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Service Manual Model: KG-689 Frequency: 400-470MHz Version: KG-689-0801-V1 QUANZHOU WOUXUN ELECTRONICS CO., LTD wouxun wouxun wouxun wouxun

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Page 1: Service Manual wouxun - Техника радиосвязи Wouxun KG689UHF.pdfThis manual is intended for use by experienced technicians familiar with similar types of commercial

Service Manual

Model: KG-689 Frequency: 400-470MHz Version: KG-689-0801-V1

QUANZHOU WOUXUN ELECTRONICS CO., LTD

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wouxun wouxun

Page 2: Service Manual wouxun - Техника радиосвязи Wouxun KG689UHF.pdfThis manual is intended for use by experienced technicians familiar with similar types of commercial

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 1 of 35

KG-689 transceiver service manual

Contents Introduction………………………………………………………………………………………….2 Personal safety…………………………………………………………………………………….. .2 Disassembly for repair…..……………………………………………………..................................3 Circuit description………………………………………………………………………………...…5 Part list…………………………………………………………………………………...…………14 LCD part list.......................................................................................................................................22 Exploded view...…………………………………………………………………………………….23 Packing………………………………………………………………………………………....…....23 Adjustment…………………………………………………………………………………………..24 Schematic…………………………………………………………………………………………....27 LCD Schematic...................................................................................................................................28 LCD Board..........................................................................................................................................29 Layout Board…………………………………………………………………………………...…....30 PCB Board……………………………………………………………………………………...…....32 Block diagram……………………………………………………………………………….……….34 Specification………………………………………………………………………………………….35

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Page 3: Service Manual wouxun - Техника радиосвязи Wouxun KG689UHF.pdfThis manual is intended for use by experienced technicians familiar with similar types of commercial

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 2 of 35

Introduction

Scope of this manual This manual is intended for use by experienced technicians familiar with similar types of commercial grade communications equipment. It contains all required service information the equipment and is current as of the publication date. This manual almost correct and complete, if there is something oversight, WOUXUN company keeps the right of explanation. And we also keep the right of change the design and the specification.

Personal Safety:

▣ Do not transmit, if you don’t check all transmitting pins or one of the opening pins hasn’t connect

to the correspond port.

▣ Switch off power when you are on flammability gas condition.

▣ Do not take it apart, or have it repaired by a nonprofessional.

▣ Turn off the radio before of detonator and blasting area.

▣ In order to avoid the problem arising by Electromagnetic interference and/or Electromagnetic

Compatibility, please turn off the radio where there has a mark: Turn off radio, such as hospital or other health care place and enplane.

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Page 4: Service Manual wouxun - Техника радиосвязи Wouxun KG689UHF.pdfThis manual is intended for use by experienced technicians familiar with similar types of commercial

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 3 of 35

Disassembly for repair

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Page 5: Service Manual wouxun - Техника радиосвязи Wouxun KG689UHF.pdfThis manual is intended for use by experienced technicians familiar with similar types of commercial

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 4 of 35

Disassembly for repair

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Page 6: Service Manual wouxun - Техника радиосвязи Wouxun KG689UHF.pdfThis manual is intended for use by experienced technicians familiar with similar types of commercial

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Circuit Description

1. Frequency association Frequency association is shown in Chart 1. Chart 1

AF AMPMIX.IF.DET

38.850MHz1ST MX

RF AMPANT SW

PA AMP TX AMP(2)(1) PLL VCO MIC AMP MIC

SP

MCF

450KHzCF

2nd LO

LPF

ANT

T:400-470MHz R:400-470MHz

2. Receive system (1). RF amplifier is shown in Chart 2. The radio wave enter by antenna, through a low-pass and a transmit/receive switch circuit(D215,D216), then input to RF amplifier, blow up by T220, the disturb signal will be unchained by band-pass filter.

LPF

ANT SW

BPF

Chart 2

PF AMP

SP

BPF XF1MIXERMCF

IF AMP

MIX.IF.DET

AF AMP

VCOPLL

ANT (2). The first mixer The receive signal and the first PLL unit output root flap signal will mix on the first mixer T233, then give birth to the first intermediate frequency(IF) signal, except that all disturb signals will be unchained by crystal filter..

Version: KG-689-0801-V1 Page 5 of 35

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QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 6 of 35

APO

BEEP/CTCSS

ARX

AN SQL

RXI

14

9

U261T463

U460

T451

SB

T453AFC

SP MUTE

15

20

7271

T455

SP

Chart 3

U811MCU

Circuit Description (3). Intermediate amplifier As Chart 3 shows, the first intermediate frequency blow up by T253, then enter U261 (FM signal frequency modulation integrate circuit). At time signal will mix with second root flap, switch to second IF signal. Through 450K filter, except that all disturb signals will be unchained, then be blew up and inspected. Audio frequency amplifier The audio frequency signal comes from inspected filter and be aggravated, then input to MCU(U811), then through adjust potentiometer, blow up by U460, get the audio frequency power, contact with MIC via T463. Squelch circuit and signal intensity list Check by U261: Output yawp signal, then put it into CPU (U811) and deal with it by the 25 feet interior. According to the electricity level signal which MCU get, one side, it can control SP MUTE, APX and AFC, to complete to control audio frequency output circuit (The level of CPU inside control system is from 1 to 9 grades, it can program by software or by keyboard). On the other side, it can control the signal strong list of LCD screen.

3. Transmit system (1). Speaker amplifier As show in Chart 4, audio frequency signal comes from MIC will be aggravated, then limited blow up by U411-A, all distortion audio frequency signals will be unchained by adjacent filter which makes up with U411-B caused by limited blow up. Modulate circuit The signal comes from speaker amplifier modulated by adjust potentiometer VR382, then modulating changeable reactance by varactors tube D348.

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QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 7 of 35

32

54

1

PTT/RX232

MIC

5C

T430 T433

T414

MODE

5T5T5T

T471 W/NU411A U411B

MIC T443

T438

D442

5V

SAVE

VOX

Chart 4

Circuit Description

(2). VOX circuit Blow up audio frequency signal comes from the speaker’s by T443, change the AC audio frequency to DC electricity level signal by D442, then put it into the CPU (U811) the 21 feet to manage. Blow up drive and end level The goal signal produce by VCO and cushion blow up by T113, then send it to a two grade FEI amplifier after invigorative blow up T117, and blow up the power about 4W.

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Page 9: Service Manual wouxun - Техника радиосвязи Wouxun KG689UHF.pdfThis manual is intended for use by experienced technicians familiar with similar types of commercial

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 8 of 35

BATT

P-TX

T171

T181

5T

T181 T181 T181

RX

ANTTXin

APC

D146

D215 D216

Chart 5

Circuit Description

4. Select transmit and receive circuit

As shown in Chart 5. Output transmit signal will pass transmit and/or receive switch circuit and low-pass,

then send to antenna. Transmit and/or receive circuit has made up of D146 D145 D216. Start during

transmitting and stop during receiving, switch transmitting system and receiving system.

Auto power control circuit APC, use for get a reliable transmit power and transmit control output. This circuit

check out power discreteness end terminal current exhaust and control transmit output. Two reference

voltage from U170, one is give birth to the voltage which use for adjust the power output(AD1 give birth to ),

the other one is get the R171-R173 two terminal and end terminal exhaust current be direct ratio check out

voltage. On the output terminal of U181 can get a reference voltage and check out voltage dispersion be

direct ratio voltage signal. This signal by reverse then as APC voltage. This voltage be use control power

discreteness’ power control feet and make transmit output level off.

As show in Chart 5

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QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 9 of 35

5C

T337

T355

T350

T375T370

D352D353

D346D345

D348 MOD

TX/RX

PLL DATA

10

111213

3

5

20

5C

66

656463

CPUU811

5C

CR31119.2MHz

PLLU311

图 6

Circuit Description

5. PLL Circuit (1) PLL 19.25MHz reference oscillator output through PLL IC(U311) reference frequency then bring 5KHz and 6.5

KHz reference frequency. VCO output signal blew up by T337, then bring compare frequency by U311 dispart frequency. Use different dispart frequency ratio by CR311, and get different inspect posture consult frequency. According referenced frequency and comparable frequency value, then bring 5, 6.25, 10, 12.5 and 25KHz for step frequency value of PLL synthesizer. According referenced frequency and comparable frequency discrepancy value, the output correspond pulse voltage from the fifth feet of U311, change it to direct current signal direct current signal by filter after through Charge Pump, then bring lock voltage. (2) VCO Goal frequency is make up of FETT355 and T350 directly produced by Rapids oscillator. Lock controllable

voltage and then modify oscillator frequency by D353, D352, D346 and D345. (3) Lose lock detection circuit When PLL is on lose lock, one pulse will be plastic by R312 D312 C312 and R313, then add to LD side of

PLL (tenth LD side), and the voltage of LD side will be rose, CPU will control transmitting and receiving by

detecting the voltage of LD side. (4) Digital control circuit Conformation of Keyboard circuit: Directly input the signal come From the keyboard to CPU (U811).

Chart 6

5C

T337

T355

T350

T375T370

D352D353

D346D345

D348 MOD

TX/RX

PLL DATA

10

111213

3

5

20

5C

66

656463

CPUU811

5C

CR31119.2MHz

PLLU311

图 6Chart 6 wouxun wouxun

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QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 10 of 35

Circuit Description 6. Reset and reserve circuit When connect with power, one reset circuit made up of T823 R823 R825 C825 output a positive impulse,

this impulse signal add to the 37th feet reset side of U81. When turn off the power, the 37th feet side of

U811 turn low, and CPU send all data to U835 to store, then go into reserve. Detect battery voltage circuit Input SB to the 23rd side A/D switch port of CUP(U811) after be disparted, and after disposal by CUP, drive LCD battery level indicator. Floodlight and LCD circuit Floodlight and LCD directly be controlled on of off by CPU port circuit

DATACSR/W

U711HT1621

LCD

D442 D442

5V

CLKDATA

U853EEPROM

5VPTTMONI

46

61

47484950

5556575859

T8235V

37

5M

54 60

SB

51 52 53

23

38

图 7Chart 7

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QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 11 of 35

Circuit Description 7. Battery save circuit One receive state the squelch turn off, if not press any key within 5 second, the power circuit will enter save state mode, This control circuit through CPU directly control.

1 2 3 4

A

B

C

D

4321

D

C

B

A

11

44

2 23 3

T1AS8212

8 8

55

77 66

T1BS8212

Sens1

Do2

VM4 Vss 5ICT 6Co3 Vc 7Vcc 8

U1S8232B

C9224PC6

224P

C8224P

C1224P

C5

254P

R44.7M

R31K

R21K

R8

1K

R51K

C4

102P

D1

DIO-1

B+

BC

B-

CH+

TEMP

CH-

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QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 12 of 35

Circuit Description

8. Select power circuit Power offset circuit as following:

TX POWER Power voltage of power amplifier

5V Output 5V by U906 regulator circuit, used for reset

circuit power VDD of U511 U853 D711 and U8111.

5M

Output 5M by U911 regulator circuit, used for CPU power VDD.

5C

T301 be controlled by the 40th side of CPU (811), output 5C by 5V, used for PLL circuit, VCO circuit and CR311 power circuit VDD.

5R

T202 be controlled by the 27th side of CPU (811), output 5R by 5V, used for U261, T233, T253, T220 power VDD.

5T

T103 be controlled by the 26th of CPU (811), output 5T by 5V, used for T113 T117 T430 T433 T171 U411 U170 and D146 D216 switch (transmit and/or receive transform switch voltage).

POWER

P-7368

T451 and T453 be controlled by the 72th side of CPU, output P-7368 power by BATT, used for U460 power.

VR411A

BATT

SB 5M

U911

U906

5V

T451

T453

P-7368

U811第72脚

U811第38脚

T301

T202

T103

5C

5R

5T

U711

T813

T812

U811第40脚

U811第27脚

U811第54脚

U811第60脚

T128 T130

图 8Chart 8

U811 72th side

U811 38th side

U811 40th side

U811 27th side

U811 54th side

U811 60th side

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Version: KG-689-0801-V1 Page 13 of 35

Circuit Description

9. CTCSS / DCS circuit

DCS signal output CTCSS audio frequency signal from the 15th feet of CPU (U811), and output DCS signal

from the 29th. When transmit CTCSS, the DCS output from CPU be modulated by low-pass; When receive,

directly disposed by CUP after through detection frequency.

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Version: KG-689-0801-V1 Page 14 of 35

PARTS LIST

Designators Name and specifications FootprintC211 Capacitance 0.3P B 0402 C246 C226 Capacitance 0.5P B 0402 C348 Capacitance 0.75P B 0402

C351 C358 368 C228 C230 Capacitance 1P B 0402 C251 C213 C253 Capacitance 2P B 0402 C117 C337 C338 C216 Capacitance 3P B 0402 C231 C267 Capacitance 4P B 0402 C219 Capacitance 4.3P B 0402 C334 C356 C217 C229 Capacitance 5P B 0402 C357 C371 C372 C377 C227 Capacitance 6P C 0402 C232 C116 Capacitance 7P C 0402 C252 C350 Capacitance 8P C 0402 C236 C321 C332 C811 Capacitance 10P C 0402 C349 Capacitance 12P J 0402 C827 C826 Capacitance 20P J 0402 C289 Capacitance 33P J 0402 C312 Capacitance 51P J 0402 C1147 Capacitance 56P J 0402 C1086 C288 Capacitance 82P J 0402 C102 C224 C271 C287 C303 C329 C335 C336 C461 C841

Capacitance 100P J 0402

C1138 C238 C138 C212 C902 C1051 C1084 C1083 C127 C125 C115 C121 C319 C328 C333 C342 C376 C410 C439 C322 C296 C220 C1155 C222 C1143 C283 C183 C176 C173 C872 C871 C837 C421 C419 C256 C1101

Capacitance 102P J 0402

C1102 C1144 C1128 C233 C331 C901 C361 C364 C374 C451 C454 C1156 C440 C1154 C181 C174 C907 C903-C905 C852 C820 C802 C512 C402 C274 C255 C1103

Capacitance 103P J 0402

C1103 C133 C1054 C1130 C137 C221 C1127

C1023 C1056 C101 C455 C318 C330 C339

C366 C291 C182 C846 C843 C825 C514 C513

C417 C412 C403 C401 C272 C270 C263 C301

C1094 C1039 C373 C438 C442-C445 C1552

C103 C281 C294 C297 C298 C279

Capacitance 104P J 0402

C1045 C821 Capacitance 105P J 0402

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PARTS LIST

Designators Name and specifications FootprintC1081 C284 Capacitance 180P J 0402 C278 Capacitance 200P J 0402 C870 C424 C265 C264 C465 Capacitance 220P J 0402 C295 Capacitance 222P J 0402 C324 C460 C422 C420 Capacitance 223P J 0402 C1124 C273 Capacitance 224P J 0402 C521 C213 Capacitance 273P J 0402 C290 Capacitance 330P J 0402 C286 C285 C432 C430 Capacitance 332P J 0402 C1047 C282 Capacitance 333P J 0402 C325-C327 Capacitance 390P J 0402 C1100 C1131 C126 C1129 C135 C136 C234 C235 C145 C128 C111 C112 C118 C120 C362 C1142 C292 C180 C175 C906 C860-C863 C413 C411 C268 C363 C365 C367 C370 C375 C452 C453 C223 C225

Capacitance 470P K 0402

C1046 C293 C431 C840 C426 C418 C446

Capacitance 473P K 0402

C462 Capacitance 474P K 0402 C433 C429 Capacitance 680P K 0402 C1099 C1145 C1551 C1009 C1021 C352 C1018 C1040 C1146 C1014 C237 C572 C569 C1012 C1015 C1013 C847 C845 C269 C261 C260 C1020 C113 C353 C355

Capacitance NC 0402

C152 C142 Capacitance 0.5P B 0603 C154 C156 C158 Capacitance 1.5P B 0603 C1038 C1037 Capacitance 2P B 0603 C153 Capacitance 3P B 0603 C157 Capacitance 4P B 0603 C1150 C155 Capacitance 6P C 0603 C150 Capacitance 7P C 0603 C1029 C143 Capacitance 8P C 0603 C215 Capacitance 9P C 0603 C122 Capacitance 10P C 0603 C1168 Capacitance 22P J 0603 C141 Capacitance 24P J 0603 C139 Capacitance 27P J 0603

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PARTS LIST

Designators Name and specifications FootprintC144 Capacitance 33P J 0603 C132 C129 Capacitance 102P J 0603 C276 C275 Capacitance 104P J 0603 C835 Capacitance 105P J 0603 C124 C151 Capacitance 470P J 0603 C1010 C131 C140 C1148 Capacitance NC 0603 C1163 Capacitance 5P B 0805 C1050 C147 Capacitance 104P J 0805

E341 Laminated

capacitance 0.1UF 0805

E340 Laminated

capacitance 2.2UF/16V/±10% 0805

E146 E454 Laminated

capacitance 1UF/16V/±10% 0805

E332 E423 Laminated

capacitance 4.7UF/16V/±10% 0805

E280 E180 E801 E274 E330 Laminated

capacitance 10UF/16V/±10% 0805

E1140 E912 E910 E1035 Laminated

capacitance 22UF/6.3V±20% 0805

E1134 E1141 Laminated

capacitance NC 0805

E908 Laminated

capacitance 22UF 1206

R1550 R341 R1025 R1082 R454 R460 R437 R467 R1106 R822 R436 R415 R262

Resistance 0R J 0402

R118 Resistance 5.6R J 0402 R462 R366 R367 R373 R469 Resistance 10R J 0402 R121 Resistance 22R J 0402 R124 R116 R332 Resistance 47R J 0402 R234 R1085 R357 R364 R371 R376 R221 R224 R283 R282 R274 R256 R417

Resistance 100R J 0402

R350 R461 R511 Resistance 150R J 0402 R317 Resistance 180R J 0402 R233 R444 Resistance 330R J 0402 R1553 Resistance 470R J 0402 R237 R1070 R338 R253 R814 R813 Resistance 560R J 0402

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PARTS LIST

Designators Name and specifications FootprintR114 R117 R119 R375 Resistance 680R J 0402 R1053 R1122 R203 R848 R323 R303 R336 R453 R280 R875 R272 R870 R843 R416 R473

Resistance 1K J 0402

R270 R340 R422 Resistance 1.2K J 0402 R349 R446 R845 R422 Resistance 1.5K J 0402 R255 R187 Resistance 2K J 0402 R836 R452 R120 Resistance 2.2K J 0402 R325 R326 R377 R381 R293 R268 R434

Resistance 3.3K J 0402

R380 R87 R852 R844 R1159 R815 R818 R817 R236 R1152 R212 R111 R112 R361 102

Resistance 4.7K J 0402

R281 R426 R414 R440 Resistance 5.6K J 0402 R846 R322 Resistance 6.8K J 0402 R425 Resistance 8.2K J 0402 R1137 R571 R1121 R342 R439 R442 R284 R266 R842 R520 R515 R433 R430 R1160 R184 R177

Resistance 10K J 0402

R1049 R823 Resistance 15K J 0402 R418 Resistance 18K J 0402 R324 R291 R512 R421 Resistance 22K J 0402 R441 R133 R518 R853 Resistance 27K J 0402 R423 Resistance 30K J 0402 R1022 R465 R432 R429 R427 R424 R431 R472

Resistance 33K J 0402

R321 Resistance 39K J 0402 R857 R450 R126 R115 R374 R101 R320 R220 R222 R522 R510 R186 R872 R829 R828 R435 R411 R864-R868 R182 R876-R878

Resistance 47K J 0402

R1052 R1055 Resistance 51K J 0402 R464 R294 Resistance 56K J 0402 R125 R185 Resistance 68K J 0402 R824 Resistance 82K J 0402 R1024 R337 R345 R370 R825 R513 R413

Resistance 100K J 0402

R323 Resistance 120K J 0402 R313 R292 R874 Resistance 150K J 0402

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PARTS LIST

Designators Name and specifications FootprintR265 R264 R181 Resistance 180K J 0402 R524 R254 R841 R519 R514 Resistance 220K J 0402 R443 Resistance 270K J 0402 R1126 R182 Resistance 330K J 0402 R1158 Resistance 470K J 0402 R420 Resistance 680K J 0402 R517 Resistance 750K J 0402 R404 R428 Resistance 1.8M J 0402 R1017 R572 R572 R1016 R1019 R1098 R113 R372 R468 R273 R521 R516 R180 R176 R275

Resistance NC 0402

R1153 Resistance 10R J 0603 R131 Resistance 47R J 0603 R145 R146 Resistance 270R J 0603 R132 Resistance 47K J 0603 R834 Resistance 56K J 0603 R170-R175 Resistance 150K J 0603 R1011 R123 Resistance NC 0603 R1157 R810 R141 Resistance 0R J 0805 R1151 Resistance 10K J 0805 R1044 Resistance 100K J 0805 R1091-R1093 Resistance 0.33R J 1206 R901 Resistance 0R 1206 R1125 Resistance 10R 1206 PR311 PR858 Resistance 1K×4 RP-1206 PR856 Resistance 4.7K×4 RP-1206 VR318 VR413 Adjustable Resistance 50K RV1208 E1090 E435 E417 Ta Capacitance 2.2UF/A/16V/±10% EIA3216 E907 E844 E905 Ta Capacitance 10UF/A/16V/±10% EIA3126 E461 E362 Ta Capacitance 10UF/A/10V EIA3126 E463 Ta Capacitance 100UF/C/10/±10% EIA7343 L130 High frequency fold

Inductance 2.2NH 0603

L232 L117 L1139 L337 L374 L820 High frequency fold Inductance

18NH 0603

L113 L370 High frequency fold Inductance

22NH 0603

L282 L283 High frequency fold Inductance

68NH 0603

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PARTS LIST

Designators Name and specifications FootprintL354 L357 L366 L412 High frequency fold

Inductance 100NH 0603

L331 L345 L352 High frequency fold Inductance

120NH 0603

L1167 L364 High frequency fold Inductance

220NH 0603

L121 L871 L870 L451 Low frequency fold Inductance

100NH 0603

L380 Low frequency fold Inductance

270NH 0603

L314 Low frequency fold Inductance

560NH 0603

L311 Low frequency fold Inductance

1uH 0603

L350 Low frequency fold Inductance

2.2uH 0603

L310 L363 Low frequency fold Inductance

3.3uH 0603

L341 Low frequency fold Inductance

6.8uH 0603

L371 NC 0603 L127 L135 Low frequency fold

Inductance 100NH 0805

L1149 Line Inductance 19NH±2% 0603 L230 L217 L223 L229 Line Inductance 15NH±2% 0805 L1161 Line Inductance 22NH±2% 0805 L145 Line Inductance 220NH±5% 0805 L237 Line Inductance 560NH±5% 0805 L128 L236 Line Inductance 1uH 0805 L158 Module Inductance 1uH±2% 1206 L281 L216 0.31*1.4*7T LC042125 L152 0.35*1.2*4T LC032319 L154 L156 L215 0.35*1.4*4T LC032121 L132 0.35*1.5*8T LC032334 L131

High temperature without high loop

NC LC032319 D1 D813 Green light GREEN 0603 D2 D814 Red light RED 0603 D345 D346 Diode A D-ESC D352 D353 Diode B9 D-ESC

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QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 20 of 35

PARTS LIST

Designators Name and specifications FootprintD211 D215 D111 D216 Diode HSC277 D-ESC D326 Diode LL4148 D-ESC D362 Diode MA2S11 D-ESC D133 D146 Diode BA592 D-USC D283 D282 Diode BB910 D-USC D572 D571 Diode NC D-ESC D416 Dynatron DAN222 D-ESM D417 T442 Dynatron ISS372 D-USM T361 T291 T433 T430 Dynatron 2SC4617 T-ESM T363 Dynatron 2SJ243 T-ESM T842 Dynatron 2SK1824 T-ESM T471 T438 Dynatron DTA114EE T-ESM T202 T301 Dynatron DTA114YE T-ESM T1041-T1043 T1123 T813 T181 T171 T841 T453 T455

Dynatron DTC114EE T-ESM

T451 T103 T823 Dynatron 5B1 T-TSM T113 Dynatron R25 T-TSM T280-T282 T366 Dynatron UMC4 T-USV T414 T443 Dynatron ISS4181 T-USM T253 T313 Dynatron 2SC4215 T-USM T337 T370 T375 Dynatron 2SC4226 T-USM T117 Dynatron 2SC3357 T-SOT89 T463 Dynatron 2SK1588 T-SOT89 T271 T525 Dynatron NC IC70 Integrate Circuit 8870 SSOP-20 U281 Integrate Circuit 7088 U-SOP16 U411 Integrate Circuit RC4558 U-SOP8 U853 Integrate Circuit 24C64 U-SOP8 U460 Integrate Circuit TA7368 U-SSOP10U261 Integrate Circuit TA31136F U-SSOP16U311 Integrate Circuit LMX2332 U-SSOP20U170 Integrate Circuit NJM2904V U-SSOP8 IC264 Integrate Circuit NC 264 T220 T233 Double Tube U72 T-TSQ T350 T355 Single Tube K52 T-TSM T130 Power Tube RD07 T-PD54008T128 Impel Tube RD01 T-SOT89 U906 U1 5V Steady Press POOU U-TSV

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QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 21 of 35

PARTS LIST

Designators Name and specifications FootprintU511 Sound Chip VOICE U-KX0602 U811 CMOS chip AP88P868 U-QFP80 CR270 Chinaware 50C24 FX-6060 FL261 Filter 450K FL-PBF FL251 FL252 Partnership Crystal 38.850MHz FL-UM CR311 Crystal 19.2MHz FX-DS0507CR826 Crystal 32.768MHz FX-DS7325FL1036 Patch Chinaware Crystal 3.58MHz ZTA/ZTTCCFL1030 Patch Chinaware Crystal NC ZTA/ZTTCCVR411 Potentiometers RD91 S-RD810SANT111 Antenna seat ANTENNA ANT-KX01 JK451 Earphone Seat Ø2.5 ST104 JK-ST-104 JK411 Earphone Seat Ø3.5 ST-301 JK-ST-301 JP811 Line Seat JP20 JP-20-2 SW870 SW872 SW873 Touch switch TD-26EA S-TD-26 SW87 Touch switch TC-3121 S-TC-3121SP611 Speaker SP R1206 MIC411 MIC. MIC MIC60

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QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 22 of 35

KG-689 LCD PARTS LIST

Comment Footprint Quantity Designators

102P C0603 2 C722 C723

103P C0603 1 C725

104P C0603 1 C721

1.8K R0402 1 R730

2.2K R0402 4 R726 R727 R728 R731

100R R0603 1 R725

510R R0603 4 R736 R732 R733 R737

820R R0603 2 R740 R729

1K R0603 4 R734 R735 R738 R739

4.7K R0603 4 R723 R724 R721 R722

91K R0603 1 R719

10uF C0805 1 E721

White D0603 5 D704 D701 D702 D703 D705

RLS4148 D-ESC 2 D721 D722

CI100NH L0603 1 L721

DTC114EE T-ESM 3 T703 T722 T723

HT44780 HT44780 1 U701

20PIN JP-20 1 JP701

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wouxun wouxun

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Version: KG-689-0801-V1 Page 23 of 35

Exploded View

Packing

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QUANZHOU WOUXUN ELECTRONICS CO.,LTD Model:KG-689

Adjustment Description The radio can be adjusted by PC programming software or by keypad adjustment. Adjustment procedure as follows, Instrument: Radio Communication Test Set 1 set Scanner 1 set 3A/12V Power Supply 1 set Digital Voltmeter 1 set Adjustment: The PC programming software can download from WOUXUN website or ask for your WOUXUN dealer. Install in your PC Connect the radio with PC by programming cable; Select the right correspond port by edit software; Turn the radio on. Reading the administer code into the frequencymode Switch the transceiver to the frequencymode 1.VOC

Item

Condition

Test frequency

band

Test Instrument

Terminal

VCO

Specification/Remarks

Receiver

Power supply voltage DC7.4V

400-470MHz

Digital Voltmeter

CV

DC1.1-3.3V

Transmitter

Power supply voltage DC7.4V

400-470MHz

Digital Voltmeter

CV

DC1.1-3.6V

2. Receiver

Item

Condition

Operation of Test

Instrument

Test frequency

band

Terminal

Test data

Specification/Remarks

Sensitivity

Power supply voltage DC7.4V

Setting Level:

-118dbm MOD

FREQ: 1KHz

LEVEL:3KH

400-470MHz

Connect Headset with

Radio Communication

Test Set AF GENOUTUT

by SPK

SINAD:

≥22dbm

Version:KG-689-0801-V1 Page 24 of 35

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QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 25 of 35

Adjustment Description Adjustment

Item

Method Part

Factory set

Specification /Remarks

Squelch Sensitivity

Entering MENU 2

1-9 level 0 is ON

On 5 level

VOX Level Entering MENU 7

0-10 level 0 is OFF

OFF

Receive CTCSS

Entering MENU 10

50 groups OFF

Receive DCS

Entering MENU 11

105 groups

OFF

3.Transmitter Adjustment

Item

Method Part

Factory set

Specification /Remarks

Transmit Power Entering MENU 4

10 levels On 10 level

Overtime prompt Entering MENU 6

Has 15-600 seconds each level 15s

difference

On 90 seconds

Transmit W&N

Entering MENU 8

WIDE

WIDE Modulate 5KHz

NARROW Modulate 2.5KHz

Transmit CTCSS Entering MENU 10

50 groups Full modulate band :0.5-0.75KHz

Same to W&N

Transmit DCS Entering MENU 11

105groups Full modulate band :0.5-0.75KHz

Same to W&N

Speaker/MIC

WIDE Modulate

5KHz NARROW Modulate 2.5KHz

MOD FREQ:

1KHz LEVEL:

3KH

WIDE Modulate 5KHz

NARROW Modulate 2.5KHz

DTMF

1-3KHz

WIDE Modulate 2.5-3.5KHz NARROW Modulate

1.5-2KHz

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Page 27: Service Manual wouxun - Техника радиосвязи Wouxun KG689UHF.pdfThis manual is intended for use by experienced technicians familiar with similar types of commercial

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 26 of 35

Adjustment Description 4.Setting programmed software functions and parameter

Item

Edit Method Adjustment band Specification /Remarks

ANI

Entering the page of programmed

software which has available ANI

ANI can be programmed 3-5 bits info codes

See the user’s manual

DTMF

Entering the DTMF set page

which has available signal

See the user’s manual

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Page 28: Service Manual wouxun - Техника радиосвязи Wouxun KG689UHF.pdfThis manual is intended for use by experienced technicians familiar with similar types of commercial

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 27 of 35

Schematic

R381R-1

R436

R-1

VR431100K

E4364.7uF

C834105P

R83522K

R8360R

VR382100KE382

1uF

PR85647K

5V

E463100uF

L131

4T

C3772P

R41422K

R26210K

T2333SK299(U72)

L2294T

L2234T

L2304T

L23215nHR233

330R

L236560nH

L117100nH

L11322nH

L1281UH

L2165T

L1292.2nH

L1328T

L145220nH

L1524T

L215 6T

L1544T

L1564T

L1581uH

C222102P

C221102P

C223470P

C224103P

C2260.5P

C2276P

C21510P

C220102P

C2196P

C2172P

C2168P

C1503P

C151470P

C1532P

C1521P

C1556P

C1542P

C1574P

C1561P

C1582P

ANT111

ANTENNA

D146HVU131

D215HSC277

D216HSC277R220

47K

T2203SK299(U72)

R221R-1

R22247K

R224100R

C2280.5P

C2297P

C2300.5P

C12927P

C2327PC233

103P

C130102P

C135470P

C138102P C137

104P

C136

470P

C1311P

C13922P

C140NC

C141NC

C1422P

C1436P

C144100P

C145470P

C225470P

C235470P

C23615P

R234100R

R2364K7

C23710P

L237330nHR237

560RC238102P

C2528P

FL25238.85MHz

FL25138.850MHz

C2512P

C2532P

R253560R

T2532SC4215

R254220K

R2562K

C255103P

C256102P

R146270R

R145270R

R1410R

R1620.33R

R1610.33R

R1600.33R

R170150K

R171150K

R172150K

R173150K

R174150K

R175150K

R17710K

R176NC

R181220K

R18247K

R1831M

R180NC

C173470P

C172NC

C174103P

C175101P

C180470P

C183102P

2

31

84

U170ANJM2904V 7

6

5

U170BNJM2904V

T171DTC114EE

T181DTC114EE

E1804.7uF

C176102P

C181103PC182

104P

R18647K

R18539K

R187

187K

E80110uF

C802103P

R18410K

BATT BATT

T130RD07R130

0R

T1282SK3475

C1114P

C115102P

C1167P

C1173P

C120102P

C118470P

C12210P

C123NC

C133103P

C126470P

C125102P

C124470P

C127470P

C128470P

R13147R

R13247K

C132102P

R13347K

R12447R

R125150R

R12647K

R1233R6

T1172SC3357

R1185R6

R119560R

R1202K2

R117650R

T1132SC3356(R25)

R114R-1

R1153K3

R1133K3

L357100nH

R12122R

C121102P

L121101T

R11647R

C1135P

C3480.75P

R380

15K

C364103P

L345

6.8uH

D3611N4148

R3614.7K

C361103P

T3612SC4617

C363470P

C362470P

E36222uF

L363101T T363

2SJ243

T366UMC4

R3671K

L352

6.8uH

C353

39P

L3411UH

R34210KR340

5.6K

R3495.6K

E3401UF

R35347k

C339105P

R338390R

C356C-1

T3552SK508NV

C357C-1

R357100R

C3581P

C355C-1C352

C-1

L380

L-2

L3661UH

R366100R

C366104P

T3502SK508NV

C34910P

C350C-1

L350120nH

R350100R

C3511PC346

C-1

R34622K

R364100R

R345R-1

R344R-1

C344C-1

C381C-1

R343R-1

T3702SC3356

L3701UH

C370103P

R371103P

C37110P

C37210P

T3752SC3356

R37410K

L3741UH

R3751K

C375103P

C37618P

R376390R

R37310R

C374470P

D111HSC277

D211HSC277

C36810P

C338102P

R337560K

T3372SC3356

L337L-2

C337220P

C335102P

C33447P

R3361KC336

C-1

Strip line

C328102P

R3261K

C322102P

C319102P

R32033K

R317180R

C318104P

R33247R

C332102P

C325101P

C326101P

C327101P

D326PMSD4148

VR31850K

E3324.7uF

PR3111K

E322

4.7uFR32222K

R32322K

C330104P

5CE3304.7uF

C324NC

R324150K

R325NC

C331103P

C329101P

C333102P

L331100nH

R32139K

MIX

C234470P

C26

310

4P

C264221P

C265221P

C26710P

C268471P

C271

27P

C270104P

C269104P C272

104P

C274103P

E27410uF

R264180K

R2663K9 R265

180K

R2683K3

R27027K

R273200K

R274100R

CR27050C24

R272

0R

C262102P

DEV

C273224P

O I

FL261450K

SP611SP

32

54

1JK451ST104

32

54

1 JK411

ST-301

C870221P

R8701K

SW871TC-3121

SW870TD-26EA

C901103P

L901101T

C902102P

C903103P

C90822uF

L451101T

BATTC904103P

BATT901BATTERY

C410102P MIC411

MICR4251K8

R42733K

C426473P

R4281M8

R429

33K

C401104P

R43010K

C403470P

C431

473P

C430332P

C429680P

C433820PC435

103PC432

332PR43310K

R4041M8

R432

33K

R434

3K3

T4332SC4617

T4302SC4617

R431

33K

E435

2.2uF

L412101T

C412104P

C413470P

R413100K

C418273P

C419102P

R420750K

C420223P

R415820R

C417104P

E4172.2uF

R42122KR423

30KC421102P

R4221K5

R42451K C422

223PR4264K7

2

31

84

U411ALM45587

6

5

U411BLM4558

D4171SS372

T414MRF497

R4161K

C42410P

R4411M

T443MRF497

D442MA742

R4420R

C442104P

C444104P

R444100R

C443104P R443

270KC446

103P

R4405K6

D416DAN222

MIC MIC

VR411ARD91

R46910R C910

102PE91022uF

E91222uF C912

103P

C911471P

5M

E4234.7uF

C402C-1

5T5T

T1032SB624

R1014K7

R1024K7 C102

102P

T202DTA114EE

C103104P

C204104P

T301DTA114EE

C303102P

C302103P

5C

C203103P

C101103P

R3031K R203

1K

R4171K

T4632SK1588

T4512SB624

T453DTC114EEC453

470P

R4531K

C452470P

R4522K2

C450103P

R45047K

C454103P

E45410uF

C451104P

R46047K

R461150R

R46210R

E46110uF

C461100P

C462473P

C465220P

R455470K

T455DTC114EE

C455103P

R46456K

R46533K

R411100R

C411470P

R871100R

C871470P

R4355K1

5C

5R

5V

C439102P

R4391K

C440102P

R445R-1C441

102PC445104P

R446100R

C438103P

C437102P

R4371K

C907103P

E90710uF

E90510uF

C905103P

C906471P

5V

C852103PR853

47K

R814560R

R813560R

D814RED

D813GREEN

T813DTC114EE

T814DTC114EE

C818104P

R8184K7

R511510R

C512103P

R5125K1

C514104P

R51368K

R51047K

CR82632.768KHz

C82727P

C82627P

R83810K

R83710K

C838104P

C839332P

R839220K

C516103P

C521223P

R5204K7

R5164K7

R517

1K2

R5212K7

R5154K7

R51820K

R519

120K

R8154K7

C817104P

1

2

3

4

5

6

7

8

9

10

11

12

13

18

17

16

15

14

19

20

JP811

JP20

P_TX

5T

C840103P

C841470P

R841560K

C872102P

R872150K

R874150K

R873150K

C825104P

R82315K

R82482K

R825100K

T8232SB624

C821104P

L8201UH

R8220R

C820103P

R8210R

C868

100P

C867

100P

C866

100P

C865

100P

C864

100P

C863

100P

C862

100P

C861

100P

C860

100P

5V

C2132P

C460223P

R1124K7

R2124K7

C846473P

C845472P

R8464K7

R8454K7

R8444K7

E84410uF

R45433K

R255100R

C847470P

C837473P

R2114K7

C212C-1

C112C-1

R1114K7

L870101T

L871101T

R4185.6K

T8422SK1824

R84247K

C843104P

R8431K

R828100K

R829100K

5V

PR85547K

R85447K

R4680RR467

0R

L2174T

R3412.2K

E3412UF

DQ

To

R370100K

R37722K

R37210K

C365C-1

C367103P

C342102P

R4630R

T437DTA114EE

T438DTA114EE

GN

D5

GN

D2

VO

ut3

VIn

1

NC

4

U911P00U

  

CV

L371100NH

C301104P

R23510K

C373103P

L316220nH

L31010uH

C31347P

R313220K

T3132SC4215

C31182P

R31210K

L314100nH

L311100nH

C315560P

R311100R

5R

C314390P

C316120P

C32110P

C32310P

C31733P

C32068P

R8751K

SB

5M

SW872TD-26EA

FUNC

MONI

PTT

SP JACK(2.5mm)

MIC JACK(2.5mm)

Con

nect

to L

CD

and

key

pad

SW873TD-26EA

CALL

KD

2

K5

5V

C2111P

C2182P

APC/TUNE

C1461uF

C1470.22uF

F9010R

T271DTA114EE

R27530K

C471470PR473

100R

R4723K3

R4711K8

T4712SK1824

N/W

N/W

5V

C811104P

C202102P

L810101T

R514100K

C513104P

5M

IF

R52247K

5V

R877

47K

R87647K

PR8581K

5V

T8432SK1824

R8491KN/W

VOX

DCS

5V 5V

R87847K

5V

C275104P

C276104P

R52410K

L354

6.8uH

C35410P

D3451SV283

D3461SV283

D3481SV278

L3476.8uH

D3521SV283

D353

1SV283

C347C-1

L3641UH

L127101T

L135100nH

MOD

MOD

D1B592

C3215P

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

212223242526272829303136 63 64 65 6637383940

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

60

61 62 32 33 34 35 68 69 70 71 72 73 74 75 76 77 78 79 80

U261

TA31136

U311LMX2332

CR31119.2MHz

U906POOU

U85324C64

U511VOICE

U460TA7368

12345 6

78910

LD

CS

DA

TA

PLL

LED-R

LED-G

KD0

KD1

KD2

KD3

KD4

Text

Text

Text

Text

Text

Text

Text

Text

Text

CTCSS

VO

X

AN

SQL

BA

TT

_EST

BE

EP_

MU

TE

V_5

VT

V_5

VR

TX

D

V_S

CKO

SC1

OSC

2V

SS

PLL

_LD

PLL

_CS

PLL

_DA

TA

PLL

_CL

K

RE

SET

VD

DD

CS

V_5

VC

LED_R

LED_G

V_BUSY

RXD/PTT

KD1

KD2

KD3

KD4

K5

LED_CE

LCD_WR

LED_LAMP_Y

LCD_RS

K0

K1

K2

K3

LCD_LAMP_B

MO

NI

WN

MIC

_MU

TE

SP_M

UTE

P_A

MP

12345678

161514131211109

Text

CPUU811

wouxun wouxun

wouxun wouxun

Page 29: Service Manual wouxun - Техника радиосвязи Wouxun KG689UHF.pdfThis manual is intended for use by experienced technicians familiar with similar types of commercial

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 28 of 35

LCD Schematic

Title

Number RevisionSize

B

S39

S23S24S25S26S27S28S29S30S31S32S33S34S35S36S37S38

S40

C1

C2

C3

C4

C5

C6

C7

C8

C9

C10

C11

C12

C13

C14

C15

C16

K_D

3K

_D2

K_D

1K

_D0

S21

S22

S23

S24

S25

S26

S27

S28

S29

S30

S31

S32

S33

S34

S35

S36

S37

S38

S39

S40

C1

C2

C3

C4

C5

C6

C7

C8

C9

C10

C11

C12

C13

C14

C15

C16

S01

S03

S04

S05

S06

S07

S08

S09

S10

S11

S12

S13

S14

S15

S16

S17

S18

S19

S20

S02

S22

S21

S20

S19

S18

S17

S16

S15

S14

S13

S12

S11

S10

S09

S08

S07

S06

S05

S04

S03

S01

K_D0K_D1K_D2K_D3LCD_CS

K1K2K3K4K5LAMP_B

5VSB

LCD_RS

K1

MEUN

K2

UP

K3

DOWN

K4

EXIT

K5

1

K6

2

K7

3

K8

*

K9

4

K10

5

K11

6

K12

0

K13

7

K14

8

K15

9

K16

#

K17

A/B

K1

K2

K3

K4

K5

R7214.7K

R7224.7KR7234.7KR7244.7K

K_D0

K_D1

K_D2

K_D3

R71991K

GN

D

L721

CI100NHR725100R

R7262.2K

R7272.2K

R7282.2K

R7291.2K

R7301.8K

R7312.2K

R732510RR733

510R

R7341K

R7351K

5V

T723DTC114EE

T722DTC114EE

5V

LAMP_B

LAMP_Y

D702DIO-2D704DIO-2

D703DIO-2D705DIO-2

T703DTC114EE

R736510R

R737510R

R7381K

R7391K

D7211N4148

D7221N4148

SB

LAMP_Y

LAMP_B

E72110uF

TEST1

TEST2 TEST3 TEST4 TEST5 TEST6

K_D0

K_D1

K_D2

K_D3

LCD_RS

LCD_CS

TEST7

TEST8

5V

GND

C721103P

C722102P

C723102P

S02

LCD

_CS

LCD

_RS

S22

1S2

12

S20

3S1

94

S18

5S1

76

S16

7S1

58

S14

9S1

310

S12

11S1

112

S10

13S9

14S8

15S7

16S6

17S5

18S4

19S3

20S2

21S1

22V

SS23

OSC

24

OSC 25V1 26V2 27V3 28V4 29V5 30CLK1 31CLK2 32VDD 33M 34D 35RS 36R/W 37E 38DB0 39DB1 40DB

241

DB

342

DB

443

DB

544

DB

645

DB

746

C1

47C

248

C3

49C

450

C5

51C

652

C7

53C

854

C9

55C1

056

C11

57C1

258

C13

59C1

460

C15

61C1

662

S40

63S3

964

S3865

S3766

S3667

S3568

S3469

S3370

S3271

S3172

S3073

S2974

S2875

S2776

S2677

S2578

S2479

S2380

U701

HT44780

S01

9S0

210

S03

11S0

412

S05

13S0

614

S07

15S0

816

S09

17S1

018

S11

19S1

220

S13

21S1

422

S15

23S1

624

S17

25S1

826

S19

27S2

028

C0M

91

C0M

102

C0M

113

C0M

124

C0M

135

C0M

146

C0M

157

C0M

168

S21

29S2

230

S23

31S2

432

S25

33S2

634

S27

35S2

836

S29

37S3

038

S31

39S3

240

S33

41S3

442

S35

43S3

644

S37

45S3

846

S39

47S4

048

COM

149

COM

250

COM

351

COM

452

COM

553

COM

654

COM

755

COM

856

点阵液晶屏幕

LED

C725102P

D?DIO-2

R740680R

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

JP701

JP-20-2

KX689LEDKXSN:070722 H`S

LED701Y-B LED

LAMP_Y

KG-689 LCD

wouxun wouxun

wouxun wouxun

Page 30: Service Manual wouxun - Техника радиосвязи Wouxun KG689UHF.pdfThis manual is intended for use by experienced technicians familiar with similar types of commercial

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 29 of 33

LCD Board

KG-689 LCD TOP KG-689 LCD BOTTOM

KG

-669/679 LCD

KXSN

070417

DTC

114E

E

8.2K

+

CI1

00nH

+ +

102P

510R

1K

1K 1K

1K

102P

LL41

48

LL41

48D

TC11

4EE

DTC

114E

E

150R150R 510R

NC

104P

10uF/10V

20P

IN

KG-689 LCD

White D705White D703

White

D702

White D701

White D704

wouxun wouxun

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Page 31: Service Manual wouxun - Техника радиосвязи Wouxun KG689UHF.pdfThis manual is intended for use by experienced technicians familiar with similar types of commercial

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 30 of 35

Layout Board Layout Board View------Top

R10

91

R10

92

R10

93

E1090

T1042T1041 T1043

D2 + D1 +

L820

R404

C1050

C1047

C10

99

C835

C1045

R1049

R1048

C1046

R1044

R518

SW

870

SW

872

VR431

R878

R524

R11

51

C27

6

C27

5

T282

T281

T280 R283

R282

R281

R280

D28

3

D28

2

C293

C292 C291

C1165

C283

E28

0

R522

FL261

R468

R467

R510

C81

1

R875

R27

4

R273

R272 R270

R268 R266

R265

R26

4

R1106

R256

R255

R25

4

R253

C253 C252

U170

R187

R186

E180

D133

C18

3

C182

C181

C180

C176

C175

C174

C173

JP811

U906

U853

U511

U41

1

U261

T842

T823

T813

T433

T430

T414

T253

SW

87

R874

R873R872

R87

R870

PR856

R853

R852

R846

R845

R844

R843

R842

R841

R83

6

R829

R828

R82

5

R82

4

R823

R82

2

R1159 R815

R814R813

R521

R52

0

R519

R517

R51

6

R51

5

R514 R513

R512 R511

R436 R435 R434 R433

R432 C431

R430

R429 R428

R427

R42

6

R425

R424

R423

R422

R421

R42

0

R41

8

R41

7

R416

R415

R414

R41

3

R411

MIC411

+L8

71

L870

L412

L158

JK451

JK411

E90

7

+

E844+

E80

1

E435 +

E417 +

E27

4

D81

4 +

D81

3 +

D417

D416

CR826

CR270

C907

C90

6

C905

C90

4

C90

3

C872

C871

C870

R868

R867

R866

R865

R864

C863

C862

C861

C860

C852

C847

C846

C845

C843C841

C840

C83

7

R834

C827

C826C82

5 C82

1 C820

R818 R817

C80

2

C52

1

C51

6

C514 C513

C512

C435

C433

C432

R43

1

C430 C429

C426

C424

E423

C422

C421

C420

C419

C418

C41

7

C41

3

C412

C411

C403

C402

C40

1

C27

4

C27

3

C27

2

C27

1

C270

C269

C268

C267

C265

C26

4

C263

R262

C261

C26

0

C256 C255

R323

R322

R185

R184

R18

3

R182

R181 R180

R17

7

R17

6R175

R174

R17

3 R

172

R171

R170

T181

T171

R469

SP611

L451

C465

R27

5 R

472

R47

3

T271

T471

R810 PR858

R876

R877

U811

C1103

C1102

C1101

C1100

SW873

E905

C11

42

C11

43

C11

44

++

+

SPK-

SPK+

GRRG

APC

VOXMOD

DCS

B

IF

AF

CV

DEV

SQL

FD5

wouxun wouxun

wouxun wouxun

Page 32: Service Manual wouxun - Техника радиосвязи Wouxun KG689UHF.pdfThis manual is intended for use by experienced technicians familiar with similar types of commercial

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 31 of 35

Layout Board Layout Board View--------Bottom

CR311

C15

51

L1161

C27

8

L135

E463+

C297

FL1036

R901

C11

38

T443

C133

C126

R1055 R1052

R1053C1054

C301 C1130

R1018

C1040

E91

2

C1129C1128

U1

C1038

E11

41

R1025

C1014

R1010

IC70

IC264

E91

0 R203

T202

T130

L131

VR318

L127

L145 L152

L154

L156

L215

R14

1

ANT111

VR411

C224

C221

C12

2 R

123 C124

C129

C130 C

132

L128

L129

R1153

C11

57

R131

R13

2

C331

L113

L117

L121

E45

4

R462

U460

E90

8

R85

7

T525

R572

R571

D572

D571

C572

C569

L281

R573

T128

R1126

C1127

R1024

C1023

R1022

C1009

C1012

C1015

R1016

R1013

C1020

R1021

C1019

C1017

E1035

L113

9

C1039

T1123

R11

22

C1124

R1070

C1051

C1056

R10

98

C1084

R10

82

PR311

R10

85

C10

83

C1081

C10

86

U31

1

C101

R450

R45

2

R454

C45

5 R460

L371

L347

C152

C127

C142

C143

C144

C150

C151

C15

3

C15

4

C155

C156

C157

C15

8

D146

C14

5

C215

D215

R145

R146

C131

C13

9

C140

C141

C12

5C128

R124

R125

R12

6

C111

C112

C113C115

C117

C118

C120

C121

C303

C318

C319

C32

4

C325

C326

C327

C32

9

C33

0C

332

C333

C334

C335

C33

7

C33

8

C339

C342

C348 C349

C350

C351

C352

C35

6C

358

C361

C362

C36

3

C364C365

C36

6

C367

C368

C37

0C

371

C37

2C

374

C37

6

C377

R11

21

D11

1

D326

D34

5

D346

D35

2

D35

3

D361

E330

E332

L311

L314

L331

L337

L341

L345

L1163

L350

L352

L363

L364

L366

L370

L374

L380

R111R112

R113

R114

R115 R116

R117

R118

R11

9R

120

R121

R303

R31

3

R31

7

R32

4 R325

R32

6

R332

R337

R338

R341

R342

R34

5

R349

R350

R361

R364

R366

R36

7R

370

R371

R372

R373

R374

R37

5R

376

R37

7

R38

0R

381

T113

T301

T313

T337

T350

T355

T361

T363

T366

T370

T375

C45

1C452

C453

C460

C46

1

C462

E46

1

+ R46

1

R1158

R464

R46

5

T451

T453

T455

C373

C410

R437 C43

8

C439

C440

R1553C443

C445

C44

6

R439R440

R44

3 R444

C15

52

R446

R453

T438

C102

C103

R101R102

T103

C322

R320

R321

C336

C286

C28

8

C289

L282

L283

U28

1

C28

1C

282

C284 C285

C294

C29

5

C29

6

C298

R29

1

R29

2

R293

R294 T291

C27

9

T463

D348

R13

3

E1140

R340

FL10

30

C1131

C35

5

C35

3 C11

50

L1029L354

C1149C1147

E340

C1164R1550

T220

R22

4

R221

R22

0

L229

L223

L217

L216

C231

C230

C229 C228

C227

C226

C225

C224

C223

C222

C1155

C22

0

C21

9

C217C21

6 C21

1

R28

4

C287

R442

C444

C44

2

C1156

C454

R357

R336

C312

L357

C375

C357

C328

C901

C321

R323

L310

C246

L236

C1037

R84

8

T841

R11

25

C902

C11

6

R234

R212

R1152

L230

C23

7

C236C23

5

C234

C23

2C

213

C212

L132

C138

C137

C136

C135

T233 R

233

C23

3

R23

7 R236

L237

L232

FL252

C251 C23

8

E14

6

C14

7

C1011

C1146

C11

03

C1094

R11

37

E1134

D442

C1145

FL251

R441

T117

L1148

R22

2

D21

1

D21

6

E362

++

+

+

+

+

+

+

+

+

+

+

+

+

+

wouxun wouxun

wouxun wouxun

Page 33: Service Manual wouxun - Техника радиосвязи Wouxun KG689UHF.pdfThis manual is intended for use by experienced technicians familiar with similar types of commercial

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 32 of 35

PCB Board PCB Board View----Top

0.33

R

0.3

3R

0.3

3R

2.2uF

DTC114EED TC 114EE D TC 114EE

R + G +

CH18nH

1M8

104P

333P

NC

105P

105P

15K

20K

473P

100K

27K

TD-2

6EA

TD-2

6EA

50K

47K

220K

10K

104P

104P

UM

C4

UM

C4

UMC4100R

100R

5.6K

1K

BB9

10

BB9

10

473P

470P 104P

330P

102P

10uF

47K

450K

NC

0R

47K

10P

1K

100R

NC

1K1.2K

3K310K

180K

180K

0R

100R

2K

220K

560R

2P8P

NJM

2904

V

2K

47K

10uF

BA592

102P

104P

103P

470P

102P

470P

103P

102P

JP20

P00U

24C64

VOICE

RC

4558

TA31

136F

2SK1824

5B1

D TC 114EE

2SC4617

2SC4617

ISS4181

2SC

4215

TC-3

121

150K

200K47K

4.7K

1K

4.7K

27K

4.7K

6.8K

1.5K

10K

1K

10K

220K

2.2K

47K

47K

100K

82K

15K

0R

4 .7K 4.7K

560R560R

4.7K

10K

220K

750K

NC

10K

220K 100K

22K150R

0R 47K3K3 10K

33K473P

10K

33K 1M8

33K

5.6K

8 .2K

82K

30K

1K5

22K

680K

18K

100R

1K

2.2K

0R

100K

47K

MIC

+C

I100

nH

C I100nH

CH100nH

CH1UH

ST104

ST-30110

uF

+

10uF +

10uF

2 .2uF+

2.2uF+

10uF

RE

D +

GR

EEN +

1SS

372

DAN222

32.768KHz

50C24

103P

470P

103P

103P

103P

102P

102P

220P

47K

47K

47K

47K

47K

470P

470P

470P

470P

103P

NC

473P

NC

104P100P

473P

102P

56K

20P

20P104P

105P

103P

4.7K 4.7K

103P

273P

273P

104P104P

103P

10K

680P

332P

33K

332P

680P

473P

100P

4.7uF

103P

102P

223P

222P

683P10

4P

470P

104P

470P

104P

103P

104P

103P

224P

104P

100P

104P

NC

470P

4P

220P

220P

104P

0R

NC

NC

102P103P

120K

NC

68K

10K

330K

47K

180K NC

10K

NC

150K

150K

150K

150K

150K

150K

D TC 114EE

DTC

114E

E

10R

SP

CI1

00nH

220P

NC

33K

1K

NC

DTA

114E

E

0R1K

47K

47K

AP88P86

8

104P

103P

102P

470P

TD-26EA

10uF

470

P

102P

103

P

++

+

SPK-

SPK+

GRRG

APC

VOXMOD

DCS

B

IF

AF

CV

DEV

SQL

FD5

wouxun wouxun

wouxun wouxun

Page 34: Service Manual wouxun - Техника радиосвязи Wouxun KG689UHF.pdfThis manual is intended for use by experienced technicians familiar with similar types of commercial

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 33 of 35

PCB Board PCB Board View----Bottom

NC

0R2 .2K

1.5K

0R

NC

3.58M Hz

NC

NC

22uF

NC

470P

NC

2SC4617

56P

NC

CH 19NH +-2%

6P

8PCH100nH

NC

38.850M Hz

N C

102P

ISS

372

ISS4

181

104P

470P

51K 51K 1K104P

104P

NC

104P

10K

NC

104P

103

P

NC

22uF

4 70P103P

P O OU

NC

2P

NC

0R

NC

NCNC

8870

22uF 1K

D TA114YE

RD

07

104P

1uF

NC

50K

102P

2P

38.850MHz

CH

18nH

CH

560N

H4K7

560R

103P

330R

U72

470P

470P

104P

102P

CI1

00nH

0 .35*1.5*8T

CI1

00nH

C H220NH 0.35

*1.2

*4T

0 .35 *1.4*4T

0.35

*1.4

*4T

0 .35 *1.4*4T

0R

AN TENNA

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102P

2P

100P

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C

CH

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2%4K7

4K7

104P

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NC 470P

22P

C H2.2nH

102P

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1UH

1 02P

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NC

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NC

NC

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0.31*1.4*7T

NC

RD

01

3 30K

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100K

104P33K

NC

NC

NC

NC

NC

NC

22uF

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DTC

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C H1UH

560R

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NC

102P

0R

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100R

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180P

82P

LMX

2332

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0.5P

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2K2

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470P

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BA592

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H SC 277

270R

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102P

100P

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390P

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5P

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0.75P 10P

8P

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5P

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103P

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wouxun wouxun

wouxun wouxun

Page 35: Service Manual wouxun - Техника радиосвязи Wouxun KG689UHF.pdfThis manual is intended for use by experienced technicians familiar with similar types of commercial

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Version: KG-689-0801-V1 Page 34 of 35

Block Diagram

U711HT1621

LCD

MEUN UP DOW N EXIT

1 2 3 *

4 5 6 0

9 #

SB LAMP1 LAMP2 5V LCD CS LCD R/ W

K1 K2 K3 K4 K5 KD0 KD1 KD2 KD3

7 8

PF1 PF2

U85324C64

CKKD0

U811MCU CLK

KD0

U511VOICE

SW870MONI

SW871PTT

MONI

PTT

U311

LMX2332ATM

PLLDATACSCLKLD

5C 14.4MHz

5V SW?

SW-1

TextTCXO

TX VCO

RX VCO

D346D345

D353D352

T355

T370 T375T350

D348

RXORXI

ARXVOX

ANSQLBATT ESTBEEP MUTE

LED-RLED-G

MODE

T337

T3132nd Lo

D111

D211

5T

5R

T113 T11 7 T12 8

U170NJM2904VAPC

AMP FAML AMP

5T

DRIVE AMP

D146

ANT

BATTT18 1

T1715T

D215D216

T220T233T253

5R 5R5R

5R

2nd

Lo

32

54

1

32

54

1

MIC

SP

T430T433

T414

T443

5C

MODE

VOX

5T 5T 5T

T471W/N

T463

T455

U460

T451T453

SB

AFC

SP MUTE

U411AU411B

TA7368

VR411AA

AF BATT

SB

PTT

5C5V

PTT/RX232

TXDO JK451

JK411

FL261

ANSQLRX AF

T814 T813

T718

5V

LAMP1

LAMP2

SB

ANT SW LPF

FL253

U261TA31136F

wouxun wouxun

wouxun wouxun

Page 36: Service Manual wouxun - Техника радиосвязи Wouxun KG689UHF.pdfThis manual is intended for use by experienced technicians familiar with similar types of commercial

wouxun wouxun

wouxun wouxun

QUANZHOU WOUXUN ELECTRONICS CO., LTD Model: KG-689

Technology Specication Frequencyrange UHF:400-470MHz

Memory Channels 128 channel + 1 group urgency alarm

Voltage 7.4V

Battery Life(90-5-5) 8 hours

Working Temperature -30 to +60℃ ℃

Antenna Impedance 50 ohms

Frequency Stability ±2.5ppm(-30 to +60 )℃ ℃

Transmit part

Max. Output Power 5W

Modulation Type FM(F3E)

Frequency Error ≤2.5ppm

Mixed radio heft ≤7µW

Adjacent power ≥65dB

Modulation Fidelity +3dB of 6db per octave pre-emphasis characteristics

Max Modulation ≤5KHz

Modulate Sensitivity 12mV+3mV

Receive part

Sensitivity (12dB SINAD) ≤0.2µV

Squelch Sensitivity ≤0.2µV

Rated audio output frequency ≥500mW

Audio Distortion ≤5%

Signal to remaining output power rate ≥40dB

Channel Inhibition ≥-8dB

Adjacent Channel Selectivity ≥65dB

Spurious Immunity ≥55dB

InterModulation ≥55dB

Blocking ≥55dB

Receiver limited characteristics ≤3dB(between 6dBµV and100dBµV)

Modulate Audio Distortion ≤10%

Version: KG-689-0801-V1 Page 35 of 35