SHEET # DESCRIPTION 1 TABLE OF CONTENTS 2 GENERAL ... · n2-blast, fps-650, (type 1p), general arrangement table of contents sheet # description 1 table of contents 2 general arrangement

N2-BLAST, FPS-650, (TYPE 1P), GENERAL ARRANGEMENT

TABLE OF CONTENTSSHEET # DESCRIPTION

1 TABLE OF CONTENTS2 GENERAL ARRANGEMENT3 GENERAL ARRANGEMENT WITH BYPASS

DRAWING ECR REV. DESCRIPTION DATE CHANGED BY APPROVED BY

REVISIONS

ALL - 2 MODIFIED TITLE BLOCK AND TEXT FORMAT 7/23/2015 PJS JVN

SHEET 3 - 1 CHANGED BYPASS LABEL 3/26/2015 PJS JVNSCALE:

DATE:

APPROVED:

REVISION:

GA-TYP1P-FPS 2

PJS

1:12

DRAWN:

1 OF 3BNUMBER:

SIZE: SHEET:

DATE:

03/04/14PROJECT NAME:

SOUTH-TEK SYSTEMSWEIGHT:

MATERIAL:

FINISH:

N2-BLAST, TYPE 1P GENERAL ARRANGEMENT

TABLE OF CONTENTS

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF SOUTH-TEK

SYSTEMS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF SOUTH-TEK SYSTEMS IS PROHIBITED.

WHOLE NUMBER DIM's: 1ONE DEC.: .2, TWO DEC.: .02

THREE DEC.: .005 , ANG.: .05

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES

JVN

03/04/14

D

C

B

A

18 7 6 5 4 3 2

D

C

B

A

8 7 6 5 4 3 2 1

AIR MAINTENANCE DEVICE/S (AMD/S) (SUPPLIED BY OTHERS)

28 GALLON NITROGEN STORAGE TANK PROVIDED WITH WALL BRACKETS AND STRAP

OPTIONAL AIR COMPRESSOR NEW OR PRE-EXISTING TO PROVIDE 30

MIN PIPING FILL PER NFPA 13 REQUIREMENTS (7.2.6.2.2)

WALL MOUNTING BRACKETS INCLUDED

AIR BYPASS BALL VALVE(NORMALLY CLOSED)

GENERAL NOTES:1) ALL CONNECTIONS ARE 1/2" NPT F UNLESS OTHERWISE SPECIFIED.


REVISIONS



DATE:

APPROVED:

REVISION:

GA-TYP1P-FPS 2

PJS

1:12

DRAWN:

2 OF 3BNUMBER:

SIZE: SHEET:

DATE:



MATERIAL:

FINISH:





THREE DEC.: .005 , ANG.: .05


JVN

03/04/14

D

C

B

A

18 7 6 5 4 3 2

D

C

B

A

8 7 6 5 4 3 2 1

D

AIR MAINTENANCE DEVICE/S (AMD/S) (SUPPLIED BY OTHERS)

NITROGEN STORAGE TANK PROVIDED WITH WALL BRACKETS AND STRAP

OPTIONAL AIR COMPRESSOR NEW ORPRE-EXISTING TO PROVIDE 30 MINPIPING FILL PER NFPA 13REQUIREMENTS (7.2.6.2.2)

WALL MOUNTING BRACKETS INCLUDED

ONLY ONE LINE IN/OUT OF TANK REQUIRED WHEN USING AIR BYPASS ALARM. THE LOWER BALL VALVE WILL REMAIN CLOSED

DETAIL DSCALE 1 : 6

AIR BYPASS ALARM OPTION

GENERAL NOTES:1) ALL CONNECTIONS ARE 1/2" NPT F UNLESS OTHERWISE SPECIFIED.

....

...

.

..


REVISIONS



DATE:

APPROVED:

REVISION:

GA-TYP1P-FPS 2

PJS

1:12

DRAWN:

3 OF 3BNUMBER:

SIZE: SHEET:

DATE:



MATERIAL:

FINISH:


WITH BYPASS




THREE DEC.: .005 , ANG.: .05


JVN

03/04/14

D

C

B

A

18 7 6 5 4 3 2

D

C

B

A

8 7 6 5 4 3 2 1

3

29.50

10.06

12

1.87

.64

6

2

4

17

9

8

11

10

12.68

THERE ARE (4) SHIPPING LOCK BOLTSTHAT WILL NEED TO BE REMOVED PRIORTO UNIT OPERATION. THESE BOLTS HOLDTHE COMPRESSOR IN PLACE DURING SHIPPING.

5

5

EXTERNAL COMPONENTS

ITEM # DESCRIPTION SERVICE

1 1/4" NPT BALL VALVE N2 OUT

2 AUDIBLE ELECTRIC BUZZER AUDIBLE ALARM

3 0-100 PSIG PRESSURE GAUGE N2-STORAGE TANK PRESSURE GAUGE

4 PLC SYSTEM CONTROLLER

5 1/4" OD THROUGH-WALL COUPLING 1/4" OD DRAIN

6 POWER ENTRY MODULE, 15 AMP SYSTEM MAIN POWER SUPPLY

7 1/4" NPT M x 1/2" NPT F ADAPTER N2-OUT ADAPTER FOR 1/2" PLUMBING

8 UL 508A OPEN INDUSTRIAL CONTROL PANEL CERTIFICATION LABEL

9 ELECTRICAL PANEL AND TERMINAL BLOCK TORQUE SPECIFICATIONS LABEL

10 PRODUCT SERIAL NUMBER LABEL

11 BUZZER AND DISPLAY SCREEN WARNING INFORMATION LABEL

12 NITROGEN GENERATOR INFORMATION LABEL

DESIGN DATAPURITY 98%N2 OUT PRESSURE UP TO 70 PSIELECTRICAL 110V / 60Hz / 1PHASE, 15AMPSWEIGHT 84 LBS


REVISIONS

- - 1 UPDATED TITLE BLOCKAND TEXT FORMAT. UPDATED DESIGN DATA CHART 7/23/2015 PJS JVN

(FRP-007) FILTER REPLACEMENT KITSTS PART # DESCRIPTION QTY

900-135 PRE COMPRESSOR FILTER 1900-137-MB PARTICULATE FILTER ELEMENT 1900-140-MB COALESCING FILTER ELEMENT 1120-020-E REPLACEMENT O-RINGS 2

SCALE:

DATE:

APPROVED:

REVISION:

DD-TYP1P-FPS 1

PJS

1:18

DRAWN:

1 OF 1BNUMBER:

SIZE: SHEET:

DATE:



MATERIAL:

FINISH:

N2-BLAST, TYP1P, DESIGN DATA AND DIMENSIONS




THREE DEC.: .005 , ANG.: .05


JVN

12/09/14

D

C

B

A

18 7 6 5 4 3 2

D

C

B

A

8 7 6 5 4 3 2 1

.27 TYPCLEARANCE HOLE FOR1/4-20 HARDWARE

1.00 5.33 Typ

1.00 (2X)

2.50 (2X) 6.33 (2X)

27.64

FASTEN BRACKET SECURELY TOCABINET WITH HARDWARE

INDICATED IN DETAIL A

THIS BRACKET SHOULD BE SECURED TO WALL STUDS WITH AT LEAST 1/4" HARDWARE (NOT PROVIDED)

18" BRACKET INSTALLED WITH SLOTTEDEDGE AGAINST CABINET AND FASTENEDAS SPECIFIED IN DETAIL B

THIS PART OF THE BRACKET SHOULD BESECURED TO WALL STUDS WITH AT LEAST1/4" HARDWARE (NOT PROVIDED)

DETAIL ASCALE 1 : 4

86

72

3

DETAIL BSCALE 1 : 4

5

4

7

CARRIAGE BOLT MUSTBE INSTALLED FROM THE

BACK SIDE OF THE BRACKET

ITEM# STS PART # DESCRIPTION QTY.1 FPS-650 N2-BLAST TYP1P 12 800-133 S-100/200 12" MOUNTING BRACKET 13 800-134-B S-100/200/400 18" MOUNTING BRACKET 14 800-129 TYPE 1 LOWER WALL MOUNTING BRACKET 15 MISC 0.250" -20 x 0.750" CARRIAGE BOLT 26 MISC 0.250" - 20 x 0.750" HHCS 27 MISC 0.250" NYLOCK NUT 48 MISC 0.250" FLAT WASHER 2


REVISIONS

- - 1 UPDATED TITLE BLOCK AND TEXT FORMAT 7/23/2015 PJS JVNSCALE:

DATE:

APPROVED:

REVISION:

DD-TYP1P-FPS-MB 1

PJS

1:18

DRAWN:

1 OF 1BNUMBER:

SIZE: SHEET:

DATE:



MATERIAL:

FINISH:

N2-BLAST, TYP1P WALL MOUNTING BRACKETS

INSTALLATION INSTRUCTIONS




THREE DEC.: .005 , ANG.: .05


JVN

12/09/14

D

C

B

A

18 7 6 5 4 3 2

D

C

B

A

8 7 6 5 4 3 2 1

33

49.5

15.10

1

2

3

WRAP STRAP AROUND TANK AND USE THEPLASTIC CLIP TO SECURE THE TANK TO WALL

SCALE 1 : 4

A5

A5

A2 A3A4

A1

SCALE 1 : 8

B2

B1B3

B4

DETAIL ASCALE 1 : 6

D-RING ASSEMBLY SHOULD BESECURED TO THE WALL USING1/4" HARDWARE (NOT SUPPLIED)

DD-A01-0100-04-04, INCLUDED ASSEMBLIESITEM # STS PART # DESCRIPTION QTY.

1 A01-0100-S-A TANK MANIFOLD WITH 0.500" NOZZLES 12 A01-0100-A TANK STRAP ASSEMBLY 13 800-111-FPS 100# RED TANK WITH LABEL 1

A01-0100-A, 100# Tank Strap AssemblyITEM # STS PART # DESCRIPTION QTY.

B1 800-155 TANK STRAP 1B2 800-157 D-RING ASSEMBLY 2B3 800-154 LIGHT DUTY PLASTIC BUCKLE 1B4 800-156 FINISHING TIP 2

A01-0100-S-A, TANK MANIFOLD WITH 0.500" NOZZLE CONNECTIONSITEM # STS PART # DESCRIPTION QTY.

A1 800-245-A TANK MANIFOLD 1A2 124-308 0.250" NPT M x F BALL VALVE, BRASS, MINIATURE 2A3 124-335-A 0.250" SAFETY RELIEF, 115 PSI, UCI 1A4 124-125 0.250" NPT x 02.000" 0-160 PSIG, BM 1A5 524-218 0.500" NPT F x 0.250" NPT M REDUCER, BRASS 2

(800-111) NITROGEN STORAGE TANK DESIGN DATAVOLUME 28 GALLONSWEIGHT 75 LBS


REVISIONS

- - 1 UPDATED TITLE BLOCK AND TEXT FORMAT 7/22/2015 PJS JVNSCALE:

DATE:

APPROVED:

REVISION:

DD-A01-0100-04-04 1

PJS

1:12

DRAWN:

1 OF 1BNUMBER:

SIZE: SHEET:

DATE:



MATERIAL:

FINISH:

28 GALLON (100#) TANK ASSEMBLY DESIGN DATA




THREE DEC.: .005 , ANG.: .05


JVN

12/03/14

D

C

B

A

18 7 6 5 4 3 2

D

C

B

A

8 7 6 5 4 3 2 1

B

CCVA

EQV2

PDV

NC

NO

P.S.COM

QC 3

EQV1

AC

QC 2

QC 3

A1

11

14

11

14

12

A2

12

141112

A2

A1

RELAY LOGIC

JUMPERS

NOTES:IF AIR COMPRESSOR IS ABOVE 100 PSIG WIRE TO THE RELAY WILL CONNECT (1)TO NORMALLY OPEN POSITION. SET PRESSURE SWITCH TO 100 PSIG.IF AIR COMPRESSOR IS BELOW 60 PSIG WIRE TO THE RELAY WILL CONNECT (2)TO NORMALLY CLOSED POSITION. SET PRESSURE SWITCH TO 60 PSIG.PRESSURE SWITCH WILL NOT BE SET FOR ANYTHING BETWEEN 60-100 PSIG.(3)

DB - DISCONNECT BOXFS - FUSEPLC - PROGRAMMABLE LOGIC CONTROLLERPPM - TRACE O2 ANALYZERPS - 24VDC POWER SUPPLYPT - PRESSURE TRANSMITTERPV - AIR PILOT VALVESTB24 - 24 VDC TERMINAL BLOCKTB0V - 0V TERMINAL BLOCKTBG - GROUND TERMINAL BLOCKQC#- QUICK CONNECT CLIP # POSITIONS

GRO

UND

1

1

110

VA

C +

110

VA

C -

GRO

UND

2

2 3 4 5 6 7 8 9 1112

TB 1-12, GROUND 2METAL FACING LEFT

GROUND 1 METAL FACING RIGHT

10

24V 0V

TB-G1B

24V 0VTB-1A

TB-1B

TB-1D

TB-2A

TB-2C

TB-1C

TB-3C

TB-2B

TB-3ATB-3BTB-3D

TB-4B

TB-4D

TB-6A

TB-5D

TB-5CTB-5B

TB-5A

ABCD

TB-4A

AB

DC

TB-G2B

RED

BLU

BLK

DCBA

12 12

1111

1414

A1A2

TB-2D

USE WITH BLASTOFFASSEMBLLY A00-TYP1P

BYPASSLIGHT

USE THIS WIRING FORTHE BYPASS OPTION

TB-6B

TB-4C

IF BLASTOFF IS ACTIVE11-12 ARE OPEN11-14 ARE CLOSED

IF BYPASS IS ACTIVE11-12 ARE OPEN

11-14 ARE CLOSED

5"5"

14"

7" 16"

18"

13"

17.5"

16"12"

12" BLUE

12"BLUE

16"

16" 17"

9" 10"

15"23"

7" 15"

10"RED

-3" 1"

-6"-7"

FULLBLK

-2.5"

-2.5"

15"

BOTTOMFULL

TOPFULL

12.5BLUE

21"

21"

4"BLUE

6"BROWN

16.5"

18"

BROWN

BROWNBROWN

BROWN

BLUE

COM

NO

NC

*PRESSURE SWITCH SEE NOTES 1-3*

TB-7ATB-7B

TB-7CTB-7D

TB-6C

TB-12C

TB-8

TB-9

TB-10

TB-11C

L N

110VAC(+) 110VAC(-)GROUND 6"3"3"

3" 3"

TB-12A

TB-12D

TB-11A

TB-11D

x7 x6 x5 x4 x3 x2 x1 x0 com24V+

0V

G

com y5 yC y4 y3 y2 y1 y0 (-) (+)

PLC

F.A.RESETBUTTON

SILENCEBUTTON

FAN

A1 A2

45A RELAYL1 T1

BUZZER

WIRING TABLEAWG COLOR SERVICE FIELD/INTERNAL

14 CUST. DETERMINED 120 VAC FIELD14 BLACK +120 VAC INTERNAL14 WHITE -120 VAC INTERNAL

16-18 BROWN 24 + VDC INTERNAL16-18 BLUE 0V INTERNAL16-22 YELLOW SIGNAL INTERNAL

TORQUE SPECIFICATIONSITEM MIN-MAX

FUSE BLOCK 0.8 Nm - 1.6 NmTERMINAL BLOCK 0.4 Nm - 0.6 NmGROUND BLOCK 0.4 Nm - 0.6 NmPAN. PLC 0.22 - 0.25 NmPOWER SUPPLY 0.67 Nm Max


REVISIONS

- - 7 MODIFIED TITLE BLOCK AND TEXT FORMAT 7/23/2015 PJS JVN

- - 1-6 OLDER REVS CONSOLIDATED AND FILED 7/23/2015 PJS JVNSCALE:

DATE:

APPROVED:

REVISION:

ES-TYP1P 7

RB

1:1

DRAWN:

1 OF 1BNUMBER:

SIZE: SHEET:

DATE:



MATERIAL:

FINISH:

TYPE 1P, ELECTRICAL PANEL WIRING




THREE DEC.: .005 , ANG.: .05


JVN

06/24/13

D

C

B

A

18 7 6 5 4 3 2

D

C

B

A

8 7 6 5 4 3 2 1

DD-A01-0100-04-04, 100# TANK ASSEMBLY DESIGN DATA, (R1)Sheet1Drawing View1Drawing View2Drawing View5Detail View A (1 : 6)

DD-TYP1P-FPS, N2-BLAST TYPE 1P DESIGN DATA, (R1)ADD-TYP1P-FPS-01Drawing View1Drawing View2Drawing View3Drawing View4

DD-TYP1P-FPS-MB, N2-BLAST TYP1P WALL MOUNTING INSTALLATION, (R1)ADD-TYP1P-FPS-MB-01Drawing View1Drawing View4Detail View A (1 : 4)Detail View B (1 : 4)

ES-TYP1P, TYPE 1P, ELECTRICAL PANEL WIRING, (R7)ASheet1Drawing View6

GA-TYP1P-FPS, N2-BLAST TYPE 1P GENERAL ARRANGEMENT, (R2)BGA-TYP1P-FPS-01GA-TYP1P-FPS-02Drawing View32

GA-TYP1P-FPS-03Drawing View1Detail View D (1 : 6)Drawing View34

Documents

SHEET # DESCRIPTION 1 TABLE OF CONTENTS 2 GENERAL ... · n2-blast, fps-650, (type 1p), general arrangement table of contents sheet # description 1 table of contents 2 general arrangement