8
Review full manual instructions prior to use for important safety information. Always check Rockler.com to confirm that you are using the most recent manual version for your product. Shop Vacuum Dust Hose Reel Instructions Effective July 2019

Shop Vacuum Dust Hose Reel Instructionsgo.rockler.com/tech/shop-vacuum-dust-hose-reel-instructions.pdf · 3 PRODUCT SPECIFIC SAFETY WARNINGS > The Hose Reel must be mounted to wall

  • Upload
    others

  • View
    2

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Shop Vacuum Dust Hose Reel Instructionsgo.rockler.com/tech/shop-vacuum-dust-hose-reel-instructions.pdf · 3 PRODUCT SPECIFIC SAFETY WARNINGS > The Hose Reel must be mounted to wall

Review full manual instructions prior to use for important safety information. Always check Rockler.com to confirm that you are using the most recent manual version for your product.

Shop Vacuum Dust Hose Reel InstructionsEffective July 2019

Page 2: Shop Vacuum Dust Hose Reel Instructionsgo.rockler.com/tech/shop-vacuum-dust-hose-reel-instructions.pdf · 3 PRODUCT SPECIFIC SAFETY WARNINGS > The Hose Reel must be mounted to wall

2

GENERAL SAFETY WARNINGS

This product is designed only for specific applications as defined in the instructions and should not be modified or used for any manner not described in these instructions. Use only recommended accessories. Before using the Shop Vacuum Dust Hose Reel: READ, UNDERSTAND and FOLLOW ALL INSTRUCTIONS AND SAFETY WARNINGS. KEEP THESE INSTRUCTIONS READILY AVAILABLE FOR FUTURE REFERENCE.

> Always confirm that you are using the most recent version of the Instructions and safety warnings for your product (see the Instructions link on the product page at Rockler.com).

> Before using another tool with this product, always read, understand and follow the instructions and safety warnings in the owner’s manual for that tool. If you do not have the owner’s manual, obtain one from the tool’s manufacturer before using it with this product.

> Before using any chemical with this product, always read, understand and follow all safety warnings and guidelines in the manufacturer’s Safety Data Sheet (SDS; formerly called “MSDS”), especially regarding: • How to safely use the chemical, including potential hazards and recommended first aid measures; • Personal safety equipment required to safely use the chemical (e.g. gloves, eye protection, mask/respirator, etc.); • Proper and safe handling, storage and disposal of the chemical.

> Before using this product, review and verify that all tools to be used with it have safety equipment installed and are in proper working order as defined by the tool’s owner’s manual.

> Do not use this product until you have read and are confident you understand: • Product Specific Safety Warnings (p. 3); • Assembly (pp. 4-6); • Mounting to Wall Studs (p. 7); • Attaching Hoses (pp. 7 - 8); • Controlling Unwinding Speed (p. 8).

> The user assumes all risk and responsibility for the proper and safe use of this product and for ensuring product suitability for the intended application.

> It is the sole responsibility of the purchaser of this product to ensure that any anyone you allow to use this product reads and complies with all instructions and safety precautions outlined in this manual prior to use.

> Follow all standard shop safety practices, including: • Keep children and bystanders away from the tool operating area; • Do NOT use power tools in explosive environments, or in the presence of flammable liquids, fumes or dust; • TURN OFF AND UNPLUG all power tools BEFORE making any adjustments or changing accessories; • Remain alert and use good judgment. Do not use this product if you are in any way impaired by medications, alcohol, drugs or fatigue; • Keep your work area well lit and clean; • Dress appropriately. Secure loose clothing, remove all jewelry and tie up long hair before using this product; • ALWAYS wear safety glasses, hearing protection and respiratory protection that complies with NIOSH/OSHA/ANSI safety standards; • Use dust collection tools and dust face masks to reduce exposure to dust; • Use safety equipment such as featherboards, push sticks and push blocks, etc., when appropriate; • Maintain proper footing at all times and do not overreach; • Do NOT force woodworking tools.

> These warnings and instructions do NOT represent the total of all information available regarding tool safety, use and technique. Always seek out opportunities to learn more and improve your skills and knowledge.

Drilling, sawing, sanding or machining wood products can expose you to wood dust, a substance known ot the State of California to cause cancer. Avoid inhaling wood dust or use a dust mask or other safeguards for personal protection. For more information go to www.P65Warnings.ca.gov/wood.

Danger indicates a hazardous situation that, if not avoided, will result in death or serious injury.

Warning indicates a hazardous situation that, if not avoided, could result in death or serious injury.Caution indicates a hazardous situation that, if not avoided, may result in minor or moderate injuryor property damage.Notice indicates important or helpful information and/or user tips.

BP0918

Page 3: Shop Vacuum Dust Hose Reel Instructionsgo.rockler.com/tech/shop-vacuum-dust-hose-reel-instructions.pdf · 3 PRODUCT SPECIFIC SAFETY WARNINGS > The Hose Reel must be mounted to wall

3

PRODUCT SPECIFIC SAFETY WARNINGS

> The Hose Reel must be mounted to wall studs spaced 16" on center using 3/8" x 2" Lag Screws (21) AND 3/8" Washers (22).

> Failure to mount the Hose Reel according to the included instructions could result in personal injury or damage to property.

> Do not mount the Hose Reel higher than your own shoulder height.

> Do not hang or allow anyone else to hang from the Hose Reel.

> Do not hang or coil objects other than the specified Shop Vacuum Hose from the Hose Reel.

> Do not leave uncoiled dust hoses on the floor as they can cause tripping hazards.

> The Shop Hose Reel is intended for dry vacuuming only. Vacuuming wet materials will cause hose clogging.

Page 4: Shop Vacuum Dust Hose Reel Instructionsgo.rockler.com/tech/shop-vacuum-dust-hose-reel-instructions.pdf · 3 PRODUCT SPECIFIC SAFETY WARNINGS > The Hose Reel must be mounted to wall

4

Quantity 1 Left Hub/Left Side Plate Assembly 1 2 Base Plate 1 3 Right Side Plate 1 4 1/4"-20 x 5/8" Panhead Screw 22 5 1/4" Lock Nuts 22 6 Right Hub 1

Quantity 7 Internal Flange Pivot 1 8 1/4"-20 x 7/8" Flat-Head Screw 3 9 Right-Hand Swivel 110 1/4"-20 x 3/4" Flat-Head Screw 2 11 Four-Star Knob 1 12 Right-Hand Clamp 1

PARTS LIST

AssemblyBase Assembly1. Attach the Left Hub/Side Assembly (1) to the Base Plate (2), using 1/4"-20 x 5/8" Panhead Screws (4) and 1/4" Lock Nuts (5). The Side Plate goes on the outside of the tabs on the Base Plate (2).

2. Attach the Right Side Plate (3) to the Base Plate (2), using 1/4"-20 x 5/8" Panhead Screws (4) and 1/4" Lock Nuts (5). The Side Plate goes on the outside of the tabs on the Base Plate (2).

Base Assembly

1

4

3

2

4

4

5

5

Page 5: Shop Vacuum Dust Hose Reel Instructionsgo.rockler.com/tech/shop-vacuum-dust-hose-reel-instructions.pdf · 3 PRODUCT SPECIFIC SAFETY WARNINGS > The Hose Reel must be mounted to wall

5

Right Hub Assembly1. Working from the inside face of the Right Hub (6), fit the Internal Flange Pivot (7) through the center hole and attach, using three 1/4"-20 x 7/8" Flat-Head Screws (8) and 1/4"-20 Lock Nuts (5).

2. From the other side of the Right Hub (6), slide the Right-Hand Swivel (9) onto the Internal Flange Pivot (7) until the narrow end of the Right-Hand Swivel (9) piece seats in the hole in the center of the Right Hub (6).

3. Fit the Right-Hand Clamp (12) onto the outside face of the Right Side Plate (3), using the center and fastener holes as a guide, and attach the clamp, using two 1/4"-20 x 3/4"

Flat-Head Screws (10) and 1/4"-20 Lock Nuts (5). Thread the Four-Star Knob (11) into the Right-Hand Clamp (12), but don’t tighten.

4. Position the Right Hub assembly on the inside of the Right Side Plate (3) so the Right-Hand Swivel is against the Right Side Plate and the Internal Flange Pivot (7) fits into the center hole and through the opening in the Right-Hand Clamp (12). Tighten the Four-Star Knob (11) to hold the assembly together (but don’t overtighten).

5. From the inside of the Right Hub (6), insert the 5/16"-18 x 41⁄4" Hex Bolt (13)through the Internal Flange Pivot (7). Thread the Handle (14) onto the hex bolt and secure with the 5/16"-18 Lock Nut (15).

Right Hub Assembly - Shown without Base Plate (2) and Left Hub/Side Assembly (1) attached for clarity

138

8

7

6

5

9

3

11

12

14

155

10

Quantity13 5/16"-18 x 41⁄4" Hex Bolt 1 14 Handle 115 5/16-18 Lock Nut 1 16 Center Hub 1 17 Washer 14 18 Hose Retaining Strap 1

Quantity19 #8-32 x 5/8" Panhead Screw 1 20 #8-32 Lock Nut 1 21 3/8" x 2" Lag Screw 4 22 3/8" Washer 4

PARTS LIST

Page 6: Shop Vacuum Dust Hose Reel Instructionsgo.rockler.com/tech/shop-vacuum-dust-hose-reel-instructions.pdf · 3 PRODUCT SPECIFIC SAFETY WARNINGS > The Hose Reel must be mounted to wall

6

Center Hub Assembly1. If you fully tightened the screws and nuts connecting the Right and Left Side Plates to the Base Plate, loosen them a bit to provide working space for installing the Center Hub (16).

2. Position the Center Hub (16) between the Right and Left Hubs, taking care to align the fastener holes/slots.

3. Attach the Center Hub (16) to the Right and Left Hubs, using 1/4"-20 x 5/8" Panhead Screws (4), Washers (17) and 1/4"-20

Lock Nuts (5). Work from the outside faces of the hubs, so that the screw heads and washers are on the outside and the nuts are against the flange of the Center Hub (16).

4. Retighten the screws and nuts connecting the Right and Left Side Plates to the Base.

5. Attach the Hose Retaining Strap (18) to the inside face of the Right Hub (6), using the #8-32 x 5/8" Panhead Screw (19), Washer (17) and #8-32 Lock Nut (20).

Center Hub Assembly

4

19

18

17

20

4

16

99

17

17

Page 7: Shop Vacuum Dust Hose Reel Instructionsgo.rockler.com/tech/shop-vacuum-dust-hose-reel-instructions.pdf · 3 PRODUCT SPECIFIC SAFETY WARNINGS > The Hose Reel must be mounted to wall

7

Mounting to Wall Studs

1. Mark the locations for the top two mounting screws and drill pilot holes for 3/8" x 2" Lag Screws (21).

2. Fit a 3/8" Flat Washer (22) onto each screw. Drive the screws into the studs until they’re about 1" from being fully seated.

3. Decide whether you want the Handle of the Hose Reel to be on the right or the left side. Orient the Hose Reel as desired and lift it onto the top two 3/8" x 2" Lag Screws (21). Fig. 1.

4. Mark the locations for the bottom two 3/8" x 2" Lag Screws (21), using the bottom keyhole slots in the Base Plate (2) as a guide.

5. Lift the Hose Reel off the top two Lag Screws (21) to remove it. Drill pilot holes for the lower set of Lag Screws (21).

6. Return the Hose Reel onto the top two Lag Screws, making sure that the 3/8" Washers (22) make it through the keyhole openings in the Base Plate (2). Check that the Hose Reel is level and then drive the 3/8" x 2" Lag Screws (21) until they are fully tightened. Fig. 2.

7. Fit a 3/8" Flat Washer (22) onto each of the remaining two 3/8" x 2" Lag Screws (21) and drive the screws into the lower two pilot holes to fully secure the Hose Reel.

Attaching Hoses

1. Attach your 11⁄2" hose to a port that has a 21⁄4" outside diameter on one end.

2. Press the 21⁄4" OD end of the port into the Shop Vacuum Port on the inside of the Hose Reel. Fig. 3.

3. Unscrew the Hose Retraining Strap (18) from the Right Hub (6) and fit the strap around the hose.

Fig. 2

Fig. 2

Fig. 1

2122 22 21

> The Hose Reel must be mounted to wall studs spaced 16" on center using 3/8" x 2" Lag Screws (21) AND 3/8" Washers (22).

> Failure to mount the Hose Reel according to the included instructions could result in personal injury or damage to property.

> Do not mount the Hose Reel higher than your own shoulder height.

> Do not hang or coil objects other than the specified Shop Vacuum Hose from the Hose Reel.

> Do not leave uncoiled dust hoses on the floor as they can cause tripping hazards.

22

21

Page 8: Shop Vacuum Dust Hose Reel Instructionsgo.rockler.com/tech/shop-vacuum-dust-hose-reel-instructions.pdf · 3 PRODUCT SPECIFIC SAFETY WARNINGS > The Hose Reel must be mounted to wall

8

Fig. 5

Fig. 4

4. Make sure there’s enough slack in the hose to prevent kinking and reattach the Hose Retraining Strap (18) to the Right Hub (6). Fig. 4.

5. The Shop Vacuum Port on the outside of the Hose Reel has an OD of 21⁄2" and an ID of 21⁄4". You can fit 21⁄2" hose directly onto the port and secure it with a hose clamp, or you could use a fitting like the 21⁄2" Swivel Fitting for Shop Vacs (31660, sold separately).

Controlling Unwinding Speed1. Once the 11⁄2" hose is connected, loosen the Four-Star Knob (11) and use the handle to wind the hose fully onto the Hose Reel. The reel can accommodate up to 40' of 11⁄2" hose.

2. Gently pull the hose to begin unwinding. Tighten or loosen the Four-Star Knob (11) to adjust the resistance, but be careful not to overtighten or you could damage the mechanism. Fig. 5.

11

Check Rockler.com for updates to these instrutions. If you have further questions, please contact our Technical Support Department at 1-800-260-9663 or [email protected]

Distributed by Rockler Companies, Inc. 4365 Willow Dr. Medina, MN 55340

52542Rev 07/19

1-800-279-4441www.rockler.com