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    A

    REPORT

    ON

    Product life cycle management

    (Seminar on Contemporary Management Issues)

    (In partial fulfillment of the requirements of Paper M-207 for

    the award of the degree of Master of Business Administration,

    Rajasthan technical university, kota)

    SUBMITTED TO:DEPARTMENT OF MANAGEMENT STUDIES

    SWAMI KESHVANAND INSTITUTE OF TECHNOLOGY, MANAGEMENT

    & GRAMOTHAN, JAIPUR

    SUBMITTED BY:

    Shankar Lal

    MBA II sem

    (2009-11)

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    ACKNOWLEDGEMENT

    It is great relief and pleasure for me to make use of this golden opportunity to express

    my thanks to those who helped me whole heartedly to bring out this seminar on

    PRODUCT LIFE CYCLE MANAGEMENT as a successful venture.

    The satisfaction that accompanies the successful completion of a particular job will be

    incomplete without the mention of the people whose ceaseless cooperation made the

    job possible. Their constant guidance and innovative ideas acquires an important role in

    successful completion of the task.

    Our thank of vote in this regard goes to Mr. ATUL GUPTA, Lecturer of MBA

    department for their valuable suggestions, Motivation & guidance without whom the

    project cant be accomplished, Mr. VIKAS SHROTRIYA, HOD of MBA department

    for his support & encouragement.

    Shankar Lal

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    Preface

    As a part of subject requirement of my MBA from SKIT, I have prepared a project report

    on requirement and selection in any organization so as to give exposure to practical

    management and to get familiar with various activities taking place in the organization.

    I have done my project report on the PRODUCT LIFE CYCLE MANAGEMENT

    The report has been prepared to deliver as much information as I could gather from

    whatever resources I had.

    It is very important to understand that how is plc management of any product of any

    company and . It is also essential in current dynamic environment for competitive

    advantage.

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    PRODUCT LIFE CYCLE MANAGEMENT

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    CONTENTS :

    1.Introduction about plc

    2.Stages of plc

    3.What is plc management

    4.Why product life cycle management is useful

    5.SAP product life cycle management

    6.Area of PLM (product life cycle management)

    7.Introduction to development process

    8.Phases of product lifecycle and corresponding technologies

    Phase 1: Conceive

    Phase 2: Design

    Phase 3: Realize

    Phase 4: Service

    All phases: product lifecycle

    9.Product development processes and methodologies

    10. Product and process lifecycle management (PPLM)

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    11. Major commercial players

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    INTRODUCTION

    Every activity that a business performs has an impact - on a social,

    economic and environmental level. Often these impacts are not

    obvious or immediate, there are many that are hidden or indirect,

    that only appear when you take a more holistic view - essentially,

    when you take a step back and examine the complete life cycle of

    your products and services.

    A life cycle is made up of all the activities that go into making,

    selling, using, transporting and disposing of a product or service -

    from initial design, right through the supply chain.

    Life Cycle Management is a framework for business planning and

    management that helps business to:

    Analyse and understand the life cycle stages of the business,

    product or service.

    Identify the potential economic, social, or environmental risks

    and opportunities at each stage and

    Establish proactive systems to pursue the opportunities and

    manage or minimize the risks.

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    STAGES OF PLC

    INTRODUCTION STAGETo recap what occurs during the introductory stage:

    Sales generally are low and somewhat slow to take off. Customers are characterized

    as 'innovators.'Production costs tend to be high on a per unit basis because the firm has yet to

    experience any significant scale economies.Marketing costs required for creating customer awareness, interest, and trial and for

    introducing the product into distribution channels are high.

    Profits, because of low sales and high unit costs, tend to be negative or very low.

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    Competitors tend to be few in number, indeed there may be only one major player in

    the marketplace -- the innovating firm.

    GROWTH STAGE

    Sales increase rapidly during the growth phase. This increase is due to: (1) consumers

    rapidly spreading positive word-of-mouth (WOM) about the product; (2) an increasing

    number of competitors enter the market with their own versions of the product; (3) and a

    Customers are mainly early adopters and early majority. It is the early adopter,

    specifically, that is responsible for stimulating the WOM effect. During the latter part of

    growth, the first major segment of the mass market, called the early majority, enters the

    market. This category of consumers is somewhat more price sensitive and lower on the

    socio-economic spectrum. As a result, these consumers are somewhat more risk

    averse and, therefore, somewhat more hesitant to adopt the product."promotion effect" which is the result of individual firms employing, advertising and other

    forms of promotion to create market awareness, stimulate interest in the product, and

    encourage trial.Cost are declining on a per unit basis because increased sales lead to longer

    production runs and, therefore, scale economies in production. Similarly firms may

    experience experience curve effects which help to lower unit variable costs.Because sales are increasing and, at the same time, unit cost are declining, profits rise

    significantly and rapidly during this stage.

    Competition continues to grow throughout this stage. As competitors recognize profit

    potential in the market, they enter the market with their own versions of the product. As

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    competition intensifies, strategies turn to those that will best aid in differentiatingthe

    brand from those of competitors. Attempts are made to differentiate and find sources of

    competitive advantage. In addition, firms identify ways in which the market can be

    segmented and may develop focused marketing strategies for individual segments

    MATURITY STAGE.Sales continue to grow during the early part of maturity, but at a much slower rate than

    experienced during the growth phase. At some point, sales peak. This peak may last for

    extended periods of time. In fact, the maturity phase of the life cycle is the longest

    phase for most products. As a result, most products at any given point in time probablyare at maturity. And, most decisions made by marketing managers will be decisions

    about managing the mature product.Costs continue to rise during maturity because of market saturation and continually

    intensifying competition. When this slowing of sales is combined with the increasing

    costs associated with this stage, the result is that profits will have reached their highest

    level and must, from this point on, decline.

    The only remaining customers to enter the market will be the late majorityand the

    laggards. These customer groups are by far the most risk averse and most hesitant to

    adopt new products. These customers are quite price sensitive and, as a result, will not

    buy products until prices have seen significant declines. Many laggards, the last group

    to adopt, often do not do so until the product is virtually obsolete and in danger of being

    displaced by new technologies.Competition is most intense during this stage. The intensity of competitive in-fighting

    drives the changes in costs and profitability.

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    DECLING STAGE

    Sales continue to deteriorate through decline. And, unless major change in strategy or

    market conditions occur, sales are not likely to be revived. Costs, because competitionis still intense, continue to rise. Large sums are still spent on promotion, particularly

    sales promotions aimed at providing customers with price concessions.Profits, as expected, continue to erode during this stage with little hope of recovery. Customers, again, are primarily laggards.There generally are a significant number of competitors still in the industry at the

    beginning of decline. However, as decline progresses, marginal competitors will flee the

    market. As a result, competitors remaining through decline tend to be the larger more L

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    WHAT IS PRODUCT LIFE CYCLE MANAGEMENT

    Product life cycle management is the succession of strategies used by management as

    a product goes through its product life cycle. The conditions in which a product is sold

    changes over time and must be managed as it moves through its succession of stages.

    Product lifecycle management (PLM) is the process of managing the entire

    lifecycle of a product from its conception, through design and manufacture, to

    service and disposal PLM integrates people, their extended enterprise data,

    processes and business systems and provides a product information backbone for

    companies and

    Product lifecycle management (PLM) is more to do with managing descriptions

    and properties of a product through its development and useful life, mainly from

    a business/engineering point of view; whereas product life cycle management

    (PLCM) is to do with the life of a product in the market with respect to

    business/commercial costs and sales measures.

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    Product life cycle management

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    GLOBLE PRODUCT LIFE CYCLE

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    Why is Life Cycle Management useful?

    Life Cycle Management is all about making more informed business decisions - and

    chances are that life cycle considerations are already influencing the decisions you are

    currently making in your business on a daily basis, such as those listed below:

    Which products to manufacture

    Design of the product or service

    Sources of energy to use

    Type and amount of packaging

    Management of manufacturing wastes

    Recycling considerations

    Preferred suppliers and their alignment with your values

    Life Cycle Management is simply about helping you make these decisions in a

    more deliberate and systematic way - so you can engage in more sustainable

    production and consumption, and clearly define and measure the business value you

    are gaining by doing so.

    To be a success, Life Cycle Management should not be deployed only as a specific

    methodology, technique or"add on" environmental requirement. Nor does it mean

    designing one green product or service that is then badged "sustainable".

    It is a systematic approach, mindset and culture that is embraced throughout the

    business, where decisions are made that effect both the input and outputs of your

    product or service life cycle - from corporate strategy development, product design,

    production, purchasing and procurement, marketing, human resources and more.

    Life Cycle Management is...

    A practical approach for improving decision making.

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    A means of integrating environmental improvements and sustainability with

    economic efficiency.

    A basis for identifying mutual opportunities among companies at different stages

    in the product or service life cycle.

    An improved process for conceptualising and structuring the work that you and

    your supply chain may already be doing to improve efficiency and reduce risks.

    Systematic integration of product sustainability in company planning, product

    design and development, purchasing decisions and communication programs.

    Supported by a range of tools that provide you with vital information, data and

    learning that you can feed back into your organisation to improve your

    performance and to create a culture of life cycle thinking.

    Tools that support Life Cycle Management

    Life Cycle Management is not interchangeable with Life Cycle Assessment (LCA).

    Life Cycle Assessment (LCA) is a specific method for systematically identifying,

    quantifying and assessing inputs and outputs (i.e. sources of environmental impact)

    throughout a product or service's life cycle. It is one of a range of tools that support Life

    Cycle Management, but does not have to be part of adopting Life Cycle Management.

    An overview of LCA is provided in the "What can I do" section.

    Similarly, eco-efficiency, ecological footprint, product stewardship, Life Cycle Costing

    and supply chain management are also tools that support the implementation of a Life

    Cycle Management approach.

    Learn more about these tools.

    Drivers for the adoption of Life Cycle Management

    Many people have heard the term Life Cycle Thinking. Life Cycle Management is simply

    life cycle thinking in practice.

    Life Cycle Management is a relatively new approach that brings together different

    elements of practices that have been used in businesses around the world for decades.

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    Life Cycle Management grew out of the application of business efficiency and Life Cycle

    Assessment tools and the need for us to experience and share the learning from Life

    Cycle Assessment across all aspects of a business operation and strategic planning.

    Key Drivers

    Multi-national companies and small businesses alike are adopting life cycle approaches

    in response to a range of drivers:

    Governments around the world are introducing regulations and co-regulatory

    schemes that are prompting businesses to take action on becoming more

    sustainable and implement Life Cycle Thinking (eg. Europe - End of Life

    Directives for Vehicles and Electronic Equipment, Japan - Law for the Life Cycle

    Economy, Australia - National Packaging Covenant and proposals for similar co-

    regulatory schemes for TVs and Computers)

    The increasing need to manage supply chain risk due to increasing pressure

    from stakeholders;

    Supply chain management is being driven by customer demand - for product

    information and corporate purchasers' needs to identify and reduce product or

    reputation risk;

    The need to understand product impacts and gain a competitive position in the

    environmental marketplace (including preparation for environmental defence);

    and

    The requirements of international conventions on environmental issues, for

    example, ozone depleting substances, waste management and greenhouse gas

    emissions.

    UNEP Life Cycle Initiative

    The United Nations Environment Program's (UNEP) Life Cycle Initiative is designed to

    promote sustainable consumption and production patterns. UNEP suggests that "the

    concept of Life Cycle Thinking integrates existing consumption and production

    strategies, preventing a piece-meal approach. Life cycle approaches avoid problem

    shifting from one life cycle stage to another, from one geographic area to another and

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    from one environmental medium to another. Human needs should be met by providing

    functions of products and services, such as food, shelter and mobility, through

    optimised consumption and production systems that are contained within the capacity of

    the ecosystem."

    "Consumers are increasingly interested in the world behind the product they buy. Life

    Cycle Thinking implies that everyone in the whole chain of a product's life cycle, from

    cradle to grave, has a responsibility and a role to play, taking into account all the

    relevant external effects. The impacts of all life cycle stages need to be considered

    comprehensively when taking informed decisions on production and consumption

    patterns, policies and management strategies."

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    SAP PRODUCT LIFE CYCLE

    To survive in an ever-changing global environment, creating and delivering innovative

    and market differentiating products and services is what distinguishes your company

    from the competition. The SAP Product Lifecycle Management (SAP PLM) application

    provides you with a 360-degree-support for all product-related processes - from the first

    product idea, through manufacturing to product service. With our PLM software, you

    can:

    y Create and deliver innovative products that fulfill or create market demand

    y Optimize your product developing processes and systems to speed products to

    market ensuring compliance to industry, quality and regulatory standards

    y Become more agile than your competitors and able to react and take advantage

    of market and competitive opportunities across your business networks

    SAP expedites this process with capabilities to:

    y Align your portfolios with corporate objectives, including portfolios of projects,

    programs, and services within R&D, professional services, and IT.

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    y Prioritize, plan, and execute activities aligned to corporate strategy and more

    readily provide the right resources at the right time from the right source required for

    execution

    y Plan and track activities more precisely to improve speed of execution

    y Plan and monitor budgets and maximize financial returns

    y Support both portfolio and project decision-making processes

    y Minimize risk, redundancy, and bottlenecks through better resource capacity

    planning

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    AREA OF PLM

    Within PLM there are five primary areas;

    Systems Engineering (SE)

    Product and Portfolio Management (PPM)

    Product Design

    Manufacturing Process Management (MPM)

    Product Data Management (PDM)

    Note: While application software is not required for PLM processes, the business complexity

    and rate of change requires organizations execute as rapidly as possible.

    Systems Engineering is focused on meeting all requirements, primary meeting customer needs,

    and coordinating the Systems Design process by involving all relevant disciplines. Product and

    Portfolio Management is focused on managing resource allocation, tracking progress vs. plan

    for projects in the new product development projects that are in process (or in a holding status).

    Portfolio management is a tool that assists management in tracking progress on new products

    and making trade-off decisions when allocating scarce resources. Product Data Management isfocused on capturing and maintaining information on products and/or services through their

    development and useful life.

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    Introduction to development process

    The core of PLM (product lifecycle management) is in the creations and central

    management of all product data and the technology used to access this information and

    knowledge. PLM as a discipline emerged from tools such as CAD, CAM and PDM, but

    can be viewed as the integration of these tools with methods, people and the processes

    through all stages of a products life It is not just about software technology but is also a

    business strategy.

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    For simplicity the stages described are shown in a traditional sequential engineering

    workflow. The exact order of event and tasks will vary according to the product and

    industry in question but the main processes are

    Conceive

    Specification

    Concept design

    Design

    Detailed design

    Validation and analysis (simulation)

    Tool design

    Realize

    Plan manufacturing

    Manufacture

    Build/Assemble

    Test (quality check)

    Service

    Sell and Deliver

    Use

    Maintain and Support

    Dispose

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    The reality is however more complex, people and departments cannot perform

    their tasks in isolation and one activity cannot simply finish and the next activity start.

    Design is an iterative process, often designs need to be modified due to manufacturing

    constraints or conflicting requirements. Where exactly a customer order fits into the time

    line depends on the industry type, whether the products are for example Build to Order,

    Engineer to Order, or Assemble to Order.

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    Phases of product lifecycle and corresponding technologies

    Many software solutions have developed to organize and integrate the different

    phases of a products lifecycle. PLM should not be seen as a single software product

    but a collection of software tools and working methods integrated together to address

    either single stages of the lifecycle or connect different tasks or manage the whole

    process. Some software providers cover the whole PLM range while others a single

    niche application. Some applications can span many fields of PLM with different

    modules within the same data model. An overview of the fields within PLM is coveredhere. It should be noted however that the simple classifications do not always fit exactly,

    many areas overlap and many software products cover more than one area or do not fit

    easily into one category. It should also not be forgotten that one of the main goals of

    PLM is to collect knowledge that can be reused for other projects and to coordinate

    simultaneous concurrent development of many products. It is about business

    processes, people and methods as much as software application solutions. Although

    PLM is mainly associated with engineering tasks it also involves marketing activities

    such as Product Portfolio Management (PPM), particularly with regards to New product

    introduction (NPI).

    Phase 1: Conceive

    Imagine, specify, plan, innovate

    The first stage in idea is the definition of its requirements based on customer, company,

    market and regulatory bodies viewpoints. From this specification of the products major

    technical parameters can be defined. Parallel to the requirements specification the initial

    concept design work is carried out defining the visual aesthetics of the product together

    with its main functional aspects. For the Industrial Design, Styling, work many different

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    media are used from pencil and paper, clay models to 3D CAID Computer-aided

    industrial design software.

    Phase 2: Design

    Describe, define, develop, test, analyze and validate

    This is where the detailed design and development of the products form starts,

    progressing to prototype testing, through pilot release to full product launch. It can also

    involve redesign and ramp for improvement to existing products as well as plannedobsolescence. The main tool used for design and development is CAD Computer-aided

    design. This can be simple 2D Drawing / Drafting or 3D Parametric Feature Based

    Solid/Surface Modeling. Such software includes technology such as Hybrid Modeling,

    Reverse Engineering, KBE (Knowledge-Based Engineering), NDT (Nondestructive

    testing), Assembly construction.

    This step covers many engineering disciplines including: Mechanical, Electrical,

    Electronic, Software (embedded), and domain-specific, such as Architectural,

    Aerospace, Automotive, ... Along with the actual creation of geometry there is the

    analysis of the components and product assemblies. Simulation, validation and

    optimization tasks are carried out using CAE (Computer-aided engineering) software

    either integrated in the CAD package or stand-alone. These are used to perform tasks

    such as:- Stress analysis, FEA (Finite Element Analysis); Kinematics; Computational

    fluid dynamics (CFD); and mechanical event simulation (MES). CAQ (Computer-aided

    quality) is used for tasks such as Dimensional Tolerance (engineering) Analysis.

    Another task performed at this stage is the sourcing of bought out components, possibly

    with the aid of Procurement systems.

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    Phase 3: Realize

    Manufacture, make, build, procure, produce, sell and deliver

    Once the design of the products components is complete the method of manufacturing

    is defined. This includes CAD tasks such as tool design; creation of CNC Machining

    instructions for the products parts as well as tools to manufacture those parts, using

    integrated or separate CAM Computer-aided manufacturing software. This will also

    involve analysis tools for process simulation for operations such as casting, molding,

    and die press forming. Once the manufacturing method has been identified CPM comes

    into play. This involves CAPE (Computer-aided Production Engineering) or CAP/CAPP

    (Production Planning) tools for carrying out Factory, Plant and Facility Layout and

    Production Simulation. For example: Press-Line Simulation; and Industrial Ergonomics;

    as well as tool selection management. Once components are manufactured their

    geometrical form and size can be checked against the original CAD data with the use of

    Computer Aided Inspection equipment and software. Parallel to the engineering tasks,

    sales product configuration and marketing documentation work will be taking place. This

    could include transferring engineering data (geometry and part list data) to a web based

    sales configurator and other Desktop Publishing systems.

    Phase 4: Service

    Use, operate, maintain, support, sustain, phase-out, retire, recycle and disposal

    The final phase of the lifecycle involves managing of in service information. Providing

    customers and service engineers with support information for repair and maintenance,

    as well as waste management/recycling information. This involves using such tools as

    Maintenance, Repair and Operations Management (MRO) software.

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    All phases: product lifecycle

    Communicate, manage and collaborate

    None of the above phases can be seen in isolation. In reality a project does not run

    sequentially or in isolation of other product development projects. Information is flowing

    between different people and systems. A major part of PLM is the co-ordination of and

    management of product definition data. This includes managing engineering changes

    and release status of components; configuration product variations; document

    management; planning project resources and timescale and risk assessment.

    For these tasks graphical, text and metadata such as product bills of materials (BOMs)

    needs to be managed. At the engineering departments level this is the domain of PDM

    (Product Data Management) software, at the corporate level EDM (Enterprise Data

    Management) software, these two definitions tend to blur however but it is typical to see

    two or more data management systems within an organization. These systems are also

    linked to other corporate systems such as SCM, CRM, and ERP. Associated with these

    system are Project Management Systems for Project/Program Planning.

    This central role is covered by numerous Collaborative Product Development tools

    which run throughout the whole lifecycle and across organizations. This requires many

    technology tools in the areas of Conferencing, Data Sharing and Data Translation. The

    field being Product visualization which includes technologies such as DMU (Digital

    Mock-Up), Immersive Virtual Digital Prototyping (virtual reality) and Photo realistic

    Imaging.

    User skills

    The broad array of solutions that make up the tools used within a PLM solution-set (e.g.,

    CAD, CAM, ) were initially used by dedicated practitioners who invested time and effort

    to gain the required skills. Designers and engineers worked wonders with CAD systems,

    manufacturing engineers became highly skilled CAM users while analysts,

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    administrators and managers fully mastered their support technologies. However,

    achieving the full advantages of PLM requires the participation of many people of

    various skills from throughout an extended enterprise, each requiring the ability to

    access and operate on the inputs and output of other participants.

    Despite the increased ease of use of PLM tools, cross-training all personnel on the

    entire PLM tool-set has not proven to be practical. Now, however, advances are being

    made to address ease of use for all participants within the PLM arena. One such

    advance is the availability of role specific user interfaces. Through Tailorable UIs, the

    commands that are presented to users are appropriate to their function and expertise.

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    Concurrent engineering workflow

    Concurrent engineering (British English: simultaneous engineering) is a workflow that,

    instead of working sequentially through stages, carries out a number of tasks in parallel.

    For example: starting tool design before the detailed designs of the product are finished,

    or starting on detail design solid models before the concept design surfaces models are

    complete. Although this does not necessarily reduce the amount of manpower required

    for a project, it does drastically reduce lead times and thus time to market. Feature-

    based CAD systems have for many years allowed the simultaneous work on 3D solid

    model and the 2D drawing by means of two separate files, with the drawing looking at

    the data in the model; when the model changes the drawing will associatively update.

    Some CAD packages also allow associative copying of geometry between files. This

    allows, for example, the copying of a part design into the files used by the tooling

    designer. The manufacturing engineer can then start work on tools before the final

    design freeze; when a design changes size or shape the tool geometry will then update.

    Concurrent engineering also has the added benefit of providing better and more

    immediate communication between departments, reducing the chance of costly, latedesign changes. It adopts a problem prevention method as compared to the problem

    solving and re-designing method of traditional sequential engineering.

    Bottom-up design

    Bottom-up design (CAD Centric) is where the definition of 3D models of a product starts

    with the construction of individual components. These are then virtually brought together

    in sub-assemblies of more than one level until the full product is digitally defined. This is

    sometimes known as the review structure showing what the product will look like. The

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    BOM contains all of the physical (solid) components; it may (but not also) contain other

    items required for the final product BOM such as paint, glue, oil and other materials

    commonly described as 'bulk items'. Bulk items typically have mass and quantities but

    are not usually modelled with geometry.

    Bottom-up design tends to focus on the capabilities of available real-world physical

    technology, implementing those solutions which this technology is most suited to. When

    these bottom-up solutions have real-world value, bottom-up design can be much more

    efficient than top-down design. The risk of bottom-up design is that it very efficiently

    provides solutions to low-value problems. The focus of Bottom-Up design is "what can

    we most efficiently do with this technology?" rather than the focus of Top-Down which is

    "What is the most valuable thing to do?"

    Top-down design

    Top-Down design is focused on high-level functional requirements, with relatively less

    focus on existing implementation technology. A top level spec is decomposed into lowerand lower level structures and specifications, until the physical implementation layer is

    reached. The risk of a top-down design is that it will not take advantage of the most

    efficient applications of current physical technology, especially with respect to hardware

    implementation. Top-Down design sometimes results in excessive layers of lower-level

    abstraction and inefficient performance when the Top-Down model has followed an

    abstraction path which does not efficiently fit available physical-level technology. The

    positive value of Top-Down design is that it preserves a focus on the optimum solution

    requirements.

    A Part-Centric Top-down design may eliminate some of the risks of Top-Down design.

    This starts with a layout model, often a simple 2D sketch defining basic sizes and some

    major defining parameters. Industrial Design, brings creative ideas to product

    development. Geometry from this is associatively copied down to the next level, which

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    represents different sub-systems of the product. The geometry in the sub-systems is

    then used to define more detail in levels below. Depending on the complexity of the

    product, a number of levels of this assembly are created until the basic definition of

    components can be identified, such as position and principal dimensions. This

    information is then associatively copied to component files. In these files the

    components are detailed; this is where the classic bottom-up assembly starts.

    The top down assembly is sometime known as a control structure. If a single file is used

    to define the layout and parameters for the review structure it is often known as a

    skeleton file.

    Defense engineering traditionally develops the product structure from the top down. The

    system engineering process prescribes a functional decomposition of requirements and

    then physical allocation of product structure to the functions. This top down approach

    would normally have lower levels of the product structure developed from CAD data as

    a bottom up structure or design.

    Both-Ends-Against-The-Middle design

    Both-Ends-Against-The-Middle (BEATM) design is a design process that endeavors to

    combine the best features of Top-Down design, and Bottom-Up design into one

    process. A BEATM design process flow may begin with an emergent technology which

    suggests solutions which may have value, or it may begin with a top-down view of an

    important problem which needs a solution. In either case the key attribute of BEATM

    design methodology is to immediately focus at both ends of the design process flow: a

    top-down view of the solution requirements, and a bottom-up view of the available

    technology which may offer promise of an efficient solution. The BEATM design process

    proceeds from both ends in search of an optimum merging somewhere between the

    top-down requirements, and bottom-up efficient implementation. In this fashion, BEATM

    has been shown to genuinely offer the best of both methodologies. Indeed some of the

    best success stories from either top-down or bottom-up have been successful because

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    of an intuitive, yet unconscious use of the BEATM methodology. When employed

    consciously, BEATM offers even more powerful advantages.

    Front loading design and workflow

    Front loading is taking top-down design to the next stage. The complete control

    structure and review structure, as well as downstream data such as drawings, tooling

    development and CAM models, are constructed before the product has been defined or

    a project kick-off has been authorized. These assemblies of files constitute a template

    from which a family of products can be constructed. When the decision has been made

    to go with a new product, the parameters of the product are entered into the template

    model and all the associated data is updated. Obviously predefined associative models

    will not be able to predict all possibilities and will require additional work. The main

    principle is that a lot of the experimental/investigative work has already been completed.

    A lot of knowledge is built into these templates to be reused on new products. This does

    require additional resources up front but can drastically reduce the time between

    project kick-off and launch. Such methods do however require organizational changes,as considerable engineering efforts are moved into offline development departments.

    It can be seen as an analogy to creating a concept car to test new technology for future

    products, but in this case the work is directly used for the next product generation.

    Design in context

    Individual components cannot be constructed in isolation. CAD; CAD models of

    components are designed within the context of part or all of the product being

    developed. This is achieved using assembly modelling techniques. Other components

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    geometry can be seen and referenced within the CAD tool being used. The other

    components within the sub - assembly, may or may not have been constructed in the

    same system, their geometry being translated from other CPD formats. Some assembly

    checking such as DMU is also carried out using Product visualization software.

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    Major commercial players

    Total spending on PLM software and services is estimated to be above $15 billion a

    year, but it is difficult to find any two market analysis reports that agree on figures]

    Market growth estimates are in the 10% area.

    Looking at segment split, currently most of the revenue generated is in the area of EDA

    and high end MCAD (each above 15%), followed by AEC, low-end MCAD, and PDM

    (each above 10%). The other notable segment is CAE at above 5%. It is however

    predicted that the collaborative PDM and visualization areas will increase in dominance.

    There are many companies that supply software to support the PLM process; the

    largest by revenue are mentioned here. Some companies such as Dassault Systmes

    ($1.7B), Siemens PLM Software (formerly UGS) ($1.4B), PTC ($1.0B), Agile Software

    Corporation (now part of Oracle Corporation), and SofTech, Inc. (.011B) provide

    software products that cover most of the areas of PLM functionality. Some companies

    for example MSC Software ($0.3B) and Altair Engineering ($0.15B), provide packages

    specializing in specific topics. One company, Aras Corp offers Microsoft-based open

    source enterprise PLM solutions,[13] while others provide on-demand PLM (software as

    a service) solutions. Knowledge Bench provides web-based PLM applications that are

    used by pharmaceutical and food and beverage manufacturers. Additional unique

    offerings include Selerant which specializes only in the process industry and provides

    formulation optimization and regulatory management.

    Independent PLM solution providers such as Atos Origin, Sopheon, and Capgemini

    deliver PLM consulting and system integration services and help companies to identify,

    design, implement, and operate appropriate PLM practices, processes and

    technologies.

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    There are also companies whose main revenue is not from PLM but do attribute some

    of their income from PLM software, such as SAP ($11B), SSA Global, Oracle

    Corporation, and Autodesk ($1.5B). Other companies in this market, such as Atos

    Origin, IBM ($88.9B), EDS ($19.8B), NEC ($45B), Accenture,Tata Consultancy

    Services (TCS),Geometric, L&T InfoTech, HCL Technologies (HCL), ITC Infotech ,

    CSM Software , Wrench Solutions and Cambridge Solutions(An Xchanging Company)

    provide outsourcing and consulting services some of which is in the field of PLM.

    3DPLM is a joint venture between Dassault systemes and Geometric to develop

    specialised PLM solutions.

    Many of these companies have emerged out of the CAD and PDM market. For a more

    comprehensive list see List of CAD companies.

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    BIBLIOGRAPHY

    y Product life cycle and management - U.C.mathur

    y Marketing management Philip kotler