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SGT-200 (Tornado) CAPABILITY OVERVIEW 2015
DMEnergy (Generation Service) Tel.: +7 (499) 992-09-90 E-mail: [email protected] Web: dm.energy
SGT-200 90,000 sq.ft Workshop Capabilities
Turbine and sub-assembly strip bays
Turbine and sub-assembly build bays
Dedicated inspection department
Rotor Balancing facility
Turbine Component Repair facility
Turbine Test Cell
Dedicated customer stock inventory
DMEnergy (Generation Service) Tel.: +7 (499) 992-09-90 E-mail: [email protected] Web: dm.energy
SGT-200 Turbine Overhaul Journey
Full traceability of
turbine components
Inspection of all turbine
components
Receipt inspection
reports
Component cleaning
processes
DMEnergy (Generation Service) Tel.: +7 (499) 992-09-90 E-mail: [email protected] Web: dm.energy
SGT-200 Turbine Overhaul Journey
In-house repair and coating
Transportation pods
DMEnergy (Generation Service) Tel.: +7 (499) 992-09-90 E-mail: [email protected] Web: dm.energy
SGT-200 Repair Capability – Gas Generator
Combustion Chambers (Flame Tubes) – Standard, MPI & DLE
Transition Ducts
CT1 Stator Blades (Nozzles)
CT2 Stator Segments
1st and 2nd Stage Track Seals
Engine Casings
CT1 and CT2 Turbine Rotor Blades
Compressor Rotor
Labyrinth Seals
DMEnergy (Generation Service) Tel.: +7 (499) 992-09-90 E-mail: [email protected] Web: dm.energy
SGT-200 Repair Capability – Power Turbine
PT Rotor (Cardan Shaft) - Journals
Outer Interduct Casings
PT1 Stator Segments
PT2 Stator Segments
1st and 2nd Inter-stage Seals
Labyrinth Seal
DMEnergy (Generation Service) Tel.: +7 (499) 992-09-90 E-mail: [email protected] Web: dm.energy
SGT-200 SGT-200 (Tornado Test Cell)
Located at the Lincoln Workshop facility
Gas Generator and/or Power Turbine
Customer witness test availability
Level 1 Test – Full speed, no load
Level 2 Test – Full speed, loaded
Test Report & Dataplate
DMEnergy (Generation Service) Tel.: +7 (499) 992-09-90 E-mail: [email protected] Web: dm.energy
SGT-200 Repair Capability Example – Combustion Chamber
Standard, Multi Port Injection & DLE
• Internal application of Thermal Barrier Coating
• Weld repair
• Cross-light replacement
• Internal and external Hard coating
• Fluorescent Particle Inspection (FPI)
DMEnergy (Generation Service) Tel.: +7 (499) 992-09-90 E-mail: [email protected] Web: dm.energy
SGT-200 Repair Capability Example – CT2 Stator Segment
• Coating removal and FPI – repair maps established
• Weld repair
• Heat treatment
• Application of diffused SiAl Coating
Fully coated ready
for service
Coating removed Weld repaired Heat treatment
DMEnergy (Generation Service) Tel.: +7 (499) 992-09-90 E-mail: [email protected] Web: dm.energy
SGT-200 Repair Capability Example – Compressor Rotor
• Coating re-application and localized FPI
• Journal repair via HVOF Tungsten Carbide
• Glitch band (probe track) repair & demagnetize
• Ceramic coating replacement
• Blade refurbishment
• Rotor strip and build program
• In-house low speed balancing
• High speed balancing and over-speed
Pre-repair
Ex-service condition
DMEnergy (Generation Service) Tel.: +7 (499) 992-09-90 E-mail: [email protected] Web: dm.energy
SGT-200 Repair Capability Example – Compressor Rotor
Coating
removed
Blade
blending
Coating
applied
DMEnergy (Generation Service) Tel.: +7 (499) 992-09-90 E-mail: [email protected] Web: dm.energy
SGT-200 Turbine Rotor Blade Rejuvenation
Cost effective alternative to new
Alternative to retiring service expired rotor blades
Upgrade of protective coatings
Extending life of obsolete blades
Material and coating analysis
Pre-rejuvenation
Post-rejuvenation
DMEnergy (Generation Service) Tel.: +7 (499) 992-09-90 E-mail: [email protected] Web: dm.energy
SGT-200
Site Activities
Over 15 years experience working globally within the Oil & Gas Industry
Extensive international offshore experience on Production Platforms and FPSO’s
DMEnergy (Generation Service) Tel.: +7 (499) 992-09-90 E-mail: [email protected] Web: dm.energy
SGT-200 Site Activities Capability
Gas Generator and Power Turbine removal, installation and commissioning
Trim balancing
Package alignment
Package services – A, B & C
Hot end inspection
Blade sampling
Borescope inspections
Gearbox inspection and exchange
Fuel system upgrade
Fault finding and rectification via the Remote Monitoring system
DMEnergy (Generation Service) Tel.: +7 (499) 992-09-90 E-mail: [email protected] Web: dm.energy
SGT-200
Case Study
Bluewater Services (UK) Ltd FPSO operating for Shell Oil UK
• Re-commissioning of 3 x 7.68Mw SGT-200-2S packages
• Procurement and overhaul of customer dedicated 7.68Mw Gas Generator
• Overhaul of dedicated LTSA emergency Gas Generator and Power Turbine
• Overhaul and Level 2 test of 7.68Mw Gas Generator and Power Turbine
• Fuel system overhaul
• Supply of transportation pod (GG & PT) and recertification of lifting equipment (RO/RO)
• Front line spares (Onshore & Offshore)
DMEnergy (Generation Service) Tel.: +7 (499) 992-09-90 E-mail: [email protected] Web: dm.energy
SGT-200
Supply of Spare Parts
Major stock holding of SGT-200 Gas Generator and Power Turbine
spare parts and components
Supply of OEM spare parts and components
Repaired/Refurbished spare parts and components
Tested and certified parts
Service Exchange of major components
Annual service parts
Rustronic MKII Control system spare parts
Package auxiliaries
DMEnergy (Generation Service) Tel.: +7 (499) 992-09-90 E-mail: [email protected] Web: dm.energy
SGT-200 Certifications and Accreditations
ISO 9001:2008 Quality Management System
ISO 14001:2004 Environmental Management System
Fpal Verify (Oil & Gas)
Achilles JQS (Oil & Gas)
Contractors Health & Safety Assessment Scheme (CHAS)
DMEnergy (Generation Service) Tel.: +7 (499) 992-09-90 E-mail: [email protected] Web: dm.energy
