30
Shaft Steelwork Modifications for the Mining of the No 2A Sub-Shaft Pillar J J VAN DER WESTHUIZEN Section Engineer Hartebeesfontein Division of Avgold SYNOPSIS Late shaft pillar extraction is always associated with damage to the shaft. If the shaft is to be kept fully operational during and long after the extraction of the reef, means to prevent damage to the shaft steelwork, services and winding equipment must be in place before the pillar mining operation starts. This paper describes the shaft steelwork modifications and the shaft layout to suit future hoisting operations at Avgold's Hartebeestfontein Gold mines' No 2A shaft after mining of the pillar. INTRODUCTION No 2A shaft is a circular sub vertical shaft to No 2 shaft. Before the shaft pillar preparation work started, the shaft was served by two men & material winders - "A" and "B" - and one rock winder - "C" -. These winders are situated on transfer level. The shaft is divided into six compartments. The following objectives were set during the planning phase: Maintain its dewatering pumping capabilities. This shaft is used to pump between 10 Ml and 12 Ml of water daily to transfer level. Water sources are from mining activities at No's 2A, 4 and 5 shafts, as well as from Stilfontein Gold mines' Scott shaft. To maintain the men, material and rock hoisting capabilities of the shaft. 1143

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Page 1: Shaft Steelwork Modifications for the Mining of the No 2A

Shaft Steelwork Modifications

for the Mining of the No 2A Sub-Shaft Pillar

J J VAN DER WESTHUIZEN

S e c t i o n E n g i n e e r

H a r t e b e e s f o n t e i n D i v i s i o n o f Av g o l d

S Y N O P S I S

La t e sha f t p i l l a r ex t r ac t ion i s a lways a s soc ia t ed wi th damage to

the sha f t . I f t he sha f t i s t o be kep t fu l ly ope ra t iona l du r ing and

long a f t e r t he ex t r ac t ion o f t he r ee f , means to p reven t damage to

the sha f t s t ee lwork , s e rv i ces and wind ing equ ipmen t mus t be in

p l ace be fo re the p i l l a r min ing ope ra t ion s t a r t s .

This paper descr ibes the shaf t s tee lwork modif ica t ions and the shaf t

layout to suit future hoist ing operat ions at Avgold 's Hartebeestfontein

Go ld mines ' No 2A sha f t a f t e r min ing o f t he p i l l a r.

I N T R O D U C T I O N

No 2A sha f t i s a c i r cu la r sub ve r t i ca l sha f t t o No 2 sha f t . Be fo re

the sha f t p i l l a r p repa ra t ion work s t a r t ed , t he sha f t was se rved by

two men & ma te r i a l w inde r s - "A" and "B" - and one rock winde r -

"C" - . These winde r s a r e s i t ua t ed on t r ans fe r l eve l . The sha f t i s

d iv ided in to s ix compar tmen t s .

The fo l lowing ob jec t ives were se t du r ing the p l ann ing phase :

• Main ta in i t s dewa te r ing pumping capab i l i t i e s . Th i s sha f t i s

u sed to pump be tween 10 Ml and 12 Ml o f wa te r da i ly to

t r ans fe r l eve l . Wa te r sou rces a re f rom min ing ac t iv i t i e s a t

No ' s 2A, 4 and 5 sha f t s , a s we l l a s f rom S t i l fon te in Go ld

mines ' Sco t t sha f t .

• To ma in ta in the men , ma te r i a l and rock ho i s t ing capab i l i t i e s

o f t he sha f t .

1143

Page 2: Shaft Steelwork Modifications for the Mining of the No 2A

• Modi f i ca t ions to t he s t ee lwork in the sha f t t o be such tha t i t

wi l l accommodate the expected ver t ica l and hor izonta l ground

movemen t w i th min ima l add i t i ona l ma in tenance .

• To mine the No 4 sha f t p i l l a r v i a t h i s sha f t .

MODELLING AND STRAINS

Modellings were done to predict the horizontal and vertical displacements

o f t he sha f t ba r r e l . The X and Y d i r ec t ions g ive the ho r i zon ta l

( la teral) displacement f rom the or iginal centre l ine of the shaf t barrel

(Tab le 1 and F igu res 1 , 2 ) wh i l e t he Z d i r ec t ion g ives the ve r t i ca l

up and down d i sp l acemen t (F igu res 3 , 4 ) f rom f ixed po in t s on the

sha f t ba r r e l cen t r e l i ne .

These d isp lacements wi l l induce e i ther tens i le or compress ive s t ra in

in to the s t ee lwork . The magni tude o f the s t ra in wi l l va ry accord ing

to the r e l a t ive pos i t i on o f t he s t ee lwork wi th r e spec t t o t he r ee f

i n t e r s ec t i on .

This strain is measured in millimetres per metre shortening or lengthening

o f t he sha f t ba r r e l o r s t ee l . A l so , ca l l ed mi l l i - s t r a in .

Fo r s t r a ins o f 0 ,4 mi l l i - s t r a in and lower, no spec ia l mod i f i ca t ion

to ex is t ing s tee lwork i s necessary. For s t ra ins h igher than 0 ,4 mi l l i -

s t r a in , damage to s t ee lwork and shaf t ba r re l l in ing can be expec ted .

As can be seen (F igu re 5 ) , s t ee lwork in s t a l l ed in t he Z d i r ec t ion a t

the reef intersect ion area wil l exper ience a compressive s t ra in , which

wil l tend to buckle the guides. Above and below the reef intersect ion,

s teelwork ins ta l led in the Z direct ion wil l exper ience a tensi le s t ra in ,

wh ich wi l l t end to shea r t he bo l t s a t t he gu ide to gu ide and gu ide

to bun ton connec t ions .

1144

Page 3: Shaft Steelwork Modifications for the Mining of the No 2A

Figu re 1

P re f e r r ed min ing s equence - s t ep s 0 … 7

1145

Page 4: Shaft Steelwork Modifications for the Mining of the No 2A

Figu re 2

P r ed i c t ed Sha f t Ba r r e l Movemen t (X + Y Di r ec t i ons )

1146

Page 5: Shaft Steelwork Modifications for the Mining of the No 2A

Fig

ure

3

Sh

aft

Ve

rti

ca

l D

isp

lac

em

en

t (w

ors

t c

as

e)

1147

Page 6: Shaft Steelwork Modifications for the Mining of the No 2A

Fig

ure

4

Sh

aft

Re

lati

ve

Str

ain

(w

ors

t c

as

e -

ve

rti

ca

l)

1148

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Fig

ure

5

Ve

rti

ca

l S

tra

ins

1149

Page 8: Shaft Steelwork Modifications for the Mining of the No 2A

Figu re 6

La t e r a l S t r a in s

1150

Page 9: Shaft Steelwork Modifications for the Mining of the No 2A

Table 1

P r e d i c t e d m a x i m u m H o r i z o n t a l X + Y m o v e m e n t

From Figure 6 , the shaf t ba r re l above the ree f in te r sec t ion wi l l t end

to ride in one direction while the shaft barrel below the reef intersection

wi l l t end to r ide in a d i f f e ren t d i r ec t ion . F rom the mode l l i ngs , t he

cen t re l ines o f the "upper and lower" ba r re l s would be 300mm apar t

a t t he r ee f i n t e r sec t ion . The r e su l t an t o f t hese l a t e r a l movemen t s

wi l l cause a sha rp t r ans i t i on po in t a t t he r ee f i n t e r sec t ion . A t t h i s

po in t t he gu ides wi l l t end to bend , bun tons wi l l be de fo rmed and

misa l ignmen t be tween consecu t ive bun tons wi l l r e su l t .

SHAFT LAYOUT ALTERATIONS

The o r ig ina l l ayou t o f t h i s s ix -compar tmen t sha f t , s e rved by th ree

winde r s , i s shown in F igu re 7 .

1151

Page 10: Shaft Steelwork Modifications for the Mining of the No 2A

The sk ips were ope ra t ing in the ou te r wes t and eas t compar tmen t s .

In each o f t hese compar tmen t s t he ou te r gu ide i s f i xed d i r ec t ly t o

the shaft wall by means of wall brackets. Any inward ground movement

w i l l cause these gu ide - to -gu ide open ings to r educe .

F rom the p red ic t ed g round movemen t i t was c l ea r t ha t t hese ou te r

compar tmen t s wou ld need to be abandoned .

The dec i s ion was made to conve r t t he "A" winde r t o a rock winde r

(Figure 8. Therefore, i t was necessary to rearrange the whole loading,

sp i l l age hand l ing and t i pp ing a r r angemen t s .

SUPPORT OF THE SHAFT WALL

Al though the support of the shaf t wal l i s not an engineer ing funct ion,

t h i s suppor t work wou ld no t have succeeded wi thou t a f a i r amoun t

o f eng inee r ing inpu t .

" M o b i l e p l a t f o r m "

Th ree spec ia l b ig in spec t ion cages were a t t ached be low the th ree

conveyances o f t he "A" , "B" and "C" winde r s . The f loo r a r eas o f

t hese in spec t ion cages were des igned to cove r t he who le a rea o f

the compartments. Gates on each inspection cage allowed for travelling

f rom one in spec t ion cage to t he o the r.

When a l l i n spec t ion cages were pa rked ad jacen t t o each o the r, a

work ing "p la t fo rm" cove r ing ha l f t he sha f t was e s t ab l i shed . Th i s

enab led the d r i l l i ng o f ho le s and in s t a l l a t i on o f rock s tuds , cone

bo l t s , rope anchor s and wi re o r we lded mesh .

The Seco type S36 dr i l l ing machine , used to dr i l l the 6m long ho les ,

was at tached to a ver t ical ly mounted pipe inside one of the inspect ion

cages. There was no need to dismantle this machine when the inspection

cage was lowered o r r a i sed to a new pos i t i on .

Al l wa te r and compressed a i r man i fo lds were ins ta l l ed pe rmanen t ly

aga ins t the roof o f the "B" winder inspec t ion cage f rom where these

se rv i ces were p iped v i a PVC hoses to t he d r i l l i ng mach ines on a l l

1152

Page 11: Shaft Steelwork Modifications for the Mining of the No 2A

t he in spec t ion cages .

To ensu re tha t no acc iden ta l mov ing o f t he in spec t ion cages cou ld

t ake p l ace , each in spec t ion cage was f i t t ed wi th an IST 2000 vo ice

and tone r ad io communica t ion sys t em. Th i s enab led the winde r

brakes to be locked and unlocked the same way as a hardwired lockbell

sys t em. A l l s igna l s exchanged be tween the d r ive r and the pe r sons

on the inspec t ion cages were recorded on the Deebar event recorder.

Bat tery opera ted f luorescent l ights were ins ta l led on each inspect ion

cage , wh ich p rov ided adequa te i l l umina t ion o f t he work ing a rea .

Wa t e r a n d c o m p r e s s e d a i r s u p p l y

Between s ta t ions , water and compressed a i r were tapped off ex is t ing

co lumns f rom the neares t upper s ta t ion by means o f PVC hosep ipes .

For t he a rea above the f i r s t s t a t i on , wa te r fo r d r i l l i ng was t apped

off f rom the c lea r wa te r-dewate r ing co lumn a t th ree se lec ted po in t s

th rough p re s su re r educ ing va lves . A t t he same pos i t i ons in t he

sha f t , compressed a i r was t apped o ff t he compressed a i r co lumn .

M a t e r i a l a n d s h i f t h a n d l i n g

The inspection cages of the "B" and "C" winders were, for al l practical

pu rposes , pe rmanen t ly pos i t i oned a t t he work ing a rea .

The "A" winder was used to t ransport pump shif ts , contractor workers

and fo r emergency pu rposes .

Addi t iona l cage doors were ins ta l l ed on the shaf t s ide o f the bo t tom

decks of the "A" winder to enable contractor shift changes and material

to be hand led to and f rom the in spec t ion cage o f t he "B" winde r i n

the sha f t .

MINING OF THE REEF SLOT

Because the pos i t i on o f t he r ee f i n t e r sec t ion wi th the sha f t was

jus t above 28 l eve l s t a t i on , i t was dec ided to deck o ff t he sha f t

1153

Page 12: Shaft Steelwork Modifications for the Mining of the No 2A

Figu re 7

No 2A Sha f t - O ld Pe rmanen t Sha f t Sec t i on

1154

Page 13: Shaft Steelwork Modifications for the Mining of the No 2A

Figu re 8

No 2A Sha f t - New Pe rmanen t Sha f t Sec t i on

1155

Page 14: Shaft Steelwork Modifications for the Mining of the No 2A

Figu re 9

P ro j ec t : 2A Sha f t P i l l a r Min ing

1156

Page 15: Shaft Steelwork Modifications for the Mining of the No 2A

Figu re 10

No 2A Sha f t - Long i t ud ina l Sec t i on t h ru Tower S t ee lwork

1157

Page 16: Shaft Steelwork Modifications for the Mining of the No 2A

wi th a t empora ry p l a t fo rm (F igu re 9 ) on to wh ich r emova l o f t he

conc re t e l i n ing and b l a s t ing o f t he r ee f s lo t rock cou ld be done .

a hoppe r.

t i on .

The p l a t fo rm cons i s t ed o f two l aye r s o f 228mm x 76mm grade V5

t imber planks wi th chequer p la tes on top. The pla t form res ted f i rmly

on the ex i s t i ng s t a t ion f loo r bun ton se t .

Rock was sc raped o ff t h i s p l a t fo rm by means o f a s c rape r, up a

f ab r i ca t ed r amp and in to

Al l sha f t s t ee lwork , co lumns and cab le s were p ro t ec t ed f rom these

con t ro l l ed b l a s t ing ope ra t ions .

SHAFT STEEL MODIFICATIONS

To accommodate the predicted vert ical and lateral shaft barrel s trains,

some fo rm/s o f mod i f i ca t ion to the s t ee lwork a re necessa ry.

P ipe co lumns and cab le s mus t a l so be made to accommoda te the

expec ted ve r t i ca l and l a t e ra l d i sp l acemen t s o f t he sha f t ba r r e l .

To r ea l i s e t he se t ob jec t ives fo r t he sha f t , a ma in tenance in t ens ive

s t ee lwork mod i f i ca t ion me thod such a s s lo t t i ng c l ea t s and cha i r

p la tes for guides and buntons wi l l not be pract ica l . The const ruct ion

o f a s t ee l t ower to span the po r t ion o f t he sha f t where h igh s t r a ins

and d i sp l acemen t s w i l l occu r i s t he be t t e r so lu

The re was a cho ice be tween two types o f hange r t owers : a b raced

tower and a non-braced tower. The b raced type tower i s much more

r ig id in des ign and no wind ing speed l imi t a t ion th rough the tower

i s necessa ry, r ega rd le s s o f t he l eng th o f t he tower. The non-b raced

type towers on the other hand are very f lexible in design and winding

speed th rough the tower mus t be s low. The b raced type tower i s

more expens ive than the non-b raced type due to the s t ee l vo lume .

In ou r ca se , i f a ve r t i ca l s t r a in o f 0 .4 mi l l i - s t r a in and h ighe r was

to be accommoda ted , t hen a t ower l eng th o f 220 me t re s was to be

cons t ruc t ed . I f a ve r t i ca l s t r a in o f 1 .0 mi l l i - s t r a in and h ighe r was

to be accommoda ted , a t ower wi th a l eng th o f 115 me t re s needed

1158

Page 17: Shaft Steelwork Modifications for the Mining of the No 2A

Fig

ure

11

To

p o

f T

ow

er

1159

Page 18: Shaft Steelwork Modifications for the Mining of the No 2A

Fig

ure

12

Bo

tto

m o

f T

ow

er

1160

Page 19: Shaft Steelwork Modifications for the Mining of the No 2A

t o be cons t ruc t ed . In t he l a t t e r ca se , t o accommoda te a reas w i th

ve r t i ca l s t r a ins be tween 0 .4 and 1 .0 mi l l i - s t r a in , t he gu ide to gu ide

and gu ide to bun ton connec t ions mus t be s lo t t ed . The one end o f

each bunton should a l so be modi f ied to inc lude a s lo t t ed connec t ion

be tween the bun ton end and the suppor t cha i r p l a t e .

Because the lateral dislocation will be at its peak at the reef intersection,

the tower wi l l ac t a s a t r ans i t i on pa th ac ros s t h i s d i s loca t ion .

Due to t ime and cost constraints the shorter tower was chosen. (Figure

1 0 )

M a i n f e a t u r e s o f t h e t o w e r.

• The top o f t he tower (F igu re 11 ) cons i s t s o f two bun ton se t s ,

which are braced to each other with s ix diagonal girders , which

res t f i rmly in to moi l ed ou t pos i t i ons in t he sha f t wa l l rock .

The whole tower i s suspended f rom th is " top of tower" bearer,

wh ich i s s i t ua t ed ha l fway be tween 26 l eve l and 27 l eve l .

• The bo t tom o f t he tower (F igu re 12 ) i s s i t ua t ed on 29 l eve l

s t a t ion . To ca t e r fo r t he sho r t en ing o f t he sha f t , t he " l egs o f

the tower" will sag into fixed "pots" on 29 level station. Allowance

of 640mm has been made fo r s agg ing o f t he tower.

• A gu ide t ake up fac i l i ty (F igure 13) was ins t a l l ed on 29 l eve l

s ta t ion . The leng th of the t ake up spacer was 640mm to a l low

for t he sagg ing o f t he tower.

• To accommoda te the ve r t i ca l shor t en ing o f the sha f t , ve r t i ca l

mounted bel lows type compensators (Figure 14) were ins ta l led

for the clear water, mud and compressed air columns just above

29 l eve l s t a t i on . A l l t he compensa to r s were manufac tu red

to a l low for ver t ical shortening of 750mm. The pressure ra t ing

fo r t he compensa to r s o f t he c l ea r wa te r and mud co lumns a re

40 ba r and 10 ba r fo r t he compressed a i r co lumn .

• La te ra l r e s t r a in t s (F igu res 15 , 16 ) were in s t a l l ed be low 27

and 28 l eve l s t a t i ons in o rde r t o keep the compar tmen t s o f

the tower aligned with the station landing rails. These restraints

1161

Page 20: Shaft Steelwork Modifications for the Mining of the No 2A

were designed to accommodate ver t ica l movement of the tower

a s we l l a s concen t r i c sha f t ba r r e l movemen t .

• To keep the ex i s t ing cages in se rv ice , the compar tment where

the HT feede r s and o the r cab le s a r e p re sen t was l e f t open on

the s t a t ion s ide , i . e . w i thou t any b rac ing members . Th i s was

done because o f t he l ack o f c l ea rance be tween the f ron t o f

t he cage and the sha f t cab le s .

In

i t

16

a ted .

ed .

t .

o rde r t o keep th i s compar tmen t f rom open ing o r c los ing ,

was necessary to ins ta l l s tab i l i s ing apron s tee lwork (F igure

) a round the pe r ime te r o f each bun ton se t .

• The HT feede r s and o the r cab le s were l e f t a t t he i r r e spec t ive

pos i t i ons aga ins t t he sha f t wa l l .

C o n s t r u c t i o n o f t h e s t e e l t o w e r

Each o f t he 38 s t ee l s e t s t o be f i t t ed were a s sembled , marked and

bundled together. This was done on a j ig on surface, which s imulated

the i r pos i t i on in t he sha f t . By do ing th i s many sma l l p rob lems

were e l imin

Construction of the steel tower steelwork commenced with the blasting

o f t he s ix s lo t s i n t he sha f t wa l l fo r t he l egs o f t he s ix d i agona l

suppor t g i rde r s . Dur ing th i s pe r iod the sha f t was a l so comple t e ly

decked o ff one bun ton se t be low these s lo t pos i t ions . Al l s t ee lwork

a s soc ia t ed wi th the top o f t he tower a t bun ton se t s 295 and 296

were ins ta l led whi le the shaf t was s t i l l decked off wi th the p la t form.

F rom bun ton se t 296 downwards to bun ton se t 332 , t he s t ee lwork

between bunton sets was just a repeti t ion of the same layouts . (Figure

1 7 )

Be tween bun ton se t s 332 and 333 the tower s t ee l and gu ide t ake

up a r r angemen t s were in s t a l l

A t 27 , 28 and 29 l eve l s t a t i ons i t was a l so necessa ry to r emove

and r e ins t a l l t he k ing pos t s , s c reens and sha f t ga t e s approx ima te ly

1 me t re away f rom the sha f

1162

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Figu re 13

1163

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Fig

ure

14

Be

llo

ws

Ty

pe

Pip

e C

om

pe

ns

ato

r

1164

Page 23: Shaft Steelwork Modifications for the Mining of the No 2A

The bun ton end s tubs were cu t and r emoved f rom the bo t tom o f t he

tower upwards in a p rede te rmined pa t t e rn to p reven t any sudden

load ing on pa r t s o f t he uppe r t ower.

Both b ig inspec t ion cages o f the "A" and "B" winders were a t t ached

be low the new sk ip b r id l e s o f t he "A" winde r. Bo th in spec t ion

cages were c lu t ched to the work ing a rea and a s t he in s t a l l a t i on o f

the new s t ee l p rog res sed , t hey cou ld on ly go downwards . Th i s was

because these two compartments became smal ler wi th the ins ta l la t ion

of t he add i t i ona l s t ee lwork .

A sma l l e r i n spec t ion cage was a t t ached be low the cage o f t he "B"

winder. When parked next to the inspect ion cages of the "A" winder,

a working platform was established. This winder was used to transport

pump sh i f t , con t r ac t worke r s and ma te r i a l t o and f rom the work ing

a rea .

Af t e r comple t ion o f t he s t ee lwork in s t a l l a t i on p rocess , bo th b ig

inspec t ion cages be low the "A" winde r b r id l e s were r emoved on

31 l eve l .

Due to the predicted ground movement and nature of the tower steelwork

des ign , t he use o f t he "C" winde r be low 26 l eve l became obso le t e

and could not be utilised to assist with the installation of the steelwork.

(F igu re 2 )

ACTUAL GROUND MOVEMENT AND TOWER BEHAVIOUR

TO DATE

The f irs t dis t inct concrete l ining fai lure due to horizontal and vert ical

g round movement was no t i ced 3 months a f t e r min ing o f the window

and inne r p i l l a r had s t a r t ed .

The cracks in the concrete l ining above and below the reef intersection

a re gene ra l ly i n a ho r i zon ta l p l ane a round the sha f t . The wes t e rn

half of the shaft barrel is suffering most of the damage and deformation.

At va r ious pos i t i ons above and be low the r ee f i n t e r sec t ion , "bags"

o f l oose chunks o f conc re t e a r e accumula t ing beh ind the we lded

1165

Page 24: Shaft Steelwork Modifications for the Mining of the No 2A

Figu re 15

La t e r a l Res t r a in t De t a i l

1166

Page 25: Shaft Steelwork Modifications for the Mining of the No 2A

Figu re 16

Pos i t i on o f La t e r a l Res t r a in t s

1167

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Fig

ure

17

1168

Page 27: Shaft Steelwork Modifications for the Mining of the No 2A

mesh l i n ing suppor t .

A t some p laces l a rge p i eces o f c r acked conc re t e l i n ing and loose

rocks a re push ing ou t t owards the tower.

The sha f t cab le s , wh ich were l e f t aga ins t t he sha f t wa l l , a r e be ing

pushed out towards the t ravel l ing path of the nor thwest compar tment

cage o f t he "B" winde r.

The a rea o f mos t conce rn i s j u s t be low 28 l eve l s t a t i on where the

wes te rn ha l f o f t he sha f t ba r r e l i s showing s igns o f fo ld ing in on

i t s e l f . The e ff ec t o f t h i s i s t ha t t he ba r r e l i s s t a r t i ng to s t r ang le

the tower. (F igu re 18 )

Some o f t he washe r s o f t he rope anchor s and rock s tuds , wh ich

fo rm pa r t o f t he ba r r e l suppor t , a r e a l so s t a r t i ng to push aga ins t

the tower.

Some guide to bunton bol t connect ions just above the tower a t bunton

se t 295 f a i l ed due to ve r t i ca l s t r a in .

The centre buntons at bunton sets 291 and 292 bent due to horizontally

induced s t r a in caus ing a l l t he compar tmen t s o f t he "A" and "B"

winde r s t o c lose by e i the r 50mm ac ross t he gu ides o r open up by

50mm ac ross t he gu ides .

The wes te rn s ide and cen t re bun tons ju s t be low the tower a t bun ton

sets 334, 335 and 336 were also bent due to horizontal ground movement.

A l l t hese bun tons have been cu t and sp l i ced .

To da t e - end Oc tobe r 97 - t he 640mm gu ide t ake up gap f ac i l i t y

on 29 l eve l has been r educed to 540mm ind ica t ing tha t t he tower

has c losed 100mm re l a t ive to t he tower top and bo t tom on 29 l eve l

s t a t i on .

A se i smic even t o f magn i tude 3 ,3 occur red on 11 Oc tober 97 wi th in

the shaf t p i l lar. The tower and shaf t suppor t s tood up wel l to conta in

the e f f ec t s o f t he damage to the conc re t e l i n ing .

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Page 28: Shaft Steelwork Modifications for the Mining of the No 2A

Figu re 18

No 2A Sha f t - New Pe rmanen t Sha f t Sec t i on Sha f t Ba r r e l

De fo rma t ion ( Immed ia t e Area be low 28L)

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Page 29: Shaft Steelwork Modifications for the Mining of the No 2A

LESSONS LEARNT

• The pos i t i ons o f bun tons and sha f t co lumns in the a rea o f

the shaft that must be spanned by a tower or similar construction

must be surveyed, to exact ly determine thei r re la t ive posi t ions

to each o the r ;

• Bigge r t o l e rances to be a l lowed when des ign ing new s t ee l

tha t mus t be f i t t ed to o ld sha f t s t ee lwork ;

• The exac t pos i t i on o f t he r ee f i n t e r sec t ion wi th in the sha f t

must be de termined before any s tee lwork des ign can be made;

• The pos i t i on o f t he d i agona l g i rde r s fo rming the top o f t he

tower must be carefully selected on the site. The ground condition

and shaft concrete l ining propert ies must be taken into account;

• The pos i t ion o f the bo t tom end o f the tower mus t be ca re fu l ly

se l ec t ed on s i t e t o avo id s t a t ion a reas and fou l ing o f ma in

p ipe suppor t g i rde r s ;

• The posi t ion of the shaft column compensators must be selected

on s i t e t o ensu re tha t t he downward movemen t o f t he tower

does not foul the stat ic part of the compensators. I t is important

tha t a l l p ipe c lamps are in pos i t ion to hold the co lumns s teady

in the i r pos i t i ons ;

• The pos i t ion o f add i t iona l co lumn beare r s , i f necessa ry, mus t

be se l ec t ed on s i t e ;

• I f t he r ee f i n t e r sec t ion i s no t s i t ua t ed nea r a l eve l , means to

remove blast ing debris eff ic ient ly f rom the temporary plat form

cover ing the sha f t mus t be tho rough ly p l anned ;

• Fu tu re s l i ng ing r equ i r emen t s t o work ing s t a t ions wi th in the

tower to be de t e rmined ;

• The pos i t ion of ho les in the foo t p la tes o f new bracke ts which

mus t be in s t a l l ed aga ins t t he sha f t wa l l mus t be such tha t

the ex i s t i ng s t ee lwork does no t i n t e r f e re w i th the d r i l l i ng o f

such ho le s i n t he sha f t wa l l ;

• The bolts, nuts and washers schedule must be drawn up properly;

• The sha f t wa l l suppor t pa t t e rn and the pos i t i on o f t he rope

anchors , rock s tuds and cone bo l t s mus t be such as to p reven t

them f rom foul ing the tower and the edges of the conveyances

when they are pushed out into the shaft due to ground movement;

• The l eng th o f t he tower mus t be ca re fu l ly p l anned ;

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Page 30: Shaft Steelwork Modifications for the Mining of the No 2A

•nts , which were instal led just below 28 level ,

t

cu t

f r equen t ly to a l low fo r a gap o f a t l ea s t 10 - 20mm a t a l l

t imes . The use o f a s t i f f bu t a c rushab le space r t o ca t e r fo r

sudden l a rge ve r t i ca l movemen t shou ld be inves t iga t ed .

The Eng inee r who i s i n cha rge o f a p ro j ec t l i ke th i s , shou ld be

re l i eved o f h i s no rma l du t i e s t o enab le h im to devo te a l l h i s ene rgy

and t ime to the p ro j ec t .

Al l addi t ional s tee lwork, bol ts and nuts necessary to const ruct

t he tower mus t be ga lvan i sed ;

HT feeders and o ther cab les should be removed f rom the shaf t

wa l l in the tower a rea and be a t t ached to the tower s tee lwork ;

The use o f l a t e r a l r e s t r a in t s mus t be ca re fu l ly cons ide red .

The la teral restrai

s tarted to strangle the tower causing the northwest compartmen

to become sma l l e r. I t a l so caused some b races and d iv ide r s

t o bend s l i gh t ly ;

The p roposed gu ide t ake up a r r angemen t was too f l imsy in

design and was changed to a more rigid spacer take up arrangement.

The d rawback wi th th i s t ake up space r i s t ha t i t mus t be

C O N C L U S I O N

Unde r s t and ing o f t he Rock Mechan ic s mode l l i ngs and the des ign

c r i t e r i a fo r t he sha f t s t ee lwork mod i f i ca t ions i s v i t a l .

1172