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8/10/2019 Session III Visu
1/30
Industrial Symbiosis
(Eco Industrial Cluster)
C. Visvanathan
EnvironmentalEngineeringandManagementProgram
AsianInstituteofTechnology
Thailand
Email:[email protected]
URL:http://www.faculty.ait.ac.th/Visu/ , www.3rkh.net
GrEEn Technologies:MakingProfits-CommittingtoSustainability
AITConsulting,AsianInstituteofTechnology
28-29August,2014
Indu
http://www.faculty.ait.ac.th/Visu/http://www.faculty.ait.ac.th/Visu/http://www.3rkh.net/http://www.3rkh.net/http://www.faculty.ait.ac.th/Visu/8/10/2019 Session III Visu
2/30
C.Visvanathan
Parks/Forest
NaturalParks
Industries
IndustrialPa
Industrial Ecology - Eco Industrial Park
Industrial symbioses (ISs) and eco-industrial parks (EIPs) are key concepts of industrial e
8/10/2019 Session III Visu
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C.Visvanathan
ProtectionofEnvironment
ThroughPollutionReductionIncreaseBusiness
Success
Concept of an Eco-Industrial Park
8/10/2019 Session III Visu
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C.Visvanathan
Shift in Thinking
Wethink,theearthisasourceofinfiniteresources
Wethink,theearthhasanexcellentdigestion system
Wethink,theearthcanassimilateanythingandeverythingthatwethrow
But,weneedtolookattheenvironmentasanexhaustibleresourceandatth
self-organizingsystem
Thesolutionliesin
Betterpositioningourselvesinnaturessupplychain
Transformingourindustrialsystemsandprocessestoadoptsustainablep
Shiftingourculturesandvaluestowardssustainabledevelopment
8/10/2019 Session III Visu
5/30C.Visvanathan
Cleaner Production
MICRO
Industrial Ecology
MACRO
Sustainable Manufacturing Systems Approac
8/10/2019 Session III Visu
6/30C.Visvanathan
Industrial Symbiosis
Industrialsymbiosisisthesharingofservices,utility,and
by-productresourcesamongindustries
Industrialsymbiosisfocusesonmaterialandenergy
exchangeforresourceefficiencyinaclosedcycle.
Eco-industrialclusterdevelopmentisoneofthepractical
caseofindustrialsymbiosis
Somecommonfeaturesofindustrialclusterare;
centralizedwasteandwastewatertreatmentplant
Wasteexchange(oneindustrysby-productresidualis
anotherindustrysresource/rawmaterial/energysource)
E I d i l Cl f U R
8/10/2019 Session III Visu
7/30C.Visvanathan
Eco Industrial Cluster for Upstream Resourc
Efficiency
Eco-IndustrialClusterformationisoneofthestrategiestoimplementthecon
industrialecologybyinter-companycollaboration
WasteofonecompanycanbeutilizedbyanothercompanytoincreasethereconservationwhichresultsinUpstreamResourceEfficiencyandbetterenv
performance
Inter-firmconnectednessworkscollectivelytofightthepollutionthroughwast
technologysharing,orcommonwastetreatmentplants,etc.
Industry 1
Industry 3
Industry 2
Resource
Limited
Wastes
Introducing new industries
and developing eco-
industrial clusters will
generate environment,
social and economic
benefits
8/10/2019 Session III Visu
8/30C.Visvanathan
What are Industry Clusters?
Industryclustersaremorethanagroupofcompaniesinthesame
industry.
Itsageographicalproximategroupofinterconnectedcompanieswithassociatedinstitutionsinaparticularspecializationalllinkedby
networks.
Mostwellknownclusters
MoviemakersofHollywood
ComputerMakersofSiliconValley
FinancialServicesinSwitzerland
CarManufacturersofDetroit
CaliforniaWineCluster
8/10/2019 Session III Visu
9/30C.Visvanathan
How Clusters Form?
Clustersformaroundinputsandoutputswheretheseitemsinvolve
transportationcosts,thenlocatingincloseproximityreducescosts.
Example,DetroitcarmanufacturingwasbasedontheproximitytoUSsteelmillsplustheavailabilityofcheapelectricity.
Detroit Car M
Steel Mills
Cheap Electricity
8/10/2019 Session III Visu
10/30C.Visvanathan
How Clusters Form?
Clusterscanalsoformaroundproximitytoinformation.Wherecompaniesdea
typeofknowledge,theycanmaximizetheiraccesstothatknowledgebaseby
thesamecity.
8/10/2019 Session III Visu
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Movie Makers of Hollywood
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Movie Makers of Hollywood
WritersGuildof
America,West
DirectorsGuildof
America
ScreenActorsGuild
InternationalAllianceofTheatrical
StageEmployees(IATSE)
NBCUniversalInc
CBSStudioCenter
CreativeArtistsAgency
8/10/2019 Session III Visu
13/30C.Visvanathan
High -Tech Manufacturing In Silicon Valle
Itishometomanyofthlargesttechnologycorp
wellasthousandsofsm
Termoriginallyreferred
region'slargenumbero
chip innovatorsandma
Biggesthigh-techman
centerintheUnitedSta
http://en.wikipedia.org/wiki/Integrated_circuithttp://en.wikipedia.org/wiki/Integrated_circuithttp://en.wikipedia.org/wiki/Integrated_circuithttp://en.wikipedia.org/wiki/Integrated_circuit8/10/2019 Session III Visu
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C.Visvanathan
Computer Makers of Silicon Valley
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C.Visvanathan
California Wine Cluster
Wine Making
Companies
Grape
Making
Companies
California
Wine Cluster
8/10/2019 Session III Visu
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C.Visvanathan
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C.Visvanathan
California Wine Cluster
C
Pub
Pu
T
Wineries
Processing
Facilities
Growers/
Vineyards
Educational, Research &
Trade Organizations
State Government Agencies (Select
Committee on Wine Production and
Economy
Grape Stock
Fertilizer, Pesticides,
Herbicides
Grape Harvesting
Equipment
Irrigation Technology
California
Agricultural Cluster
Eco Industrial Cluster Approach to Dealin
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C.Visvanathan
Eco Industrial Cluster Approach to Dealin
with Pollution
Individual firm approach to pollution control Industrial Cluster approach to pollutio
Pollution volume is less and the tendency of
ignorance is higher.
Larger pollution volume hence ignoranc
possible. Pollution control measures are
Pollution abatement is done to comply with
administrative requirements. Minimum
pollution standards are met; hence there are
no opportunities for innovation and furthering
zero waste policies.
End of Pipe (EoP) is practiced to deal with
waste already produced.
Pollution abatement is practiced beyond
necessary to meet national pollution sta
innovations are put into practice to achi
waste policies.
Upstream resource utilization is targete
pollution output. 3R and CPs are the str
applied.
Cost of pollution abatement is higher as only
one industry is responsible for investing inequipment and technologies. Thus the
chances of buying low cost and low efficiency
equipment are high.
Cost of pollution abatement is shared a
clusters and hence the cost becomes loInnovative and high-tech equipment ca
installed favoring technology advancem
Small and scattered industries make it difficult
for the national/local administration difficult to
monitor the pollution control activities; hence it
acts as a loophole, whereby industries try to
avoid environmental compliance.
Clusters make it easy for the policy con
administration to monitor environmenta
performance compliance.
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C.Visvanathan
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Chronological Developments
I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I
1960
T
isswater
The Symbiosis InsnamedIndustrial Symbiosis
Asns
PowerStation
Municipality
ofKalundborg
1961
1972
G
yproc
NovoIndustries
V
eedol
R
efinery
1976
F
arm
1979
C
ementIndustry
F
ishfarm
1980
S
tatoilrefinery
1982
P
igfarm
1989
F
ertilizerIndustry
1990
W
astewaterTreatment
1993
R
euseBasin
1995
S
oilrem
1998
R
ecoveryofNickel
a
ndvanadium
2000
Collabo
ration
withNoveren
Novozymes
P
urificationof
w
ater
2004
1996
Courtesy:
Jrgen Christensen
Industrial Symbiosis: Status 1979
Industrial Symbiosis: Status 2007
Industrial Symbiosis: Status 1980
Industrial Symbiosis: Status 1982
Industrial Symbiosis: Status 1987
Industrial Symbiosis: Status 1989
Industrial Symbiosis: Status 1990
Industrial Symbiosis: Status 1992
Industrial Symbiosis: Status 1993
Industrial Symbiosis: Status 1995
Industrial Symbiosis: Status 1996
Industrial Symbiosis: Status 1998
Industrial Symbiosis: Status 2000
Industrial Symbiosis: Status 2001
Industrial Symbiosis: Status 2002
Industrial Symbiosis: Status 2006
Industrial Symbiosis: Status 1981
Industrial Symbiosis: Status 1982
Industrial Symbiosis: Status 1987
Industrial Symbiosis: Status 2004
Industrial Symbiosis: Status 1989
Industrial Symbiosis: Status 1995
Industrial Symbiosis: Status 2000
Industrial Symbiosis: Status 1991
Industrial Symbiosis: Status 1960 - 2007
Industrial Symbiosis: Status 1960
Industrial Symbiosis: Status 1961
Industrial Symbiosis: Status 1972
Industrial Symbiosis: Status 1973
Industrial Symbiosis: Status 1976
Wastewater
8/10/2019 Session III Visu
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C.Visvanathan
Fish
farm
Gyproc
Cement
industry
Lake
Tiss
Asns
Power
Station
The Municipalityof Kalundborg
Veedol
Refinery
Esso
Refinery
Stat oil
Refinery
Fertilizer
industry
Wastewater
treatment
Farms
6Heat1980
Re-use
basin
The Symbiosis Institute 1996
Purification
S
E t f D t W t R li
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C.Visvanathan
Eco-towns for Downstream Waste Recycling
ResourceCirculating
Society
Shift to Environmental Industries from Heavy Industrie
Eco Towns are usually a cluster of material recycling and waste treatment industries
The goal of the Eco-Town Project is to create a recycling-orientated society
Also called as Recycling park
E T i J
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Eco-Towns in Japan
Asias International Material
Recycling and EnvironmentalIndustrial Base
Approved by Central governmentin 1997
First stage : FY19972002 : focuson RECYCLE
Kit k h E t
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Kitakyushu Eco-town
P li M f I d i l S bi i
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Policy Measures for Industrial Symbiosis
Policy is the most important tool for improving environmental performance
Industrial Symbiosis has direct relevance to a broad policy agenda covering innovaand economic development, in addition to the traditional resource efficiency
Policies insisting the development of inter-firm networks material, product and by p
Government should act as a major promoter and stakeholder bringing together ind
Policy
Change
Inter-firm
Network
Enabling better
environmental
performance
Social
Benefits
Ke feat es of S ccessf l Ind st ial S bio
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Key features of Successful Industrial Symbio
Stronglegislation,shiftingthemarkettowardsasoundmaterial-cyclesociety
Increasingproductresearchanddevelopment inbothpublicandprivatesectors,universities
Largeandrapidlyexpandingeco-businessmarket,domesticallyandinternationally
StrongfocusonenvironmentaltechnologiesandESTs,andinnovative/cutting-edg
tosolveenvironmentalproblems
Focusonenergyconservation,materialdevelopmentandintegratedwastemanag
Pl i g E I d t i l Cl t
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Planning Eco Industrial Cluster
Policy amendments
Introduction of new technologies
Formalizing the informal sector activities Investment capital
Remove end-of-pipe mentality
Trust among industrial partners
Inter-firm network, commitment and
geographical proximity
. influence the EIC formation and transformation
Government and industries should take the leadership for EIC formation
Other stakeholders like academia, researches, policy makers, public, etc. should
also work together
4 major sources of productivit
industrial clus
(i) the effective use of raw and wa
(ii) access to knowledge and techn
(iii) employment generation
(iv) complementary eco-product dev
Conclusion
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C.Visvanathan
Conclusion
Networkingisimportantwhat,where,when,how
Nogenericruledependsonthecontext
Industrialsymbiosisoccursusuallyin2forms
o EcoIndustrialCluster/Park:intheupstreamproduction
o Eco-Town:inthedownstreamwastehandlingsector/recyclingBa
Industries.
Synergy/Inter-firmnetwork/businessproximity isakeytosuccessoindustrialsymbiosis
GeographicalProximityisanotherfactorforsuccessfulindustrialsym
IndustrialSymbiosisensuresthenowandinthelong-termsustaina
Conclusion
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C.Visvanathan
Eco-IndustrialDevelopmentis
a journ y ... not a D
Conclusion
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Thank You!