sulfur ("!o ) .24 <50 ppm .1 3 <50 eem

Water & Sediment Trace Trace Trace Trace

Karl Fi scher Water 466 525 109 308 (ppm)

Fi lt rat ion Cleanliness

Total Particulate (ppm) 3.107 2.98 3.59 1.606

Non Combustible Particu la te (~~ml .254 2.43 .190 .254

Viscosity at 100'F 2.08 29.40 5.80 4.33 (cSt)

Table 3. Monthly normal temperatures, 1974·1970 in Fargo. N.D.

Month Mean Min Mean Mean Max

January ·3.6 5.9 15.4 February 0.8 10.7 20.6 March 14.9 24.2 33.5 April 31 .9 42.3 52.6 May 42.3 54.6 66.8 June 53.4 64 .7 75 .9 July 58 .6 70.7 82.8 August 56.8 69.2 81 .6 September 46 .2 57.9 69.6 October 35.5 47 .0 58.4 November 20.0 28.6 37 .2 December 4.1 13.0 21.9

References: Local Climatol og ical Date: Fargo. N.D. ; Annual Summary 1980; U.S Dept. of Commerce, National Oceanic and Atmospheri c Ad· minis tration, Environrnental Data and Information Servi ce, Nati onal Clirnatic Center, Asheville. N.C.

Performance tes ts were run on an Allis-Chalmers 7010 and a Ford 7000 diesel t ractor. Both tractors were tested with manufactur er's standard equip­ment. No modifications were made to the engines before or during the tests. This simulated the prac­tical ituation when a dedicated engine for diesel fuel use would operate instead with a fuel blend con­taining sunflower oil or with pure sunflower oil. The Allis-Chalmers 7010 was eq uipped with a direct in­jection turbocharged six cylinder diesel engine.

Page 3: SHORT-TERM PERFORMANCE OF DIESEL OIL AND SUNFLOWER …

model 649T. The displacement of the engine was 300 cubic inches with 3.875 inches bore and 4.25 inches stroke. It had a 16.25:1 compression ratio . The injec­tion pump was a Stanadyne Roosa Master distrib­utor type DM4. The injection nozzles were Robert Bosch with four 0.0125 inch diameter orifices, a 0.043 inch sac length, and a 0.039 inch sac diameter . The opening pressure of the nozzles was 3830 psi. Static injection timing was 18° before top dead center (BTDC). The Ford 7000 was equipped with a direct­injection turbocharged four cylinder diesel engine. model 5609A. The displacement of the engine is 256 cubic inches with a 4.40 inch bore and a 4.20 inch stroke. It had a 16.5:1 compression ratio. A Simms in-line injection pump was used. The injection nozzles were Simms with four 0.0134 inch diameter orifices. The opening pressure of the nozzles was 3250 psi. Static injection timing was 19° BTDC.

The tractors were loaded at the PTO shaft by a M&W Gear Co. water brake dyanamometer, model P-4450. The dynamometer was equipped with an electronic digital readout for PTO torque and rpm.

Tests were run at full load. rated speed on 100 percent #2 diesel fuel at the beginning and the end of the day to assure that the engine performance re­mained consistent through the day and that the non­petroleum fuels had no short term effects on the engines. Each time the engine's fuel supply was switched to a different fuel the engine was run for 10 minutes at rated speed and load to allow for purg­ing of the fuel system before starting the next test.

Fuel consumption was measured on a weight basis, temperatures were sampled at three-minute intervals from the start of the test, and three smoke samples were taken and the average reading record­ed. Barometer readings were taken at the beginning and the end of each test period and used to correct the engine performance data to standard atmos­pheric conditions.

Performance tests on engine at Harvey, minois

The second part of this investigation measured diesel engine performance at four speeds (1800 rpm. 2000 rpm. 2200 rpm, and 2300 rpm), five loads (25, 50. 75, 100 and 110 percent of the rated torque at 2300 rpm) and four fuels (#2 diesel. 100 percent sunflower oil. 100 percent methyl ester. and a 50 percent blend by volume of sunflower oil in #2 diesel fuel).

A direct injection, intercooled. turbocharged, four-cylinder Allis-Chalmers diesel engine. model 4331. was selected because of typical design and relatively low fuel consumption. A multi-cylinder engine was chosen in order to test cylinder to cylinder variations in future endurance tests. The displacement of the engine was 200 inches cubed with a 3.875 inch bore and a 4.25 inch stroke. It had a 14.1:1 compression ratio.

Due to the higher viscosity of the blend and 100 percent sunflower oil. slight modifications were

made to the fuel system to maintain the manufac­turer's specified transfer pump pressure of 90 ± 5 psi (620 ± 35 kPa) at 2300 rpm. For the blend. a se ­cond fuel filter in parallel to the existing filter was added. For the sunflower oil. an auxilliary fuel system supply pump was also added. One set of tests was run on the sunflower oil with no Iuel system modifications to compare the results with the modified system. No modifications were necessary when using the methyl ester fuel. The injection pump was calibrated to factory specifications for #2 diesel fuel and was not recalibrated during the tests. Static injection timing was 18° BTDC. A dynamic timing advance of 14° was maintained for aU tests.

Tests on 100 percent #2 diesel fuel were run at the beginning and the end of the day, as in the Fargo tests. The engine was run at rated speed and load for 20 minutes to allow for purging of the fuel system before starting a test on a different fuel. Twenty minutes were needed because of the length of the fuel supply line and the low fuel consumption rate of the engine. A chemical analysis of the fuel composition in the return line aIter the 20 minutes purging process was performed. When sunflower oil was used there was no diesel fuel remaining in the fuel return line. When methyl ester was used. there was 0.7 percent by volume of diesel fuel remaining in the fuel line after the 20 minute purging process.

In addition to typical engine performance parameters. cylinder pressure was measured. All tests conformed to SAE standards. The engine per­formance data for these tests were also corrected to standard atmospheric conditions.

RESULT8 AND DISCUSSIONS

Engine Performance Tests at Fargo, N.D.

For purpose of emphasizing the difference in various parameters of engine performance as a func­tion of blend composition relative curves are used throughout this part of the engine analysis.

Engine test results for the Ford 7000 are pre­sented in Figure 2. Only results at rated load are shown. The results at other loads were similar. Engine power was 81.5 hp on diesel fuel and decreas­ed as blends with higher concentrations of sun­flower oil were used . Engine power was reduced 9 percent when 100 percent sunflower oiJ was used. Volumetric fuel efficiency was 15.5 HP-HR/GAL and decreased as higher concentrations of sunflower oil were used. When 100 percent sunflower oil was used, the volumetric fuel efficiency decreased 5.4 percent.

A more satisfactory way to compare the perfor­mance of the test fuels is to compare the thermal ef­ficiency (TE). In the Ford 7000 engine. the TE was 31.2% and decreased as higher percentages of sunflower oil were used. The TE was 3.5 percent lower when using 100 percent sunflower oil. Engine

38

Page 4: SHORT-TERM PERFORMANCE OF DIESEL OIL AND SUNFLOWER …

o2 .,-0.-- _ .!..-. __ -.......

_ . _ 0 _~~~!U!lL____*. 0 ui C!) " -2z <I () -4 CCW

-6 ~ 0 !l.1 -8

\ -10

2*­...luiW(!)::::>z 0lL.< UI ir U

-2 WUf- >­

.::!:Z:JW...1- -4 O~>lL.lL.

w -6

*- 2 w· 8 C!) Z ---_ O __:ull. __

...1< 0 -- --.-- = <I --- o:EU o......CC>­ .......

o ....... tWu -2I .......Zf-w

Q "" tt -4 w

I I i I I I i I I I I o 10 20 30 40 50 60 70 80 90 100

PERCENT SUNFLOWER OIL

LEGEND:

--- CRUDE SUNFLOWER OIL

0 _ - - - REFINED SUNFLOWER OIL

* ~ ----_ 8ui ~__ " '"'"" -.az.4~00_____ 0 ___(!) 0 z <

f-I -1 (J)U

" ""'­::::>w "'-8,<cc -2 I::::>Xf­w< -3a:

w !l.

-4:E wf­

-5

20

10

o ~--- ~ftS.L ______ _ 0-.. .......

....... o~ -10 . ...... ----- _____ ___ ---0o

~ -20 I g -30 o !Xl -40

I I i ' i i i I I I 1 o 10 20 30 40 50 60 70 80 90 100

PERCENT SUNFLOWER OIL

Fig, 2, Re lative variation of performance characteristics for Ford 7000 al full load.

exhaust temperatures was 974°F on diesel fuel and decreased as the percentage of sunflower oil in the fuel blend increased. The engine exhaust tempera­ture was 47°F lower when 100 percent sunflower oil was used. Bosch smoke readings were also taken but the variability was high. The Bosch smoke number was 4.75 while using diesel fuel and appeared to decrease slightly with increased sunflower oil con­centration. For all performance variables. the trends were similar for both the crude and refined sunflower oil.

Engine test results for the AlJ.iB-Chalmers (A-C) 7010 are presented in Fig. 3. Again. only the results of the tests at rated load are shown. The results at the other loads were similar. Engine power was 98.6 hp while using diesel fuel and varied when using sunflower oil blends. The engine delivered the most power when a 75/25 SFO/Diesel fuel blend was used. With this fuel blend. the engine produced 6.2 per­cent more power than when using #2 diesel fuel. Volumetric fuel efficiency was 13.86 HP-HR/GAL while using diesel fuel and decreased with increas­

ing sunflower oil concentrations in the test fuel. The thermal efficiency was 27.2 percent while using diesel fuel and increased 0.6 percent when 100 per­cent sunflower oil was used. Engine exhaust temper­ature was 1079°F while using diesel fuel and was highest for the intermediate concentrations of sunflower oil in the test fuel blend. Bosch smoke readings were 2.85 while using diesel fuel and were variable. The tendency for both the exhau i temperature and Bosch smoke readings was to follow the power output of the engine.

Combining test results from both engines. the following trends emerge: 1) the degree of fuel refine­ment has little or no effect on engine power output. volumetric fuel efficiency. thermal efficiency and ex ­haust temperature. This would be expected since the crude and refined sunflower oil fuels have com­parable energy contents.

2) The quantity of sunflower oil in the fuel blend affected the power output of the engine. The volu­metric efficiency decreased when sunflower oil was

39

Page 5: SHORT-TERM PERFORMANCE OF DIESEL OIL AND SUNFLOWER …

8

6 ~

uf 4 <:J z "" « 2 "­I

---­""­()

a: 0 ~~~ __9.uJ:!p____ ~

W ~• ~ 0 -2

0

"'0 Il­

- 4

-6 0

~ 0

u.f 0 • ______ 1386 H Il.!.l:!rL ~ ____

<:J z « -1I ()

>­()

z -2 w Q LL LL -3 w ....J W ::::> -4LL ()

a: t1i -5

~ ::::> ....J 0 -6 >

3

u.f C} 2 z « I ()

>­()

" "" ....... ...... ...... ...... ...... ...... .......

o

Z W 0 + _ 2IT.- --~-U _---­LL _ --­LL lJ.! -I ....J « :::!;

ffi -2 I ~

-3

'­'­ ......

"­o ~

PERCENT SUNFLOWER OIL

;::-...

~ ~o

substituted for t he #2 diesel fuel. The differences when u.sing 100 percent sunflower oil a compared to #2 diesel fue l were 5 percent. These differences are about the same a the 6 percent difference in volumetric energy content of t he two fuels. The dif­fere nces in thermal efficiency for differing concen­t ra tions of s unflower oil in diesel fuel were small but significan t . These two engines gave differing ther­mal efficie ncies when sunflower oil was used as fuel.

40

u.f CJ z « I ()

W a: ::::> ~ « a: W Il­~ W ~ l­e/) ::::> « I X W

~, W C} z « I 0 W ~ 0 ~ CI)

I () e/)

0 en

4

3

2

o

-)

-2

-3

-4

40

30

CRUD E SU NFLOWER OIL

0 - - - - REFIN ED SU NFLOWER OIL

-­'/<{/ o

.•

--.. '­

" g Oo \. -t­ - - -­ .lQZlL:: F __ -­ -\­

--­- -­ o

\ \ ~ \ +

\

- +---'­ -""""'--~

( I I I I o 60 70 80 90 100

PERCENT SUNFLOWER OIL

Fig. 3. Relative variation of performance charac teristics for Allis· Chalmers 7010 at full load.

Factors which might explain the differing thermal ~f~icienci s may be the dissimilar injection pum ps, InJectors, compr ession ra t ios , or com bus tion chamber designs. T here was a general decrease in Bosch smoke number as sunflower oil was substituted for #2 diesel fuel in the test fue l blend.

Page 6: SHORT-TERM PERFORMANCE OF DIESEL OIL AND SUNFLOWER …

LEGEND: Engine performance tests at Harvey, lllinois e----- BLEN D

Engine performance r esults for rated load and • DIESEL FUEL

rated speed are presented in Figs. 4 and 5. Results +----- -- -- METHYL ESTER

for other loads and speeds were similar. Using the .- - - - SUNFLOWER OIL

power output on diesel fue l as a baseline, the 50-50 blend gave about 3.1 percent more power than diesel fuel and the methyl ester produced about 5.8 percent less power than diesel fuel. The volumetric fuel efficiency of sunflower oil , t he blend, and the methyl ester was lower than t he #2 diesel fuel volumetric fuel efficiency because of a difference in energy content. The thermal efficiency for the sun­flower oil and the methyl ester was higher than for #2 diesel fuel. The fuel flow rate (gal/h) to t he injec­tion nozzle changed as the density and viscosity of the test fuels changed. The volumetric fuel flow was higher for the nonpetroleum fuels compared to #2 diesel fuel. Higher flow resistance for more viscous sunflower oil was compensated by less internal leakage in the injection pump. The methyl ester and the blend had higher internalleakage but less flow resistance than the sunflower oil because of a lower viscosity. This lower flow resistance caused higher fuel flow for methyl ester compared to sunflower oil. The higher exhaust temperature of the #2 diesel fuel ENGINE RPM

and the blend resulted from a lower thermal effi­Fig. 4. All ls·Chalmers 4331 engine power output at 100% load. ciency . Higher exhaust temperatures for the #2

diesel fuel and the blend caused higher turbocharg­ing speed providing more air. This increased air

2. The thermal efficiency varied as the quantitycould act to improve fuel-air mixing and combustion; of sunflower oil in the fuel blend was changed. however, exhaust smoke for the #2 diesel fuel and In the Ford 7000 the thermal efficiency de­the blend is higher than t he other two test fuels. creased while in the Allis-Chalmers 7010 it in­Methyl ester produced the lowest exhaust smoke. creased. This indicates that various engines will respond differently .

While using 100 percent sunflower oil, ex ­periments were carried out with modifications to 3. Differences in engine exhaust temperatures the fuel line to maintain t he manufacturer's were measured when the amount of the sun­specified transfer pump pressure of 90 ± 5 psi at flower oil in the test fue l was var ied. Exhaust 2300 rpm. With the standard fuel line and filter temperatures decreased for the Ford 7000 while using 100 percent sunflower oil , the transfer engine with increased pe r ce ntages of pump pressure dropped to 80 psi a t rated torque and sunflower oil , but for the Allis-Chalmers 7010 2300 rpm . The fuel system was modified to include a engine the temperature increased initially and second fuel system supply pump to maintain t he pro­ then decreased. per transfer pump pressure. Fur ther, the lower transfer pump pressure did not cause any changes 4. Exhaust smoke readings decrease slightly as in timing advance. The engine power output, sunflower oil was substituted for #2 diesel fuel. volumetric fuel efficiency , and thermal efficiency for The smoke reading results follow the exhaust the standard system was lower t han for the temperatures trends for both engines. modified system (Fig.7).

5. Engine power output, volu metric fuel efficien­SUMMARY AND CONCLUSIONS cy and thermal efficiency showed mixed

results due to the degree of sunflower oil Engine performance tests at Fargo, N.D. refinement . Generally, there was no effect on

the Ford 7000 engine but results were not con­The following conclusions were drawn from the clusive on the Allis-Chalmers 7010 engine.

test results: Engine performance tests at Harvey, lllinois

1. Volumetric fuel efficiency was decreased as the quality of sunflower oil in the fuel blend A direct injection, turbocharged, intercooled, four was increased. This increase parallels the dif­ cylinder diesel engine was tested. Four fuels (#2 ferences in energy content of the two fuels. diesel fuel, alkali refined sunflower oil , a 50 percent

41

Page 7: SHORT-TERM PERFORMANCE OF DIESEL OIL AND SUNFLOWER …

-' <{ (!)

ii: I

19x a.. I ->= 18 -- ..... _­

..-- -::.:. --­ .() ....... --, ....... ' _ t - - -+­Z W 17 r ~ -­<3 / >/

u:: /: 4~ 16 .­

u. /,'w ' , -' 15

~,~ w 'l,' ::J (//u. (..l 14 ex: ,'/;," Iij 13 ~/,' ~ / / ::J {/-' 120 ... >

38 ---~:;-:=;~--...... ..

~ 36 -,'-- ,~..... ...-: , ~

>-­ / ,4 ()

34 /' .......

Z /,,111'" /~ w 0 ~,' /'

u. 32 ,/," ,/' u. /" ./w -' 30 / /" <{ ':~

,

~ eI: 28 w I t­ 26

24

6

5

4

3

2

Iii , I I I I I I

20 40 60 80 100 120 140 160 180 200

BRAKE MEAN EFFECTIVE PRESSURE, PSI

blend by volume of sunflower oil and #2 diesel fuel, and methyl ester) were tested at four engine speeds and five engine loao.

The following conclusions were drawn from the test resul ts:

1. Volumetric fuel efficiency was lower for the su nflower oil, blend , and methyl ester as com­pared t'o #2 diesel fu el. This reflects differences in energy content of the test fuels.

42

LEGEND:

+-­ -­ ----­

1200

BLEND

DIESE L FUEL

METHYL ESTER

SU NFLOWER OIL

~ 11 0 w­eI: ::J t­;i 1000 w a.. ~ w t-t­(f) ::J <{ I X W

w :.:: 0 ~ (f)

I (..l (f)

700

3.6 •

3.0

2.4

1.8

0 1.2CD ~ -- ----, '\

0.6

,,­ + ........ ,,_./- -------------. - _................ .\. 'l" - - - - -":::....... .

.+ ... -~.....

0.0

2'0 4'0 60 8'0 lOa 120 140 160 180 200

BRAKE MEAN EFFECTIVE PRESSURE , PSI

Fig . 5. Allis -Chalmers 4331 engine performance at 2300 RPM .

2. Thermal efficiency fo r the sunflower oil a nd the methyl ester was higher than the #2 diesel fuel.

3. The vol umetric fu el flow rate was higher for the sunflower oil, blend, and methyl ester com­pared to #2 diesel fuel possi bly reflecting the different viscosity and density of the fuels.

Page 8: SHORT-TERM PERFORMANCE OF DIESEL OIL AND SUNFLOWER …

...J ~ (!) 18ii: I X Cl. 17I

>" u z 16w (3 u:: LL 15w ...J W ::::l ~ LL 14 II u IIa:

/,I-w 13 I.::! ::::l I....J 0 12 >

38

~ 36 >" /"~--­U

~z 34 w (3 u:: 32 LL w ...J JO ~ ::! II: 11w I I ­ 26

24

6.0

5.4

J h

a:: 4.8 hI h::J

~ B(!) 4.2

~ it 3.6 ...J w ::::l LL 3.0

2.4 '

1.8 i i i I

20 40 80 160 180

BRAKE MEAN EFFECTIVE PRESSURE, PSI

4. The highest exhaust temperatures were recorded when using #2 diesel fuel and the blend. This may be due to the lower thermal ef­ficiency of these fuels.

5. Exhaust smoke was higher for the #2 diesel fuel and the blend as compared to the sun­flower oil and the methyl ester. The lowest ex ­haust smoke was observed when using methyl ester.

LEGEND:

-- - - STANDARD FUEL SYSTEM MODIFIED FUEL SYSTEM

10

98

96

Cl.

I 94 ./' -­/'

II: w Y

/3 / Cl. / o 92 -I

I /

I I88

I /

86 I I I I

UJOO 1900 2100 2200 2300

ENGINE RPM

Fig . 6. Allis-Chalmers 4331 engine performance wh ile using 100% sun­flower oil in two fuel supply systems.

6. Modifications to the fuel supply system were necessary to maintain the manufacturer's spec­ified transfer pump pressure when using pure sunflower oil due to the higher viscosity of the sunflower oil.

7. The engine power, volumetric fuel efficiency and thermal efficiency were lower when using sunflower oil in the standard fuel supply system as compared to the modified fuel supp­ly system.

Overall

The performance of a diesel engine while using sunflower oil or methyl ester is comparable to the performance when using #2 diesel fuel with a few differences. These differences may be explained by the different physical and chemical properties of the fuels and different engine designs.

Additional testing is needed before any conclu ­sions can be drawn concerning the long term effects of using vegetable oils in a diesel engine.

REFERENCES

Anon ymous . 1980. Climotological Date: . 'argo , N.D.; Annual Summary. U .S . Dept. o f Commerce, National Oceanic a nd At ­mospheric Administratio n, En vi ronmer1l al Data and Info rmation Ser ­vice, Nationa l Clima tic Cent er, Asheville. N.C.

Ramdeen, P., L. F. Bac ker, K. R . Ka ufma n. H. L. Kucera , and C. W. Moilanen . 1981. Some physio-chemicallests of sunflower oil and No.2 diesel oil fuels. ASAE Paper No . NCR 81009 . American Society of Agricultural Engineers, SI. Joseph, Ml.

SAE. 1980. Engine test code-spark ignition and diesel. SA E J816b. SAE Recommended Practi ce . SAE Handbook.43