SFSD-XX-XX-X-XX-X DVT Report Mated with TFM-120-02-L-D-Asuddendocs.samtec.com/testreports/tc0613--0985... · Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S

Project Number: Design Verification Test Report Tracking Code: TC0613—0985_ Report_Rev5

Requested by: Greg Brown Date: 3/28/2006 Product Rev: 2

Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A Lot #: 1 Tech: Troy Cook Eng: Dave Scopellliti

Part description: SFSD assemblies Qty to test: 125

Test Start: 04/17/2006 Test Completed: 6/5/2006

SFSD-XX-XX-X-XX-X DVT Report

Mated with TFM-120-02-L-D-A

Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S & TFM-120-02-L-D-A

Part description: SFSD assemblies

CERTIFICATION

All instruments and measuring equipment were calibrated to National Institute for Standards and Technology (NIST)

traceable standards according to IS0 10012-l and ANSI/NCSL 2540-1, as applicable.

All contents contained herein are the property of Samtec. No portion of this report, in part or in full shall be

reproduced without prior written approval of Samtec.

SCOPE To perform the following tests: Testing per TC0613—0985 test plan.

APPLICABLE DOCUMENTS

Standards: EIA Publication 364

TEST SAMPLES AND PREPARATION 1) All materials were manufactured in accordance with the applicable product specification.

2) All test samples were identified and encoded to maintain traceability throughout the test sequences.

3) After soldering, the parts to be used for LLCR and DWV/IR testing were cleaned according to TLWI-0001.

4) Either an automated cleaning procedure or an ultrasonic cleaning procedure may be used.

5) The automated procedure is used with aqueous compatible soldering materials.

6) The ultrasonic procedure can be used with either aqueous or non-aqueous soldering components and follows:

a. Sample test boards are to be ultrasonically cleaned after test lead attachment, preparation

and/or soldering.

b. Sample test boards are immersed into Branson 3510 cleaner containing Kyzen Ionox HC1

(or equivalent) with the following conditions:

i. Temperature: -------55° C+/- 5° C

ii. Frequency: -----------40 KHz

iii. Immersion Time: ---5 to 10 Minutes

c. Sample test boards are removed and placed into the Branson 3510 cleaner containing

deionized water with the following conditions:

i. Temperature: --------55° C +/- 5° C

ii. Frequency: -----------40 KHz

iii. Immersion Time: ---5 to 10 Minutes

d. Sample test boards are removed and placed in a beaker positioned on a hot plate with a

magnetic stirrer containing deionized water warmed to 55° C +/- 5° C for 1/2 to 1 minute.

e. Upon removal, the sample boards are rinsed for ½ to 1 minute at room temperature with free

flowing deionized water.

f. After the final rinse, the sample test boards are dried in an air-circulating oven for 10 to 15

minutes at 50° C +/- 5° C.

g. Sample test boards are then allowed to set and recover to room ambient condition prior to

testing.

7) Parts not intended for testing LLCR and DWV/IR are visually inspected and cleaned if necessary.

8) Any additional preparation will be noted in the individual test sequences.

9) Solder Information: Lead Free

10) Re-Flow Time/Temp: See accompanying profile.

11) Internal Test PCBs used: PCB-100458-TST-XX



OVEN PROFILE (Soldering Parts to Test Boards)



FLOWCHARTS

Current Carrying Capacity

TEST GROUP A GROUP B

STEP 1 board min 1 board min

6 Contacts Linear 6 Contacts clustered

01 CCC CCC

Tabulate calculated current at RT, 65° C, 75° C and 95° C

after derating 20% and based on 105° C

CCC, Temp rise = EIA-364-70 Mating/Unmating/Normal Force

TEST GROUP A GROUP B1 GROUP B2

STEP 10 Boards

Individual Contacts (30)

min

Individual Contacts (30)

min

100 Cycles

01 Contact Gaps Setup Approve Setup Approve

02 Mating / Unmating Normal Force Thermal Aging (Mated)

03 Data Review Data Review Normal Force

04 100 Cycles

05 Mating / Unmating

06 Contact Gaps

07 Data Review

08 Thermal Aging (Mated)


10 Contact Gaps

11 Data Review

12 Humidity (Mated)


14 Contact Gaps

Thermal Aging = EIA-364-17, Test Condition 4, 105 deg C;

Time Condition 'B' (250 hours)

Humidity =EIA-364-31, Test Condition 'B' (240 Hours)

and Method III (+25 ° C to +65 ° C @ 90%RH to 98% RH)

ambient pre-condition and delete steps 7a and 7b

Mating/Un-Mating Forces = EIA-364-13

Normal Force = EIA-364-04

Contact Gaps/Height - No standard method. Usually measured optically



FLOWCHARTS Continued

IR / DWV

TEST GROUP A GROUP B1 GROUP B2 GROUP B3

STEP 2 Boards 2 Boards 2 Boards 2 Boards

Ambient Ambient Thermal Humidity

01 IR DWV/Working Voltage Thermal Aging Humidity

02 Data Review DWV/Working Voltage DWV/Working Voltage

03 Thermal Aging

04 IR

05 Data Review

06 Humidity

07 IR




and Method III (+25 ° C to +65 ° C @ 90%RH to 98% RH)


IR = EIA-364-21

DWV = EIA-364-20

Durability/Thermal Age/Cyclic Humidity

TEST GROUP A

STEP 200 Points

100 Cycles

01 LLCR-1

02 Data Review

03 100 Cycles

04 LLCR-2

05 Data Review

06 Thermal Age

07 LLCR-3

08 Data Review

09 Cyclic Humidity

10 LLCR-4




and Method III (+25° C to +65° C @ 90%RH/98% RH)


LLCR = EIA-364-23, LLCR

use Keithley 580 in the dry circuit mode, 10 mA Max



FLOWCHARTS Continued

Current Cycling

TEST GROUP A

STEP

01

Current Cycle, 500 cycles at

Operating current

Current Cycle = EIA 364-55, Condition "B", Method #4

Test at Current Listed

Measure at 30 minutes into 45 minute cycle Terminal Retention (To Connector Housing)

TEST GROUP A1

STEP Five Contacts (min)

01 Wire Pull

Wire Retention (From Terminal)

TEST GROUP A

STEP Five Contacts (min)

01 Wire Pull (Insulation over Wire)

Wire Pull, EIA-364-08



ATTRIBUTE DEFINITIONS The following is a brief, simplified description of attributes.

THERMAL: 1) EIA-364-17, Temperature Life with or without Electrical Load Test Procedure for Electrical Connectors.

2) Test Condition 4 at 105° C.

3) Test Time Condition B for 250 hours.

4) Connectors are sometimes mated and all samples are pre-conditioned at ambient.

HUMIDITY: 1) Reference document: EIA-364-31, Humidity Test Procedure for Electrical Connectors.

2) Test Condition B, 240 Hours.

3) Method III, +25° C to + 65° C, 90% to 98% Relative Humidity excluding sub-cycles 7a and 7b.

4) Connectors are sometimes mated and all samples are pre-conditioned at ambient.

TEMPERATURE RISE (Current Carrying Capacity, CCC): 1) EIA-364-70, Temperature Rise versus Current Test Procedure for Electrical Connectors and Sockets.

2) When current passes through a contact, the temperature of the contact increases as a result of I2R (resistive)

heating.

3) The number of contacts being investigated plays a significant part in power dissipation and therefore

temperature rise.

4) The size of the temperature probe can affect the measured temperature.

5) Copper traces on PC boards will contribute to temperature rise:

a. Self heating (resistive)

b. Reduction in heat sink capacity affecting the heated contacts

6) A de-rating curve, usually 20%, is calculated.

7) Calculated de-rated currents at three temperature points are reported:

a. Ambient

b. 65о C

c. 75о C

d. 95о C

8) Typically, neighboring contacts (in close proximity to maximize heat build up) are energized.

9) The thermocouple (or temperature measuring probe) will be positioned at a location to sense the maximum

temperature in the vicinity of the heat generation area.

10) A computer program, TR 803.exe, ensures accurate stability for data acquisition.

11) Hook-up wire cross section is larger than the cross section of any connector leads/PC board traces, jumpers,

etc.

12) Hook-up wire length is longer than the minimum specified in the referencing standard.

CONTACT GAP: 1) Contact gaps were measured before and after stressing the contacts (e.g. thermal aging, mechanical cycling,

etc.).

2) Typically, all contacts on the connector are measured.



MATING/UNMATING: 1) Reference document: EIA-364-13, Mating and Unmating Forces Test Procedure for Electrical Connectors.

2) The full insertion position was to within 0.003” to 0.004” of the plug bottoming out in the receptacle to

prevent damage to the system under test.

3) One of the mating parts is secured to a floating X-Y table to prevent damage during cycling.

NORMAL FORCE (FOR CONTACTS TESTED OUTSIDE THE HOUSING): 1) Reference document: EIA-364-04, Normal Force Test Procedure for Electrical Connectors.

2) The contacts shall be tested in the loose state, not inserted in connector housing.

3) The contacts shall be prepared to allow access to the spring member at the same attitude and deflection level

as would occur in actual use.

4) In the event that portions of the contact prevent insertion of the test probe and/or deflection of the spring

member under evaluation, said material shall be removed leaving the appropriate contact surfaces exposed.

5) In the case of multi-tine contacts, each tine shall be tested independently on separate samples as required.

6) The connector housing shall be simulated, if required, in order to provide an accurate representation of the

actual contact system performance.

7) A holding fixture shall be fashioned to allow the contact to be properly deflected.

8) Said holding fixture shall be mounted on a floating, adjustable, X-Y table on the base of the Dillon TC2,

computer controlled test stand with a deflection measurement system accuracy of 5 µm (0.0002”).

9) The probe shall be attached to a Dillon P/N 49761-0105, 5 N (1.1 Lb) load cell providing an accuracy of

0.2%.

10) The nominal deflection rate shall be 5 mm (0.2”)/minute.

11) Unless otherwise noted a minimum of five contacts shall be tested.

12) The force/deflection characteristic to load and unload each contact shall be repeated five times.

13) The system shall utilize the TC2 software in order to acquire and record the test data.

14) The permanent set of each contact shall be measured within the TC2 software.

15) The acquired data shall be graphed with the deflection data on the X-axis and the force data on the Y-axis

and a print out will be stored with the Tracking Code paperwork.

INSULATION RESISTANCE (IR): To determine the resistance of insulation materials to leakage of current through or on the surface of these

materials when a DC potential is applied.

1) PROCEDURE:

a. Reference document: EIA-364-21, Insulation Resistance Test Procedure for Electrical Connectors.

b. Test Conditions:

i. Between Adjacent Contacts

ii. Electrification Time 2.0 minutes

iii. Test Voltage (500 VDC) corresponds to calibration settings for measuring resistances.

2) MEASUREMENTS:

3) When the specified test voltage is applied (VDC), the insulation resistance shall not be less than 5000

megohms.

DIELECTRIC WITHSTANDING VOLTAGE (DWV): To determine if the sockets can operate at its rated voltage and withstand momentary over potentials due to

switching, surges, and other similar phenomenon. Separate samples are used to evaluate the effect of

environmental stresses so not to influence the readings from arcing that occurs during the measurement

process.

1) PROCEDURE:

a. Reference document: EIA-364-20, Withstanding Voltage Test Procedure for Electrical Connectors.

b. Test Conditions:

i. Between Adjacent Contacts



ii. Rate of Application 500 V/Sec

iii. Test Voltage (VAC) until breakdown occurs

2) MEASUREMENTS/CALCULATIONS

a. The breakdown voltage shall be measured and recorded.

b. The dielectric withstanding voltage shall be recorded as 75% of the minimum breakdown voltage.

c. The working voltage shall be recorded as one-third (1/3) of the dielectric withstanding voltage (one-

fourth of the breakdown voltage).

LLCR:

1) EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.

2) A computer program, LLCR 221.exe, ensures repeatability for data acquisition.

3) The following guidelines are used to categorize the changes in LLCR as a result from stressing

a. <= +5.0 mOhms: ----------------------------- Stable

b. +5.1 to +10.0 mOhms: ---------------------- Minor

c. +10.1 to +15.0 mOhms: -------------------- Acceptable

d. +15.1 to +50.0 mOhms: -------------------- Marginal

e. +50.1 to +2000 mOhms: ------------------- Unstable

f. >+2000 mOhms: ----------------------------- Open Failure

GAS TIGHT: To provide method for evaluating the ability of the contacting surfaces in preventing penetration of harsh

vapors which might lead to oxide formation that may degrade the electrical performance of the contact

system.

1) EIA-364-23, Low Level Contact Resistance Test Procedure for Electrical Connectors and Sockets.

2) A computer program, LLCR 221.exe, ensures repeatability for data acquisition.

3) The following guidelines are used to categorize the changes in LLCR as a result from stressing

a. <= +5.0 mOhms: ----------------------------- Stable

b. +5.1 to +10.0 mOhms: ---------------------- Minor

c. +10.1 to +15.0 mOhms: -------------------- Acceptable

d. +15.1 to +50.0 mOhms: -------------------- Marginal

e. +50.1 to +2000 mOhms: ------------------- Unstable

f. >+2000 mOhms: ----------------------------- Open Failure

4) Procedure:

a. Reference document: EIA-364-36, Test Procedure for Determination of Gas-Tight Characteristics

for Electrical Connectors, Sockets and/or Contact Systems.

b. Test Conditions:

i. Class II--- Mated pairs of contacts assembled to their plastic housings.

ii. Reagent grade Nitric Acid shall be used of sufficient volume to saturate the test chamber

iii. The ratio of the volume of the test chamber to the surface area of the acid shall be less than

10.

iv. The chamber shall be saturated with the vapor for at least 15 minutes before samples are

added.

v. Exposure time, 55 to 65 minutes.

vi. The samples shall be no closer to the chamber walls than 1 inches and no closer to the

surface of the acid than 3 inches.

vii. The samples shall be dried after exposure for a minimum of 1 hour.

viii. Drying temperature 50о C

ix. The final LLCR shall be conducted within 1 hour after drying.



SUPPLEMENTAL TESTS

CURRENT CYCLING:

1) Reference document: EIA-364-55, Current Cycling Test Procedure for Electrical Connectors.

2) Reference document: EIA-364-06, Contact Resistance Test Procedure for Electrical Connectors.

a. This is a four-wire measurement.

3) An uninterruptible Power Supply maintained power to appropriate equipment.

a. A microprocessor controlled cycling fixture maintained accurate duty-cycle timing for test duration.

b. A calibrated constant current source provided consistent DC power during ON cycles

TERMINAL RETENTION:

1) Secure cable and measure the force required to pull the contact free from the insulator housing.

WIRE RETENTION:

2) Secure cable and measure the force required to pull the crimp off of the discrete wire.



RESULTS

Temperature Rise, CCC at a 20% de-rating

28 AWG. - CCC for a 30°C Temperature Rise -------- 2.1 A per contact with 6 adjacent contacts powered

30 AWG. - CCC for a 30°C Temperature Rise -------- 2.0 A per contact with 6 adjacent contacts powered

Contact Gap

Initial

o Min ---------------------------------------------------- .0105”

o Max --------------------------------------------------- .0117”

After 100 Cycles

o Min ---------------------------------------------------- .0108”

o Max --------------------------------------------------- .0126”

Thermal

o Min ---------------------------------------------------- .0122”

o Max --------------------------------------------------- .0139”

Humidity

o Min ---------------------------------------------------- .0119”

o Max --------------------------------------------------- .0142”

Mating – Unmating Forces

Initial

o Mating

Min --------------------------------------- 4.8 Lbs.

Max --------------------------------------- 6.1 Lbs.

o Unmating

Min --------------------------------------- 4.8 Lbs.

Max --------------------------------------- 5.7 Lbs.

After 100 Cycles

o Mating

Min --------------------------------------- 8.0 Lbs.

Max -------------------------------------- 12.8 Lbs.

o Unmating

Min --------------------------------------- 7.4 Lbs.

Max -------------------------------------- 10.4 Lbs.

Thermal

o Mating

Min --------------------------------------- 3.2 Lbs.

Max --------------------------------------- 5.4 Lbs.

o Unmating

Min --------------------------------------- 3.6 Lbs.

Max --------------------------------------- 5.1 Lbs.

Humidity

o Mating

Min --------------------------------------- 3.0 Lbs.

Max --------------------------------------- 4.4 Lbs.

o Unmating

Min --------------------------------------- 2.9 Lbs.

Max --------------------------------------- 4.2 Lbs.

Normal Force at .004” deflection

Initial

o Min ------------------------------------------------- 81.8 grams Set ------- .0002”

o Max ---------------------------------------------- 100.3 grams Set ------- .0004”



Thermal

o Min ------------------------------------------------- 80.6 grams

o Max ------------------------------------------------ 96.3 grams

Insulation Resistance minimums, IR

Initial

o Mated ----------------------------------------------100,000 Meg Ω ------------------------ Pass

o Unmated ------------------------------------------- 50,000 Meg Ω

Thermal

o Mated ----------------------------------------------100,000 Meg Ω

o Unmated ------------------------------------------- 50,000 Meg Ω

Humidity

o Mated ----------------------------------------------- 15,000 Meg Ω

o Unmated ------------------------------------------- 50,000 Meg Ω

Dielectric Withstanding Voltage minimums, DWV

Initial

o Breakdown

Mated --------------------------------------1,120 VAC

Unmated -----------------------------------1,100 VAC

o DWV

Mated ---------------------------------------- 840 VAC

Unmated ------------------------------------- 825 VAC

o Working voltage

Mated ---------------------------------------- 280 VAC

Unmated ------------------------------------- 275 VAC

Thermal

o Breakdown

Mated ---------------------------------------- 600 VAC

Unmated -----------------------------------1,300 VAC

o DWV

Mated ---------------------------------------- 450 VAC

Unmated ------------------------------------- 975 VAC

o Working voltage

Mated ---------------------------------------- 150 VAC

Unmated ------------------------------------- 325 VAC

Humidity

o Breakdown

Mated --------------------------------------1,100 VAC

Unmated -----------------------------------1,200 VAC

o DWV

Mated ---------------------------------------- 825 VAC

Unmated ------------------------------------- 900 VAC

o Working voltage

Mated ---------------------------------------- 275 VAC

Unmated ------------------------------------- 300 VAC



LLCR Durability (200 LLCR test points)

Initial --------------------------------------------------------------- 19.9 mOhms Max

Durability, 100 Cycles

o <= +5.0 mOhms ---------------------------------- 200 Points ------------------------ Stable

o +5.1 to +10.0 mOhms ----------------------------------- 0 Points ------------------------- Minor

o +10.1 to +15.0 mOhms --------------------------------- 0 Points ------------------------- Acceptable

o +15.1 to +50.0 mOhms --------------------------------- 0 Points ------------------------- Marginal

o +50.1 to +2000 mOhms --------------------------------- 0 Points ------------------------- Unstable

o >+2000 mOhms ------------------------------------------ 0 Points ------------------------- Open Failure

Thermal

o <= +5.0 mOhms ---------------------------------- 199 Points ------------------------- Stable






o

Humidity

o <= +5.0 mOhms ---------------------------------- 200 Points ------------------------- Stable






Current Cycling – 500 Cycles, 45 minutes ON and 15 minutes OFF

Test Current ------------------------------------------------ 4.63 A

Contact Resistances, Measured 30 minutes into the FIRST and LAST ON cycle

o Initial

Min -------------------------------------- 39.1mOhms

Max -------------------------------------- 45.8 mOhms

o Final

Min -------------------------------------- 38.9 mOhms --------------------------- PASS

Max -------------------------------------- 46.5 mOhms --------------------------- PASS

Temperature Change, Measured 30 minutes into the FIRST and LAST ON cycle

o Initial Temperature Change ------------------ 47°C ------------------------------------- PASS

o Final Temperature Change ------------------- 48°C ------------------------------------- PASS

Terminal / Housing Retention

Min --------------------------------------- 5.0 Lbs.

Max --------------------------------------- 5.96 Lbs.

Ave. --------------------------------------- 5.47 Lbs.

Wire /Crimp Retention

Min --------------------------------------- 4.6 Lbs.

Max --------------------------------------- 8.2 Lbs.

Ave. --------------------------------------- 6.73 Lbs.



DATA SUMMARIES

CURRENT CARRYING CAPACITY:



DATA SUMMARIES (continued)

CONTACT GAP:

Contact Gap Measurements

0.0109

0.0117

0.0129 0.0129

0.010

0.011

0.011

0.012

0.012

0.013

0.013

0.014

0.014

0.015

0.015

Initial Mating Thermal Humidity

Stress

GA

P -

In

ch

es

SFSD

Upper

Nominal

Lower

Nominal

Upper

Lower

Initial After 100 Cycles

Measurements in inches Measurment in Inches

Minimum 0.0105 Minimum 0.0108

Maximum 0.0117 Maximum 0.0126

Average 0.0109 Average 0.0117

St. Dev. 0.0001 St. Dev. 0.0002

Count 360 Count 360

After Thermal After Humidity

Measurment in Inches Measurment in Inches




St. Dev. 0.0003 St. Dev. 0.0004

Count 360 Count 360




MATING/UNMATING:


Mating Unmating Mating Unmating

Force (Oz)

Force (Lbs)

Force (Oz)

Force (Lbs)

Force (Oz)

Force (Lbs)

Force (Oz)

Force (Lbs)

Minimum 76.0 4.75 77.4 4.84 127.3 7.96 118.2 7.39

Maximum 97.8 6.1 91.5 5.7 205.3 12.8 167.2 10.4

Average 84.6 5.3 83.9 5.2 161.6 10.1 143.7 9.0

After Thermal After Humidity


Force (Oz)

Force (Lbs)

Force (Oz)

Force (Lbs)

Force (Oz)

Force (Lbs)

Force (Oz)

Force (Lbs)

Minimum 51.9 3.2 57.4 3.6 47.2 3.0 47.1 2.9

Maximum 86.2 5.4 81.0 5.1 70.4 4.4 66.9 4.2

Average 69.8 4.4 69.2 4.3 58.6 3.7 56.5 3.5

NORMAL FORCE:

Initial Deflections in inches Forces in Grams

0.0005 0.0010 0.0020 0.0030 0.0040 SET

Averages 5.85 15.63 36.88 59.34 90.48 0.0003

Min 4.60 11.70 32.20 53.40 81.80 0.0002

Max 6.60 18.40 42.00 65.60 100.30 0.0004

St. Dev 0.69 1.99 3.46 5.00 7.23 0.0001

Count 8 8 8 8 8 8

Thermal Deflections in inches Forces in Grams

0.0005 0.0010 0.0020 0.0030 0.0040 SET

Averages 5.47 14.97 35.95 58.02 88.33 0.0003

Min 5.00 13.30 32.90 52.60 80.60 0.0002

Max 6.60 16.80 40.40 63.70 96.30 0.0004

St. Dev 0.73 1.27 2.80 3.93 6.88 0.0001

Count 6 6 6 6 6 6




INSULATION RESISTANCE:

Initial, Meg Ohms

Mated Unmated

Insulation Resistance Insulation Resistance

Average 100000 75000

Min 100000 50000

Max 100000 100000

After Thermals, Meg Ohms

Mated Unmated


Average 100000 75000

Min 100000 50000

Max 100000 100000

After Humidity, Meg Ohms

Mated Unmated


Average 32500 75000

Min 15000 50000

Max 50000 100000

DIELECTRIC WITHSANDING VOLTAGE:

Initial, VAC Mated Initial, VAC Unmated

Breakdown

Voltage DWV

Working

Voltage

Breakdown

Voltage DWV

Working

Voltage

Average 1160 870 290 1150 863 288

Min 1120 840 280 1100 825 275

Max 1200 900 300 1200 900 300

Thermal, VAC Mated Thermal, VAC Unmated

Breakdown

Voltage DWV

Working

Voltage

Breakdown

Voltage DWV

Working

Voltage

Average 850 638 213 1350 1013 338

Min 600 450 150 1300 975 325

Max 1100 825 275 1400 1050 350

Humidity, VAC Mated Humidity, VAC Unmated

Breakdown

Voltage DWV

Working

Voltage

Breakdown

Voltage DWV

Working

Voltage

Average 1200 900 300 1300 975 325

Min 1100 825 275 1200 900 300

Max 1300 975 325 1400 1050 350



Max


LLCR DURABILITY:

Date Apr. 17 2006

Apr. 21 2006

May 03 2006

May 30 2006

Room Temp C 21 23 19 22

RH 34% 40% 32% 42%

Name Troy Cook Brian

Niehoff Troy Cook Troy Cook

mOhm values Actual Delta Delta Delta

Initial 100

Cycles Thermal Humidity

Average 18.0 0.0 0.4 0.4

St. Dev. 0.9 0.7 1.1 1.0

Min 15.4 -2.0 -1.8 -1.9

Max 19.9 2.8 6.5 3.5

Count 200 200 200 200

CURRENT CYCLING:

Connector temp 30 minutes into the Connector temp 30 minutes into the Temperature Change, Deg C

first "ON" cycle (before cycling) Last "ON" cycle (after cycling) Start End

Degrees C 65.97 Degrees C 65.95 47 48

Connector temp 30 minutes into the Connector temp 30 minutes into the Resistance Change

first "ON" cycle (before cycling) the last "ON" cycle (after cycling) at last "ON" cycle

# Cycles 500 # Cycles 500 # Cycles 500

Amp DC 4.63 Amp DC 4.63 Amp DC 4.63

Avg mOhms 42.3 Avg mOhms 42.5 Avg mOhms 0.2

Min mOhms 39.1 Min mOhms 38.9 Min mOhms -0.4

Max mOhms 45.8 Max mOhms 46.5 Max mOhms 0.7

St. Dev. 2.6 St. Dev. 2.8 St. Dev. 0.4

Count 8 Count 8




TERMINAL/HOUSING RETENTION:

Terminal Retention

Force (Lbs)

Minimum 5.00

Maximum 5.96

Average 5.47

WIRE/CRIMP RETENTION:

30 Awg. Wire Retention 28 Awg. Wire Retention

Wire Retention Wire Retention

Force (Lbs) Force (Lbs)






DATA

CONTACT GAP:

Initial

Sample# B1 B2 B3 B4 B5 B6 B7 B8 B10

1 0.0109 0.0109 0.0108 0.0106 0.0109 0.0108 0.011 0.011 0.0109

2 0.0111 0.011 0.011 0.0109 0.011 0.0109 0.0111 0.0109 0.0112

3 0.0107 0.0108 0.011 0.0108 0.0109 0.0109 0.011 0.0108 0.0109

4 0.0109 0.011 0.011 0.0106 0.011 0.011 0.0117 0.0107 0.011

5 0.0109 0.0108 0.0108 0.0109 0.0108 0.0109 0.0109 0.0107 0.0108

6 0.011 0.0107 0.0109 0.0108 0.011 0.011 0.0111 0.011 0.0111

7 0.011 0.0108 0.0107 0.0108 0.0111 0.0107 0.011 0.0108 0.0111

8 0.0108 0.0109 0.0108 0.0109 0.0109 0.0109 0.011 0.011 0.0112

9 0.0107 0.0108 0.0109 0.0109 0.011 0.0108 0.011 0.0108 0.0107

10 0.0107 0.0109 0.011 0.0109 0.011 0.0109 0.0109 0.0108 0.011

11 0.0107 0.0107 0.0107 0.0108 0.011 0.0109 0.011 0.0108 0.011

12 0.0111 0.0109 0.011 0.0108 0.0109 0.0109 0.011 0.0109 0.0108

13 0.0107 0.0108 0.0108 0.0108 0.011 0.0108 0.011 0.0111 0.0111

14 0.0109 0.0109 0.011 0.011 0.0111 0.011 0.0111 0.0109 0.011

15 0.0108 0.0108 0.0108 0.0108 0.011 0.0108 0.0109 0.011 0.0109

16 0.0109 0.0108 0.011 0.0109 0.0108 0.0107 0.0116 0.0107 0.0111

17 0.0109 0.0107 0.0109 0.0108 0.011 0.0108 0.011 0.0107 0.011

18 0.0109 0.0107 0.0107 0.0109 0.0109 0.0108 0.0109 0.011 0.0111

19 0.0107 0.0107 0.0109 0.0107 0.011 0.0109 0.0108 0.011 0.0109

20 0.0108 0.0106 0.011 0.0107 0.0111 0.0109 0.0111 0.0109 0.0108

21 0.0108 0.0107 0.0108 0.0108 0.011 0.0108 0.0108 0.0107 0.0111

22 0.011 0.0109 0.011 0.011 0.011 0.0108 0.0112 0.011 0.0107

23 0.0109 0.0107 0.0108 0.0109 0.0108 0.0108 0.0111 0.0108 0.0112

24 0.0108 0.0108 0.0109 0.0108 0.0112 0.0109 0.0111 0.0109 0.0109

25 0.0111 0.0108 0.0107 0.0108 0.0108 0.0109 0.0109 0.0108 0.0111

26 0.0111 0.0109 0.011 0.0109 0.0109 0.011 0.0109 0.0111 0.0108

27 0.0107 0.0106 0.0106 0.011 0.011 0.0109 0.011 0.0108 0.0111

28 0.0109 0.0105 0.0109 0.0109 0.0109 0.0109 0.011 0.0109 0.0108

29 0.0107 0.0109 0.0106 0.0109 0.0111 0.0109 0.0112 0.0106 0.0108

30 0.0109 0.0106 0.0108 0.011 0.0109 0.0108 0.011 0.0109 0.0109

31 0.0108 0.0107 0.0108 0.011 0.0111 0.011 0.0111 0.0109 0.0111

32 0.0108 0.0108 0.0109 0.0109 0.011 0.0109 0.011 0.0107 0.0107

33 0.0108 0.0109 0.0107 0.0107 0.011 0.0109 0.011 0.0107 0.011

34 0.011 0.0109 0.0108 0.0109 0.011 0.0106 0.011 0.0112 0.011

35 0.0108 0.0108 0.0107 0.0107 0.0109 0.0109 0.0109 0.0107 0.0109

36 0.0109 0.0107 0.0109 0.0109 0.0111 0.0109 0.011 0.0109 0.0108

37 0.0105 0.0109 0.0109 0.0109 0.0109 0.0109 0.011 0.0107 0.011

38 0.0111 0.0109 0.0111 0.0108 0.011 0.0107 0.0111 0.011 0.0108

39 0.0109 0.0108 0.0107 0.0109 0.0108 0.0109 0.0108 0.0108 0.0112

40 0.0111 0.0111 0.0108 0.0108 0.011 0.011 0.0112 0.0109 0.011

After 100 Cycles


1 0.0117 0.0118 0.0116 0.0115 0.0115 0.0117 0.0117 0.0114 0.0117

2 0.0117 0.0114 0.0118 0.0116 0.0114 0.0121 0.0116 0.0117 0.0118

3 0.0117 0.0117 0.0117 0.0113 0.0113 0.0118 0.0118 0.0118 0.0117

4 0.012 0.0119 0.0117 0.0117 0.0118 0.0118 0.0119 0.012 0.0117

5 0.0117 0.0118 0.0116 0.0117 0.0117 0.012 0.0117 0.0118 0.0119



6 0.0115 0.0117 0.0114 0.0115 0.0114 0.0119 0.0118 0.0116 0.0116

7 0.0121 0.0117 0.0115 0.0117 0.0116 0.0118 0.012 0.012 0.0117

8 0.0119 0.0119 0.0115 0.0115 0.0115 0.0119 0.0118 0.0117 0.0118

9 0.0116 0.0116 0.0116 0.0114 0.0116 0.0116 0.0117 0.0116 0.0117

10 0.0114 0.0116 0.0118 0.0116 0.0115 0.0121 0.0117 0.0118 0.0119

11 0.0114 0.0117 0.0113 0.0115 0.0114 0.0116 0.0115 0.0116 0.0117

12 0.0118 0.0119 0.0118 0.0117 0.0119 0.0117 0.0118 0.0118 0.0117

13 0.0121 0.0118 0.0116 0.0115 0.0118 0.0116 0.0116 0.0117 0.0118

14 0.0115 0.0119 0.0115 0.0116 0.0116 0.0117 0.0117 0.0116 0.0115

15 0.0117 0.0116 0.0116 0.0118 0.0117 0.0116 0.0118 0.0119 0.0117

16 0.0118 0.0119 0.0116 0.0116 0.0115 0.0117 0.0118 0.0116 0.0116

17 0.0117 0.0115 0.0114 0.0114 0.0113 0.0115 0.0117 0.0114 0.0114

18 0.0116 0.0114 0.0116 0.0116 0.0116 0.012 0.0116 0.0118 0.0121

19 0.0116 0.0115 0.0116 0.0117 0.0118 0.0116 0.0115 0.0117 0.0115

20 0.0118 0.0108 0.0116 0.0116 0.0118 0.0118 0.0119 0.0118 0.0119

21 0.012 0.0119 0.0117 0.0116 0.0119 0.0118 0.0116 0.0116 0.0118

22 0.0114 0.0117 0.0116 0.0116 0.0116 0.0117 0.0114 0.0116 0.0115

23 0.0117 0.0115 0.0115 0.012 0.0117 0.0116 0.0117 0.012 0.0119

24 0.0114 0.0115 0.0114 0.0116 0.0114 0.0117 0.0117 0.0117 0.0118

25 0.0116 0.0115 0.0115 0.0116 0.0117 0.0118 0.0116 0.0118 0.0114

26 0.0118 0.0115 0.0117 0.0115 0.0112 0.0121 0.0117 0.0116 0.012

27 0.0116 0.0117 0.012 0.0116 0.0114 0.0117 0.0115 0.0115 0.0116

28 0.0116 0.0115 0.0118 0.0119 0.0117 0.0116 0.0117 0.0119 0.0117

29 0.0119 0.0119 0.0119 0.0115 0.0119 0.0118 0.0114 0.0116 0.0117

30 0.0114 0.0115 0.0113 0.0117 0.0116 0.0111 0.0114 0.0116 0.0114

31 0.0118 0.0114 0.0115 0.012 0.0116 0.0118 0.0117 0.012 0.0117

32 0.0116 0.0115 0.0115 0.0117 0.0115 0.0117 0.0117 0.0118 0.0119

33 0.0121 0.0119 0.0114 0.0114 0.0118 0.0118 0.0115 0.0118 0.012

34 0.0117 0.0118 0.0119 0.0116 0.0114 0.0115 0.0116 0.0117 0.0119

35 0.0126 0.0114 0.011 0.0116 0.0114 0.0117 0.0113 0.0114 0.0116

36 0.0116 0.0115 0.0118 0.0119 0.0116 0.0117 0.0118 0.0116 0.0116

37 0.0122 0.0116 0.0118 0.0117 0.0118 0.012 0.0117 0.0116 0.0118

38 0.0119 0.0117 0.0113 0.0117 0.0113 0.0115 0.0116 0.0115 0.0116

39 0.0123 0.0117 0.0117 0.0118 0.0116 0.0117 0.0118 0.0119 0.0115

40 0.0122 0.0118 0.0115 0.0117 0.0121 0.0116 0.0117 0.0117 0.0116

After Thermals


1 0.0128 0.013 0.0128 0.0127 0.0128 0.0129 0.0127 0.0126 0.013

2 0.0126 0.0132 0.0132 0.0123 0.0129 0.013 0.0129 0.0127 0.0133

3 0.0127 0.013 0.0127 0.0122 0.0131 0.0125 0.013 0.0125 0.0127

4 0.0127 0.0131 0.0128 0.0126 0.013 0.0126 0.013 0.0131 0.0133

5 0.0133 0.0132 0.013 0.0129 0.0133 0.0132 0.0131 0.0129 0.013

6 0.0124 0.0128 0.0125 0.0123 0.013 0.0125 0.0127 0.0126 0.0128

7 0.013 0.0128 0.0128 0.0134 0.0129 0.0127 0.0139 0.0133 0.0125

8 0.0127 0.0132 0.0128 0.0124 0.0126 0.0128 0.0127 0.0128 0.0133

9 0.0134 0.0132 0.0127 0.0129 0.013 0.0127 0.0129 0.0131 0.0129

10 0.0125 0.0134 0.013 0.0129 0.0125 0.013 0.0128 0.0127 0.0133

11 0.0128 0.0129 0.0127 0.0128 0.0127 0.0127 0.0125 0.0129 0.0126

12 0.0129 0.013 0.0127 0.0126 0.0129 0.0127 0.0133 0.0131 0.013

13 0.0131 0.0133 0.0138 0.0131 0.0131 0.0129 0.0129 0.0133 0.013

14 0.0126 0.0126 0.0126 0.0128 0.0126 0.0125 0.0127 0.0125 0.0126

15 0.0134 0.0132 0.013 0.0133 0.013 0.013 0.0133 0.0138 0.0127

16 0.0128 0.0136 0.0127 0.0124 0.0125 0.0127 0.0129 0.0126 0.013



17 0.0132 0.0135 0.013 0.013 0.0129 0.0127 0.0128 0.0135 0.0127

18 0.0127 0.0134 0.013 0.0129 0.0127 0.0131 0.0128 0.0126 0.013

19 0.0131 0.0128 0.0128 0.0128 0.0127 0.0123 0.0128 0.013 0.0127

20 0.0127 0.0127 0.0126 0.0132 0.0131 0.0128 0.0131 0.0129 0.0131

21 0.0131 0.0133 0.0132 0.0124 0.0135 0.0131 0.0129 0.0127 0.0133

22 0.0124 0.0124 0.0125 0.0122 0.0124 0.0124 0.0125 0.0123 0.0124

23 0.0132 0.0127 0.0128 0.0136 0.0129 0.0126 0.0132 0.0133 0.0125

24 0.0123 0.0125 0.0127 0.0123 0.0127 0.0125 0.0127 0.0125 0.0123

25 0.0133 0.013 0.0127 0.0134 0.0131 0.013 0.013 0.0128 0.0127

26 0.0126 0.0133 0.0129 0.0123 0.0126 0.013 0.0126 0.0126 0.013

27 0.0129 0.013 0.0127 0.0128 0.0127 0.0128 0.0126 0.0125 0.0128

28 0.0131 0.0125 0.0127 0.0127 0.013 0.0126 0.0128 0.0128 0.0128

29 0.0131 0.0129 0.0132 0.0125 0.0131 0.0132 0.0126 0.0129 0.0132

30 0.0124 0.0124 0.0127 0.0132 0.0124 0.0123 0.0125 0.0124 0.0124

31 0.013 0.0129 0.0128 0.0133 0.0131 0.013 0.0132 0.0134 0.0131

32 0.0125 0.0131 0.0128 0.0128 0.0128 0.0128 0.0128 0.0126 0.013

33 0.0132 0.0132 0.0127 0.0131 0.0132 0.0126 0.0133 0.013 0.0128

34 0.0124 0.0131 0.0131 0.0122 0.0124 0.0129 0.0126 0.0125 0.0132

35 0.0129 0.0133 0.0126 0.0127 0.0129 0.0128 0.0134 0.0129 0.0125

36 0.0127 0.0129 0.0127 0.0126 0.0129 0.0125 0.0129 0.0127 0.0128

37 0.0134 0.013 0.0136 0.0132 0.0133 0.0132 0.0128 0.013 0.0133

38 0.0125 0.0123 0.0125 0.0122 0.0126 0.0123 0.0123 0.0125 0.013

39 0.0136 0.0132 0.0129 0.0133 0.013 0.0132 0.0134 0.0136 0.0127

40 0.0128 0.0126 0.0127 0.0125 0.0123 0.0125 0.0129 0.0123 0.0128

After Humidity


1 0.013 0.0128 0.0129 0.0128 0.013 0.0128 0.0133 0.013 0.0132

2 0.0128 0.0127 0.0134 0.0127 0.0135 0.0133 0.0132 0.0129 0.0135

3 0.0126 0.0129 0.0126 0.013 0.0129 0.0127 0.0125 0.013 0.0127

4 0.0131 0.013 0.0131 0.0129 0.0139 0.013 0.0137 0.0132 0.013

5 0.0127 0.0133 0.0132 0.013 0.0138 0.0133 0.0129 0.0129 0.0133

6 0.0126 0.0126 0.0128 0.0128 0.0136 0.0128 0.0129 0.0128 0.0127

7 0.0131 0.0129 0.0128 0.0141 0.0132 0.0128 0.0131 0.0133 0.0129

8 0.0132 0.0128 0.013 0.0128 0.0132 0.0125 0.013 0.0129 0.013

9 0.0128 0.0128 0.013 0.0128 0.0125 0.013 0.0127 0.0128 0.0129

10 0.0128 0.0135 0.0135 0.0129 0.0132 0.0133 0.0132 0.0129 0.0137

11 0.0126 0.0124 0.0125 0.0129 0.0142 0.0127 0.0133 0.0128 0.013

12 0.0142 0.0137 0.0137 0.0132 0.0129 0.0132 0.0125 0.0132 0.0133

13 0.0126 0.013 0.0124 0.0131 0.0125 0.0126 0.0126 0.013 0.0135

14 0.0126 0.0129 0.0128 0.0127 0.0129 0.0126 0.0127 0.0127 0.0129

15 0.0134 0.0129 0.0131 0.0131 0.013 0.0126 0.0124 0.0131 0.0129

16 0.0129 0.014 0.013 0.013 0.0126 0.0131 0.012 0.0128 0.0128

17 0.0128 0.013 0.0125 0.0128 0.0125 0.0127 0.0119 0.0126 0.0129

18 0.0129 0.0141 0.013 0.0128 0.0127 0.0131 0.0122 0.0127 0.0137

19 0.0125 0.0125 0.0126 0.0131 0.0125 0.0126 0.012 0.0126 0.0129

20 0.0131 0.0134 0.0128 0.0131 0.0132 0.0131 0.0123 0.0133 0.0131

21 0.0126 0.0127 0.0126 0.0128 0.0142 0.0127 0.0122 0.0127 0.0131

22 0.0127 0.013 0.0129 0.013 0.0127 0.0127 0.0122 0.0129 0.0126

23 0.0126 0.0128 0.013 0.0137 0.0129 0.0126 0.0124 0.0136 0.0129

24 0.0127 0.0128 0.0129 0.0129 0.0127 0.0126 0.0123 0.0129 0.0129



25 0.0128 0.0123 0.0127 0.0131 0.0126 0.0129 0.0125 0.0128 0.0129

26 0.0127 0.0139 0.0132 0.013 0.0127 0.0133 0.0127 0.0128 0.0133

27 0.0128 0.0126 0.0124 0.0131 0.0123 0.0126 0.0124 0.0125 0.0128

28 0.0133 0.0128 0.013 0.0136 0.0131 0.0128 0.0141 0.0131 0.0132

29 0.013 0.0125 0.0128 0.0131 0.0126 0.013 0.0123 0.0127 0.0133

30 0.0125 0.0127 0.0128 0.0129 0.0128 0.013 0.0134 0.0127 0.0128

31 0.0131 0.0127 0.0125 0.0139 0.0127 0.0129 0.0122 0.013 0.013

32 0.0127 0.0129 0.013 0.0128 0.0124 0.013 0.0128 0.0128 0.0129

33 0.0132 0.0123 0.0126 0.0128 0.0128 0.013 0.0125 0.0126 0.0131

34 0.0125 0.0127 0.0131 0.013 0.0127 0.0129 0.0133 0.0126 0.0136

35 0.0133 0.0122 0.0124 0.0129 0.0126 0.0127 0.0123 0.0125 0.0127

36 0.0141 0.013 0.0131 0.0132 0.0129 0.0131 0.0139 0.0131 0.0133

37 0.0142 0.0129 0.0123 0.0131 0.0124 0.0129 0.0131 0.0128 0.0132

38 0.0126 0.0132 0.013 0.013 0.0129 0.0126 0.013 0.0126 0.0135

39 0.0125 0.0127 0.0121 0.0137 0.0132 0.0127 0.0123 0.0122 0.0135

40 0.0128 0.0138 0.0132 0.0129 0.0125 0.0128 0.0124 0.0126 0.0127

MATING/UNMATING:



Sample# Force (Oz)

Force (Lbs)

Force (Oz)

Force (Lbs) Force (Oz) Force (Lbs) Force (Oz) Force (Lbs)

1 79.4 4.96 83.0 5.19 146.5 9.16 144.2 9.01

2 82.6 5.16 88.0 5.50 156.4 9.78 139.7 8.73

3 79.8 4.99 82.9 5.18 153.4 9.59 148.8 9.30

4 86.4 5.40 91.5 5.72 144.3 9.02 118.2 7.39

5 82.1 5.13 86.4 5.40 158.6 9.91 143.3 8.96

6 76.0 4.75 77.4 4.84 160.3 10.02 148.9 9.31

7 84.7 5.29 84.1 5.26 205.3 12.83 167.2 10.45

8 92.6 5.79 84.3 5.27 202.1 12.63 147.7 9.23

10 97.8 6.11 77.7 4.86 127.3 7.96 135.2 8.45

After Thermals After Humidity


Sample# Force (Oz)

Force (Lbs)

Force (Oz)

Force (Lbs) Force (Oz) Force (Lbs) Force (Oz) Force (Lbs)

1 78.6 4.91 76.3 4.77 50.9 3.18 47.1 2.94

2 51.9 3.24 57.4 3.59 53.0 3.32 50.3 3.14

3 71.0 4.44 64.1 4.01 47.2 2.95 50.2 3.14

4 69.5 4.35 73.5 4.60 66.5 4.16 65.4 4.09

5 60.2 3.76 61.5 3.85 48.5 3.03 47.3 2.96

6 57.5 3.59 57.5 3.60 59.2 3.70 53.0 3.31

7 73.6 4.60 72.6 4.54 63.8 3.99 62.0 3.87

8 86.2 5.39 81.0 5.06 67.7 4.23 66.1 4.13

10 79.8 4.99 79.1 4.94 70.4 4.40 66.9 4.18



DATA (continued)

NORMAL FORCE:

Initial Deflections in inches Forces in Grams

Sample

# 0.0005 0.0010 0.0020 0.0030 0.0040 SET

1 6.20 16.40 39.20 63.70 92.00 0.00030

2 5.80 16.80 39.60 62.50 92.80 0.00040

3 6.20 15.60 38.90 63.70 98.70 0.00040

4 6.60 18.40 42.00 65.60 100.30 0.00030

5 4.60 11.70 32.20 54.60 92.40 0.00030

6 5.40 16.00 34.50 54.60 82.90 0.00030

7 5.40 14.10 34.10 53.40 82.90 0.00030

8 6.60 16.00 34.50 56.60 81.80 0.00020

Thermal Deflections in inches Forces in Grams

Sample

# 0.0005 0.0010 0.0020 0.0030 0.0040 SET

1 6.20 16.00 40.40 63.70 96.30 0.00020

2 5.00 14.80 34.50 56.60 91.60 0.00030

3 5.00 14.10 34.10 55.80 82.20 0.00030

4 5.00 13.30 32.90 52.60 80.60 0.00030

5 6.60 16.80 35.70 58.50 84.10 0.00030

6 5.00 14.80 38.10 60.90 95.20 0.00040

INSULATION RESISTANCE:

Initial, Meg Ohms

Mated Unmated

Sample #

Insulation

Resistance

Insulation

Resistance

1 100000 50000

2 100000 100000

Thermal, Meg Ohms

Mated Unmated

Sample #

Insulation

Resistance

Insulation

Resistance

1 100000 50000

2 100000 100000

Humidity, Meg Ohms

Mated Unmated

Sample #

Insulation

Resistance

Insulation

Resistance

1 50000 100000



2 15000 50000

DATA (continued)

DIELECTRIC WITHSTANDING VOLTAGE (DWV):

Initial, VAC Mated Initial, VAC Unmated

Sample

#

Breakdown

Voltage DWV

Working

Voltage

Breakdown

Voltage DWV

Working

Voltage

1 1120 840 280 1200 900 300

2 1200 900 300 1100 825 275

Thermal, VAC Mated Thermal, VAC Unmated

Sample

#

Breakdown

Voltage DWV

Working

Voltage

Breakdown

Voltage DWV

Working

Voltage

1 1100 825 275 1300 975 325

2 600 450 150 1400 1050 350

Humidity, VAC Mated Humidity, VAC Unmated

Sample

#

Breakdown

Voltage DWV

Working

Voltage

Breakdown

Voltage DWV

Working

Voltage

1 1100 825 275 1200 900 300

2 1300 975 325 1400 1050 350

LLCR/DURABILITY:

mOhm values Actual Delta Delta Delta

Board Position Initial 100

Cycles Thermal Humidity

1 P1 18.2 0.3 1.1 -0.1

1 P2 18.2 -0.3 -0.9 -1.5

1 P3 18.5 -0.1 2.3 0.6

1 P4 18.5 0.3 0.9 -0.3

1 P5 19.2 -0.2 1.8 -0.1

1 P6 18.3 -0.2 0.5 -0.2

1 P7 16.9 1.5 3.1 2.2

1 P8 16.8 -0.1 1.7 1.6

1 P9 17.8 0.0 1.7 0.3

1 P10 18.0 0.7 0.3 0.5

1 P11 18.5 -0.3 2.2 1.0

1 P12 18.0 0.2 2.1 1.1

1 P13 17.7 0.2 1.2 0.7

1 P14 16.9 1.8 2.7 2.6

1 P15 18.1 0.5 0.8 1.0

1 P16 16.1 1.1 1.7 1.4

1 P17 16.8 -0.1 3.5 2.1

1 P18 16.8 1.7 1.8 1.6



1 P19 16.6 2.2 3.5 3.0

1 P20 16.8 1.5 1.8 2.1

1 P21 18.7 0.2 -1.0 -1.5

1 P22 18.8 0.3 -0.1 1.6

1 P23 19.3 -0.9 -1.8 -1.6

1 P24 17.7 0.3 0.6 0.0

1 P25 18.7 -0.4 -1.3 -1.9

2 P1 17.6 0.2 0.1 -0.1

2 P2 17.5 0.0 -0.2 -0.1

2 P3 17.4 0.6 -0.5 1.2

2 P4 16.8 1.7 0.7 2.0

2 P5 18.0 0.8 -1.1 0.7

2 P6 17.1 0.7 0.9 -0.1

2 P7 16.7 0.2 1.2 -0.5

2 P8 17.9 0.1 0.7 0.5

2 P9 18.1 0.0 0.5 0.6

2 P10 17.8 -0.5 -0.5 -1.1

2 P11 17.6 0.3 0.0 0.1

2 P12 17.9 -0.4 -0.1 0.2

2 P13 17.5 0.1 0.2 1.1

2 P14 18.9 -0.2 -0.2 -0.8

2 P15 19.1 0.9 -0.6 -0.9

2 P16 18.3 0.1 0.1 0.4

2 P17 17.6 -0.2 0.7 0.6

2 P18 18.1 -0.1 0.4 -1.3

2 P19 18.2 -0.1 0.6 -0.3

2 P20 18.2 0.2 0.1 2.9

2 P21 16.3 0.3 0.7 2.3

2 P22 18.1 0.3 0.3 0.2

2 P23 15.8 0.2 0.5 1.7

2 P24 16.4 0.6 1.6 1.8

2 P25 17.6 0.2 0.2 0.2

3 P1 18.8 -0.9 0.1 1.7

3 P2 18.8 -0.2 -0.1 0.8

3 P3 18.1 0.5 0.3 1.1

3 P4 18.1 0.1 0.5 0.9

3 P5 18.7 -0.5 -1.4 -0.1

3 P6 17.7 0.1 0.1 0.8

3 P7 18.5 0.3 0.4 0.4

3 P8 16.8 1.3 1.2 1.9

3 P9 19.9 -0.7 -0.9 0.9

3 P10 18.4 0.1 -0.4 0.9

3 P11 19.1 -0.3 -0.7 -0.5

3 P12 19.4 -0.6 -0.9 -0.4

3 P13 18.9 -0.1 -0.2 1.4

3 P14 19.4 0.2 -0.1 0.7

3 P15 19.5 -0.1 -0.7 -0.3

3 P16 18.7 0.7 0.2 3.5

3 P17 18.3 -0.2 -0.3 1.9

3 P18 19.0 0.7 0.1 0.9



3 P19 18.2 0.7 0.8 1.3

3 P20 19.4 0.3 0.1 -0.3

3 P21 19.2 -0.1 -1.1 0.0

3 P22 18.2 0.0 -0.4 -0.2

3 P23 19.1 0.1 -0.1 0.0

3 P24 19.2 -0.2 -0.1 -0.6

3 P25 18.9 -0.3 -0.8 0.3

4 P1 16.9 -0.1 1.1 1.0

4 P2 17.9 -0.8 -0.2 -0.7

4 P3 18.1 -0.5 -0.3 -0.3

4 P4 19.1 -1.2 -1.6 -1.4

4 P5 16.8 -0.4 -0.9 0.8

4 P6 17.3 -1.3 -0.4 0.2

4 P7 19.7 -1.5 1.6 -0.5

4 P8 17.5 -0.1 -0.6 0.3

4 P9 17.8 -1.2 -0.9 0.2

4 P10 18.2 2.8 0.8 -0.6

4 P11 17.7 -1.0 -0.6 0.0

4 P12 17.3 0.0 0.8 -0.2

4 P13 18.1 -0.1 -0.8 -0.7

4 P14 18.9 0.0 0.2 0.0

4 P15 19.1 -0.6 -0.2 0.2

4 P16 17.4 -0.1 0.4 1.4

4 P17 16.2 0.0 1.0 0.9

4 P18 17.8 0.2 1.1 1.1

4 P19 17.8 -0.3 0.3 0.2

4 P20 18.0 -0.8 0.9 -0.3

4 P21 17.7 0.0 0.8 0.3

4 P22 16.9 -0.2 1.1 0.8

4 P23 16.7 0.4 1.4 0.8

4 P24 16.4 0.4 0.7 0.0

4 P25 16.6 -0.1 0.3 0.1

5 P1 17.9 -0.4 -0.5 -0.5

5 P2 18.8 -1.0 -1.8 -1.5

5 P3 18.0 0.1 0.2 0.1

5 P4 18.2 -0.7 -0.9 0.2

5 P5 18.5 -0.3 1.1 0.9

5 P6 16.6 0.7 1.4 1.2

5 P7 15.6 0.3 1.1 0.7

5 P8 17.1 0.2 0.3 0.4

5 P9 18.2 -0.2 0.0 0.5

5 P10 17.8 -0.3 -0.1 1.1

5 P11 17.3 -0.5 0.3 0.4

5 P12 18.1 -0.3 -0.2 0.3

5 P13 18.3 0.0 0.4 0.9

5 P14 17.7 -0.1 -0.4 -0.3

5 P15 17.6 0.0 -0.2 -0.1

5 P16 18.9 -0.6 -0.5 0.3

5 P17 15.7 0.1 0.1 0.2

5 P18 18.0 -0.1 -0.4 0.3



5 P19 18.6 -0.6 0.2 0.0

5 P20 17.0 0.0 0.0 0.4

5 P21 18.2 -0.6 -0.8 -1.0

5 P22 18.1 -0.8 -0.1 -1.0

5 P23 17.7 0.5 -0.7 -0.7

5 P24 19.1 -0.3 -0.5 -1.0

5 P25 18.3 -0.9 -0.8 -1.4

6 P1 17.1 0.2 2.0 -0.3

6 P2 17.8 -0.6 0.6 -0.2

6 P3 15.6 1.5 0.6 2.9

6 P4 17.4 0.2 1.4 0.9

6 P5 16.3 1.3 0.9 1.7

6 P6 16.9 -0.5 0.6 -0.8

6 P7 18.2 -1.7 1.4 0.1

6 P8 17.9 -0.3 0.8 3.0

6 P9 17.4 0.1 2.5 3.3

6 P10 17.1 0.0 0.4 1.1

6 P11 18.1 -0.4 -0.3 0.0

6 P12 16.8 0.2 1.7 0.0

6 P13 17.3 -0.1 -0.1 -0.1

6 P14 17.6 -1.5 0.8 0.5

6 P15 17.3 0.2 0.4 1.6

6 P16 18.6 1.5 6.5 3.1

6 P17 17.7 1.1 2.8 0.2

6 P18 17.3 1.4 1.8 0.9

6 P19 16.4 1.6 3.7 2.6

6 P20 18.2 0.9 2.5 3.4

6 P21 18.5 -0.2 -0.8 -0.4

6 P22 15.4 0.2 -0.6 0.1

6 P23 17.6 -0.5 -0.5 -1.2

6 P24 16.4 0.0 -0.7 -0.2

6 P25 16.6 0.1 0.0 0.4

7 P1 19.9 -0.6 0.6 -0.5

7 P2 19.0 -0.3 0.5 0.1

7 P3 19.5 0.0 -1.1 0.8

7 P4 19.5 -0.8 -0.9 -0.1

7 P5 17.3 0.2 -0.3 1.2

7 P6 17.5 0.4 1.5 0.0

7 P7 17.9 0.3 1.4 -0.3

7 P8 18.8 -0.1 1.4 0.1

7 P9 19.4 -0.6 -0.1 -0.2

7 P10 19.1 -0.1 1.9 -0.4

7 P11 19.3 0.0 2.6 0.8

7 P12 18.5 0.2 1.6 0.1

7 P13 18.6 0.1 -0.3 -0.4

7 P14 18.2 0.2 0.9 0.5

7 P15 18.3 -0.2 0.3 -0.2

7 P16 18.1 0.2 0.8 0.6

7 P17 18.8 -0.4 -0.1 -0.2

7 P18 18.8 -0.1 0.3 -0.4



7 P19 18.9 0.1 1.7 -0.3

7 P20 19.8 -0.9 1.2 -0.9

7 P21 18.5 -0.4 -0.2 -0.2

7 P22 17.9 -0.1 0.0 0.2

7 P23 18.3 0.0 -0.5 0.2

7 P24 18.3 0.1 -0.4 3.1

7 P25 18.2 0.1 0.1 0.2

8 P1 19.2 -0.2 -0.4 0.0

8 P2 18.3 0.1 1.2 0.9

8 P3 18.3 0.4 1.3 0.9

8 P4 17.0 0.4 1.4 0.2

8 P5 18.5 0.4 0.1 0.1

8 P6 18.4 -1.3 0.2 0.6

8 P7 17.8 -0.8 0.4 0.2

8 P8 18.4 -0.1 0.2 0.1

8 P9 19.1 -1.4 0.2 -0.4

8 P10 18.7 -0.2 0.8 0.9

8 P11 18.1 -1.0 0.7 2.7

8 P12 18.0 0.0 0.0 0.4

8 P13 18.7 0.0 -0.2 0.8

8 P14 18.7 -1.5 0.0 -0.1

8 P15 18.8 -0.1 -0.3 -0.2

8 P16 19.2 -1.9 0.6 0.3

8 P17 16.9 -0.3 2.3 0.8

8 P18 18.7 -0.1 -0.4 0.0

8 P19 19.7 -1.2 -0.5 -0.4

8 P20 18.7 -2.0 0.2 -0.1

8 P21 17.8 0.8 0.0 -0.4

8 P22 18.0 0.6 -0.2 1.1

8 P23 18.0 2.0 0.0 -0.1

8 P24 18.2 0.7 1.4 1.2

8 P25 18.2 0.7 -0.5 -0.4

CURRENT CYCLING:

Resistance at 30 minutes into Resistance at 30 minutes into Resistance Change

the first "ON" cycle the last "ON" cycle at last "ON" cycle

Current Amperes DC 4.625 Current Amperes DC 4.625

Current Amperes

DC 4.625

Number Cycles 500 Number Cycles 500 Number Cycles 500

Contact Contact Delta

Measured Resistance Measured Resistance Resistance

Sample Voltage mOhms Sample Voltage mOhms Sample mOhms

#1 (Pos.2) 0.2086 45.1 #1 (Pos.2) 0.2074 44.8 #1 (Pos.2) -0.2594595

#1 (Pos.3) 0.2052 44.4 #1 (Pos.3) 0.2083 45.0 #1 (Pos.3) 0.67027027

#1 (Pos.4) 0.1980 42.8 #1 (Pos.4) 0.1995 43.1 #1 (Pos.4) 0.32432432

#1 (Pos.5) 0.2118 45.8 #1 (Pos.5) 0.2149 46.5 #1 (Pos.5) 0.67027027

#2 (Pos.2) 0.1885 40.8 #2 (Pos.2) 0.1896 41.0 #2 (Pos.2) 0.23783784

#2 (Pos.3) 0.1818 39.3 #2 (Pos.3) 0.1799 38.9 #2 (Pos.3) -0.4108108



#2 (Pos.4) 0.1808 39.1 #2 (Pos.4) 0.1823 39.4 #2 (Pos.4) 0.32432432

#2 (Pos.5) 0.1888 40.8 #2 (Pos.5) 0.1890 40.9 #2 (Pos.5) 0.04324324

DATA (continued)

TERMINAL/HOUSING RETENTION:

Terminal/Housing Retention

Sample# Force (Lbs)

1 5.532

2 5.692

3 5.532

4 5.003

5 5.96

6 5.087

7 5.641

8 5.322

WIRE/CRIMP RETENTION:

Wire Crimp/Retention (30 Awg.) Wire Crimp/Retention (28 Awg.)

Sample# Force (Lbs) Sample# Force (Lbs)

1 4.4 1 6.2

2 5.8 2 5.3

3 5.6 3 7.0

4 5.3 4 7.9

5 5.8 5 6.4

6 5.1 6 7.0

7 5.1 7 6.6

8 5.1 8 6.8

9 5.1 9 7.5

10 4.8 10 6.2

11 5.1 11 7.0

12 5.1 12 7.2

13 4.6 13 4.6

14 4.5 14 7.0

15 4.9 15 8.2



EQUIPMENT AND CALIBRATION SCHEDULES Equipment #: THL-02

Description: Temperature/Humidity Chart Recorder

Manufacturer: Dickson

Model: THDX

Serial #: 00120351

Accuracy: Temp: +/- 1C; Humidity: +/-2% RH (0 - 60%) +/- 3% RH (61 - 95%).

… Last Cal: 06/16/05, Next Cal: 06/16/06

Equipment #: MO-02

Description: Multimeter /Data Acquisition System

Manufacturer: Keithley

Model: 2700

Serial #: 0780546

Accuracy: See Manual

… Last Cal: 05/12/06, Next Cal: 05/12/07

Equipment #: MO-04



Model: 2700

Serial #: 0798688


… Last Cal: 5/12/06, Next Cal: 5/12/07

Equipment #: PS-01

Description: System Power Supply

Manufacturer: Hewlett Packard

Model: HP 6033A

Serial #: (HP) 3329A-07330


… Last Cal: 05/12/06, Next Cal: 05/12/07

Equipment #: TC090601-103/105

Description: IC Thermocouple-103/105

Manufacturer: Samtec

Model: Serial #: TC090601-103/105

Accuracy: +/- 1 degree C

… Last Cal: , Next Cal:

Equipment #: TCT-04

Description: Dillon Quantrol TC21 25-1000 mm/min series test stand

Manufacturer: Dillon Quantrol

Model: TC2 I series test stand

Serial #: 04-1041-04

Accuracy: Speed Accuracy: +/- 5% of indicated speed; Speed Accuracy: +/- 5% of indicated speed;



… Last Cal: 5/12/2005, Next Cal: 5/12/2007

Equipment #: LC-250N (icell)

Description: 250 Newton load cell for Dillon Quantrol test stand


Model: icell

Serial #: 04-0020-08

Accuracy: .10 % of Capacity .10 % of Capacity

… Last Cal: 5/10/2006, Next Cal: 5/10/2007

Equipment #: OV-03

Description: Cascade Tek Forced Air Oven

Manufacturer: Cascade Tek

Model: TFO-5

Serial #: 0500100

Accuracy: Temp. Stability: +/-.1C/C change in ambient

… Last Cal: 05/12/06, Next Cal: 05/12/07

Equipment #: THC-01

Description: Temperature/Humidity Chamber

Manufacturer: Thermotron

Model: SM-8-7800

Serial #: 30676


… Last Cal: 7/15/2005, Next Cal: 8/15/2006

Equipment #: LC-5N (icell)-2

Description: 5 Newton load cell for Dillon Quantrol test stand


Model: icell

Serial #: 02-0140-05

Accuracy: .10 % of capacity

… Last Cal: 5/10/2006, Next Cal: 5/10/2007

Equipment #: MO-01

Description: Micro-Ohmeter


Model: 580

Serial #: 00120351


… Last Cal: 05/12/06, Next Cal: 05/12/07

Equipment #: MO-03



Model: 2700

Serial #: 0791975




… Last Cal: 05/12/06, Next Cal: 05/12/07

Equipment #: MO-05

Description: Digital Multimeter (7.5 Digits)


Model: KEI 2001

Serial #: 0649520


… Last Cal: 5/12/2005, Next Cal: 5/12/2007

…

Documents

SFSD-XX-XX-X-XX-X DVT Report Mated with TFM-120-02-L-D-Asuddendocs.samtec.com/testreports/tc0613--0985... · Tracking Code: TC0613--0985_ Report_Rev5 Part #: SFSD-20-28-L-06.00-S