Session III Visu

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    Industrial Symbiosis

    (Eco Industrial Cluster)

    C. Visvanathan

    EnvironmentalEngineeringandManagementProgram

    AsianInstituteofTechnology

    Thailand

    Email:[email protected]

    URL:http://www.faculty.ait.ac.th/Visu/ , www.3rkh.net

    GrEEn Technologies:MakingProfits-CommittingtoSustainability

    AITConsulting,AsianInstituteofTechnology

    28-29August,2014

    Indu

    http://www.faculty.ait.ac.th/Visu/http://www.faculty.ait.ac.th/Visu/http://www.3rkh.net/http://www.3rkh.net/http://www.faculty.ait.ac.th/Visu/
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    Parks/Forest

    NaturalParks

    Industries

    IndustrialPa

    Industrial Ecology - Eco Industrial Park

    Industrial symbioses (ISs) and eco-industrial parks (EIPs) are key concepts of industrial e

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    ProtectionofEnvironment

    ThroughPollutionReductionIncreaseBusiness

    Success

    Concept of an Eco-Industrial Park

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    Shift in Thinking

    Wethink,theearthisasourceofinfiniteresources

    Wethink,theearthhasanexcellentdigestion system

    Wethink,theearthcanassimilateanythingandeverythingthatwethrow

    But,weneedtolookattheenvironmentasanexhaustibleresourceandatth

    self-organizingsystem

    Thesolutionliesin

    Betterpositioningourselvesinnaturessupplychain

    Transformingourindustrialsystemsandprocessestoadoptsustainablep

    Shiftingourculturesandvaluestowardssustainabledevelopment

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    Cleaner Production

    MICRO

    Industrial Ecology

    MACRO

    Sustainable Manufacturing Systems Approac

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    Industrial Symbiosis

    Industrialsymbiosisisthesharingofservices,utility,and

    by-productresourcesamongindustries

    Industrialsymbiosisfocusesonmaterialandenergy

    exchangeforresourceefficiencyinaclosedcycle.

    Eco-industrialclusterdevelopmentisoneofthepractical

    caseofindustrialsymbiosis

    Somecommonfeaturesofindustrialclusterare;

    centralizedwasteandwastewatertreatmentplant

    Wasteexchange(oneindustrysby-productresidualis

    anotherindustrysresource/rawmaterial/energysource)

    E I d i l Cl f U R

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    Eco Industrial Cluster for Upstream Resourc

    Efficiency

    Eco-IndustrialClusterformationisoneofthestrategiestoimplementthecon

    industrialecologybyinter-companycollaboration

    WasteofonecompanycanbeutilizedbyanothercompanytoincreasethereconservationwhichresultsinUpstreamResourceEfficiencyandbetterenv

    performance

    Inter-firmconnectednessworkscollectivelytofightthepollutionthroughwast

    technologysharing,orcommonwastetreatmentplants,etc.

    Industry 1

    Industry 3

    Industry 2

    Resource

    Limited

    Wastes

    Introducing new industries

    and developing eco-

    industrial clusters will

    generate environment,

    social and economic

    benefits

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    What are Industry Clusters?

    Industryclustersaremorethanagroupofcompaniesinthesame

    industry.

    Itsageographicalproximategroupofinterconnectedcompanieswithassociatedinstitutionsinaparticularspecializationalllinkedby

    networks.

    Mostwellknownclusters

    MoviemakersofHollywood

    ComputerMakersofSiliconValley

    FinancialServicesinSwitzerland

    CarManufacturersofDetroit

    CaliforniaWineCluster

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    How Clusters Form?

    Clustersformaroundinputsandoutputswheretheseitemsinvolve

    transportationcosts,thenlocatingincloseproximityreducescosts.

    Example,DetroitcarmanufacturingwasbasedontheproximitytoUSsteelmillsplustheavailabilityofcheapelectricity.

    Detroit Car M

    Steel Mills

    Cheap Electricity

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    How Clusters Form?

    Clusterscanalsoformaroundproximitytoinformation.Wherecompaniesdea

    typeofknowledge,theycanmaximizetheiraccesstothatknowledgebaseby

    thesamecity.

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    Movie Makers of Hollywood

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    Movie Makers of Hollywood

    WritersGuildof

    America,West

    DirectorsGuildof

    America

    ScreenActorsGuild

    InternationalAllianceofTheatrical

    StageEmployees(IATSE)

    NBCUniversalInc

    CBSStudioCenter

    CreativeArtistsAgency

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    High -Tech Manufacturing In Silicon Valle

    Itishometomanyofthlargesttechnologycorp

    wellasthousandsofsm

    Termoriginallyreferred

    region'slargenumbero

    chip innovatorsandma

    Biggesthigh-techman

    centerintheUnitedSta

    http://en.wikipedia.org/wiki/Integrated_circuithttp://en.wikipedia.org/wiki/Integrated_circuithttp://en.wikipedia.org/wiki/Integrated_circuithttp://en.wikipedia.org/wiki/Integrated_circuit
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    Computer Makers of Silicon Valley

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    California Wine Cluster

    Wine Making

    Companies

    Grape

    Making

    Companies

    California

    Wine Cluster

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    California Wine Cluster

    C

    Pub

    Pu

    T

    Wineries

    Processing

    Facilities

    Growers/

    Vineyards

    Educational, Research &

    Trade Organizations

    State Government Agencies (Select

    Committee on Wine Production and

    Economy

    Grape Stock

    Fertilizer, Pesticides,

    Herbicides

    Grape Harvesting

    Equipment

    Irrigation Technology

    California

    Agricultural Cluster

    Eco Industrial Cluster Approach to Dealin

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    Eco Industrial Cluster Approach to Dealin

    with Pollution

    Individual firm approach to pollution control Industrial Cluster approach to pollutio

    Pollution volume is less and the tendency of

    ignorance is higher.

    Larger pollution volume hence ignoranc

    possible. Pollution control measures are

    Pollution abatement is done to comply with

    administrative requirements. Minimum

    pollution standards are met; hence there are

    no opportunities for innovation and furthering

    zero waste policies.

    End of Pipe (EoP) is practiced to deal with

    waste already produced.

    Pollution abatement is practiced beyond

    necessary to meet national pollution sta

    innovations are put into practice to achi

    waste policies.

    Upstream resource utilization is targete

    pollution output. 3R and CPs are the str

    applied.

    Cost of pollution abatement is higher as only

    one industry is responsible for investing inequipment and technologies. Thus the

    chances of buying low cost and low efficiency

    equipment are high.

    Cost of pollution abatement is shared a

    clusters and hence the cost becomes loInnovative and high-tech equipment ca

    installed favoring technology advancem

    Small and scattered industries make it difficult

    for the national/local administration difficult to

    monitor the pollution control activities; hence it

    acts as a loophole, whereby industries try to

    avoid environmental compliance.

    Clusters make it easy for the policy con

    administration to monitor environmenta

    performance compliance.

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    Chronological Developments

    I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I

    1960

    T

    isswater

    The Symbiosis InsnamedIndustrial Symbiosis

    Asns

    PowerStation

    Municipality

    ofKalundborg

    1961

    1972

    G

    yproc

    NovoIndustries

    V

    eedol

    R

    efinery

    1976

    F

    arm

    1979

    C

    ementIndustry

    F

    ishfarm

    1980

    S

    tatoilrefinery

    1982

    P

    igfarm

    1989

    F

    ertilizerIndustry

    1990

    W

    astewaterTreatment

    1993

    R

    euseBasin

    1995

    S

    oilrem

    1998

    R

    ecoveryofNickel

    a

    ndvanadium

    2000

    Collabo

    ration

    withNoveren

    Novozymes

    P

    urificationof

    w

    ater

    2004

    1996

    Courtesy:

    Jrgen Christensen

    Industrial Symbiosis: Status 1979

    Industrial Symbiosis: Status 2007

    Industrial Symbiosis: Status 1980

    Industrial Symbiosis: Status 1982

    Industrial Symbiosis: Status 1987

    Industrial Symbiosis: Status 1989

    Industrial Symbiosis: Status 1990

    Industrial Symbiosis: Status 1992

    Industrial Symbiosis: Status 1993

    Industrial Symbiosis: Status 1995

    Industrial Symbiosis: Status 1996

    Industrial Symbiosis: Status 1998

    Industrial Symbiosis: Status 2000

    Industrial Symbiosis: Status 2001

    Industrial Symbiosis: Status 2002

    Industrial Symbiosis: Status 2006

    Industrial Symbiosis: Status 1981

    Industrial Symbiosis: Status 1982

    Industrial Symbiosis: Status 1987

    Industrial Symbiosis: Status 2004

    Industrial Symbiosis: Status 1989

    Industrial Symbiosis: Status 1995

    Industrial Symbiosis: Status 2000

    Industrial Symbiosis: Status 1991

    Industrial Symbiosis: Status 1960 - 2007

    Industrial Symbiosis: Status 1960

    Industrial Symbiosis: Status 1961

    Industrial Symbiosis: Status 1972

    Industrial Symbiosis: Status 1973

    Industrial Symbiosis: Status 1976

    Wastewater

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    Fish

    farm

    Gyproc

    Cement

    industry

    Lake

    Tiss

    Asns

    Power

    Station

    The Municipalityof Kalundborg

    Veedol

    Refinery

    Esso

    Refinery

    Stat oil

    Refinery

    Fertilizer

    industry

    Wastewater

    treatment

    Farms

    6Heat1980

    Re-use

    basin

    The Symbiosis Institute 1996

    Purification

    S

    E t f D t W t R li

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    Eco-towns for Downstream Waste Recycling

    ResourceCirculating

    Society

    Shift to Environmental Industries from Heavy Industrie

    Eco Towns are usually a cluster of material recycling and waste treatment industries

    The goal of the Eco-Town Project is to create a recycling-orientated society

    Also called as Recycling park

    E T i J

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    Eco-Towns in Japan

    Asias International Material

    Recycling and EnvironmentalIndustrial Base

    Approved by Central governmentin 1997

    First stage : FY19972002 : focuson RECYCLE

    Kit k h E t

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    Kitakyushu Eco-town

    P li M f I d i l S bi i

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    Policy Measures for Industrial Symbiosis

    Policy is the most important tool for improving environmental performance

    Industrial Symbiosis has direct relevance to a broad policy agenda covering innovaand economic development, in addition to the traditional resource efficiency

    Policies insisting the development of inter-firm networks material, product and by p

    Government should act as a major promoter and stakeholder bringing together ind

    Policy

    Change

    Inter-firm

    Network

    Enabling better

    environmental

    performance

    Social

    Benefits

    Ke feat es of S ccessf l Ind st ial S bio

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    Key features of Successful Industrial Symbio

    Stronglegislation,shiftingthemarkettowardsasoundmaterial-cyclesociety

    Increasingproductresearchanddevelopment inbothpublicandprivatesectors,universities

    Largeandrapidlyexpandingeco-businessmarket,domesticallyandinternationally

    StrongfocusonenvironmentaltechnologiesandESTs,andinnovative/cutting-edg

    tosolveenvironmentalproblems

    Focusonenergyconservation,materialdevelopmentandintegratedwastemanag

    Pl i g E I d t i l Cl t

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    Planning Eco Industrial Cluster

    Policy amendments

    Introduction of new technologies

    Formalizing the informal sector activities Investment capital

    Remove end-of-pipe mentality

    Trust among industrial partners

    Inter-firm network, commitment and

    geographical proximity

    . influence the EIC formation and transformation

    Government and industries should take the leadership for EIC formation

    Other stakeholders like academia, researches, policy makers, public, etc. should

    also work together

    4 major sources of productivit

    industrial clus

    (i) the effective use of raw and wa

    (ii) access to knowledge and techn

    (iii) employment generation

    (iv) complementary eco-product dev

    Conclusion

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    Conclusion

    Networkingisimportantwhat,where,when,how

    Nogenericruledependsonthecontext

    Industrialsymbiosisoccursusuallyin2forms

    o EcoIndustrialCluster/Park:intheupstreamproduction

    o Eco-Town:inthedownstreamwastehandlingsector/recyclingBa

    Industries.

    Synergy/Inter-firmnetwork/businessproximity isakeytosuccessoindustrialsymbiosis

    GeographicalProximityisanotherfactorforsuccessfulindustrialsym

    IndustrialSymbiosisensuresthenowandinthelong-termsustaina

    Conclusion

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    Eco-IndustrialDevelopmentis

    a journ y ... not a D

    Conclusion

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    Thank You!