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Construction Analysis Sharp LH28F032SUTD-70 32 Mbit Flash EEPROM Report Number: SCA 9708-548 ® S e r v i n g t h e G l o b a l S e m i c o n d u c t o r I n d u s t r y S i n c e 1 9 6 4 17350 N. Hartford Drive Scottsdale, AZ 85255 Phone: 602-515-9780 Fax: 602-515-9781 e-mail: [email protected] Internet: http://www.ice-corp.com

Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

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Page 1: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Construction Analysis

Sharp LH28F032SUTD-7032 Mbit Flash EEPROM

Report Number: SCA 9708-548

®

Serv

ing

the

Global Semiconductor Industry

Since1964

17350 N. Hartford DriveScottsdale, AZ 85255Phone: 602-515-9780Fax: 602-515-9781

e-mail: [email protected]: http://www.ice-corp.com

Page 2: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

- i -

INDEX TO TEXT

TITLE PAGE

INTRODUCTION 1

MAJOR FINDINGS 1

TECHNOLOGY DESCRIPTION

Assembly 2

Die Process and Design 2 - 4

ANALYSIS RESULTS I

Assembly 5

ANALYSIS RESULTS II

Die Process and Design 6 - 9

ANALYSIS PROCEDURE 10

TABLES

Overall Evaluation 11

Package Markings 12

Wirebond Strength 12

Die Material Analysis 12

Horizontal Dimensions 13

Vertical Dimensions 14

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- 1 -

INTRODUCTION

This report describes a construction analysis of the Sharp LH28F032SUTD-70, 32 Mbit

Flash EEPROM. Three devices packaged in 56-pin plastic TSOPs were received for the

analysis. All devices were date coded 9652.

MAJOR FINDINGS

Questionable Items:1

• Poly 2 “stringers” at dual poly transistors (Figure 22).

Special Features:

• Dual 16Mbit Flash chips (LH28F016SUT) mounted on both sides of package paddle.

• Dual poly (UPROM ?) gates in periphery.

1These items present possible quality or reliability concerns. They should be discussedwith the manufacturer to determine their possible impact on the intended application.

2Seriousness depends on design margins.

Page 4: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

- 2 -

TECHNOLOGY DESCRIPTION

Assembly:

• Devices were encapsulated using a unique 56-pin Thin Small Outline Package

(TSOP) design. Package dimensions were 14 x 20 mm.

• One LH28F016SUT-70 16-Mbit EEPROM die was mounted on each side of the

package paddle to implement a 32-Mbit Flash memory. Wirebonds were made to

both sides (top and bottom) of the leadframe.

• Iron-Nickel leadframe internally plated with silver. External pins (gull wing) were

tinned with solder.

• Lead-locking provisions (anchors) at all pins.

• Thermosonic ball bond method employing 0.9 mil O.D. gold wire. Pins 29 and 30

were not connected.

• Sawn dicing (full depth) on both dice.

• Two layers of silver-epoxy die attach.

Die Process

• Fabrication process: Selective oxidation CMOS process. Apparent twin-well

process (could not delineate P-wells) in a P-epi on a P substrate.

• Final passivation: A thick multilayered glass over a nitride. No die coat was used

on this device.

• Metallization: Two levels of metal defined by dry-etch techniques. Metal 2

consisted of aluminum with a titanium-nitride cap and a titanium barrier/adhesion

layer. Metal 1 consisted of aluminum with a titanium-nitride cap and barrier on a

thin titanium adhesion layer. Standard vias were used with metal 2 and tungsten

plugs (fully lined) were employed for metal 1 contacts.

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- 3 -

TECHNOLOGY DESCRIPTION (continued)

• Interlevel dielectric: Interlevel dielectric (between M2 and M1) consisted of a thin

layer of glass followed by a thick layer of glass. Remnants of a sacrificial oxide was

evident between the two layers. Glass 1 appeared to have been subjected to a back

sputter etch, however, planarization was minimal and CMP was not used.

• Pre-metal glass: A single layer of CVD reflow glass (probably BPSG) over various

grown/densified oxides.

• Polysilicon: Two layers of polysilicon were employed. Poly 2 (poly 2 and tungsten

silicide) was used to form word lines in the cell array and all standard gates on the

die. Poly 1 was used to form the floating gates in the array and together with poly 2

to form unusual devices (UPROM?) in the periphery. The interpoly dielectric

appeared to consist of oxide-nitride-oxide (ONO).

• No buried contacts were used.

• Thin oxides: Besides the interpoly ONO, apparently three different gate oxides were

employed.

Gate oxide 1 under poly 1 in the array.

Gate oxide 2 under poly 1 at the UPROM (?) gates.

Gate oxide 3 under poly 2 in the periphery.

• Diffusions: Implanted N+ and P+ diffusions formed the sources/drains of

transistors. Oxide sidewall spacers were used to provide the LDD spacing and were

left in place.

• Wells: Apparent twin-wells in a P-epi on a P substrate.

• Flash memory: The memory cells consisted of a standard "stacked dual gate"

EEPROM based design. Polycide formed the word lines, poly 1 formed the floating

gates, metal 2 formed "piggyback" word lines and metal 1 formed the bit lines.

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- 4 -

TECHNOLOGY DESCRIPTION (continued)

• SRAM memory: Small SRAM arrays were present at one end of the die. The

memory cell was a IOT CMOS SRAM design. Metal 2 distributed GND and formed

the bit lines (via metal 1). Metal 1 distributed Vcc and GND and provided cell

interconnect. Poly 2 formed the word lines and all gates.

• No redundancy elements were present.

• The process appears to be very similar to that used by Intel for its 32Mbit Flash.

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- 5 -

ANALYSIS RESULTS I

Assembly: Figures 1 - 5

Questionable Items:1 None.

Special Features:

• Unique “dual die” package with a 16-Mbit die mounted to both sides of the paddle.

General Items:

• Devices were encapsulated using a unique 56-pin Thin Small Outline Package

(TSOP). A two-step molding process was probably used, whereby one half of the

package was molded separately from the other half. This may have been necessary

to facilitate bonding on both sides of the leadframe.

• Overall package quality: Normal. No defects were found on the external portions of

the packages. External pins were well formed and tinning was complete.

• Wirebonding: Thermosonic ball bond method using 0.9 mil O.D. gold wire on both

die. Wirebonding was made to both sides of the leadframe. No bond lifts occurred

and bond pull strengths were good (see page 12). Wire spacing and placement was

good. Height of bonding wire arcs resulted in good clearance between the die edge

and bonding wires on both sides.

• Die attach: Silver-epoxy of normal quality with no significant voiding noted.

• Die dicing: Die separation was by sawing (full depth) with normal quality

workmanship.

1These items present possible quality or reliability concerns. They should be discussedwith the manufacturer to determine their possible impact on the intended application.

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- 6 -

ANALYSIS RESULTS II

Die Process and Design: Figures 6 - 39

Questionable Items:1

• Poly 2 “stringers” at dual poly transistors (Figure 22).

Special Features:

• Dual poly (UPROM?) gates.

General Items:

• Fabrication process: Selective oxidation CMOS process. Apparent twin-well

process (could not delineate P-wells) in a P-epi on a P substrate. No significant

problems were found in the basic process.

• Design implementation: Die layout was clean and efficient. Alignment was good at all levels.

• Surface defects: No toolmarks, masking defects, or contamination areas were found.

• Final passivation: A thick multilayered glass over a layer of nitride. The nitride

cusped at vias, creating voids; however, passivation integrity tests indicated defect-

free passivation. Edge seal was also good, as the passivation extended into the

scribe lane to seal the metallization. A cutout was present in the passivation around

the scribe lane to prevent cracks from radiating over the active circuitry.

1These items present possible quality or reliability concerns. They should be discussedwith the manufacturer to determine their possible impact on the intended application.

2Seriousness depends on design margins.

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- 7 -

ANALYSIS RESULTS II (continued)

• Metallization: Two levels of metallization were used. Metal 2 consisted of

aluminum with a titanium-nitride cap and a titanium barrier (adhesion layer). Metal 1

consisted of aluminum with a titanium-nitride cap and barrier on a thin titanium

adhesion layer.

• Metal defects: None. No notching or voiding was noted in either metal layer. No

silicon nodules were found following removal of the metal layers.

• Metal step coverage: Metal 2 aluminum thinned up to 85 percent at via edges. The

cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only

25 percent at contact edges due to the use of tungsten plugs. MIL-STD-883D allows

up to 70 percent metal thinning at contacts of this size.

• Metal patterning: Both metal layers were defined by a dry etch of good quality.

Metal lines were widened around some vias and contacts. Metal completely

surrounded all vias and contacts.

• Vertical interconnect: Standard via contacts between metal 2 and metal 1. Tungsten

plugs were used under the metal 1 at contacts. Tungsten plugs were fully lined with

titanium-nitride including the tops of the plugs.

• Vias and contacts: Via cuts were slope-etched and contacts were etched straight. No

significant over-etching was found at contacts. The via etch did remove the metal 1

cap and a small portion of the aluminum layer in these areas. No problem appears to

exist.

• Interlevel dielectric: Interlevel dielectric consisted of a thin layer of glass followed

by a thick layer of glass (plus a sacrificial oxide between). Glass 1 had been

subjected to back sputtering as the only attempt at planarization in this area. No

spin-on-glass or CMP techniques were used. No problems were found in these

layers.

• Pre-metal glass: A layer of reflow glass (probably BPSG) over various grown oxides.

This layer was well reflowed prior to contact cuts. No problems were found.

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- 8 -

ANALYSIS RESULTS II (continued)

• Polysilicon: Two layers of polysilicon were employed. Poly 2 (poly 2 and tungsten

silicide) was used to form all standard gates on the die, the program lines in the array

and on top of the dual (UPROM?) gates. Poly 1 was used to form the floating gates

in the cell array and to form connected (UPROM?) gates under poly 2 in the

periphery. Definition of the poly layers was by a dry etch. Some residual poly 2

“stringers” were found at the dual gate structures; but this does not appear to present

a problem. No “stringers” were found in the array.

• Thin oxides: No problems were found. Apparently three different thickness gate

oxides were used, plus a thin interpoly dielectric layer between poly 1 and poly 2.

The dielectric clearly appeared to be an ONO (oxide-nitride-oxide). All gate oxides

were grown oxides (SiO2). The gate oxides are listed here as:

Gate oxide "1" under poly 1 in the array.

Gate oxide "2" under poly 1 at the UPROM (?) gates.

Gate oxide "3" under poly 2 in periphery.

• Isolation: Local oxide (LOCOS). No problems were present at the birdsbeaks or

elsewhere. There did not appear to be a step in the oxide at well boundaries. The

tops of the LOCOS was etched back to be almost planar with the silicon surface,

leaving very short birdsbeaks.

• Diffusions: An LDD process was used employing oxide sidewall spacers. The

spacers were left in place. Implanted N+ and P+ diffusions were used for sources

and drains. No problems were found in any of these areas.

• Wells: Apparent twin-wells (could not delineate P-wells) were used in a P-epi on a

P substrate. Definition of the N-wells was normal.

• Buried contacts: Direct poly to diffusion contacts were not used..

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- 9 -

ANALYSIS RESULTS II (continued)

• Flash memory: The memory cells consisted of a standard "stacked dual gate"

EEPROM based design. Metal 2 "piggybacked" poly 2 word lines, poly 1 formed

the floating gates, and metal 1 formed the bit lines. The dielectric between the gates

appeared to consist of oxide-nitride-oxide (ONO). Cell size was 1.8 x 1.9 microns.

• SRAM memory: Small SRAM arrays were present at one end of the die. The

memory cell design was an IOT CMOS SRAM design. Metal 2 distributed GND

and formed the bit lines (via metal 1). Metal 1 distributed Vcc and GND and

provided cell interconnect. Poly 2 formed the word lines and all gates. Cell size

was 14.5 x 20 microns.

• No redundancy elements were present.

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- 10 -

PROCEDURE

The devices were subjected to the following analysis procedures:

External inspection

X-ray

Decapsulate

Internal optical inspection

SEM inspection of assembly features

Wirepull test

Passivation integrity test

Delayer to metal 2 and inspect

Aluminum removal (metal 2)

Delayer to metal 1 and inspect

Aluminum removal (metal 1)

Delayer to tungsten plugs, polycide/substrate and inspect

Die sectioning (90° for SEM)

Die material analysis

Measure horizontal dimensions

Measure vertical dimensions

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- 11 -

OVERALL QUALITY EVALUATION: Overall Rating: Normal

DETAIL OF EVALUATION

Package integrity N

Package markings G

Die placement G

Wirebond placement G

Wire spacing G

Wirebond quality N

Die attach quality G

Dicing quality N

Die attach method Silver-epoxy

Dicing method: Sawn (full depth)

Wirebond method: Thermosonic ball/stitch bonds using 0.9 mil gold wire.

Die surface integrity:

Toolmarks (absence) G

Particles (absence) G

Contamination (absence) G

Process defects (absence) G

General workmanship N

Passivation integrity G

Metal definition G

Metal integrity NP*

Metal registration N

Contact coverage G

Contact registration G

*85 percent metal 2 aluminum thinning.

G = Good, P = Poor, N = Normal, NP = Normal/Poor

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- 12 -

PACKAGE MARKINGS

SAMPLE # TOP

1 - 3 LH28F032SUTD-70SHARPJAPAN9652 30

WIREBOND STRENGTH

Wire material: 0.9 mil diameter gold

Die pad material: aluminum

# of wires pulled: 25

Bond lifts: 0

Force to break - high: 8g

- low: 5g

- avg.: 5.6g

- std. dev.: 0.75

DIE MATERIAL ANALYSIS

Final passivation: Thick multilayered glass over a nitride.

Metallization 2: Aluminum with a titanium-nitride cap andtitanium barrier layer.

Interlevel dielectric (M2 to M1): Two layers of silicon-dioxide.

Metallization 1: Aluminum with a titanium-nitride cap and barrier ona titanium adhesion layer.

Plugs: Tungsten

Pre-metal glass: Reflow glass (probably BPSG) overgrown/densified oxides.

Polycide: Tungsten-silicide on polysilicon.

Interpoly dielectric: Oxide-nitride-oxide (ONO).

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- 13 -

HORIZONTAL DIMENSIONS

Die size: 10.6 x 12.2 mm (419 x 482 mils)

Die area: 130 mm2 (201,958 mils2)

Min pad size: 0.13 x 0.13 mm (5.0 x 5.0 mils)

Min pad window: 0.1 x 0.1 mm (4.0 x 4.0 mils)

Min pad space: 0.06 mm (2.6 mils)

Min metal 2 width: 1.0 micron

Min metal 2 space: 0.9 micron

Min metal 1 width: 1.0 micron

Min metal 1 space: 0.55 micron

Min via: 1.0 micron

Min contact: 0.65 micron

Min poly 2 width: 0.6 micron

Min poly 2 space: 0.85 micron

Min poly 1 width: 0.75 micron

Min gate length* - (N-channel): 0.75 micron

- (P-channel): 0.75 micron

Flash cell size: 1.8 x 1.9 micron

Flash cell area: 3.4 microns2

SRAM cell size: 14.5 x 20 microns

SRAM cell area: 290 microns2

*Physical gate length.

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- 14 -

VERTICAL DIMENSIONS

Layers

Passivation 2: 2.1 microns

Passivation 1: 1.2 micron

Metal 2 - cap: 0.05 micron (approximate)

- aluminum: 1.0 micron

- barrier: 0.1 micron

Interlevel dielectric glass 2: 0.55 micron (average)

glass 1: 0.25 micron

Metal 1 - cap: 0.07 micron (approximate)

- aluminum: 0.4 micron

- barrier: 0.07 micron (approximate)

Pre-metal dielectric: 0.85 micron (average)

Poly 2 - silicide: 0.15 micron

- poly: 0.15 micron

Poly 1: 0.12 micron

Local oxide (under poly 2): 0.5 micron

N+ S/D diffusion: 0.25 micron

P+ S/D diffusion: 0.35 micron

N- well: 1.6 micron

P-epi: 5 microns

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- ii -

INDEX TO FIGURES

ASSEMBLY Figures 1 - 5

DIE LAYOUT AND IDENTIFICATION Figures 6 - 8

PHYSICAL DIE STRUCTURES Figures 9 - 39

COLOR DRAWING OF DIE STRUCTURE Figure 27

FLASH MEMORY CELL Figures 28 - 36

SRAM MEMORY CELL Figures 37 - 39

Page 18: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 1. Package photograph and pinout diagram of the Sharp LH28FO32SUTD-70.Mag. 4x.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

56

55

54

53

52

51

50

49

48

47

46

45

44

43

42

41

40

39

38

37

36

35

34

33

32

31

30

29

3/5#

CE1L#

CE1H#

A20

A19

A18

A17

A16

VCCA15

A14

A13

A12

CE0#

VPPRP#

A11

A10

A9

A8

GND

A7

A6

A5

A4

A3

A2

A1

WP#

WE#

OE#

RY/BY#

DQ15

DQ7

DQ14

DQ6

GND

DQ13

DQ5

DQ12

DQ4

VCCGND

DQ11

DQ3

DQ10

DQ2

VCCDQ9

DQ1

DQ8

DQ0

A0

BYTE#

N.C.

N.C.

Page 19: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 2. X-ray view of the package. Mag. 6x.

PIN 1

Page 20: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Mag. 1000x

Mag. 300x

Figure 3. SEMviews of a die corner and edge seal. 60°.

DIE

HEADER

EDGE OFPASSIVATION

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Mag. 4000x

Mag. 10,000x

Mag. 10,000x

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 4. SEM section views of the edge seal structure.

PASSIVATIONEMBEDDINGEPOXY

PASSIVATION 2

PASSIVATION 1

METAL 2

METAL 1

METAL 1

W PLUG

CUTOUT

P+

P+

PASSIVATION 1

LOCAL OXIDE

ILD

METAL 1

METAL 2

P+

CUTOUT

Page 22: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Mag. 750x

Mag. 650x

Figure 5. SEM views of typical wirebonds. 60°.

Au WIRE

Au WIRE

BONDPAD

LEADFRAME

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Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 6. Whole die photograph of the Sharp LH28F032SUTD-70. Mag. 16x.

Page 24: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Mag. 200x

Mag. 400x

Mag. 320x

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 7. Optical views of markings on the die surface.

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Figure 8. Optical views of the die corners. Mag. 130x.

Integrated Circuit E

ngineering Corporation

Sharp LH

28F032S

UT

D-70

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glass etch, Mag. 8400x

Mag. 11,000x

Mag. 13,000x

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 9. SEM section views illustrating general device structure.

PASSIVATION 2

PASSIVATION 1

METAL 1

W PLUG POLY 2 GATE

METAL 2

PASSIVATION 2

PASSIVATION 1

METAL 1

P+ S/D

POLY 2 GATES

METAL 2

PASSIVATION 1

METAL 1

N+ S/D

POLY 2 GATE

METAL 2

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Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Mag. 26,000x

Mag. 13,000x

Figure 10. SEM section views of metal 2 line profiles.

PASSIVATION 2

PASSIVATION 1

PASSIVATION 1

ALUMINUM 2

TiN CAP

Ti BARRIER

ILD

ILD

METAL 2

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Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Mag. 3000x

Mag. 2300x

Figure 11. Topological SEM views illustrating metal 2 patterning. 0°.

METAL 2

VIAS

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Mag. 4200x

Mag. 5000x

Mag. 17,000x

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 12. SEM views of general metal 2 integrity. 55°.

METAL 2

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Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 13. SEM section views of metal 2-to-metal 1 vias. Mag. 25,000x.

PASSIVATION 1

ILD

ALUMINUM 2

ALUMINUM 2

85% THINNING

Ti BARRIER

Ti BARRIER

TiN CAP

METAL 1

METAL 1

TiN CAP

VOID

ALUMINUM 2

ILD

Ti BARRIER

METAL 1

TiN CAP

VOID

Page 31: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Mag. 34,000x

Mag. 13,000x

Figure 14. SEM section views of metal 1 line profiles.

PASSIVATION 1

METAL 1

ALUMINUM 1

TiN BARRIER

TiN CAP

ILD

METAL 2VOIDS

Page 32: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Mag. 3500x

Mag. 5000x

Mag. 5000x

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 15. Topological views illustrating metal 1 patterning. 0°.

METAL 1

CONTACTS

POLY 2

POLY 2

METAL 1

POLY 2

Page 33: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Figure 16. SEM views of general metal 1 integrity. 60°.

Mag. 25,000x

Mag. 10,000x

Mag. 23,000x

Mag. 6500x

Integrated Circuit E

ngineering Corporation

Sharp LH

28F032S

UT

D-70

METAL 1

ALUMINUM 1ALUMINUM 1

CAPCAP

BARRIER BARRIERW PLUG

POLY 2

Page 34: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 17. SEM views of metal 1 tungsten plugs. Mag. 30,000x, 60°.

W PLUG

W PLUG

W PLUG

POLY 2

POLY 2

POLY 2 GATE

Page 35: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

glass-etch,Mag. 26,000x

Mag. 26,000x

Mag. 25,000x

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 18. SEM section views of metal 1-to-poly 2 contacts.

W PLUG

W PLUG

METAL 1

METAL 1

POLY 2

POLY 2

LOCAL OXIDE

LOCAL OXIDE

W PLUG

METAL 1

POLY 2

LOCAL OXIDE

PRE-METALDIELECTRIC

ILD

Page 36: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

metal 1-to-N+,Mag. 25,000x

metal 1-to-N+,Mag. 30,000x

metal 1-to P+,Mag. 30,000x

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 19. SEM section views of metal 1-to-diffusion contacts.

W PLUG

METAL 1

ILD

N+

W PLUG

METAL 1

ILD

PRE-METALDIELECTRIC

N+

W PLUG

METAL 1

ILD

PRE-METALDIELECTRIC

P+

Page 37: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Figure 20. Topological SEM views illustrating poly 2 patterning. 0°.

Mag. 4000x

Mag. 2200x

Mag. 5000x

Mag. 3000x

Integrated Circuit E

ngineering Corporation

Sharp LH

28F032S

UT

D-70

N+

POLY 2 GATES

POLY 2

POLY 2

POLY 2

POLY 2

W PLUGS

CAPACITOR

CAPACITOR

P+

P+

Page 38: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Mag. 4600x

Mag. 8000x

Mag. 24,000x

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 21. Perspective SEM views of poly 2 coverage. 55°.

POLY 2 GATE

DIFFUSION

POLY 2 GATE

W PLUGS

W PLUG

Page 39: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Mag. 3500x

Mag. 8000x

Mag. 30,000x

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 22. SEM views of a double poly transistor. 55°.

POLY 2POLY 2

POLY 2

POLY 1

POLY 1

POLY 2 STRINGER

POLY 2

POLY 1

STRINGER

DIFFUSION

Page 40: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Mag. 40,000x

Mag. 26,000x

Figure 23. SEM section views of P-channel transistors.

POLY 2 GATES

P+ S/DP+ S/D

POLY 2 GATE

GATE OXIDE

P+ S/D

PRE-METALDIELECTRIC

Page 41: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

glass etch, Mag. 52,000x

Mag. 26,000x

Figure 24. SEM section views of N-channel transistors.

METAL 1

POLY 2 GATE

GATE OXIDE

N+ S/D

W SILICIDE

POLY 2

SIDEWALLSPACER

Page 42: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Figure 25. SEM section view of a local oxide birdsbeak. Mag. 40,000x.

Figure 26. Optical section view of the well structure. Mag. 800x.

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

POLY 2

LOCAL OXIDE

GATE OXIDE

N-WELLP-EPI

P SUBSTRATE

Page 43: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Figure 27. Color cross section drawing illustrating device structure.

Orange = Nitride, Blue = Metal, Yellow = Oxide, Green = Poly,

Red = Diffusion, and Gray = Substrate

Integrated Circuit E

ngineering Corporation

Sharp LH

28F032S

UT

D-70

���������������������������������������������������������

PASSIVATION 2

PASSIVATION 1 METAL 2

METAL 1

INTERLEVEL DIELECTRIC

PRE-METAL DIELECTRIC

SILICIDE

PLUG

POLY 2P+ S/D N+ S/D

LOCAL OXIDE

P-EPI

N-WELL

P SUBSTRATE

Page 44: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

metal 2,Mag. 5000x

poly 2,Mag. 5000x

poly 2,Mag. 2500x

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 28. Topological SEM views of the Flash array illustrating “piggyback” wordline connections. 0°.

“PIGGYBACK” WORD LINES

WORD LINECONTACTS

POLY 2 WORD LINES

FLASH ARRAY

“PIGGYBACK” CONT ACTS

Page 45: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

metal 2

metal 1

poly 2

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 29. Topological SEM views of the Flash array. Mag. 10,000x, 0°.

“PIGGYBACK” WORD LINES“PIGGYBACK” WORD LINES

BIT LINE

POLY 2 WORD LINES

BITCONTACTS

Page 46: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

metal 2

metal 1

poly 2

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 30. Perspective SEM views of the Flash array. Mag. 10,000x, 55°.

“PIGGYBACK” WORD LINES

BIT LINE

BIT LINE

POLY 2 WORD LINES

Page 47: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Mag. 36,000x

Mag. 20,000x

Figure 31. Detail SEM views of the Flash array. Mag. 55°.

POLY 2 WORD LINE

POLY 1 FLOATING GATES

POLY 2

POLY 1 FLOATING GATE

Page 48: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

metal 1

poly 2

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

WORD

BIT

Q

Figure 32. Topological SEM views of Flash cells with schematic. Mag. 20,000x, 0°.

BIT LINE

BIT Q

Page 49: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Mag. 26,000x

Mag. 13,000x

Figure 33. SEM section views of Flash EEPROMcells(parallel to bit lines).

PASSIVATION 1

METAL 2

METAL 1 BIT LINE

POLY 2 WORD LINES

N+ S/D

METAL 1 BIT LINE

W PLUG

POLY 2

POLY 1

N+ S/D N+ S/D

Page 50: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 33a. SEM section details of an EEPROM cell. Mag. 52,000x.

POLY 2

POLY 1

GATE OXIDE

INTERPOLYDIELECTRIC

N+ S/D

W SILICIDE

POLY 2

POLY 1

NITRIDE (ONO)

Page 51: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Mag. 26,000x

Mag. 13.000x

Figure 34. SEM section views of the Flash EEPROM array (parallel to bit lines)

PASSIVATION 1

METAL 2 “ PIGGYBACK” WORD LINES

POLY 2 WORD LINES

N+ (GND)

POLY 2 WORD LINES

PRE-METALDIELECTRIC

LOCAL OXIDE

N+ (GND)

Page 52: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Mag. 13,000x

Mag. 26,000x

Mag. 52,000x

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 35. SEMsection views of Flash EEPROM cells (parallel to word lines).

PASSIVATION 2

METAL 1 BIT LINES

POLY 2 WORD LINE

POLY 1 FLOATING GATES

METAL 1 METAL 1

PRE-METAL DIELECTRIC

POLY 1

POLY 2

POLY 2INTERPOLY DIELECTRIC (ONO)

GATE OXIDE

LOCAL OXIDE

Page 53: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

Mag. 26,000x

Mag. 10,000x

Mag. 20,000x

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 36. SEM section views of bit line contacts and GND connection in array(parallel to word lines).

BIT LINE CONTACT BIT LINE CONTACT

METAL 1

W PLUG

N+

PASSIVATION 2

PASSIVATION 1

METAL 2 METAL 1

N+ (GND)

ILD

METAL 1

WPLUG

N+

Page 54: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

metal 2

metal 1

poly 2

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 37. Topological SEM views of the SRAMarray. Mag. 2200x, 0°.

BIT LINE

BIT LINE

GND

VCC

P-WELL P-WELLN-WELL

Page 55: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

metal 2

metal 1

poly 2

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

Figure 38. Perspective SEM views of the SRAMarray. Mag. 4000x, 60°.

BIT LINE

BIT LINE

GND

GND

VCC

POLY 2 WORD LINEVCC

Page 56: Sharp LH28F032SUTD-70 32Mbit Flash EEPROMsmithsonianchips.si.edu/ice/cd/9708_548.pdf · cap and barrier metal thinned as well at via edges. Metal 1 aluminum thinned only 25 percent

metal 1

poly 2

Integrated Circuit Engineering CorporationSharp LH28F032SUTD-70

1

8

9 10

7

2

A 3

BIT BIT

WORD

5 6

4

DC

B

Figure 39. Topological SEM views of an SRAM cell with schematic. Mag. 4400x, 0°.

GND VCC

BIT

BIT

A B

C

D

BIT

BIT

GND

GND

GND VCC

1

2

3

4

5

6

7

8

9

10