Service Manual W375N, W385N, W3105N, W3130N, …tools.professional.electrolux.com/Mirror/Doc/ELS/SMA/SM_438920551... · 2. Technical data 2 Service Manual 438 9171-71/05 06.38 W375N

Service Manual

W375N, W385N, W3105N, W3130N, W3180N, W3250N, W3330N

Exacta

438 9205-51/EN 06.38

Overview

Serviceinstructions

Machinecomponents

and parts

1

2

3

4

5

11

12

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

50

51

52

Safety precautions

Technical data

Machine presentation

Regular maintenance

Trouble shooting

Control unit

Programme unit

Door and door lock

Motor

Drain valve

Detergent compartment

Heating

Coin-meter

1. Safety precautions

438 9171-51/0102.39

Contents

Safety precautions .................................................................................... 3

3

11. Safety precautionsServiceManual

438 9171-51/0102.39

Safety Precautions• The machine is only intended for washing with water.

• Do not allow minors to operate the machine.

• Installation and maintenance work should only be done by authorizedpersons.

• Do not bypass the door lock of the machine.

• Any leaks, e.g. a worn-out door seal, should be repaired immediately.

• Prior to repairs or maintenance, be sure to read the correspondinghandbooks and service manuals.

• Do not flush the machine with water.

2. Technical data

438 9171-71/05 06.38

Contents

Technical data ........................................................................................... 3 Connections ......................................................................................... 3

3

22. Technical dataServiceManual

438 9171-71/05 06.38

W375N W385N W3105N W3130N W3180N W3250N W3330N

75 85 105 130 180 50 330 50 50 595 595 650 75 795

5 5 49 49 44 44 4 58 58 494 494 471 446 47

.0/3.0/ .0/3.0/5.6 3.0/6.5/ 3.0/6.5 4.8/9.3 5.4/5.6/7.5 5.4/7.5 7.5/10 7.5/10 13 10.7/18 11/3 x x x x x x x x x x x x x x

81 81 81 81 81 81 81

130 136 160 175 8 87 330

W375N W385N W3105N W3130N W3180N W3250N W3330N

DN0 DN0 DN0 DN0 DN0 DN0 DN0 3/4" 3/4" 3/4" 3/4" 3/4" 3/4" 3/4"

00-600 00-600 00-600 00-600 00-600 00-600 00-600

50-1000 50-1000 50-1000 50-1000 50-1000 50-1000 50-1000

0 0 0 0 60 60 60

75 75 75 75 75 75 75

170 170 170 170 170 170 170

DN15 DN15 DN15 DN15 DN15 DN15 DN15 1/" 1/" 1/" 1/" 1/" 1/" 1/"

300-600 300-600 300-600 300-600 300-600 300-600 300-600

50-800 50-800 50-800 50-800 50-800 50-800 50-800

Water valves connection BSP

Rec. water pressure kPa

Functioning limits for water valve kPa

Capacity at 300 kPa l/min

Drain valve outer Ø mm

Draining capacity l/min

Steam valve connection BSP

Rec. steam pressure kPa

Functioning limits for steam valve kPa

Connections

Technical data

Innerdrum volume litres diameter mm

Drum speed wash extraction rpm

Heating electricity kW steam hot water

G-factor

Weight, net kg

2 2. Technical data

4

ServiceManual

438 9171-71/05 06.38

A B C D E F G H I K L M N O P R

W375N 660 690 1115 355 75 85 45 1030 15 1010 130 830 385 - 100 10

W385N 660 730 1115 355 765 85 45 1030 15 1010 130 830 385 - 100 10

W3105N 70 705 100 365 740 910 45 1115 15 1095 130 910 40 - 100 35

W3130N 70 790 100 365 85 910 45 1115 15 1095 130 910 40 - 100 35

W3180N 750 880 135 435 915 1035 45 145 130 15 10 1040 35 95 100 5

W3250N 830 955 1410 495 990 110 45 1330 160 190 45 115 35 35 100 65

W3330N 910 1040 1445 500 1075 1155 45 1365 160 135 45 1155 80 35 100 10

A

D

C

8

10

7B

E

N

P

R

F

LG

I

1

394

5

6

581 58 583

KM

H

5

W375N-W3130N

5459

N

G

3L

O

I

P

69

KM

H

R

F

1

4

5

W3180N-W3330NRear side

1 Electrical connection 2 Cold water 3 Hot water 4 Steam connection 5 Drain 6 Liquid detergent supply 7 Control panel 8 Soap box 9 Water reuse 10 Door opening, W375N, W385N: ø310, W3105N: ø365, W3130N: ø395, W3180N, W350N, W3330N: ø435

Right sideFront Rear side

5


438 9171-71/05 06.38

W375N W385N W3105N W3130N W3180N W3250N W3330N

Frequency of the dynamic force Hz 9.3 9.3 8.7 8.7 7.9 8.3 7.5

Max floor load at extraction KN 1.1±.8 1.±3.1 1.4±3.5 1.7±4.1 .8±5.3 .±4.7 3.8±6.0

2 2. Technical data

6

ServiceManual

438 9171-71/05 06.38

W375N

190-00 V 3 AC 1.1 10 30-40 V 1 AC 0.9 10 00-40 V 3 AC 1.1 10 40 V 3 AC 0.75 10 380-415 V 3/3N AC 1.1 10 00 V 3 AC 5.5 0 30 V 3 AC 3.0 10 30 V 3 AC 5.3 16 30 V 3 AC 7. 5 30-40 V 1 AC 5.5 5 30-40 V 1 AC 7.5 35 30-40 V 1 AC .0 16 30-40 V 1 AC .9 16 0-40 V 3 AC 3.0 10 0-40 V 3 AC 5.3 16 0-40 V 3 AC 7. 5 380-415 V 3/3N AC 3.1 10 380-415 V 3/3N AC 5.3 10 380-415 V 3/3N AC 7. 16 415 V 3/3N AC 3.3 10 415 V 3/3N AC 5.7 10 415 V 3/3N AC 7.8 16 440/480 V 3 AC 7.8 16 400/30 V 3/3N AC 7. 16/5

Heating Voltage Total Fuse alternative alternative kW A

No heating or Steam heating El heating

7


438 9171-71/05 06.38

W385N

10 V 1 AC 1.3 16 190-00 V 3 AC 1.3 10 08-40 V 1 AC 1.1 10 00-40 V 3 AC 1.3 10 00 V 3 AC 5.5 0 30-40 V 1 AC . 16 30-40 V 1 AC 3. 16 30-40 V 1 AC 5.5 35 08-40 V 1 AC 6.9 35 30-40 V 1 AC 7.5 35 0-40 V 3 AC 3.1 10 0-40 V 3 AC 5.3 16 08-40 V 3 AC 6.9 5 0-40 V 3 AC 7. 5



2 2. Technical data

8

ServiceManual

438 9171-71/05 06.38

W3105N

190-00 V 3 AC 1.5 10 00-40 V 3 AC 1.6 10 380-415 V 3/3N AC 1.6 10 415 V 3N AC 1.6 10 415-480 V 3 AC 1.6 10 400-415 V 3/3N AC 1.6 10 00 V 3 AC 5.5 0 00 V 3 AC 7.3 5 30 V 3 AC 3.1 16 30 V 3 AC 7. 5 0-40 V 3 AC 3.1 16 0-40 V 3 AC 7. 5 0-40 V 3 AC 9.5 35 380-415 V 3/3N AC 3.1 10 380-415 V 3/3N AC 7. 16 380-415 V 3/3N AC 9.5 16 415 V 3/3N AC 3.3 10 415 V 3/3N AC 7.8 16 415 V 3/3N AC 10.3 16 440/480 V 3 AC 10.3 16 400/30 V 3/3N AC 7. 16/5 400/30 V 3/3N AC 9.5 16/35


No heating or Steam heating

El heating

9


438 9171-71/05 06.38

W3130N

190-00 V 3 AC 1.6 10 08-40 V 1 AC 1. 10 00-40 V 3 AC 1.7 10 30-40 V 1 AC 1.4 10 380-415 V 3/3N AC 1.7 10 415 V 3N AC 1.7 10 400-415 V 3/3N AC 1.7 10 415-480 V 3 AC 1.7 10 00 V 3 AC 5.6 0 00 V 3 AC 7.3 5 0-40 V 1 AC 3.1 16 30-40 V 1 AC 3. 16 0-40 V 1 AC 7. 35 30-40 V 1 AC 7.5 35 0-40 V 1 AC 9.5 50 30-40 V 3 AC 9.9 50 0-40 V 3 AC 3. 16 0-40 V 3 AC 7.3 5 0-40 V 3 AC 9.6 35 380-415 V 3/3N AC 3. 10 380-415 V 3/3N AC 7.3 16 380-415 V 3/3N AC 9.6 16 415 V 3/3N AC 10.4 16 440/480 V 3 AC 10.4 16



2 2. Technical data

10

ServiceManual

438 9171-71/05 06.38

W3180N

190-00 V 3 AC .1 10 08-40 V 1 AC .3 16 00-40 V 3 AC .1 10 400-415/30 V 3/3N AC .1 10 380-415 V 3/3N AC .1 10 415 V 3N AC .1 10 415-480 V 3 AC .1 10 00 V 3 AC 9.5 35 0-40 V 1 AC 1.5 63 30 V 3 AC 1.5 50 0-40 V 3 AC 1.5 50 380-415 V 3/3N AC 1.5 5 415 V 3/3N AC 13.4 5 440/480 V 3 AC 13.5 0 400/30 V 3/3N AC 1.5 5/50



El heating

11


438 9171-71/05 06.38

W3250N

190-00 V 3 AC .8 10 08-40 V 1 AC .8 16 00-40 V 3 AC .8 10 380-415 V 3/3N AC .8 10 415-480 V 3 AC .8 10 00 V 3 AC 13. 50 30 V 3 AC 17. 50 0-40 V 3 AC 17. 50 380-415 V 3/3N AC 17. 35 415 V 3/3N AC 18.6 35 440 V 3 AC 18.7 35 480 V 3 AC 18.7 5 400/30 V 3/3N AC 17. 35/50



El heating

2 2. Technical data

1

ServiceManual

438 9171-71/05 06.38

W3330N

190-00 V 3 AC 1.7 10 00-40 V 3 AC 1.9 10 380-415 V 3/3N AC 1.7 10 415-480 V 3 AC 1.9 10 00 V 3 AC 15.4 50 0-30 V 3 AC 19. 63 30 V 3 AC 0 63 40 V 3 AC 0.7 63 380-400 V 3N AC 19. 35 415 V 3/3N AC 0.7 35 440V 3 AC 1.9 35 480 V 3 AC 3.7 35 400/30 V 3/3N AC 0 35/63



3. Machine presentation

438 9171-91/0204.03

Contents

Description ................................................................................................ 3General ................................................................................................ 3

Function .................................................................................................... 4General ................................................................................................ 4Programme unit .................................................................................... 5Door lock .............................................................................................. 6Heating ................................................................................................. 7Water connections ............................................................................... 7Rear control unit ................................................................................... 7Detergent compartment ....................................................................... 8Drain valve ........................................................................................... 8

3. Machine presentation 3

3

ServiceManual

438 9171-91/0204.03

5203

Fig.

1

1Description

General

The machines covered in this manual include thefollowing models:

Drum volume Model name

(litres)

75 W375N

85 W385N

105 W3105N

130 W3130N

180 W3180N

250 W3250N

330 W3330N

The machines feature an electronic programmeunit with fixed washing programmes that may bechanged using optional accessories.

The machines are supplied to customerspecifications with e.g. electric or steam heatingor no heating, and may be connected to variouscombinations of cold and hot water.

The machines are designed for installation inhotels, laundries (such as apartment buildingsand coin laundries), factories, hospitals, variousinstitutions, etc.

3 3. Machine presentation

4

ServiceManual

438 9171-91/0204.03

5467

Fig.

2

2

Function

General

This section presents a general overview of the functions of the machine.Most functions are then presented in detailed in separate chapters later onin this service manual.


Programme unit

Control panel

Door

Door lock

Heating elements

Drain valveFrame

Coil spring

Outer drum

Rear control unitFront control unit

Motor

Water inlet valves


5

ServiceManual

438 9171-91/0204.03

5467

5190

Fig.

3

Fig.

4

3

4

Programme unit

The control panel has up to seven buttons forselection of fixed machine programmes, two orfour optional buttons and a combined start/pausebutton with rapid advance. The panel also has sixsymbols and ten LEDs, which indicate theprogress of the selected programme.Furthermore, there is a display for watertemperature, remaining programme time anderror indications.

The programme unit controls the water valves,drain valve and heating via the communicationcard in the rear control unit. This unit can also beconnected to send control signals to externalunits for detergent pumps and external watervalves.

The programme unit of the machine is describedin detail in section 23. Programme unit.

Programme unit

Heatingelement

Voltagesupply

K21

Programme unitA1

Communication card A21

Watervalves

Drainvalve

Drain, water, detergent


6

ServiceManual

438 9171-91/0204.03

6

Fig.

5

Fig.

6

Door lock

The door lock is an electro-mechanical type withdouble safety switches. The lock is bi-stable, i.e.,it needs to receive an active pulse from thecontrol in order both to lock and unlock the door.

A separate printed circuit board, called door lockcontrol, can be fitted onto the programme unit.This board controls locking and unlocking. Thecard has separate checks for empty drum andstopped drum. Together with the checks built intothe programme unit, this guarantees that thedoor cannot be opened by a mistake.

The door lock on the machine is described indetail in section 29. Door and door lock.

5191 A

Door lockcontrol

A31

Levelguard

B2

M1

Door lockA41

Programme unitA1

Rotation sensor B3

5

6107

Door lock control

Door lock


7

ServiceManual

438 9171-91/0204.03

7Fig.

7

Fig.

7

Fig.

7

Heating

When using electric heating, the water forwashing is heated by three heating elementsaccessible from the front of the machine.

The machine can also be fitted with steamheating using a steam valve fitted on the rear ofthe machine.

The heating system of the machine is describedin detail in section 40. Heating.

Water connections

Depending on the machine size and customerspecifications, the machine has one, two, threeor four inlet valves.

This unit also holds eight connectors for externaldetergent supply.

Rear control unit

This box contains the main power switch or aconnection block for the input voltage, heatingcontactor and a communication card with outputsthat control the water and drain valves of themachine as well as the heating. There are alsoconnection blocks for connection to e.g., anexternal detergent supply.

The rear electric box of the machines isdescribed in detail in section 21. Control unit.

5182, 5467

Water connections

Rear control unit

Heating elements

T1 T2 T3

L1

N

NL2 L3

Main power switch Contactor K21 (heating)

Communicationcard

Supply voltageconnection


8

ServiceManual

438 9171-91/0204.03

8Fig.

8

Fig.

8


The compartment is divided into four for pre-wash, main wash, rinse and bleaching-agent/liquid detergent.

The detergent compartment of the machine isdescribed in detail in section 39. Detergentcompartment.

Drain valve

This valve is a diaphragm valve that opens andcloses by way of the water pressure. The controlvalve is situated next to the water valves.

The drain valve of the machine is described indetail in section 38. Drain valve.

Drain valve


5467

11. Preventive maintenance

438 9172-11/0103.08

Contents

Daily .......................................................................................................... 3Every third month ...................................................................................... 3

11. Preventive maintenance 11

3

ServiceManual

438 9172-11/0103.08

To maintain correct and proper functioning and to prevent interruption ofservice, the following maintenance scheme should be adhered to.

The maintenance interval should be adapted to how frequently the machineis used.

Daily• Check the door and door lock:

- Let the door remain open and try starting the machine. The machineshould not start.

- Close the door, start the machine and try opening the door. It shouldnot be possible to open the door until the drum has stopped turning.

- Check that the door does not leak.

- Clean the door seal, removing any detergent and fluff.

• Check that the drain valve does not leak during the wash cycle.

• Clean out any detergent remaining in the detergent compartment. Rapidadvance through a program and let the water rinse the compartment:

Every third month

May only be carried out by authorized personnel.

• Check that the door does not leak.

• Check the drain valve and remove any fluff.

• Inspect the interior of the machine (during an actual wash cycle toensure that no leaks are noticed) by:

- Turning of the main power switch of the machine.

- Remove the top cover and the protective front and rear plates.

11. Preventive maintenance11

4

ServiceManual

438 9172-11/0103.08

- Verify that all internal hoses do not leak.

- Inspect the drive belt. Adjust the tension or replace if necessary (seesection 30. Motor).

- Check that water does not leak onto the floor.

- If the heating time is unusually long, check the heating elements (seesection 40. Heating). If the water is very hard, check whether thereare lime deposits on the heating elements. Decalcify the elements ifnecessary. Adapt the amount of deliming agent to the manufacturer’sguidelines.

- Never switch on the heating elements when there is no water in themachine. This will cause the slow-blow fuse to trigger.

- Inspect the shock absorbers and coil springs. (Only EX- andH-model).

12. Troubleshooting

438 9172-31/0404.10

ContentsGeneral information about troubleshooting .............................................. 3

Precautions ......................................................................................... 3Measurements .................................................................................... 3Errors with no error codes ................................................................... 4Errors with error codes ........................................................................ 4

Error indication ............................................................................... 4Error codes ..................................................................................... 4

Service programme ............................................................................. 6Errors with no error codes ....................................................................... 7

No indication in the display window (machine not responding oroperates apart from this) ..................................................................... 7

Errors with error codes ............................................................................ 901E ...................................................................................................... 902E .....................................................................................................1103E .................................................................................................... 1304E .................................................................................................... 1405E .................................................................................................... 1506E .................................................................................................... 1607E .................................................................................................... 1708E .................................................................................................... 1810E .................................................................................................... 1912E .................................................................................................... 2013E, 14E ........................................................................................... 2117E, 18E ........................................................................................... 2219E .................................................................................................... 2321E .................................................................................................... 2422E .................................................................................................... 2532E .................................................................................................... 2643E .................................................................................................... 2845E .................................................................................................... 29

ServiceManual 12. Troubleshooting 12

3438 9172-31/0404.10

General information about troubleshootingThe troubleshooting section is used to pinpoint a fault on the machine to aspecific function of the machine. The component mentioned is not alwaysthe problem. It can also be the surrounding cables, card edge connectors,etc which is the cause to the problem.

If the power supply is interrupted, the programme memory will keep theselect programme in its memory for approx 3-5 minutes.

Within this time period, the machine automatically restarts after the powerinterruption.

Precautions

Only authorized personnel is allowed to troubleshoot the machine.

Prior to commencing troubleshooting, pay close attention to the precautionsin section 1.

If the power is on, be very careful when working on the the machine.

Measurements

For information about measurement points, components and voltages,please refer to the wiring diagrams for the machine.

ServiceManual12. Troubleshooting12

4438 9172-31/04

04.10

Errors with no error codes

This section includes troubleshooting charts for errors for which no errorcode is generated.

Errors with error codes

Error indication

An error in the programme or the machine is indicated in the displaywindow by a blinking error code and the letter "E".

1

5392

Error code

Fig.

1

Error codes

A brief summary of all error codes and the possible cause for each error ispresented below. Troubleshooting charts for all errors are presented on thefollowing pages.


5438 9172-31/0404.10

Error code Cause

01E Water level ACK not received within the prescribed time.

02E No signal from the ”Door closed” switch during programme operation.

03E No signal from the ”Door locked” switch at programme start or duringprogramme operation.

04E The temperature sensor indicates a temperature below -5°C orinterruption in sensor.

05E The temperature sensor indicates a temperature above 98°C or short-circuit in sensor.

06E The water level is too high at programme start (above the safety level).

07E The water level is too high during programme operation (above themeasurable level).

08E No heating or to slow heating.

10E The water level is above the safety level after the drain sequence.

11E Mechanical unbalance always activated.

12E The programme unit cannot read the programme memory (EPROM).

13E The programme unit cannot communicate with the RDC-card.

14E The water level system has not been calibrated (hardware calibration).

17E The signal from the ”Door locked” switch is present although there isno signal from the ”Door closed” switch.

18E CALCAD 4400 doesn´t allow start of selected program.

19E Communication between CALCAD 4400 and the programme unit cardhas been interrupted.

21E Microprocessor error (Configuration register).

22E The level system indicates such a wrong value at program start that theautomatic level calibration cannot correct the fault.

32E The RDC-card indicates the thermal protector of the motor hastriggered.

43E The RDC card indicates the imbalance switch has triggered whenmotor is stopped.

45E The RDC card indicates tacho pulses missing at requested revolutions.


6438 9172-31/04

04.10

T1 T2 T3

L1

N

NL2 L3

5182 5185

5192 A

2

Fig.

2

Fig.

3

Fig.

4

3

5192 A

4

Service programme

Enter the service mode

To enter and exit the service mode, use theservice switch as follows:

• Switch off the main power switch. Unscrew thecover of the rear electric module.

• Switch on the main power switch again. Pressthe service switch on the communication card.“SE” is displayed in the display window.

When the door is closed, it automaticallylocks. When leaving the service mode, thedoor opens again.

The various functions can now be simulated byentering number codes with the pushbuttons.Use the ON/OFF switch to switch on/off theselected function.

By observing the LEDs, it is also possible toverify certain input signals to the programme unit.

Exit the service mode

Press the service switch once again or switch offpower to the machine. IN order to be able toreplace the cover of the rear electric module, themain power switch must be set to "0".

Service switchMain power switch

On/Off

On/Off

Payment system

Free key Coin 1 Coin 2

Price programming button

Service button (external)

Door closedDoor locked

Optional input X70:3 - 4

IMBALANCE SWITCH


7438 9172-31/0404.10

EPROM

Errors with no error codes

No indication in the display window (machinenot responding or operates apart from this).

Verify that:

• the machine receives power.

If the power is on, be very careful whenworking on the machine.

1. Inspect the fuses F11 and F12 on the communicationcard A21.

Fuses OK Defective fuse

Replace the defective fuse.Reset the machine andverify it operates correctly.

2. Verify that the voltage supply to the programme is asshown in the table below. Measure on card terminalX20.

X20:1 - 2 approx. 1.75 V

X20:2 - 3 approx. 1.75 V

X20:4 - 5 approx. 14.5 V

X20:6 - 7 approx. 13.5 V

One of the voltages is incorrect All voltages are correct

3. Verify that the three glass-tube fuses A1:F1-F3 on the programme unit are intact.

Fuses OK Defective fuse

Replace thedefective fuse.

The programme unit is probably defective.Verify that the programme unit EPROM has beencorrectly installed.

5182

F11 (T1.25 A)

F12 (T1.25 A)

Continued on the next page.

Fig.

5

Fig.

6

Fig.

7

Fig.

6

5

6

7

F3, F1, F2

5566 A

5566 B

X20


8438 9172-31/04

04.10

4. Disassemble the contactor X172 on the transformerT10. Verify that the voltage supplies from T10 are asshown in the table below. Measure on card terminalX172.

X172:5 - 6 approx. 1.75 V

X172:6 - 7 approx. 1.75 V

X172:3 - 4 approx. 14.5 V

X172:1 - 2 approx. 13.5 V

One of the voltages is incorrect All voltages are correct

Troubleshoot the cablingbetween the transformer andprogramme unit.

5. Verify the voltage supply to T10. Measure oncontactor X178 (230 V).

Voltage OK Voltage incorrect

Troubleshoot the cabling forthe voltage supply (betweenthe main power switch Q1and X178).

6. Check for correct placement of the short-circuit pin

Short-circuit pin OK Short-circuit pin incorrectly set

T1 probably Change the position ofdefective the short-circuit pin

Continued from previous page 8

Fig.

8

5199

X178

X172

1.75 V 1.75 V 14.5 V 13.5 V

1234567

240230208120

Fig.

8

Voltage supply Short-circuit pin forvoltage supply


9438 9172-31/0404.10

Errors with error codes

01E

Water level ACK not received within theprescribed time.

Each time the machine is filled, it expects thewater level to reach the programmed levelwithin 10 minutes. Otherwise error code 01E isgenerated.

First verify that:

• the inlet filter is not blocked

• all water faucets are open

• the drain is not leaking

• reset the error code by pressing the Startbutton quickly. Continue with troubleshootingif the error code appears again.

1. Enter the service programme and activate the watervalves on the machine, one after the other (watervalves: code 11 - 18).

All valves fill up with water One of the valves does not fillup with water

2. Activate the defective valve in the serviceprogramme and measure the voltage (230 V) atthe water valve.

No voltage Voltage OK

The valve is probably defective.Verify and remedy

3. Depending on the valve, measure the supplyvoltage (230 V) of the water valve at switch X35or X36 on the card.

No voltage Voltage OK

Defective cables between thecommunication card A11 and the watervalve, or programme unit card A21defective. Verify and remedy.

The controller output on programme unit card A1 isprobably defective.

Continued on next page

X35X36

11

9

Fig.

9

5183

Fig.

9

Valve Switch Code Relay

Y11, cold/warm,compartment 1 X35:5 11 2



Y15, cold, mixingcompartment X36:5 18 9

Y22, warm,compartment 1 X36:4 14 10

Y24, warm,compartment 4 X35:2 15 5

Y25, warm, mixingcompartment X36:3 17 11

Y35, hard water, mixingcompartment X35:1 19 6


10438 9172-31/04

04.10

Fig.

10

Continued from previous page

5. Activate (close) the drain valve in the serviceprogramme (code 22). Activate another of the watervalves and verify the drain valve function.

Drain valve OK Drain valve defective

Troubleshoot the drain valve according to theinstructions under Error code 06 later in thistroubleshooting section.

6. Verify that the level hose is not damaged, bent,blocked and has not come lose from the T-joint, drum,programme unit card A1 or level guard B2.

Level hose OK Defective level hose

Fit the hose correctly or replace it.

Level detector on programme unit card A1 probablydefective.

• Enter the service programme, code 24 and verify that thelevel indication is stable.

• Blow into the level hose and check that the levelindication increases.

• Check the level system for leakage.

10

Level hoseconnection

5566 C


11438 9172-31/0404.10

02E

No signal from the ”Door closed” switchduring programme operation.

If the input signal for ”Door closed” is lostduring programme operation, error code 02 isimmediately generated.


1. Try to restart the machine (i.e. reset the error code)by pressing the Start button quickly.

Error message returns No error message

Temporary error (probablydefective contact)

2. Exit the programme using the Start button. Enter theservice programme (if the door is locked, unlock itusing service code 23). Verify that voltage supply ispresent between X30:1 - 4 when the door is closed.

No voltage Voltage present but LEDdoes not light

The programme unit cardA1 is probably defective.

3. Verify that voltage supply is present betweenX30:1 - 3.

Voltage present No voltage



Fig.

11

Fig.

12

Indication Door closed

12

11

5392

X33 X30

5566 D


12438 9172-31/04

04.10

Continued from previous page

4. Disassemble the door lock and verify the function ofS3 using an ohm meter.

Correct function Incorrect function

Replace S3/Changedoorlock

5. Inspect the cabling between X30 and S3 using anohm meter.

Cabling OK Incorrect cabling

Remedy or replace thecables.

Inspect the mechanical function of the door lock. Replaceany defective components or replace the door lock.

Fig.

13

13

5368

Microswitch S3

Cables

6112

Cables


13438 9172-31/0404.10

03E

No signal from the ”Door locked” switch atprogramme start or during programmeoperation.

At programme start, this error code issuppressed for approx. 10 seconds.


1. Try to restart the machine (i.e. reset the error code)by pressing the Start button quickly.


Temporary error in the doorlock or programme unit

2. Exit the programme using the Start button. Enter theservice programme and verify that there is voltagebetween X30:2 - 6 when the door lock is engaged (code23 in the service programme).

No voltage Voltage present but LEDdoes not light

The programme unit cardA1 is probably defective.

3. Verify that there is voltage supply between X30:1 - 5when the door lock is switched on.

Voltage present No voltage


4. Is the lock command present? Measure X:92 on thedoor lock controller.

Yes No

Troubleshoot according tothe error codes in section29.

Troubleshoot cabling between X30 and the actuator. Theactuator/door lock could be defective.

Fig.

14

Fig.

15

Fig.

16

14

X33 X30

5566 D

5368

Actuator

Cables

5392

Indication Door locked15

16

6112

Cables


14438 9172-31/04

04.10

04E

The programme unit indicates interruption withthe temperature sensor or the temperature isbelow -5 °C.

Try to restart the machine (i.e. reset the errorcode) by pressing the Start button quickly.

1. Undo the temperature sensor connections andmeasure the resistance of the sensor. The resistanceshould be as in the table below:

Approximate values for a fully functional temperature sensorT (°C) R (ohm)

19 610020 585021 560022 535023 5100

Resistance OK Incorrect resistance

The temperature sensor is probablydefective.

2. Enter the service programme and enter code 21(240°C is displayed). Short-circuit inputs 1 and 2 oncard switch X23. Verify that the display window shows100°C.

Yes No

Incorrect temperature sensing on theprogramme unit card. Replace the card.

Incorrect cabling to the temperature sensor.Verifyand replace if necessary.

5204

Fig.

17

Fig.

18

Temperature sensor

X23

5566 E

18

17


15438 9172-31/0404.10

05EThe programme unit indicates a short-circuitwith the temperature sensor or thetemperature exceeds 98°C.

Try to restart the machine (i.e. reset the errorcode) by pressing the Start button quickly.

1. Undo the temperature sensor connections andmeasure the resistance of the sensor. The resistanceshould be as in the table below:

Approximate values for a fully functional temperature sensorT (°C) R (ohm)

19 610020 585021 560022 535023 5100


The temperature sensor is probablydefective.

2. Reset the sensor connection, enter the serviceprogramme and enter code 21. Disconnect one of theinputs 1 or 2 on the card switch X23. Verify that 240 isdisplayed.

Yes No

Incorrect temperature sensing on theprogramme unit card.

Incorrect cabling to the temperature switch. Verifyand replace if necessary.

5204

Fig.

19

Fig.

20

Temperature sensor

X23

5566 E

20

19


16438 9172-31/04

04.10

06E

The water level is too high at programme start(above the safety level).

First verify that:

• the drain is not blocked by fluff or foam

• the same error appears again followingresetting of the error code

• the level hose and air box are not blocked(blow into the level hose)

• for machines with a drain pump, verify correctoperation.

Pay attention to temperature extremes in thesurrounding which may affect the level system,generating this error code.

1. Verify whether there is any water in the drum.

Water in drum No water in drum

2. Enter the service programme and enter code24 (level control). Record the value. Disconnectthe level hose from the programme unit card A1.

Level value does Level value fallsnot change

The level hose is probably blocked by fluffor due to incorrect installation. Verify andclean, or replace the hose.

Level detector on programme unit card A1 isdefective.

Verify the operation of the drain valve using the serviceprogramme (code 22). Remedy or replace the defectivedrain valve if necessary.

Fig.

21


21

5566 C


17438 9172-31/0404.10

07EThe water level is too high during programmeoperation (above the measurable level).


Try to restart the machine (i.e. reset the errorcode) by pressing the Start button quickly. If theerror returns, first make sure that:


• that none of the water valves has locked(i.e. water pours in continuously).

1. Visually inspect. Is there too much water in themachine?

No Yes

Exit the programme and drain themachine.

2. Exit the programme. Enter the service programmeand activate code 24. Read the display. Undo the levelhose from the programme unit and verify whether thelevel falls.

No Yes

Inspect the level system (hoses,nipples and air box).

3. Inspect whether the level input on the programmeunit is blocked. If this is not the case, then theprogramme unit is probably defective.

Fig.

22


22

5566 C


18438 9172-31/04

04.10

08EThe water temperature rises slowly (less than5°C each 10 minutes).


Try to restart the machine (i.e. reset the errorcode) by pressing the Start button quickly. If theerror returns, first make sure that:

• the heat supply is intact (all phases OK andthe steam or gas boiler is operating)

• the drain does not leak.

1. Enter the service programme and fill up with water(code 24) to at least the 80 level. Start heating (code21). Does the heating contactor go high?

Yes No

Troubleshoot the operating circuitsof the contactor

2. Measure the operating voltage across each element.

No voltage Voltage present

3. Use a clip-on ammeter and verify that allphases draw current (6 - 25 A depending on theelement rating) or, alternatively, switch off thevoltage with the wall-mounted power switchand measure the resistance of the elements,which should be 20 - 25 ohms (2.5 kW) or 40 -50 ohms (1 kW).


Inspect the elements Replace the defectivefor lime deposits. elementDecalcify if necessary.

4. Troubleshoot the voltage supply circuit for theelements.

Fig.

23

23

5467

Element connectors


19438 9172-31/0404.10

10EWater level above safety level after drain sequence.

Try to restart the machine (i.e. reset the error code) by pressing the Startbutton quickly.If the error returns, first verify these items:

• Is the drain blocked by fluff or foam?

• Are the the level hose and air box blocked (blow into the level hose)?

• For machines with a drain pump, verify correct operation.

• Does water run out when the power switch on the machine is switchedoff?

• Verify the operation of the drain using the service programme.

• Is the drain in the room capable of receiving the water from themachine?


20438 9172-31/04

04.10

12EThe programme unit cannot read theprogramme memory (EPROM).


Try to restart the machine (i.e. reset the errorcode) by pressing the Start button quickly.If the error returns, troubleshoot as follows:

1. Disassemble the programme unit. Remove, thenreinstall the programme memory (EPROM). Verify thatall circuit pins are correctly set in the holder. Restartthe machine.


Poor contact or programmemory incorrectly set.

2. Replace the program memory (EPROM). Verify thatthe programme version of the new memory is correct.Restart the machine.


Incorrect programmememory (EPROM).

The programme unit is probably defective. (The oldprogramme memory is probably correct and can be usedagain.)

Fig.

24

Fig.

24

24

EPROM

5566 B


21438 9172-31/0404.10

14EThe water level system has not been calibrated (hardwarecalibration).

This error code is only displayed for a brief while at the programme start.Upon this, the machine starts.

The error code implies that calibration of the programme unit level systemhas not been verified at the factory.

The machine can be used but, replacement of the programme unit isrecommended.

13EThe program unit cannot communicate with the RDC-card.

• Check that the green diod is flashing on the RDC-card (A15). If the diodisn't flashing, check the voltage supply between X278 (A15) and X45(A103).

• Check wire harness between RDC (A15) X275 and timer (A1) X24.

• If the green diod is flashing on RDC-card (A15) and wires X24-275 areOK, change the timer (A1).


22438 9172-31/04

04.10

17EThe signal from the “Door locked ” switch ispresent although there is no signal from the“Door closed” switch.

This error code can only be generated prior toprogramme start.



1. Undo the card contactor X30 on the programme unitcard A1


Troubleshoot the door lockactuator and the cabling forelectric or mechanical short-circuit.

The programme unit card A1 is probably defective.

18E

CALCAD 4400 doesn't allow start of selectedprogram.

Try to restart the machine by a quick press on theSTART-button.

• Has payment been made?

• Has the machine been reserved?

Fig.

25

Fig.

26

25X30

5566 F

26

5368

Actuator

6112


23438 9172-31/0404.10

19ECommunication between CALCAD 4400 andthe programme unit card A1 has beeninterrupted.



1. Is the machine connected to CALCAD 4400?

Yes No

2. Enter the service programme (code 96). Short-circuit card switches X70:3 - 4 on thecommunication card A21 and read the displayedvalue.

0 is displayed 1 is displayed

Replace the programme Press the On/Off buttonunit card A1. while the short-circuit

above is maintained sothat 0 is displayed. Exitthe service programmeand remove the short-circuit. Start themachine.

3. Verify that CALCAD operates and that the networkcabling has been correctly connected to thecommunication card.

OK Not OK

Troubleshoot CALCAD according to theinstructions in the CALCAD manual.

4. Inspect the RS232 interface cabling between theprogramme unit card and the CALCAD equipment.Measure the resistance (Ω) of the four coloured leadsand verify that the connection is OK. Also measure theconnections to be sure there is no short-circuit betweenany two leads.

Cabling OK Cabling defective

Troubleshoot CALCAD according tothe instructions in the CALCADmanual. Inspect the cabling

and replace ifnecessary.

27

Fig.

27

5182

X70:3 - 4

Service programme switch


24438 9172-31/04

04.10

21EMicroprocessor error (Configuration register).

Try to restart the machine (i.e. reset the error code) by pressing the Startbutton quickly.If the error reappears, the configuration register in the microprocessor isfaulty and the timer has to be changed.


25438 9172-31/0404.10

22E

The level system indicates such a wrong valueat program start that the automatic levelcalibration cannot correct the fault.

This error code can only be generated atprogramme start. It implies that the machinedetects the water level to be above the possiblecalibration level.

First verify that:

• the drain is not blocked by fluff or foam

• the same error appears again followingresetting of the error code


• for machines with a drain pump, verify correctoperation.

Pay attention to temperature extremes in thesurrounding which may affect the level system,generating this error code.

1. Verify whether there is any water in the drum.

Water in drum No water in drum

2. Enter the service programme and enter code24 (level control). Record the value. Disconnectthe level hose from the programme unit cardA1.

Level value does Level value fallsnot change

The level hose is probably blocked by fluffor installed incorrectly. Verify and clean, orreplace the hose.

The level detector on programme unit card A1 isdefective. (By pressing START, it is possible to usethe washing programming without an optimallyadjusted water level until a new programme unitcard is installed.)

Verify the operation of the drain valve using the serviceprogramme (code 22). Remedy or replace the defectivedrain valve if necessary.

Fig.

29

28

5419

Fig.

28

Safety level

Calibration level

Limitmeasurementrange

29


Alt. 5566 C


26438 9172-31/04

04.10

32ERDC-card indicates the thermal protector ofthe motor has triggered.


First verify that:

• the machine is not overloaded

• the ventilation openings of the machine arenot blocked

• the external temperature is not very high

• the motor is not abnormally warm.

Switch off the machine for at least 30 seconds toensure the RDC has been completely reset.Then try to start the machine again. If the errorreturns, troubleshoot as follows:

1. Switch off the machine and verify that the drum andmotor operate smoothly.

Drum/motor OK Heavy operation of the drum/motor

Defective bearings in drumor motor, or there is anobject between the outerand inner drum. Inspect andremedy.

2. Wait for at least 10 minutes to allow the motor to cooldown. Then switch on the machine again. Enter the serviceprogramme and run the motor clockwise at low washingrevolutions (code 25). Verify whether the error indicationimmediately returns.

No error indication Immediate error indication

3. Switch off the machine. Undo the contactor atX3 on the motor. Use an ohm meter to measurethe resistance between the contactor and themotor at X3:7 - 9.

Contact Interruption

Thermal protector ofmotor interrupted.Replace the motor.


30

5420

Fig.

30

97

Contactor X3, female towards motor

Measure the resistance between pins 7 and 9


27438 9172-31/0404.10

4. Switch of the wall-mounted power switch. Undo thecontactor at X3 on the motor. Use an ohm meter tomeasure the resistance towards the motor. Measurebetween 1-2, 1-3 and 2-3. Correct resistance should be2 - 5 Ω (depending on the motor rating).

Correct resistance One of the resistancevalues is incorrect

The motor is probablydefective.

Troubleshoot the cabling between the motor and RDC-card.

31

3402

Fig.

31

1 3

Contactor X3, female towards motor

Measure resistance between pins 1, 2 and 3


28438 9172-31/04

04.10

43EThe RDC card indicates the imbalance switch has triggered whenmotor is stopped.

If the power is on, be very careful when working on the machine.

Switch off the machine for at least 30 seconds to ensure the motorcontroller has been completely reset. Then try to start the machine again.If the error reappears, the RDC card is probably defective.


29438 9172-31/0404.10

45EIndicates signal from speed sensor missing at requested speed.

If the power is on, be very careful when working on the machine.

Switch off the machine for at least 30 seconds to ensure the motorcontroller has been completely reset. Then try to start the machine again.If the error returns, first verify:

• that the speed sensor generates pulses

• the cabling between the speed sensor and the RDC card

If the error remains, the RDC card is probably defective.

21. Control unit

438 9172-51/0103.08

Contents

Description ............................................................................................... 3Function ................................................................................................... 4

Front control unit ................................................................................. 4Rear control unit .................................................................................. 6

3

2121. Control unitServiceManual

438 9172-51/0103.08

1

Fig.

1

DescriptionThe control unit of the machine consists of the following parts:

• Front control unitThis unit contains a microcomputer-controlled electronic programme unitA1, a safety control card for the door lock (door lock control A31) and alow-voltage transformer T10 that supplies power to the programmer unitand the door lock control.

• Rear control unitThis module contains the main power switch Q1 with a connection forreceived voltage, the heat contactor K21 and the communication cardA21 with outputs for e.g. external detergent supply.

5183 A, 5182, 5467

T1 T2 T3

L1

N

NL2 L3

Front control unit Rear control unit

A1 Programme unit

B2Level guard

A31Door lock controller

T10Transformer

Q1Main power switch

K21 Heater contactor

A21Communication card

K22 Heater contactor(only larger machines)

21 21. Control unit

4

ServiceManual

438 9172-51/0103.08

2

3

Fig.

2

Fig.

3

Function

Front control unit

Programme unit A1

The programme unit is electronically controlledand has seven fixed programmes and fouroptional functions. To simplify maintenance andtroubleshooting, the programme unit featuresspecial service and self-diagnostic functions.

The programme unit is described in detail insection 23. Programme unit.

Level guard B2

Control of the water level and turning of the drumare controlled with a backup guard, to ensurethat the door will not open with water in the drumor when the drum rotates.

Apart from a level guard on the programme unitcard, there is a level guard B2, connected to thedoor lock control A31. This card controls doorlocking action as well as the level and drum rpmspeed.

Transformer T10

Low-voltage transformer that supplies power tothe programme unit.

Using the shorting pins on the PCB, thetransformer is switchable among four differentvoltages.

Fig.

2

Fig.

2

5199

Programme unit A1

Level guard B2 Transformer T10

1,75 V 1,75 V 14,5 V 13,5 V

7 6 5 4 3 2 1X172

120 208 230 240Voltage supply

X178

Voltage supplyshorting pin

5183 A

5


438 9172-51/0103.08

4Fig.

4

Door lock control A31

This card serves to perform a safety check of thedoor lock function.

The card checks the water level using level guardB2 and drum rpm speed by way of a rotationsensor B3.

The door lock control controls the door lock coil,and the door lock does not open or close until thecard itself and the programme unit have verifiedthat the drum is not turning and that there is nowater remaining in the drum.

The door lock control is described in detail insection 29. Door and door lock.

5183 A


Level guard B2

21 21. Control unit

6

ServiceManual

438 9172-51/0103.08

5

Fig.

5

Rear control unit

Main power switch Q1

The main power switch interrupts all receivedpower phases and is placed on the outside of theconnection box cover.

The cover cannot be removed unless the mainpower switch is turned to the 0 position.

The received voltage supply is connected to thelower screw post of the main power switch, alt.the terminal connection.

Heating contactor K21

This contactor is only featured on machines withelectric heating.

It activates the three heating elements at thefront, lower part of the outer drum. It is controlledby output X33:1 in the programme unit A1.

Heating contactor K22

This contactor is only featured on largermachines.

It activates the three heating elements, with atotal of four circuits, situated at the front, lowerpart of the outer drum. It is controlled by outputX33:1 of the programme unit A1.

Fig.

5

Fig.

5

T1 T2 T3

L1

N

NL2 L3

Main power switch Q1 Heating contactor K21

Voltage supplyconnector

Heating contactor K22(only larger machines withsix heating elements)

5182

7


438 9172-51/0103.08

Fig.

6


This communication card contains:

• Fuses F11 and F12 (1.25 A)These protect the received voltage supply forthe programme unit and door lock controller.

• Service button S40Used to engage the service mode of theprogramme unit.

• Output connection blocksControl signals for connection to externalsystem such as detergent supply.

Card No. Function

Outputs (AC 200-240 V)

X70 see Payment system

X72:1 0 V Door locked

X72:2 L1 Door locked

X72:3 Liquid supply 1 (Prewash)

X72:4 Liquid supply 2 (Main wash)

X72:5 Liquid supply 3 (Softener)

X72:6 Liquid supply 4 (Mop chemicals)*

X72:7 Liquid supply 5 (Bleach)

* Only for program 2M11 and 2M12.

Fig.

7

6

7

T1 T2 T3

L1

N

NL2 L3

Communication card

F11 F12

S40 X81

Y11

Y12

Y13

Y14

Y24

Y22

Y15

Y25

X51

X50

X40

X41

X43

X44

X45

X46

1

1

1

1

1

1

1

X72

1

1

X70

X53

X48

1

X80

7

7

X73

1

5233 A

5182

Card A

21 21. Control unit

8

ServiceManual

438 9172-51/0103.08

5233A

8

F11 F12

S40 X81

Y11

Y12

Y13

Y14

Y24

Y22

Y15

Y25

X51

X50

X40

X41

X43

X44

X45

X46

1

1

1

1

1

1

1

X72

1

1

X70

X53

X48

1

X80

7

7

X73

1

Fig.8

Fig.9

Card A

X73:1 Heating

X73:2 Detergent box 2 (Y12)

X73:3 Cold water (Y15)

X73:4 Detergent box 2 (Y22)

X73:5 Hot water (Y25)

X73:6 Inverted drain

X73:7 Drain

Payment system

Electrolux FlexSystem

X70:1 Price programming


X70:1 and X70:2 connection for priceprogramming switch.

X70:3 0 V

X70:4 ±24V

X70:3 and X70:4 to be connected to FlexSystem.

5233A

9

S40

X40

X41

1

1

1

1

1

X70

X80

9


438 9172-51/0103.08

10

11

X70:1

X70:2

X70:3

X70:4

X70:3

X70:4

5607

5608

PCB (COGES)

X70:1 N

X70:2 Available, signal when door is closedbut program not started.

X70:3 Booked, opto- input (120-230V)

X70:4 Booked, opto- input

PCB (Camping)

X70:3 Booked, opto- input (120-230V)


Fig.9

Fig.10

Fig.11

Fig.9

21 21. Control unit

10

ServiceManual

438 9172-51/0103.08

12

13

X70:1

X70:2

X70:3

X70:4

X70:1

X70:2

X70:3

X70:4

5610

5609

Electrolux Booking System

X70:1 L (230V), output

X70:2 N, output



Prepared Central Payment(France)/External start

X70:1 L (230V), output

X70:2 N, output

X70:3 Start, opto- input (120-230V)

X70:4 Start, opto- input

Price reduction

X70:1 Timer, opto- input (120-230V)

X70:2 Timer, opto- input

External coin-meter

X70:1 0V, output

X70:2 Coin 2

X70:3 Coin 1


Fig.9

Fig.12

Fig.9

Fig.9

Fig.9

Fig.13

Fig.12

23. Programme unit

438 9172-71/0304.03

Contents

Description ............................................................................................... 3General ............................................................................................... 3Inputs and outputs ............................................................................... 4

Function ................................................................................................... 5Voltage supply ..................................................................................... 5Motor control ....................................................................................... 5Outputs ................................................................................................ 6Door lock ............................................................................................. 7Operation time, accumulated coin value, programme memory ........... 8Service codes .................................................................................... 12Changing wash program parameters ................................................ 16

3

2323. Programme unitServiceManual

438 9172-71/0304.03

Fig.

1

Fig.

2

Description

General

The programme unit is electronically controlledand occupies half of one of the PCBs. One half ofthe card holds a microprocessor, the programmememory, voltage supply circuits, etc. The otherhalf holds relays and noise suppressingcomponents.

The programme unit receives information fromthe temperature sensors, the door lock and thelevel guard on the card.

The programme unit controls the water and drainvalves as well as heating via the communicationcard, door locking/unlocking via the door lockcontroller and the motor.

Door lock controlA31

MotormoduleA107

Levelguard

B2

Heatingelements

Voltagesupply

K21

M1

Door lockA111

Programme unitA1

TransformerT10


Watervalves

Drainvalve

B1

Level guard

5187 A

E1 E2 E3

B3

2

5467, 5972

1

23 23. Programme unit

4

ServiceManual

438 9172-71/0304.03

Inputs and outputs

The programme unit has the following inputs and outputs:

Cardterminal Function

X20 Received voltage from the T10 transformer

X22 Output to service button in rear electric box

X23 Input from temperature sensor

X24 Serial communication with motor control

X25 Free wash (key switch)

X21 Inputs from coin detector

X37 Interlock signal to motor control

X38 Signal “Door locked”

X36 Outputs to water and drain valves

X35 Outputs to water valves and detergent supply

X34 Output to voltage supply

X33 Input from voltage supply

X32: 1, 2 Inputs for price reduction/start conditions/start after pause

X32: 3, 4 Output “Machine closed but not started”

X31 Outputs for door locking to the door lock control

X30 Input from the door lock micro switch

Fig.

3

3

X38 X37 X36 X35 X34 X33 X32 X31 X30

X25

X24

X23

X22

X21

X20

To buttons onfront panel

Programmememory

Level guard

F1F2

F3

Service switch

5566 H

5


438 9172-71/0304.03

Function

Voltage supply

Machines can receive either three-phase orsingle-phase power supply. The voltage to theheating elements if any, used to heat the water,is controlled by the programme unit via the K21terminal.

Single-phase voltage is fed to the motorcontroller A107. Single-phase voltage, protectedby a 1.25 A fuse, is fed to the door lockcontroller A31 and the programme unit A1.

The transformer T10 supplies low voltage to theprogramme unit.

Motor control

The programme unit controls contactors that inturn controls the motor rotation.The programme unit out puts can not beactivated if the door is not closed and locked.

Fig.

4

Fig.

5

4

Rotationcontroller card

A31

MotormoduleA107

Heatingelements

Voltagesupply

K21

Programme unitA1

TransformerT10

1,25 A

5188 A

5

5976

Programme unitA1

Rotationcontrol card

A31

X24

X94 X97

X95

B3

Motor

Contactors

RDCX275

230 V

A107

X271

X295X304

230 V1 or 3-phase

Thermalprotection

Door lock switch


6

ServiceManual

438 9172-71/0304.03

Outputs

The programme unit has 11 relays that controlthe various functions of the machine, watervalves the drain valve and heating of the water.All control signals are fed to the communicationcard before these are sent to the destinationcomponent.

Some signals are also present for externalcontrol of detergent supply according to the tablebelow.

Block No. Function

Outputs (200 - 240 V AC)

X72 :1 O V

:2 “Door locked” signal

:3 Pre-wash detergent

:4 Main wash detergent

:5 Rinsing agent (compartment 3)

:6 Additional detergent (compartment 4)

:7 Bleaching agent/starch

X70: 3,4 “Door locked, machine not started” signal

Input

X70 1,2 Function 1, 2 or 3 below is preset in theservice programme.

1. Price reduction in combination withcoin box

2. Start condition

3. Start after pause

Fig.

6

Fig.

7

6

7

5190

5182

Heatingelements

Voltagesupply

K21

Programme unitA1


Watervalves

Drainvalve

Outputs, water, detergent

X70

X72

Service switch S40

F11(T1,25A)

F12(T1,25A)

7


438 9172-71/0304.03

Door lock

When the door is closed, the programme unitreceives a signal from the door lock. When theprogramme starts operating, the programme unitsends a request for door locking to the door lockcontrol A31. This card, with built-in sensors formotor revolution and the water level in the drum,verifies that the drum is empty and is stopped.When this is confirmed, the card locks the door.

When the door is locked, two micro switchesclose in the door lock and supply voltage to therelays switches on the programme unit (A1) cardcontrolling the heating, water valves and thedrain as well as to the interlock input on themotor controller.

8Fig.

8

Door lockcontrol A31

Levelguard

B2

M1

Door lockA111

Programmeunit A1

5191

Motormodule A107

Rotation sensorB3

X92

X93 X95 X94 X96

X31

X195

X196 X130

X30X24


8

ServiceManual

438 9172-71/0304.03

Operation time, accumulated coin value,programme memory

The total operating time and the accumulatedcoin value on machines with a coin box can beverified when the machine is running a washingprogramme or when it is in the service mode. Theprogramme memory part number can only bechecked in the service mode.

Entering the service mode

• Switch off the main power switch. Unscrew therear control unit cover.

• Turn the main power switch again. Depressthe service switch on the communication card.“SE” is displayed to indicate the service modehas been engaged.

It is now possible to enter various service codesusing the number buttons shown below. Usingthe start/door open button, it is possible to startand stop the current function being tested (seethe section “Service codes”). This button,however, is not used to read the operation timesand coin value. R = reset the set service code.

To leave the service mode

Press the service switch once more or interruptpower to the machine.

In order to be able to replace the cover on therear electric box, the power switch must be set to0.

Fig.

9

Fig.

10

9

T1 T2 T3

L1

N

NL2 L3


5182 5185

321 7654 8 R9 0

On/Off

5192 A

10

9


438 9172-71/0304.03

Total operating time

Reading during normal operation

• The machine must be running a washingprogramme.

• The buttons A and B may be unmarked, i.e.they do not have any symbols or text. Thisverification procedure, however, is stillpossible.

• Depress button A. The thousands andhundreds of the operating hours are shown,e.g. “13”.

• Depress button B. The tens and single unitsare shown, e.g. “47”.

• This means that the total operating time is1347 hours.

Reading in the service mode

• Depress the service button on thecommunication card.

• Enter code 43. The thousands and hundredsof the operating hours are shown, e.g. “13”.

• Enter code 44. The tens and single units areshown, e.g. “47”.

• This means that the total operating time is1347 hours.

Fig.

11

Fig.

12

11

12

20 S

A

B

+

=Total operating time:

1347 hours

+

=Total operating time:

1347 hours

Code 43

Code 44

A B

5114 2241 2242

2241 2242


10

ServiceManual

438 9172-71/0304.03

13

14

Accumulated coin value

Reading during normal operation

• The machine must be running a washingprogramme.

• Depress button A. The thousands andhundreds of the accumulated coin value areshown, e.g. “06”.

• Depress button B. The tens and single unitsare shown, e.g. “58”.

• This means that the accumulated coin value is658 coins.

Reading in the service mode


• Enter code 41. The thousands and hundredsof the accumulated coin value are shown, e.g.“06”.

• Enter code 42. The tens and single units areshown, e.g. “58”.

• This means that the accumulated coin value is658 coins.

Fig.

13

Fig.

14

5114 2240 2239

2241 2242

A

B

+

=658 coins

20 S

A B

+

Code 41

Code 42

=658 coins

11


438 9172-71/0304.03

Programme memory part number(service mode only)


• Enter code 51 (A47), code 52 (195), code 53(803) and code 54 (480).

• The programme memory part number in thisexample is A471 958034. The number ’80’ isan internal revision number.

Fig.

15

15

2238 2237 2236 2235

+

Code 51

Code 52

=Part number:A471 958034

Internal rev no.:80

Code 53

Code 54

+

+


12

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438 9172-71/0304.03

Service codes

Use the service switch to enter and exit theservice mode.

Using the front panel buttons, the variousfunctions can be simulated by entering a servicecode. The functions can then be switched on andoff using the ON/OFF button.

It is also possible to verify the input signals to theprogramme unit by watching the LEDs.

Entering the service mode

• Switch off the main power switch. Unscrewthe rear electric box cover.

• Turn the main power switch again. Depressthe service switch on the communication card.“SE” is displayed to indicate the service modehas been engaged.

When the door is closed it automatically locks.The door becomes unlocked when the servicemode is switched off again.

Exiting the service mode

Depress the service switch once more or switchoff the power to the machine.

To replace the cover on the rear electric box, themain power switch must be in the 0 position.

Fig.

17

Fig.

16

T1 T2 T3

L1

N

NL2 L3


5182 5185

16

321 7654 8 R9 0

On/Off

Payment system

Key Coin 1 Coin 2

Price programming button

Service button (external)

Door closedDoor locked

Price reductionUnbalance

5192 A

17

13


438 9172-71/0304.03

Code table

Code Function

11 TM1/Re 2 X72:3 X53 (Y11)

12 TM2/Re 8 X73:2 X53 (Y12)

13 TM3/Re 4 X72:5 X53 (Y13)

14 TM4/Re 10 X73:4 X53 (Y22)

15 TM5/Re 5 X72:6 X53 (Y14/Y24)

16 TM6/Re 3 X72:4

17 Hot/Re 11 X73:4 X53 (Y25)

18 Cold/Re 9 X73:3 X53 (Y15)

19 CHd, TM7/Re 6 X72:7 X52 (Y35)

21 Heat/Re 7 X73:1 X46:1

22 Pump/Re 12 NC X73:6 X51:1Drain/Re 12 NO X73:7 X50:1

23 Prog off/Re 1 NC X32:3Prog on/Re 1 NO X31:2(Door lock)

24 Level control. The level is displayed and not code 24. Pressing START, cold water issprayed into detergent compartment 1.

25 Motor, wash speed, clockwise

26 Motor, wash speed, counter-clockwise







34 Distribution rotation, counter-clockwise (only W3330N)

35 Extraction

36 Extraction

37 Extraction

38 Extraction


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438 9172-71/0304.03

Code Function

41-42 Coin counter.

43-44 Hour meter for total operating time (see section 23. Programme unit).

45 Latest detected error code.

51-54 Programme memory part number (see section 23. Programme unit).

61 Weight calibration (zero weight calibration).

71 Display window, segment test, LED test and buzzer.

72 Buzzer test.

73 LED test.

81-82 Price reduction input configuration, input X36: 1, 2 on programme unit card

(switch between 1 and 0 using the Start/Stop button).

81 = 0, 82 = 0 : Price reduction

81 = 1, 82 = 0 : Start condition

81 = 0, 82 = 1 : Remote start (parallel start button without quick advance).

83* AWS (Automatic Weight System) off = 0, on = 1.

84* Temperature stop off = 0, on = 1.

85* Error code for too slow heating. Active = 1, No error code = 0.

86* Reduce number of rinses (1 = Yes, 0 = No).

87* Limited extraction speed (1 = Yes, 0 = No).

88* Blocked START-button. (1 = Yes, 0 = No).

91 Coin value, coin entry 1. Programmed using the price-programming button.

92 Coin value, coin entry 2. Programmed using the price-programming button.

93 Option to pause a coin operated machine. 0 = No pause possible, 1 = Pause possible.Programmed using the price-programming button. Only active if coin value 1 not equalto zero.

94 Option to rapid advance a coin operated machine. 0 = No rapid advance possible,1 = Rapid advance possible. Programmed using the price-programming button. Onlyactive if coin value 1 not equal to zero.

95 Show reservation on display when CALCAD. 0 = No indication, 1 = Show indication.

96 Reset of the CALCAD 4400 setting. 0 = Out of CALCAD mode, 1 = In CALCAD mode.Programmed using the price-programming button. This parameter configured to 1 whenthe CALCAD 4400 unit is installed.

97 Programming of price reduction on the coin box unit using the price programmingbutton. The price reduction is entered as a percentage from 0 to 99 with rounding to thenext higher coin value. A 99% price reduction implies a free wash.

15


438 9172-71/0304.03

Code Function

111* Add pre-rinse to all wash programs without option button pressed.

121* Changes value for wash time in pre-wash for all programs without option buttonpressed.

122* Changes value for water level in pre-wash for all programs without option buttonpressed.

123* Changes value for wash temperature in pre-wash for all programs without option buttonpressed.

131-137* Changes value for wash time in main wash in a certain wash program, no option buttonpressed.

138* Changes value for water level in main wash for all programs, no option button pressed.

141-147* Changes value for temperature in main wash in a certain wash program, no optionbutton pressed.

151* Add rinses to all wash programs without option button pressed.

152* Changes value for water level in rinses without option button pressed.

* If one is lost in the different possible settings, one can get back to the original settings.

• Press the service button, go back to the service program.

• Press again and keep it pressed until the display shows the letters "EP". It will take about 10seconds.


16

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438 9172-71/0304.03

Changing wash program parameters

It is possible to change parameters in the wash programs and add orremove program sequences.

When service button has been pressed, the push button alter to anumerical fuction. The START-button will work as ON/OFF. The R is areset button for resetting a sercive pogram number. When reset button ispressed the display will show 00 until a service number is given.

Adding or deleting a function, a Yes or No question has to be answered.For example to delete one rinse, which is service code 86, the display willshow 0:86. To delete one rinse, press ON/OFF button and the display willshow 1:86(0 = No and 1 = Yes). The selected changes will be stored when a newservice code is entered or when service button is pressed.

Changing a value e.g. wash time, temp, etc.Press ON/OFF button twice. The display will change from showing servicecode to show the actual configuration value.Decrease the value by pressing button 9 and increase with button 0. PressON/OFF button and the value will be stored and the display will return toshow the service code.

If the service button is pressed to leave the service program, when the ON/OFF button has been pressed twice (value selection mode entered), theold configuration value will be kept and the present value on the display willbe scrapped.The ON/OFF button must be pressed once to store the new value beforeleaving the service program.

18

321 7654 8 R9 0

5192 A

Fig.

18

17


438 9172-71/0304.03

When programming time, the clock symbol is litand temperature the thermometer is lit.

There is possible to decide from the factory foreach wash module (prerinse, prewash, mainwash and rinse), if the time in the wash moduleshall remain unchanged or not, despite of a timechange done.

Reset all changes

It is possible to reset all changes made.

• Press service button to enter the servicemode.

• Press service button again and keep itpressed for at least 10 seconds.The display will now show EP whichmeans that the reset is completed.

Programmable functions

Service code 83AWS (Automatic Weight System) can be turnedoff by changing from 1:83 TO 0:83.

Service vode 84Heated to non-heated. Thermostop can beturned off be changing from 1:84 to 0:84.

Service code 85Fault indication for "No heating" can bedeactivated by changing from 1:85 to 0:85.

W375N - Conversion table, water level

Scale units Quantity of Water level *water (litres) (mm)

15 5 2224 9 5230 12 7136 15 9043 19 11346 21 12548 22 12854 25 14461 30 17070 35 19590 47.1 255

110 56 300 overfillinglevel

* Distance above bottom of inner drum.


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438 9172-71/0304.03

Pre-rinse

Service code 111It is possible to add up to five pre-rinses before the pre-wash/main wash.Pre-rinse(-s) will be added to all programs without option button pressed.

Pre-wash

Service code 121, 122 and 123.Changes can be made in the pre-wash such as time, level andtemperature. Code 121 changes value for time and can be changed ±20min. Code 122 changes value for water level ±20 scale units. The displaydoes not show present level, but 0.Code 123 changes value for temperature ±20°C.Changes value for all wash programs without option button pressed.

19


438 9172-71/0304.03



16 5 1526 10 5232 13.5 7234 14.5 7938 17.5 9741 19 10346 22 11650 24.5 12954 27 14159 30 15660 30.7 15966 35 17872 39 19688 50 245

103 60 292118 71 345 overfilling level




24 10 4033 15 6838 18.5 8544 23 10546 24 11150 27.5 12552 30 13055 31.2 14060 35 15666 40 17570 42.5 18580 50 21492 60 252

105 70 289142 100 400154 110 436 overfilling level




36 20 7640 23 8849 31 11850 32 12751 32.9 12957 38 14267 48 17578 58 20885 65 23188 68 241

172 150 490 overfilling level




40 26 8046 31.5 9857 43 13565 51 15777 65 19580 70 20587 78 22897 78 22898 92 285170 180 480 overfilling level




20 13.5 2236 30 7357 60 14173 86 19381 100 22087 110 23898 128 272105 140 294117 160 329138 199 397181 275 530 overfilling level



20

ServiceManual

438 9172-71/0304.03

Main wash

Service codes 131-137, 141-147 and 138. Changes can be made in themain wash such as time, level and temperature. Time and temperature canbe made for each individual program. When changing the level, it will bethe same level in all main washes without option button pressed.

40 60 40609520 S

40 60 406095 30 STOP

40 60 406095

40 40 306090

131 132 133 134 135 136 137141 142 143 144 145 146 147

131 132 133 134 135 136 137141 142 143 144 145 146 147

131 132 133 134 135 136 137141 142 143 144 145 146 147

131 132 133 134 135141 142 143 144 145

1 2 3 4 A

12345678

9

1 2 3 4 5 6 7 BA

1 2 3 4 5 6 7 A B C D

19

131 132 133 134141 142 143 144

131 132 133 134 135 136 137141 142 143 144 145 146 147

131 132 133 134 135 136 137141 142 143 144 145 146 147

21


438 9172-71/0304.03

20

60 60 954030 80 60

Service codes 131-137 and 141-147 shall be used for the different washprograms. Starting from left to right.

Codes 131-137 changes the value for time and can be changed ±20 min.

Codes 141-147 changes the value for temperature and can be changes±20°C.

Code 138 changes the value for water level and can be changed ±20 scaleunits. The display does not show present level, but 0.Note: When using code 138 the level will change in all main washes in allwash programs without option button pressed. Re. scale units, se "Pre-wash"

Rinses

Service code 86Second last rinse can be deleted by changing from 0:86 to 1:86. Valid forall wash programs without option button pressed.

Service code 87A limit giving a maximun allowable extraction speed can be activated bychanging from 0:87 to 1:87.

Service code 88Start possibility by pressing the START-button can be blocked by changingfrom 0:88 to 1:88.

Service code 151It is possible to add up to five rinses. The extra rinses will be added to allprograms without option button pressed.

Service code 152Change the value for washer level in all rinses and programs without optionbutton pressed. Level can be changed ±20 scale units. The display doesnot show present level, but 0.

Fig.

20

131 132 133 134 135 136 137141 142 143 144 145 146 147

5114 B, 5112, 5357, 5355, 5354, 5115, 5353, 5114

29. Door and door lock

438 9172-91/0204.03

Contents

Description ................................................................................................ 3General ................................................................................................ 3

Function .................................................................................................... 4The door lock locks the door ................................................................ 4The door lock unlocks the door ............................................................ 5Error codes ........................................................................................... 6Reset button ......................................................................................... 7Door lock control inputs/outputs ........................................................... 7

Repairs.................................................................................................... 10Emergency opening of door lock ........................................................ 10Replacing the door lock ...................................................................... 11

3

2929. Door and door lockServiceManual

438 9172-91/0204.03

Fig.

1

Fig.

2

Description

General

The door locks consists of the following:

• Door lock A111, which contains

- An actuator that locks the door lock andalso has two built-in micro switches, S4aand S4b. The actuator is bi-stable, i.e., ithas two stable positions: locked door andunlocked door. The actuator must receive apulse to lock and unlock the door lock. S4aand S4b are both closed when the door islocked.

- A micro switch S3 that is closed when thedoor is closed.

- An emergency opening arm/emergencyopening button that can be used to openthe door lock in an emergency.

• Door lock controller A31 situated in the frontcontrol unit of the machine. This card controlsthe door lock function and supervises whetherthe drum is empty and not turning. It locks andunlocks the door lock when the programmeunit requests door locking or unlocking.

Actuator (withmicro switch S4aand S4b)

Micro switch S3

X96 (to door lock control A31)

5368, 6112

Emergency opening arm1

X30 (to programmeunit A1)

Emergency opening button

X96 (to door lockcontrol A31)

X30 (to programmeunit A1)

2Door lock controller A31

5184, 5185

29 29. Door and door lock

4

ServiceManual

438 9172-91/0204.03

Fig.

3

3Function

The door lock locks the door

When the door is closed (closed door lock switchS3), the programme unit may request doorlocking by applying a voltage of 110-240 V on thedoor lock controller A31 input X92.

The following check is made by the A31 cardprior to locking of the door:

• No water in drum - input X93 from levelguard B2 is closed = 0 V

• Motor not engaged - input X94 from motorcontrol A107 open = 5 V

• Drum not turning - no pulses on input X95from rotation sensor B3 less than 0.4 Hz.

When the above conditions are met, the cardA31 outputs a closing pulse on output X96 to thedoor lock actuator/coil, which then locks the door.The micro switches S4a and S4b in the actuator/door lock are closed when the door is locked.These micro switches feed voltage to:

• The output relays on the programme unit(A1) card. The switches control the machine’sdrain and water valves as well as heaterswitch-on.

Programme operation is now possible.

Door lockcontrol

A31

Levelguard

B2

M1

Door lockA111

Programmeunit A1

X92 X31

X96X95X93 X30X94

MotormoduleA107

Rotation sensor B3

X304

X302

X37

5191

5


438 9172-91/0204.03

Fig.

4

4The door lock unlocks the door

The programme unit requests door unlocking byapplying 0 V on input X92 of the door lockcontroller.

The following check is made prior to unlocking ofthe door:

• No water in drum - input X93 from levelguard B2 is closed = 0 V

• Motor not engaged - input X94 from motorcontroller A107 open = 5 V

• Drum not turning - no pulses on input X95from rotation sensor B3.

When the above conditions are met, the doorlock controller outputs an opening pulse onoutput 96 to the door lock actuator/coil, whichthen unlocks the door. Micro switches S4a andS4b now interrupt the relays/switches. The drain,water valves heater and motor cannot now beswitched on. 5191

Door lockcontrol

A31

Levelguard

B2

M1

Door lockA111

Programmeunit A1

X92 X31

X96X95X93 X30X94

MotormoduleA107

Rotation sensor B3

X304

X302

X37


6

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438 9172-91/0204.03

Fig.

5

5Error codes

The door lock control has three LEDs that showwhether the door lock operates normally orwhether an error has been detected. Duringnormal operation, the LEDs blink when the drumis not turning and are off when the drum rotates.In case of an error, the three LEDs will show theerror condition according to the table below. If anerror disappears, the error code conditiondisappears. If the error is still present at theprogramme end, the error is automaticallycleared after 5 minutes and the door is unlocked.

LEDs Normal operationA B C

No error. The drum is not turning(no water in drum) (– – –)

Level switch B2 indicates water indrumwhen drum is stand-still (– – – – – –)

No error. The drum is rotating

LEDs Error stateA B C

Level guard B2 indicates water in drumwhen the door lock is open (input X93open).

Motor control indicates that motor isoperating when door lock is open(input X94 closed).

No signal from rotation sensor B3(frequency input X95 < 0.4 Hz) in spiteof the motor control indicating motoroperation (input X94 open).

No signal from motor control (inputX94 not open) in spite of rotationsensor B3 indicating motor operation(frequency input X95 > 0.4 Hz).

Error in drive circuits for door lock(output X96) or error in door lock/cableharness for the door lock.

Internal error in the door lock control.

= no lit, = lit

LEDsA B C

Reset button

5184

7


438 9172-91/0204.03

Fig.

6

Fig.

5

6Reset button

The door lock control features a reset buttonused to reset the programme routines stored inthe computer. When pressed, any error codesare erased.

Door lock control inputs/outputs

X90: AC 110-240 V AC feed

X91: Transfer of voltage supplyFeeds the voltage to programme unit A1.

X92: Input from programme unit(via I/O card 1): Lock doorPrior to the door lock control locking the door(output X96), a check is made for any water leftin the drum (input X96 closed) and whether thedrum is not rotating (input X94 open).

Input voltage X96 Function

110-240 V AC: Programme unit requests door locking

0 V: Programme unit requests dooropening

5193

Door lock control A31X90

X91

1

2

1

2

200-240 V

Voltagesupply to A1

Level guardB2

1

2

1 2

1

2

X93

X94

X92

1 2

X31

Programme unitA1

1 3

B3

X95

Motor moduleA107


8

ServiceManual

438 9172-91/0204.03

Fig.

7

Door lock control A31X90

X91

1

2

1

2

200-240 V

Voltagesupply to A1

Level guardB2

1

2

1 2

1

2

X93

X94

X92

1 2

X372 3

5193

7X93: Input from level guard

If the input indicates “Water in drum” when thedoor is not locked, the door cannot be locked.The LEDs then show the error code .

Input voltage Function X93

5 V DC: Water in drum (level guard open)

0 V: Drum empty (level guard closed)

X94: Input from motor control

If the input indicates “Motor operating”, the doorcannot be locked. The LEDs then show the errorcode .

The input signal from X94 is compared with thesignal from the rotation sensor B3 (input X95).

If the motor signal is operating, but the rotationsensor does not provide a signal, the error code is shown.

If the rotation sensor indicates motor rotationwhen there is no motor signal, the error code is shown.

Input voltage Function X94

5 V DC: Motor not operating (input closed)

0 V: Motor operating (input open)

Programme unitA1

B3

X95

Motor moduleA107

9


438 9172-91/0204.03


X95 1

2

3

Rotation sensorB3

X96

1 2

Door lock A41

Y80

Unlocks + -Locks - +

5184

5194

Fig.

9

Fig.

88

9

X95: Input from rotation sensor on motorshaft

When the motor is operating, a pulse train isapplied on the input.

Input Function

Pin 1: DC 4-10 V feed

Pin 2: 0V

Pin 3: DC 5 V pulse input

X96: Output to door lock

Locks the door lock when the following conditionsare met:

• DC 110-240 V AC on input X92 (programmeunit requests door locking).

• DC 0 V on input X93 (no water in drum).

• DC +5 V on input X94 (motor not operating).

• No pulses on input X95 (drum not rotating).

• No error code present.

Unlocks the door lock when the followingconditions are met:

• DC 0 V on input X92 (programme unitrequests door unlocking).

• DC 0 V on input X93 (no water in drum).

• DC +5 V on input X94 (motor not activated).

• No pulses on input X95 (drum not rotating).

• No error code present.

Voltage Function

17 - 31 V DC, + on pin 1, - on pin 2 Unlocks the door

17 - 31 V DC - on pin 1, + on pin 2 Locks the doorX96

X95


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438 9172-91/0204.03

Repairs

Repair work on the machine should only bedone by specially trained personnel.

Emergency opening of door lock

1. Take down power from the machine by turningthe main power switch to the 0 position.

2. Remove the front cover or top cover. Whenreplacing the door lock, it is recommended toremove the front cover.

3. Pull the emergency opening arm to the side.This retracts the spring-loaded locking pin andthe door lock opens.Alt. Press down the emergency openingbutton.

4. Reset the emergency opening correctly.

Fig.

10

5369

14

6111

11


438 9172-91/0204.03

Replacing the door lock

1. Take down power from the machine by turning the main power switch tothe 0 position.

2. Remove the front cover alt. side pole.

3. Remove the door (two screws in each hinge).

4. Remove the front panel.

5. Remove the door lock (three holding screws).

6. Verify the strap positions on the cable for the lock. Cut the necessarystraps to undo the cables leading to the lock.

7. Undo the connectors.

8. Replace the door lock.

9. Reconnect the new (door) lock.

10. Assemble in reverse order.

11. Strap the cables for the lock according to the notes made in step 6.

30. Motor

438 9173-11/0102.39

Contents

Warnings ................................................................................................... 3Description ................................................................................................ 4

Motor .................................................................................................... 4Principle wiring ..................................................................................... 5Motor overload protector ...................................................................... 6

Repairs ..................................................................................................... 7Motor replacement ............................................................................... 7

Adjustments .............................................................................................. 8Drive belt tension ................................................................................. 8

3

3030. MotorServiceManual

438 9173-11/0102.39

Warnings

DANGERBe careful when measuring capacitors and filter.

30 30. Motor

4

ServiceManual

438 9173-11/0102.39

Fig.

1

1DescriptionMotor

The motor is fitted in a bridge carrier under theouter drum. It drives the washing drum using adrive belt.

The motor is controlled by contactors.

The motor winding is protected againstoverloads using a thermal overheating protectorthat is automatically reset.

The motor is connected directly to the motormodule via a cable with quick connectors.

5467, 5465

Motor

Rotation sensorB3

2

5976

Programme unitA1

Rotationcontrol card

A31

X24

X94 X97

X95

B3

Motor

Contactors

RDCX275

230 V

A107

X271

X295X304

230 V

1 or 3-phase

Thermalprotection

Door lock switch

5


438 9173-11/0102.39

3

5973

5974

Single phase

Three phase

1K1 2 4

13

4

3

2K2 K4 4

13

2

Black

Blue

White

21

22

C1-2

K4 White

Black

Blue

21

22

C3-6

C3-6

Aux

Mai

n

Wash speed (18-pole) Extract speed (2-pole)

A Only machines with start switchNote! Some machines may have overcurrent protection.

This is not shown here.

A

Principle wiring

4

3

6

5

2

1

4

3

6

5

2

1

K1 K2Black

Blue

White

Black

Blue

White

4

3

6

5

2

1K4

Note! Some motors are possible to change from Y to D-connection to accomodate different voltages.

30 30. Motor

6

ServiceManual

438 9173-11/0102.39

4

0304

Motor overload protector

The motor is equipped with one or more thermaloverload protectors. The protectors areconnected in series and will trip at a temperatureof 150 ± 5°C.

A burned out motor can be re-wound.

Some single-phase machines are also equippedwith a manual resettable overload protectormounted on the extract relay in the motormodule. This overload protector protects themotor during the start-up of the extraction.

Fig.

4

7


438 9173-11/0102.39

5

Fig.

5

6

Fig.

6

Repairs


Motor replacement

Disassembly


2. Remove the rear cover.

3. Undo the bracket for the drain hose connectorfrom the lower rear piece, then remove therear cover.

4. Undo the ground connection from the motor.

5. Remove the drive belt by pulling the belttowards you while rotating the drum by hand.

6. Undo the motor cable from motor.

7. Undo and remove the motor mounting bolts.

8. Lift out the motor.

Assembly

1. Fit the new motor without locking themounting bolts.

2. Fit the drive belt and adjust the belt tensionwith the tensioner on one side of the motor.Se section Adjustments - Drive belt tension fordetails.

Main power switch

5467

5465

Rotation sensor B3

30 30. Motor

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438 9173-11/0102.39

4741

5466

B, C

A

Adjust drive belt tension if values exceedthose shown in the table.

Retaining screw for drive belt tension

Locking nut

Fig.

7

Fig.

8

7

8

3. Connect the new motor to the cable and usestraps to secure the cable.

4. Connect the motor cable to the motor.

5. Fit the lower rear piece and secure the drainhose connection with screws.

6. Fit the upper rear piece.

7. Connect the voltage supply and verify that themotor operates normally.

Adjustments

Drive belt tension

The drive belt is pre-tensioned upon deliveryfrom the factory.

The drive belt tension should be as follows:

Model Force A Post tensioning B New belt C(N) (mm) (mm)

W375N 35 8 6W385N 35 9 8W3105N 40 8 7W3130N 40 8 7W3180N 60 9 7W3250N 68 8 7W3330N 45 8 6

To adjust drive belt tension, first undo the motorretaining screw a couple of turns, then pressdown on the motor to achieve proper tensioning.Lock the locking nut when the tension is correct.Then lock the retaining screw.

Inspection of the drive belt tension is animportant part of general maintenance.

Adjusting screw

38. Drain valve

438 9173-31/0103.08

Contents

Description ................................................................................................ 3Function .................................................................................................... 3Repairs...................................................................................................... 4

Disassembly ......................................................................................... 4Assembling ........................................................................................... 5

3

3838. Drain valveServiceManual

438 9173-31/0103.08

DescriptionThe drain valve is situated on a flange at thebottom of the outer drum and can be accessedfrom the front after removing the front cover.The drain valve consists of the following principalparts:

• Lower part with rubber diaphragm.

• Piston and cylinder.

• Pressure plate and recoil springs.

• Rubber diaphragm with drain connection.

• Upper part with connection for outer drum.

FunctionThe drain valve uses the water pressure in thecold-water inlet to close the valve. A feed hose isconnected between the water inlet and thecontrol valve.

When the control valve operates (drain valveshould be closed), the control valve opens thewater pressure onto the feed hose, which isconnected to the lower part of the drain valve.When the lower part is filled with water, the lowerpart diaphragm pushes up the piston. The pistonlifts the pressure plate against the drain valverubber diaphragm, which in turn forms a sealagainst the outer drum, effectively closing thevalve.

When the drain valve should be opened, thecontrol valve changes position to allow the waterpressure to the lower part of the drain valve toclose, instead opening the return hose to thedrain. The pressure plate recoil springs pull thepressure plate back, upon which the piston ispressed back into the cylinder. The water fromthe lower part is fed through the feed hose andthe control valve to the drain.

3359

Feed hose

Control valve

Feed hose

Return hose

Drain valve

5467

Fig.

1

Fig.

2

1

2

Lower part

Upper part

Piston

Rubberdiaphragmwith drainconnection

Pressure plate

101772

Cylinder

Diaphragm

Recoil spring

Nipple forconnection offeed hose fromcontrol valve

Principal diagram

38 38. Drain valve

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438 9173-31/0103.08

Repairs


Disassembly

For repair works on the drain valve, there isa risk that water still left in the machine mayflood onto the floor. Be sure to dry up anyspilled water since it may cause people toslip and hurt themselves.


2. Remove the front cover.

3. Disconnect the drain hose from upper part ofthe valve.

4. Undo the hose clamp holding the valve rubberbellows against the sleeve coupling of theouter drum.

5. Loosen and unscrew the 4 retaining nuts ofthe valve a couple of turns (use a socket,extender and ratchet wrench). Turn the valveand unhook it from the bolts.

6. Disconnect the pressure hose from the lowerpart of the valve.

7. Replace the valve with a new one or replacethe defective part.

Lower part

5467

Main power switch

5222

Fig.

3

Fig.

4

Fig.

5

3

4Upper part

Piston

Rubberdiaphragmwith drainconnection

Pressure plate

101772

Cylinder

Diaphragm

Recoil spring

Nipple forconnection offeed hose fromcontrol valve

5

5

3838. Drain valveServiceManual

438 9173-31/0103.08

Assembling

1. Connect the pressure hose to the lower part of the valve. Verify that thehose is not bent or pinched.

2. Fit the rubber bellows onto the sleeve coupling.

3. Hook the valve onto the bolts and turn the valve into position. Secure the4 retaining bolts of the valve.

4. Secure the hose clamp at the connection of the rubber bellows on thesleeve coupling.

5. Connect the drain hose to the upper part of the valve.

6. Turn the main power switch to position 1 and verify correct valveoperation and that it does not leak.

7. Reattach the front cover.

Fig.

4

Fig.

5

Fig.

3

39. Detergent compartment

438 9173-51/0102.39

Contents

Description ................................................................................................ 3

3

3939. Detergent compartmentServiceManual

438 9173-51/0102.39

DescriptionThe detergent compartment of the machine isdesigned for use with powder and liquiddetergent. The compartment is divided into foursub-compartments as follows:

• Compartment 1 - For pre wash with powder orliquid detergent.

• Compartment 2 - For main wash withdetergent powder.

• Compartment 3 - Rinse.

• Compartment 4 - Main wash with liquiddetergent or, bleaching-agent.

The connections for incoming water are situatedon the rear side of the compartment.Compartments 3 and 4 each have oneconnector, while compartments 1 and 2 eachhave two connectors, one for cold water, theother for warm water.

The detergent is routed from the bottom of thecompartment to the outer drum through thecombo module immediately behind thecompartment.

To safeguard against overfilling, e.g., due to ablocked hose on its way to the drum, the combomodule features an overflow drain directlyconnected to the drain of the machine.


5467

Compartment 2: Main wash, powder detergentCompartment 1: Pre-washwith powder or liquiddetergent

Compartment 3; Rinse

Compartment 4: Main wash,liquid detergent or bleaching-agent

Overflow drain

To washing drum

Water connections

5209

Water connections

Fig.

1

1

Fig.

2

2

40. Heating

438 9173-71/0103.08

Contents

Description ................................................................................................ 3Electric heating ..................................................................................... 3

Repairs ..................................................................................................... 4Replacing the heating elements ........................................................... 4

3

4040. HeatingServiceManual

438 9173-71/0103.08

Heatingcontactor

T1 T2 T3

L1

N

NL2 L3

1

Fig.

1

Description

Electric heating

The heating system of the machine consists of:

• Three heating elements for heating the waterin the drum.

• A temperature sensor to detect the watertemperature in the drum.

• One or two heating contactors for switch-on/switch-off of the heating elements.

The heating elements and the temperaturesensor are situated at the bottom of the outerdrum close to the edge. They can be accessedfront the front after the front plate is removed.

The contactor(s) is(are) placed in the rear controlunit.

Depending on the size of the machine, thefollowing heating elements are shown asexample. Further is available.

Machine Heating element size

model (kW)

W375N 3 x 0.665, 3 x 1, 3 x 1.8, 3 x 2.5

W385N 3 x 0.665, 3 x 1, 3 x 1.8, 3 x 2.5

W3105N 3 x 3.3

W3130N 3 x 3.3

W3180N 3 x 4.33

W3250N 3 x 6

W3330N 3 x 7.66Heating elements andtemperature sensor

5182, 5467

40 40. Heating

4

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438 9173-71/0103.08

Repairs


Replacing the heating elements

Wen replacing the heating elements, thereis a risk that water still left in the machinemay flood onto the floor. Be sure to dry upany spilled water since it may cause peopleto slip and hurt themselves.


2. Remove the front cover.

3. Make a note of how the heating elements areconnected.

4. Disconnect the connection to the heatingelement to be replaced.

5. Unscrew the nut between the connectionsapprox. 1 cm.

6. Push on the nut and bolt to undo theexpansion bracket from the outer drum.

7. Remove the old heating element and installthe new one. Be sure that the rear edge isfitted into the element holder at the rear of theouter drum.

8. Assemble in reverse order.

Fig.

2

Fig.

3

2

3

5467

Main power switch

5204

Heating element

Temperature sensor

41. Coin-meter

438 9173-91/0103.08

Contents

Payment and booking systems ................................................................. 3Coin-operated machines ........................................................................... 5

Activation of electronic circuitry in machines fitted with coinoperation after original installation ....................................................... 5

Price programming ................................................................................... 7

3

4141. Coin-meterServiceManual

438 9173-91/0103.08

Payment and booking systemsVarious systems for payment and booking systems are available.See below table.

Abbreviation Explanation

CMS Coin Meter Single.Supplied with coin meter, single slot.

CMD Coin Meter Double.Supplied with coin meter, double slot.

CMSL Coin Meter Single Latch.Supplied with coin meter, single slot. With latch for coin interlock.

CMDL Coin Meter Double Latch.Supplied with coin meter, double slot. With latch for coin interlock.

CMDSL Coin Meter Double Single Latch.Supplied with coin meter double coin, single slot.With latch for coin interlock.

CME Coin Meter Electronic.Supplied with electronic coin meter.

PCM Prepared Coin Meter.Prepared for coin meter.

PCMB Prepared Coin Meter Box.As PCM but with strong box housing, no coin box.

PCMSB Prepared Coin Meter Supply voltage Box.As PCM but with power supply and strong box housing, no coin box.

ESC Electrolux Single System Coin op.Supplied with Electrolux Single System for Coin op.

ESS Electrolux Single System.Supplied with Electrolux Single System for AHL.

PCRF Prepared Card Read Feedback.Supplied with interface for card-reader,with transformation of feedback-signal.

PCMX Prepared Coin Meter eXternal.Supplied with interface for external coin meter.

CPC Central Payment Coin.Supplied with interface for central payment system.E.g. EFS (Electrolux Flex System). CP/Calcad 80/800/900/1000/2000.

EMS Electrolux Master System.Supplied with interface for central control EMS.

41 41. Coin-meter

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438 9173-91/0103.08

Abbreviation Explanation

EBSK Electrolux BokningsSystem Kommunicerande.Supplied with interface for central booking/payment system EBSK.

PCPXS Prepared Central Payment eXternal Start.Prepared for central payment system with external start, e.g. for theFrench market.

PCB Prepared Central Booking.Prepared for central booking/payment system, i.e., Coges, Camping.

EBS Electrolux Booking System.Prepared for central booking/payment system EBS, also for i.e. Aptus,In-time.

PXS Prepared eXternal Start.Prepared for external start/pause, e.g. for gas-heated machines.

DELAY Supplied with timer for delayed start, e.g. on machines with wash programsfor Farm/Cow-Cloths.

5


438 9173-91/0103.08

1

Coin-operated machinesIn coin-operated machines the prices for the various programs have to beprogrammed in.

Values from the coin mechanism (the accumulated value) can be read outwith the aid of the service program.

If a machine is fitted with a coin mechanism after its original installation therelevant electronic circuitry will have to be activated before the prices canbe programmed in.

Only trained service personnel may use the service program andprogram in prices for coin operation.

Activation of electronic circuitry in machines fitted with coinoperation after original installation.

• Press the service button.

Now certain of the buttons switch to being number keys (0 to 9).Fig.

1

5192 A

321 7654 8 R9 0

41 41. Coin-meter

6

ServiceManual

438 9173-91/0103.08

2

2275

2274

2276

2272

Codes 91 and 92 are used to store the values forcoin slots 1 and 2. For mechanisms with onlyone slot, only code 91 is used.

The values to be stored are the ratio of one cointo the other.

For example: if the coin slots are for a 1 crowncoin and a 5 crown coin. The value 1 should bestored under code 91, and the value 5 should bestored under code 92.

• Enter code 91 using the buttons which havebecome number keys 9 and 1.

The display will now show 91.

• When entering the actual value: keep theprice-programming button activated (theswitch is located under the coin box, seefig. 6). Enter the value 1 and then release thebutton.

• Enter code 92. The display will now show 92.

• Enter the value 5.

• Exit the service program by pressing theservice button again.

Fig.

2

Fig.

3

Fig.

4

Fig.

5

Fig.

6

5

3

4

7


438 9173-91/0103.08

8

6

5750

Price programming• Press the relevant program selector button.

When programming the price of a wash programplus option, press both the relevant programselector button and the option button.

• Keep the price-programming button activated.

Now the display shows 00 plus the coinsymbol.

• Enter the price via the numerical key functions.

• Release the price-programming button.

This procedure should be repeated for allprograms.

Fig.

6

Fig.

7

5192 C

321 7654 8 9 0

7

2273

Fig.

8

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Service Manual W375N, W385N, W3105N, W3130N, …tools.professional.electrolux.com/Mirror/Doc/ELS/SMA/SM_438920551... · 2. Technical data 2 Service Manual 438 9171-71/05 06.38 W375N