SGD-O - Installation Guidetools.thermofisher.com/content/sfs/manuals/D01415~.pdf · 2016. 2. 3. · The gauge is supplied as a section of high pressure pipe (pup joint) between 1.5

Part of Thermo Fisher Scientific

SGD-ONon-Contacting Density Gauge For Fracturing & CementingInstallation GuideP/N 717913

Revision B

SGD-ONon-Contacting Density Gauge For Fracturing & CementingInstallation GuideP/N 717913

Revision B

© 2010 Thermo Fisher Scientific Inc. All rights reserved.

All other trademarks are the property of Thermo Fisher Scientific Inc. and its subsidiaries.

Thermo Fisher Scientific Inc. (Thermo Fisher) makes every effort to ensure the accuracy and completeness of this manual. However, we cannot be responsible for errors, omissions, or any loss of data as the result of errors or omissions. Thermo Fisher reserves the right to make changes to the manual or improvements to the product at any time without notice.

The material in this manual is proprietary and cannot be reproduced in any form without expressed written consent from Thermo Fisher.

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Thermo Fisher Scientific SGD-O Installation Guide v

Revision History

Revision Level Date Comments

A 04-08 Initial release (ERO 6312).

B 08-10 Revised per ECO 7461.


Contents Safety Information & Guidelines ..................................................................... ix

Safety Considerations .............................................................................ix Safety Summary .....................................................................................ix

Product Overview ............................................................................................. 1-1 Chapter 1 Associated Documentation.................................................................. 1-1

Chapter 2 Handling & Storage .......................................................................................... 2-1 ESD Procedures .................................................................................. 2-1 Unpacking, Inspection, & Storage ...................................................... 2-2 Packing, Shipping, Transporting, & Receiving.................................... 2-2

Hardware Installation...................................................................................... 3-1 Chapter 3 Installation Considerations.................................................................. 3-1

Licensing.......................................................................................... 3-1 Guidelines........................................................................................... 3-2 Mounting............................................................................................ 3-3

The Transmitter............................................................................... 3-3 The Gauge without Shutter.............................................................. 3-3 The Gauge with Shutter................................................................... 3-3

Chapter 4 Wiring.................................................................................................................. 4-1 Preparation.......................................................................................... 4-1 Detector .............................................................................................. 4-1 Transmitter ......................................................................................... 4-2

DC Power Supply ............................................................................ 4-2 12 Vdc Input Power...................................................................... 4-2 24 Vdc Input Power...................................................................... 4-2

AC Power Supply............................................................................. 4-2 Transmitter Board Level Wiring ...................................................... 4-2

Detector-Transmitter Wiring .............................................................. 4-3 Current Output .................................................................................. 4-3 Serial Communications ....................................................................... 4-3

Chapter 5 Maintenance & Support .................................................................................. 5-1 Contact Information ........................................................................... 5-1

Ordering Information....................................................................................... A-1 Appendix A

Thermo Fisher Scientific SGD-O Installation Guide vii

Contents

viii SGD-O Installation Guide Thermo Fisher Scientific

Specifications...................................................................................................B-1 Appendix B

Appendix C Drawings............................................................................................................ C-1

Safety Information & Guidelines

This section contains information that must be read and understood by all persons installing, using, or maintaining this equipment.

Safety Considerations

ety Considerations

Failure to follow appropriate safety procedures or inappropriate use of the equipment described in this manual can lead to equipment damage or injury to personnel.

Any person working with or on the equipment described in this manual is required to evaluate all functions and operations for potential safety hazards before commencing work. Appropriate precautions must be taken as necessary to prevent potential damage to equipment or injury to personnel.

The information in this manual is designed to aid personnel to correctly and safely install, operate, and/or maintain the system described; however, personnel are still responsible for considering all actions and procedures for potential hazards or conditions that may not have been anticipated in the written procedures. If a procedure cannot be performed safely, it must not be performed until appropriate actions can be taken to ensure the safety of the equipment and personnel. The procedures in this manual are not designed to replace or supersede required or common sense safety practices. All safety warnings listed in any documentation applicable to equipment and parts used in or with the system described in this manual must be read and understood prior to working on or with any part of the system.

Failure to correctly perform the instructions and procedures in this manual or other documents pertaining to this system can result in equipment malfunction, equipment damage, and/or injury to personnel.

Safety Summary Safety Summary The following admonitions are used throughout this manual to alert users to potential hazards or important information. Failure to heed the warnings and cautions in this manual can lead to injury or equipment damage.

Warning Warnings notify users of procedures, practices, conditions, etc. which may result in injury or death if not carefully observed or followed. The triangular icon displayed with a warning may contain a lightning bolt or the radiation symbol, depending on the type of hazard. ▲

Thermo Fisher Scientific SGD-O Installation Guide ix

Safety Information & Guidelines Safety Summary

x SGD-O Installation Guide Thermo Fisher Scientific

Caution Cautions notify users of operating procedures, practices, conditions, etc. which may result in equipment damage if not carefully observed or followed. ▲

Note Notes emphasize important or essential information or a statement of company policy regarding an operating procedure, practice, condition, etc. ▲

Chapter 1

Product Overview

Refer to the SGD-O user guide (P/N 717910) for descriptions of instrument functions and features.

Associated Documentation

In addition to this guide, the following documents must be read and understood by all persons installing, using, or maintaining this equipment:

● SGD-O User Guide (P/N 717910)

● Gamma Radiation Safety (P/N 717904)

Thermo Fisher Scientific SGD-O Installation Guide 1-1


Chapter 2

Handling & Storage

This chapter addresses procedures for handling electrostatic discharge (ESD) sensitive equipment, as well as procedures for unpacking, inspecting, and storing of the system.

Caution This system is an ESD sensitive instrument. Use proper ESD protective equipment and procedures. Failure to comply with ESD procedures can result in circuit damage. ▲

ESD Procedures SD Procedures The instrument contains electronic components that can be damaged from discharges of static electricity: Do not touch the circuit board components. Ordinarily, handling the circuit boards by their edges will not damage the circuits.

Observe the following when installing, setting up, servicing, troubleshooting, or repairing the instrument:

1. Use an antistatic bag. Most instrument subassemblies are shipped in a special antistatic bag. When not installed, keep the assembly in the bag as often as possible.

2. Remove ESD sensitive subassemblies only under the following conditions:

a. When at a designated static-free workstation or when the bag is grounded at a field site.

b. After the conductive area of the container has been neutralized.

c. After making firm contact with an antistatic mat and/or firmly gripping a grounded individual.

3. Personnel handling ESD sensitive devices should be neutralized to a static-free workstation by means of a grounding wrist strap that is connected to the station or to a good grounding point at the field site.

4. Do not allow clothing to make contact with ESD sensitive devices.


Handling & Storage Unpacking, Inspection, & Storage

2-2 SGD-O Installation Guide Thermo Fisher Scientific

5. Avoid touching edge connectors and components.

6. Avoid partially connecting ESD sensitive devices. These devices, especially the power supply connector, can be damaged by floating leads.

7. Ground test equipment.

8. Avoid static charges during troubleshooting.

Unpacking, Inspection, & Storage

Note Inspection, adjustment, installation, and maintenance of the instrument must be performed by experienced personnel only. ▲

1. Upon receipt, inspect the instrument for damage that may have occurred while in transit. If there is evidence of rough handling or damage, file a damage claim with the transportation company immediately. Notify Thermo Fisher and/or your sales representative as soon as possible.

2. Carefully inspect the packing material prior to discarding it to ensure that all equipment and instruction paperwork has been removed.

3. Use the original packing material and container for storage if necessary.

4. If storing the instrument, the storage environment should be protected, free from extremes of temperatures and high humidity, and fall within the environmental constraints listed in the specifications.

Packing, Shipping, Transporting, &

Receiving

All personnel involved in the packing, shipping, or receiving of hazardous material must be trained in accordance with the United States Department of Transportation (DOT) and OSHA hazardous materials regulations or in accordance with the Canadian Nuclear Safety Commission (CNSC) regulations.

Note The Type A shipping certificate is issued to the instrument as a single component consisting of the detector, source housing, and pipe. If the source housing is separated from the pipe, it is no longer covered by the Type A shipping certificate. ▲

Chapter 3

Hardware Installation

Read the Gamma Radiation Safety Guide (P/N 717904) PRIOR TO installing the equipment.

Installation Considerations

This section details the recommended installation procedures for fracturing applications (fracing). If these procedures do not adequately address your application, contact Thermo Fisher. In all cases, radiation safety is a principal concern in the design and manufacture of the system. When properly installed, the system presents no hazards to personnel.

Licensing icensing

Warning The instrument is a nuclear device regulated by federal and/or state authorities. You are responsible for knowing and following the pertinent safety and regulatory requirements. Refer to the Gamma Radiation Safety Guide (P/N 717904) for a summary of these requirements. ▲

Only those with a Specific license containing special permission to separate the source housing from the pipe, may do so. Persons with a General license are never allowed to disassemble the source housing from the pipe.


Hardware Installation Guidelines

Guidelines Review the following guidelines when planning gauge installation.

1. The correct power source is available.

2. The environment is suitable for operating temperature ranges:

a. SGD-O transmitter: -40°F to +140°F (-40°C to +60°C)

b. Gauge: -58°F to +140°F (-50°C to +60°C)

3. The transmitter must be mounted so that the display is easily seen and the keypad on the transmitter is easily accessible. Avoid placing the display in direct sunlight. See “The Transmitter” later in this chapter for additional information.

4. The transmitter must not be mounted near high voltage, high current, corrosive vapors, corrosive liquids, or corrosive esters.

5. There must be enough clearance to service the source and the detector. Refer to the dimensional drawings in the drawing appendix.

6. All labels and tags attached to the source must be visible.

7. The gauge must not be mounted where process overflow or other material can collect in the beam path. If your system has a shutter, the source shutter mechanism must be kept free of debris.

8. The maximum cable length between the transmitter and the detector must not exceed 150 ft. (45.72 m).


Hardware Installation Mounting

Mounting The Transmitter

Mount the transmitter in one of the following two ways:

● Mount the transmitter with four screws by placing one screw through each of the four holes in the transmitter enclosure’s flange and tightening.

● Mount the transmitter with four nuts, four bolts, and eight washers by placing one bolt through each of the four holes in the transmitter enclosure’s flange, placing one washer on each side. Screw on the nuts, and tighten the bolts.

When mounting the transmitter, care should be taken to avoid placing the display in direct sunlight. If the LCD is in direct sunlight for extended periods of time, the display will burn and become unreadable.

If direct sunlight cannot be avoided, a piece of dark plastic or metal can be “tape hinged” over the display. Doing this will protect the display from sunlight, while still allowing access to it.

The Gauge without Shutter

The gauge is supplied as a section of high pressure pipe (pup joint) between 1.5 and 3 feet long with an integral detector and source head assembly. The source head and the detector housing are usually secured to the pipe by welding the bolts. The outline dimensions of this assembly are shown in drawing 867675. Mechanical installation of the gauge is per customer requirements.

The Gauge with Shutter

The gauge is supplied as a section of standard pipe between 1.5 and 3 feet long with an integral detector and source head assembly. The source head and the detector housing are permanently affixed with a saddle mount to the pipe section to meet radiation safety requirements. On low pressure pipes, the mounting hardware is tack-welded to ensure permanency.

The outline dimensions of this assembly are shown in drawing 867674. Mechanical installation of gauge is per customer requirements. The source unit is shipped from the factory with the shutter locked in the OFF position. The shutter must remain locked in the OFF position until commissioning has been completed.

The assembly can be located at any suitable position in a process stream. When measuring a product containing a heavy solid in suspension, it is usually desirable to install the pipe vertically with the material flow upward so as to best maintain the suspended material in a homogenous mixture.

The standardization technique employed requires an empty pipe or a pipe full of water. The gauge must be located in such a manner as to facilitate emptying the pipe when required.


Hardware Installation Mounting


Normal installation of the radial type gauge requires mounting the head unit on the process piping using the pipe saddle arrangement supplied for the specified piping.

Chapter 4

Wiring

Preparation eparation Review the following carefully prior to connecting any wiring.

Warning Remove all power from the unit before making any connections. Electrocution can result if power is present. ▲

Warning All wiring must be done by qualified individuals in accordance with applicable codes such as the National Electric Code (NEC) ANSI/NFPA 70 specifications or the Canadian Electrical Code Part 1. ▲

Warning If your system has a shutter, verify it is in the OFF position before doing any wiring. ▲

Warning If metal conduit is used, the conduit must be grounded. ▲

Note Refer to Appendix C for installation and wiring drawings. ▲

Detector Detector When removing the lid from the detector housing, take care to avoid contaminating the interior of the detector housing. If the foam or desiccant packs are contaminated with moisture, sand, dirt, or rust, the high voltage on the ion chamber will be affected, making gauge readings erratic or non-existent.

If the foam is cut, broken, moist, wet, flaky, hard, or shows any form of deterioration, it should be replaced. If the desiccant packs are wet or mushy, they should be replaced.

Note It is recommended that the foam and desiccant packs be replaced at least once a year, regardless of the physical appearance. ▲


Wiring Transmitter

Transmitter The SGD-O transmitter comes pre-wired from the factory. The detector input wiring, power input wiring, and current output wiring is already wired from the PCBs to the armored connector mounted in the base of the transmitter. The connections on the PCBs are on removable connectors, making it unnecessary to remove wiring when replacing PCBs in the transmitter.

Caution Take care when manipulating these connectors to avoid breaking the attached wires. ▲

DC Power Supply

12 Vdc Input Power With the standard 12 Vdc power installed, the system is designed to operate on 9–15 Vdc, 15 W. Refer to drawing CP03494P3.

24 Vdc Input Power With the optional 24 Vdc input power option, the system is designed to operate on 20–28 Vdc, 12 W. Refer to drawing CP03494P4.

AC Power Supply With the ac power option, the system is designed to operate on 110/220 Vac, 50/60 Hz. Maximum input power requirement is 25 VA. Refer to drawing CP03494P4 (+AC).

Transmitter Board Level Wiring

ansmitter Board Level Wiring

Follow the procedure below for board level wiring of the RS232 serial port and the transmitter.

1. You will need a 1/8-inch bladed screwdriver.

2. Remove all power to the transmitter, and open the enclosure cover.

3. Connect a cable to the PCB as follows:

a. Remove the plug-in screw terminal connector from the board connector. The connector should be tightly seated. To remove the connector, brace the board with your hand, being careful not to touch any of the circuits or components.

b. Use the screwdriver to loosen the screws on the plug-in connector.

c. Insert the wires, and make connections as shown in the appropriate installation wiring drawing.


Wiring Detector-Transmitter Wiring

Step 3, cont.

d. Tighten the screws in the connector to secure the wires.

e. Plug the screw terminal connector back into the corresponding onboard connector.

4. When all connections are completed, close and secure the transmitter cover.

Detector-Transmitter

Wiring

While the armored cable that runs from the detector to the transmitter is fairly rugged, the cable can be damaged if trucks, bulldozers, or other machinery run over it.

Caution Trucks, bulldozers, and other machinery must not be allowed to run over the armored cable that runs from the detector to the transmitter. Damaged cable can result in signal instability or even complete loss of signal. ▲

Current Output One current output is supplied on the standard I/O board. It is installed in the PCB 1 slot. The current output is programmable between 3.8 and 20.5 mA. The minimum output is approximately 3 mA, and the maximum load is 700 ohms.

Serial Communications

The instrument provides one RS232 single-drop serial interface. Screw terminal connectors for the port are located on the CPU board. The transmitter includes a display and a keypad that are typically used as the primary means of communicating with the instrument.

Refer to the SGD-O transmitter wiring drawings for RS232 wiring details. The serial port on a PC (COM1 or COM2) can be connected directly to the RS232 port on the instrument. This requires five wires: ground, transmit (TX), receive (RX), RTS, and CTS. The connection between the instrument port connector (located on the CPU board in the transmitter) and the PC serial port are summarized in the following table for standard DB9 and DB25 PC serial port connectors.


Wiring Serial Communications


Table 4–1. RS232 connections

CPU Board (J8) RS232 Connector

PC Serial Port DB9 Connector

PC Serial Port DB25 Connector

Pin 1 of J8 (RTS) Pin 8 Pin 5

Pin 2 of J8 (TX) Pin 2 Pin 3

Pin 3 of J8 (CTS) Pin 7 Pin 4

Pin 4 of J8 (RTS) Pin 3 Pin 2

Pin 5 of J8 (GND) Pin 5 Pin 7

Chapter 5

Maintenance & Support

Refer to the SGD-O User Guide (P/N 717910) for instructions on maintaining the instrument, troubleshooting, and returns.

Contact Information

The local representative is your first contact for support and is well equipped to answer questions and provide application assistance. You can also obtain support by contacting Thermo Fisher directly.

1410 Gillingham Lane Sugar Land, TX 77478 USA Tel: +1 713-272-0404 Fax: +1 713-272-2272

14 Gormley Industrial Avenue Gormley, Ontario L0H 1G0 CANADA Tel: +1 905-888-8808 Fax: +1 905-888-8828

Ion Path, Road Three Winsford, Cheshire, CW7 3GA UNITED KINGDOM Tel: +44 (0) 1606 548700 Fax: +44 (0) 1606 548711

Room 1010-1019 Ping An Mansion No 23 Jing Rong St Beijing 100032 CHINA Tel: +86 (10) 5850-3588 Fax: +86 (10) 6621-0847

A-101, 1CC Trade Tower Senapati Bapat Road Pune 411 016 INDIA Tel: +91 (20) 6626 7000 Fax: +91 (20) 6626 7001

On the Web www.thermoscientific.com



Appendix A

Ordering Information

Table A–1. SGD-O Transmitter

P/N Description

886765 CPU board, with EPROM

886724 CPU board, without EPROM

886675-1 I/O board, 24 Vdc input

886675-3 I/O board, 12 Vdc input

886675-5 I/O board, no DC input

CP6879901 VPI board, modified for SGD-O

886420-1 Display board

490128 Transmitter mounting kit

817653 Transmitter power cable

Table A–2. Ion Chamber Detector

P/N Description

885623 Pre-amp board

885654 HV power supply

050274 Electronics board set

885347 FSU (Fast-Start Unit) ion chamber

050273 Ion chamber, with boards

45373B Plastic spacer (ion chamber support)

54860Z Rubber grommet (E-Lasto-Vier)

542630 O-ring for lid

Thermo Fisher Scientific SGD-O Installation Guide A-1

Ordering Information

A-2 SGD-O Installation Guide Thermo Fisher Scientific

Table A–3. Lids & Lid Cables

P/N Description

886161 Lid, BJ Services

810111 Cable, BJ Services lid

885971 Lid, Jupiter

810112 Cable, Jupiter lid

885748 Lid, MS Conn

818100 Cable, MS Conn

Table A–4. Detector-Transmitter Cables

P/N Description

810121 20-ft. cable

810122 30-ft. cable

817603 100-ft. cable

817604 150-ft. cable

Table A–5. Spare Parts

P/N Description

050268 Housing with detector, no lid

885745 Detector housing with support

885746 Insulation kit

Appendix B

Specifications

Results may vary under different operating conditions.

Table B–1. Gauge specifications

Measurement range Cement: 0–28 PPG Slurry: 0.8–2.8 SGU Proppant concentration: 0–30 lb./prop/added/gal.

Precision ±0.5 to ±0.1 lb./gal. at 8 lb./gal. or ±0.006 to ±0.012 kg/L at 1 kL; dependent on pipe ID, source size, and time constant

Accuracy ±0.1 PPG

Pipe size Low pressure pipe: 2–10 in. (2.5–25 cm) High pressure pipe: Up to 20,000 psi/1,360.9 atm/1,379 bar

Power requirements 12–24 Vdc, 4 VA

Output 4–20 mA, RS485, RS232

Shock/Vibration Detector withstands shock of 200 drops onto concrete from 2 m. Drops consistent with 100 in 1 azimuth followed by 100 drops in perpendicular azimuth.

Operating temperature -58°F to +140°F (-50°C to +60°C)

Housing Source head: Model 5190/5192 Detector: Stainless steel 316 or carbon steel

Table B–2. SGD-O transmitter specifications

Input Standard DC power: 12 Vdc (9–15 V), 15 W Optional DC power: 24 Vdc (20–28 V), 12 W Optional AC power: 110/220 Vac (100–240 V), 50/60 Hz, 25 VA

Output 3.8–20.5 mA DC (adjustable operating range). Configurable as isolated, self-powered (standard) or isolated, loop-powered (user supplies 24 Vdc loop power). Maximum load: 700 ohms.

Serial communications RS232, 1 terminal block

Update rate 4 times per sec.

Connectors Amphenol quarter turn bayonet style, Jupiter or military-style cable available; quick disconnect oilfield rugged connectors

Operating temperature -40°F to +140°F (-40°C to +60°C)

Display 4-line, backlit LCD

Thermo Fisher Scientific SGD-O Installation Guide B-1

B-2 SGD-O Installation Guide Thermo Fisher Scientific

Transmitter specifications, cont.

Keypad 10 keys, external

Housing Stainless steel 316

Mounting Transmitter can be mounted 100 ft. (30.48 m) from the detector

Appendix C

Drawings

Note Information presented in this chapter has been regenerated from original drawings. Every effort is made to maintain document accuracy. However, in order to enhance legibility, the documents may have been restructured, and some information may have been intentionally excluded. Therefore, the drawings within this guide may not be exact duplicates of the original drawings. ▲

Note Drawings in this manual are included for reference only and may not be the current version. Contact the factory if you need a copy of the latest revision. ▲

Table C–1.

Drawing # Rev. Description Page

CP03494P1 B MTXR-SGO-T2 (1 sheet) C–2



CP03494P4 B MTXR-SGO-T4 & MTXR-SGO-T8 (with AC) (1 sheet) C–5


867674 A Outline drawing, gauge with shutter, saddle mount (1 sheet)

C–7

867675 A Outline drawing, gauge without shutter (1 sheet) C–8

85613M G Dimensional drawing, source head with shutter (1 sheet)

C–9

CP0837009 B Dimensional drawing, SGD-O transmitter C–10

817603 K Detector cable (1 sheet) C–11

- - Pre-amp connections (1 sheet) C–12

810111 A Cable assembly, pre-amp (KPT02E) (1 sheet) C–13

810112 A Cable assembly, pre-amp (Jupiter) (1 sheet) C–14

818100 A Cable assembly, pre-amp (1 sheet) C–15

Thermo Fisher Scientific SGD-O Installation Guide C-1

Drawings

Figure C–1. CP03494P1: MTXR-SGO-T2 (sheet 1 of 1)

C-2 SGD-O Installation Guide Thermo Fisher Scientific

Drawings



Drawings



Drawings

Figure C–4. CP03494P4: MTXR-SGO-T4 & MTXR-SGO-T8 (with AC) (sheet 1 of 1)


Drawings



Drawings

Figure C–6. 867674: Outline drawing, gauge with shutter, saddle mount (sheet 1 of 1)


Drawings

Figure C–7. 867675: Outline drawing, gauge without shutter (sheet 1 of 1)


Drawings

Figure C–8. 85613M: Dimensional drawing, source head with shutter (sheet 1 of 1)


Drawings

Figure C–9. CP0837009: Dimensional drawing, SGD-O transmitter (sheet 1 of 1)


Drawings

Figure C–10. 817603: SGD-O detector cable (sheet 1 of 1)


Drawings

Figure C–11. Pre-amp connections (sheet 1 of 1)


Drawings

Figure C–12. 810111: Cable assembly, pre-amp (KPT02E) (sheet 1 of 1)


Drawings

Figure C–13. 810112: Cable assembly, pre-amp (Jupiter) (sheet 1 of 1)


Drawings


Figure C–14. 818100: Cable assembly, pre-amp (sheet 1 of 1)


Thermo Fisher Scientific81 Wyman StreetP.O. Box 9046Waltham, Massachusetts 02454-9046United States

www.thermofisher.com

Documents

SGD-O - Installation Guidetools.thermofisher.com/content/sfs/manuals/D01415~.pdf · 2016. 2. 3. · The gauge is supplied as a section of high pressure pipe (pup joint) between 1.5