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‘Your supply chain in safe, expert hands’
Servicing an Economy in ShockA ‘resilient’ providers view
Agenda
About SerCom
Economic Factors
The Green Question
The SerCom Scenario
Survival & Growth
Summary
Q&A
About SerCom
DCC plc
Micro P
DCC Food &
BeverageDCC EnvironmentalDCC HealthcareDCC EnergyDCC SerCom
Gem
PiltonSharptext
DistrilogieSerCom
Solutions
SerCom Corporate : DCC Divisional Structure
SerCom Solutions: Founded in 1978 as a printer
Revenues of €156 m
160 staff
Key markets include: Technology/IT products, Retail & E-business
SerCom Corporate : Our Locations and Customers
SERCOM SOLUTIONSDUBLIN
IRELAND
Centralised IT, SCM, Finance
“The Engine”
SERCOM SOLUTIONSLIMERICK
IRELAND
Procurement, Manufacturing,
Assembly
SERCOM SOLUTIONSMSZCZONOW,
LODZ,
POLAND
Sourcing, QA, Assembly,
Procurement, Manufacturing
SERCOM SOLUTIONSSHENZHEN,
CHINA
Sourcing, QA, Expediting
SERCOM SOLUTIONS
Austin, Texas
Nashville, Tennessee
Winston-Salem, North Carolina
Chicago, Illinois
USA
Outsourced Planning & Procurement
Largest customers
10 years
4 years
10 years
7 years
10 years
6 years
2 years
SerCom Services
Supply Chain Activities
Product & Component Sourcing
Forecast & demand management
Warehousing & hubbing
Logistics
Quality assurance
Supplier consolidation & procurement
Consigned stock programs
Inventory and lead time reduction
Advanced planning
Services and Manufacturing Activities
Kitting, Assembly & Final pack-out
Co-Packing
CD-R
Drive Testing / Flashing
Component Swaps
Firmware Uploads
Failure Analysis
Electronic Sub-Assembly
Screening/Testing/ Rework
Fulfilment / pick and pack
Returns management
‘If it moves, tax it, if it keeps moving, regulate it, if it
stops moving, subsidize it’! Ronald Reagan
Economic Factors
Economic Factors
Barry Asmus
‘Economists are pessimists….who predicted 8 of the last 3 depressions’
Recession – views no longer really vary
ESRI’s August report, Alistair Darling’s ‘worst crisis in 60 years’
USA & Wall Street Banking crises & meltdowns
Eurozone under pressure – France & Italy struggling with deficits
Volatile oil prices – energy led inflation
Huge speculation about the direction / situation of major customers
Consumer spending – reduced and set to reduce further
Additional woes
Companies declare a strategy and then change direction
Conflicting overall strategies - significant levels of senior turnover
Ferocious competition and cost pressures
Companies cancelling new product launches
Market has become too competitive and the product is abandoned
Exchange rate changes has resulted in distributors losing points which
make the product sale unviable
Three year planning is an excellent disciplinary tool, but
the outcomes rarely match the second/third years in the plan
A solid / risk free plan can be drafted up…… by whom ?
‘I can remember when the air was clean and sex was dirty’.
George Burns
The Green Question
Consumers are paying attention ...
Only 10% of consumers in the US & UK
believe efforts by government and companies
to inform them about climate change
65% report they know “a fair amount”
to “a lot” about environmental issues
and problems, up from 49% in 2005
Source: GfK Roper Green Gauge Report 2007
… but they do read the package
72% of consumers say that product and
packaging labels are a source for
environmental information
Greenbacks
8%
Sprouts
34%
Grousers
14%
Apathetics
33%
True Blues
11%
All Signs Point to
Sustainability Being a Long-term Macro Trend
True Blues
31%
Greenbacks
10%Sprouts
26%
Grousers
15%
Apathetics
18%
Source: GfK Roper Green Gauge Report 2007
2005 2007
True Blue Greens: “Environmental Leaders”
Green Back Greens: “Look How Green I Am!”
Apathetics: “Isn’t Everyone Indifferent?”
Sprouts: “Environmental Fence Sitters – seek information”
Grousers: “One Person Can’t Make a Difference”
True blues
11%
True blues
31%
Current Landscape for Sustainability
Brand owners are launching and growing brands focused on sustainability, health and wellness
Wal-Mart’s new challenge to Packaging companies• Have 100 new sustainable products by April 2008 in the market
Pack Expo• Theme of show dedicated to sustainability
• Leveraging the show’s success - a best practice in representing the complete scale of supplier’s packaging platform
NITL Survey• 80% of respondents have stated that environmental/sustainability issues are likely
to become more critical
Economic
Environ-
mentSocial
Consumer Insights
Sourcing & Use
of Raw MaterialDesign and
Manufacturing
Transportation &
Delivery
Recovery Process
Return to Raw
Material
Sustainable Packaging Platform Strategy
Product Use / Retail
The SerCom Scenario
SerCom’s Key Markets
IT
MANUFACTURING
Sercoms
Revenue Potential
Off
Shoring
Off ShoringOutsourcing
StrategiesCost Pressure
Off
Shoring
Cost
Pressure
Outsource
Strategy
Off
Shoring
Cost
Pressure
SerCom’s Key Markets
CONSUMER
ELECTRONICS
Sercoms
Revenue Potential
Market
Reduction
Market
Reduction
Ferocious Cost
PressuresCompetition
Market
Reduction
Competition
Cost
Reduction
Market
Reduction
Competition
Anything positive to report ?
There is some time!
Changes in strategy – take time to implement
Volumes for this calendar year are (incredibly) up on last year
Companies under Immediate Pressure
As companies are resource constrained, they are more inclined to outsource
Inventory & pipeline management become even more critical – all assistance seems well received
SerCom’s own Readiness to absorb Change
Markets and product offerings have diversified and are portable
We have excellent backup of parent company if significant investment is required
SerCom’s Evolution
‘It has yet to be proven that intelligence has any survival value’
Arthur C. Clarke
Survival & Growth
2000- 2008
Wealth &
Income
Global Economy SSL Profit Trends
Macro Economics versus Profit Levels
Be Portable!
Cornerstone of our survival & growth strategy
Ability to deploy staff and systems quickly (record is 3 weeks from
business award to go live across three locations)
Enabled by our ERP system & in-house based IT support personnel
Ability for Irish based personnel to absorb significant levels of
international responsibilities – excellent efficiencies are achieved
We have set up in 8 new locations across 3 continents since 2004
NITL Survey:
51% of respondents stated they were going to make significant changes
to their operations within the year
Keep investing in IT!
SerCom has SAP since 1999 – currently on MySap ERP, future proofed to 2012
Our in-house experts can deploy SAP anywhere in three weeks
SAP manages all aspects of our business and is entirely real time
Portal access is available from anywhere
We can customise our processes to suit a wide range of businesses
We can integrate systems easily – currently linked to 18 companies
Our systems are scalable, and portable !
“SerCom Solutions sets the standard in the flexible
use of SAP within the supply chain”
…Fiona Walsh, Business Development Manager, SAP
Enhance Partnerships
Partnerships formed with a number of key logistics companies
Globally, SerCom can now relocate with customers, without additional
infrastructural investment, anywhere in the world
The Logistics company can, with SerCom, offer a comprehensive customised
solutions which includes procurement and planning
Our IT systems are already integrated, our respective employees work as one
team, & we can provide real time, multi-site visibility to key customers & suppliers
Out of our 8 new locations since 2004, only 2 are SerCom owned
Collaboration in Central/Eastern Europe
Our first Poland based employee - Piotr
Supporting Sales Activity Days in Romania
Sourcing and Procurement Logistics and Assembly
Total Solution
Leading edge Logistics Service Offering
Inbound
Logistics
Warehousing
Fleet and Yard
Management
Assembly
&
Kitting
Multi-modal
Transportation
Finalisation / Packout
Sourcing
Supplier
Evaluation
Audit
&
Sampling
Seal of
Approval
Planning &
ProcurementInventory
Availability
Info. Visibility
Transparency
Info. Visibility
Transparency
Sourcing
Supplier
Evaluation
Audit
&
Sampling
Seal of
Approval
Planning &
ProcurementInventory
Availability
Inbound
Logistics
Warehousing
Fleet and Yard
Management
Assembly
&
Kitting
Multi-modal
Transportation
Finalisation / Packout
Info. Visibility
Transparency
Partnership Approach Total Solution
Leading edge SCM Service Offering
‘China is a threat, China is a customer, China
is an opportunity…..you cannot ignore it’
Kenichi Ohmae
Expand China Offering
Expand China Offering
Full-time team in China supporting the following activities:
Sourcing
Supplier Auditing
Product Quality Evaluation & Compliance
Management of New Product Development & Introduction Processes
Cost Management
Procurement & Financing
QA & Factory visits
Rework Management
NITL Survey:
- 85% of respondents stated see China as an opportunity rather than a threat
Main markets:
Consumer product retailers, furniture retailers, large OEM’s, spot orders
Factory Audit Reviews
34
24
7
21
Factories Visited
1st Pass Approval
Approval pending Corrective Actions
Extensive Remedial Action required
Failed Approval Process
China Sourcing : Some statistics!
China Office & Team: August 2008
Major own brand sellers from SerCom China
A – C Class Components purchased from a host of suppliers across the globe
SerCom service is either value-add or buy and supply per component
OEM Commodity category examples:
– A Class: Notebook Subassemblies, Power Supplies, PCB’s, Drives,Software
– B Class: Data cables & Power cables, Batteries, Chargers, Server Bezels, Docking
Stations, PCMCIA cards, Graphic cards
– C Class: Print, Pre print activities, Marcom materials, Retailer display requirements,
Packaging, CD’s, Wallets, MRO, Labels & badges, Screws and fasteners
Distribution / Retail Commodities:
– Including our best selling Digital Photoframes, UMPC’s, MP3/MP4 accessories, Data cables,
Portable DVD’s, Batteries & Rechargers, LCD’s/Monitors, Speakers, Keyboards & Mice
Diversification from
Current Component Categories
Now quote this!
And these!
The Green Question
Do green issues become faded in turbulent times ?
Waste & energy management can actually save significant money
U.S. Election impact ?
SerCom will champion environmental projects which save consumers money
Paper alternatives
Waste management
Repackaging proposals reducing space and shipping requirements
Pooling
• Customer A:– Data Cables 11% (benchmarking & freight negotiation)
– Power Cords 9% (supply chain and design reengineering)
– Labels & Badges 12% (redesign, negotiation & manufacturing location)
• Customer B:– Packaging 38% (benchmarking and use of alternative materials)
– CD’s 12% (negotiation – addnl 23% possible with design changes)
• Customer C:
– 12% delivered savings across all packaging/print commodities prior to go live
– 30% cumulative savings delivered over 3 years
• China Initiative– Savings vary from 43% to 25% across a wide variety of commodities
• Strong (full-time) cost reduction team with expertise across many commodities
• All above customers operate a cost saving sharing mechanism with SerCom
Promote General Cost Savings Opportunities
Summary
SerCom’s Growth & Survival Strategy (1 of 2)
Economic challenges affect everyone….but it is an ill wind……..
Promote cost saving potential from outsourcing some activities
Ability to provide a quality based solution from low cost economies
Promote green initiatives as cost saving initiatives
Drive additional sales through existing customers (commodities/divisions)
Summary
SerCom’s Growth & Survival Strategy (2 of 2)
IT System maintenance / enhancement
Enhance Logistics partnerships
Continue to diversify markets and service offerings
Continue to promote key staff and enhance international staff training
Adapt, adapt, adapt!