Service Manual Prothermii en 08 2004

8/2/2019 Service Manual Prothermii en 08 2004

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Service Manual

protherm IIBlood and Infusion Warmer

0123

EN - Edition 08 / 2004


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Contents

1 About this manual..............................................................................................................3

2 Technical Data..................................................................................................................4

3 Block diagram....................................................................................................................5

4 Safety Cut-off....................................................................................................................6

5 Temperature Adjustment...................................................................................................7

5.1 Protherm II Service Interface.....................................................................................7

5.2 Setting Instructions.....................................................................................................9

6 Assembly and Dismantling..............................................................................................11

7 Safety Checks.................................................................................................................12

7.1 Continuous test........................................................................................................127.2 Checking the warm-up period..................................................................................12

7.3 Checking the control temperature............................................................................12

7.4 Checking the low temperature alarm.......................................................................13

7.5 Checking the high temperature alarm......................................................................13

7.6 High voltage test......................................................................................................13

7.7 Electrical safety........................................................................................................14

7.8 Fuse-links.................................................................................................................147.9 Mechanical condition................................................................................................14

7.10 Soiling....................................................................................................................14

7.11 Labelling.................................................................................................................14

Appendix A Inspection Reports

Appendix B Mechanical Drawings

Appendix C Electrical Safety Test Specifications

Appendix D Parts Lists

EN - Edition 08 / 2004 Service Manual protherm II 2


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1 ABOUT THIS MANUAL

This documentation is to be read in conjunction with the instructions for use of theprotherm II.

Manufacturer Liability

Biegler or the Companys authorised dealers shall only be responsible for the equipmentssafety, reliability and performance if:

the instructions for use are adhered to during use

the electrical installations in the room where the device is used meet the statutorytechnical requirements

modifications, repairs or adjustments are or were carried out solely by Biegler or

authorised personnel only original Biegler spare sparts are used for repairs (also applies to power cable).

Important: If the buzzer or red warning light comes on, stop the fluid supply to the patientimmediately !

Warranty

Biegler Medizinelektronik gurantees this device against material and manufacturingdefects for a period of 24 months from the date of purchase. The warranty also covers

spare parts and workmanship. All claims must be accompanied by an invoice or proof of purchase and submitted within the warranty period. The warranty does not apply if thedevice has suffered damage, been tampered with, misused or not maintained inaccordance with the instructions for use.

Manufacturer

E. Biegler GmbH Allhangstrasse 18a A-3001 Mauerbach

Austria

Tel. +43 1 979 21 05Fax +43 1 979 21 05 16

email: [email protected]



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2 TECHNICAL DATA

Device: Blood and infusion warmer Type designation: protherm IIVoltage: 230 V / 50-60 HzPower consumption: 1200 WType of protectionagainst electric shock: IDegree of protectionagainst electric shock: BDegree of protectionagainst ingress of liquids: IPX4Safety protection: primary 2 x 6.3 AT secondary 500 mATTemperature setting: 37C - 41C adjustable in steps of 0.5CHigh temperature cut-out: 42C / 42.5C / 45C3CMax. system pressure: 300 mmHgDimensions: WxHxD 300 x 400 x 120 mmWeight: 5 kgClassification: IIb according to rule 9Type of operation: continuous operation



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3 BLOCK DIAGRAM


Z o n e

1

Z o n e

2

Z o n e

3

S a

f e t y l o g

i c

a n

d p o w e r c o n

t r o

l

C o n t r o

l l e r

U s e r

i n t e r f a c e

S e r v

i c e

i n t e r f a c e

H a r d w a r e

s a

f e t y c u

t o

f f

L

R

L

R

L

R


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4 SAFETY CUT-OFF

3 .. 45C 3 third safety-level (hardware thermal fuse)2 .. 43.5C second safety-level (hardware controlled)1 .. 43C first safety-level (MPU-controlled)

Temp. PWM regulated temperatur (MPU-controlled)


C

37 - 41C(set value)

43C

43,5C

45C+/-3

Temp.

1)

2)

3)

TEMPERATURE

SOFTWARE

Software alarmconditions

HARDWARECOMPARATOR

t2 > 43,5C

HARDWARETHERMAL FUSE

45 +/- 3C

ALARM

SAFETY CIRCUIT


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5 TEMPERATURE ADJUSTMENT

5.1 PROTHERM II SERVICE INTERFACE

The protherm II is equipped with a serial service interface, which can be used to outputdata on the individual heating zones to a terminal (PC with a terminal program e.g. Hyper Terminal).In addition, various commands can be sent to the protherm II to call up operating modes,such as overtemperature test etc.

Remove the cover at the rear to access the interface.

Important: Do not use the interface while warming an infusion for a patient!

Connect to the terminal (PC) with a standard power cable, which can also be ordered fromBiegler direct.

Interface SettingsData transmission: 19200,N,8,1Terminal window: 132 characters

Output

After connecting up and switching on the protherm II, the data is displayed in list form.

Zone Current heating zone (1,2,3) or 0 (ADC values)Set Pre-set temperature in C

Reg A Temperature from the control sensor in the set heating zoneZ1A (2A,3A) Temperature from the monitoring sensor at the rear Z1B (2B,3B) Temperature from the monitoring sensor at the frontS/I Difference set/actualMaxDiff Maximum difference Reg A/ZAP% Current heating power in %err Error counter t Countdown for undertemperature alarm (60 sec)s Used for regulationt_123 Zone average


RxDGNDTxD

1R 2R 3R 2A 2B 1A 1B 3A 3B AL

Ext.


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ADC Figures

ADK0 Control sensor for zone 1 ADK1 Control sensor for zone 2 ADK2 Control sensor for zone 3 ADK3 Monitoring sensor for zone 1 rear

ADK4 Monitoring sensor for zone 1 front ADK5 Monitoring sensor for zone 2 rear ADK6 Monitoring sensor for zone 2 front ADK7 Monitoring sensor for zone 3 rear ADK8 Monitoring sensor for zone 3 front

Commands

0 Protocol output for ADC figures

1 Protocol for zone 12 Protocol for zone 2

3 Protocol for zone 3 t Test mode All alarms are suppressed

e Set mode The device heats to 43.5C to enable a setting or thehardware safety cut-off to be checked

x External heating control The heating can be controlled externally for eachindividual zone (factory setting)

s Standby The device goes into standby mode

r Run The device goes into heating mode (activated when firstswitched on with the ON button)

v Version The software version is displayed

c Undertemperature test The heating is switched off and the device cools down

until the undertemperature alarm is triggeredh Overtemperature test The device heats up until the alarm is triggered

n Normal mode The device goes into normal mode (all alarms activated,pre-set temperature)



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5.2 SETTING INSTRUCTIONS

Measuring devices

The following measuring devices and accessories are required for setting thetemperatures and safety cut-off as described below:

1. Contact thermometer with surface probesTwo contact thermometers or a double measuring device with a resolution of 0.1C anda basic accuracy of at least 0.5C are required for taking the temperatures. The surfaceprobes should be a maximum of 1mm in diameter.(Measuring device e.g. testo 935 by Testo)

2. Terminal or PC with requisite software (e.g. Hyper Terminal)Interface cable with suitable connectors

3. Tools and accessories A Ph1 Phillips screwdriver is required to open the service cover and a settingscrewdriver to adjust the trimming potentiometer.

Adhesive tape and a small piece of foam rubber measuring approx. 20x20mm are alsorequired to attach the temperature probes to the heating plates.

Preparation

1 Attach the protherm II to a suitable standor test device

2 Undo the two screws in the service cover

at the rear of the device and remove thecover.

The trimming potentiometers for setting

the temperature and alarm are nowrevealed.

3 Connect the interface cable to the PCand call up a terminal program.

Data transmission: 19200,N,8,1Terminal window: 132 characters

4 Attach the temperature sensor from onecontact thermometer to the lower area of zone 1 (inside and outside) with adhesivetape, place a piece of foam rubber over the probes and close the protherm II.The foam rubber helps to press the

temperature sensor closer to the heatingplate, insulating it from the opposite plateat the same time.

5 Plug in the protherm II and wait approx.10 minutes.

Zone 1, label and Standby mode areoutput on the PC.



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Temperature setting

1 Turn the AL trimming potentiometer (hardware alarm threshold) to the right asfar as it will go

2 Press the x key on the PC. The device outputs External heatingcontrol (test position)

3 Start the protherm II by pressing thekey on the device.

The data for heating zone 1 is output onthe PC

4 Potentiometers Z1R, Z1A and 1B can beused to set the temperature to the samevalue as measured with the contactthermometer.

Basic setting at room temperature.Turnthe potentiometer screw clockwise toincrease the temperature displayed. Inthe case of potentiometers Z1R, Z2R andZ3R (control temperature) this means thatthe control temperature is decreased!

5 Repeat the procedure for zones 2 and 3. Initial setting at room temperature is nowcomplete.

6 Unplug device and plug in again Zone 1, label and Standby mode areoutput on the PC.

7 After Standby is output, press key t(test mode) and start the protherm II withthe key.

The protherm II now heats up to the settemperature of 38.5C.

8 Wait until the temperature readings havestabilised and then fine tune thetemperatures for all three heating zones.

All temperatures read 38.5 +/- 0.2C

Setting the safety cut-off

1 Press key e (setting mode) on the PC. This increases the set temperature to43.5C

2 Wait until the temperature has stabilisedat 43.5C

3 Turn the alarm potentiometer (AL)slowly to the left until an alarm soundsand the device switches itself off.

4 Let the protherm II cool down and repeatthe procedure.

The device must cut out at a temperatureof 43.5C.



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6 ASSEMBLY AND DISMANTLING

Unplug the device Open the protherm II. It is important, that the protherm is supported under the left and

under the right side with foam plastics. Unscrew the right or the left heating plate (10 screws) After removing the heating plates, you can see all PCBs on the left and the right side



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7 SAFETY CHECKS

The person carrying out inspection of the equipment must be familiar with all the stepsdescribed in these instructions.

The instructions are intended as a reference for completing the protherm II inspectionrecords. BIEGLER will notify customers of any amendments. All supplements must beadded to the reference documentation.

7.1 CONTINUOUS TEST

Start-up at 38,5 C After approx. 10 min. measure the temperature on one of the heating plates. After 24 h measure the temperature again

During this test the initial and final values must be within the tolerance range and themeasurements must be taken under the same ambient conditions.

The final temperature may deviate from the initial value by 0.5C.

Attach the temperature sensor from one contact termometer to the lower area of zone 1(inside and outside) with adhesive tape, place a piece of foam rubber over the probes andclose the protherm II. The foam rubber helps to press the temperature sensor closer to theheating plate, insulating it from the opposite plate at the same time.

Measuring instrument used:Two contact thermometers or a double measuring device with a resolution of o,1 C and abasic accuracy of at least o,5 C are required for taking the temperatures. The surfaceprobes should be a maximum of 1 mm in diameter.(Measuring device e.g. testo 935 by TESTO)

7.2 CHECKING THE WARM-UP PERIOD

This is the time taken by the protherm II to heat up to 38.5C from room temperature. Thedevice is malfunctioning if it takes much longer than one minute.

7.3 CHECKING THE CONTROL TEMPERATURE

The control temperature is checked on the lower third of the rear heating plates, about 7cm from the right-hand edge of the device. The sensor of a suitable contact thermometer (tolerance +/- 0.15C) is fixed to this place e.g. using adhesive tape. The check isperformed with the device closed and at a temperature setting of 38.5C. The measuredvalue is read after it has stabilized. The difference must not exceed +/- 0.5C. This checkis carried out on each of the three heating areas. There is a malfunction if a differencefrom control temperature of greater than +/- 0.5C is obtained.



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7.4 CHECKING THE LOW TEMPERATURE ALARM

Preheat the device to 38.5C, then disconnect the mains plug. Hold down the controlsand and reconnect the mains plug. Push the switch. The device is now in anoperational state where all the alarms are active, but the heating is switched off. Theprotherm II now slowly cools down. When the temperature drops below the 36.5C

threshold, the low temperature alarm should be active.For reasons of safety, short beeping sounds are given at intervals of a second in thisoperational mode. There is a malfunction if the low temperature alarm is not triggered.

7.5 CHECKING THE HIGH TEMPERATURE ALARM

Preheat the device to 41C and wait for the temperature to stabilize, then disconnect themains plug. Hold down the controls and and reconnect the mains plug. Push theswitch. The device now heats up to a target temperature of 42.5C. Observe thetemperature indicator carefully. The high temperature alarm should be triggered at atemperature of 42C.For reasons of safety, short beeping sounds are given at intervals of a second in thisoperational mode. There is a malfunction if the high temperature alarm is not triggered.

7.6 HIGH VOLTAGE TEST

Apply test voltage of 1.5 kV ~ to the protherm for 1 min. The test must be performed onthe protherm after operating temperature has been reached and with the equipment still inoperation (see diagram)

There must not be any flashovers or breakdowns during the test (slight corona dischargecan be disregarded).

Apply approx. 500 V to start with, then increase the voltage to the maximum value of 1.5kV within 10 s (t = 1 minute).Finally reduce the voltage to the initial value.


L1

L2

L3

N 2

3

1

1 Transformer

2 Isol. Transformer

3 Blood warmer

Diagram: Measuring circuit


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7.7 ELECTRICAL SAFETY

These tests must be carried out at operating temperature ( 38,5C).(CAUTION: mains voltage)

All relevant electrical safety data should be checked, particularly the earth conductor resistance (< 0.3 Ohm) and leakage current (< 0.75 mA). There is a malfunction if there isa value outside the tolerances.

Perform the tests with GERB Tester GM-100 and test program PROTHERM. Attach theprintout to the inspection records. See Appendix C Electrical Safety Test Specifications.

7.8 FUSE-LINKS

Check the fuse-links, especially during maintenance work. With this equipment,primary 2x 6,3A slow and secondary 0,500A slow can be used.

7.9 MECHANICAL CONDITION

The mechanical condition of the equipment (POWER CABLE) must allow further safeusage.

The device should be checked for mechanical damage (general condition) and for the

completeness of sticker information, particularly the plate on the reverse.There is a malfunction if mechanical damage to the device is evident which could beharmful or impair the functional operation of the device.

7.10 SOILING

Ensure that there is no dirt on the equipment that could affect safety and check for anyvisible damage. Scratches or cracks that can be seen from a distance of approx. 40 cmmust be recorded, the equipment switched off and withdrawn from service.

7.11 LABELLING

Check that the nameplate and all labelling (earthing, power supply...) is legible and ingood condition.



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Appendix A

Inspection Reports


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Inspection ReportProtherm II

INITIAL- / MAINTENANCE INSPECTION

Serial No.: ............................. Date: ....../......../.......

Voltage 230V Voltage 110V

The tester must be familiar with the instructions before carrying out these tests !

TEST TARGET VALUE / FUNCTION ASSESMENT

OK. n. OK1-1. 24h Continuous Test

Area 124h continuous operation at 38,5C

Initial Value:....................... CFinal Value: .......................C

Tol.: init.val. = final val. 0,5C1-2. 24h Continuous Test

Area 224 h continuous operation at 38,5C

Initial Value:.......................CFinal Value:........................C

Tol.:init.val. = final val. 0,5C1-3. 24h Continuous Test

Area 324h continuous operation at 38,5C

Initial Value: .......................CFinal Value: ........................C

Tol.: init.val. = final val. 0,5C

2. Ready for usePreliminary election 41C

Target: 41C < 90s Actual: .................s

3-1 Operating temperatureArea 1

Preliminary election: 41CHeater: 41 0,5 C

Actual: ...............C3-2 Operating temperature

Area 2Preliminary election: 41CHeater: 41 0,5 C

Actual: ...............C3-3 Operating temperature

Area 3Preliminary election: 41CHeater: 41 0,5 C

Actual: ...............C4.1 Undertemperature -

AlarmTarget: 36,5C (software alarm)

4.2-1 Overtemperature -Alarm

Target: 42,5C (software alarm)

4.2-2 Overtemperature -Alarm

Target: 43,5C (hardware alarm)

5. High voltage Target: 1,5 kV at least 1 min

6. Electrical safety See printout

7. Fuse - links

8. Mech. conditions

9. Soilings

10. Labelling

Typeplate,Biegler,Attention,Safety instructions

Signature of tester


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Safety checksProtherm II

SAFETY CHECKSINTERVAL: every 12 months

The following checks must be performed on this equipment at least every 12 months bypersons who are capable of carrying out such safety checks as a result of their training,knowledge and practical experience .

Test Targetvalue/function

Assessment Tester

OK not OKPE conductor resistance < 0.3

Back-up device leakagecurrent < 0.75 mA

Back up device leakagecurrent

first measured value............

.mA

The fuse-links must meet the manufacturersspecifications (rated current, cut-off characteristics).The labelling relating to safety must beclearly visible on the equipment.The mechanical condition must allow

further safe usage of the equipment.Soiling of the equipment must notaffect safety.

The performance checks listed in the operating instructions must also be carried out. Theleakage current must not be greater than 1.5 times the first measured value and at thesame time not greater than the above limit. If the equipment is not serviceable or safe tooperate, it must be repaired or the User must be informed of the potential hazard.

This is to certify that the above tests have been duly carried out and the recorded data is

correct.

Comments:

Engineer User

_______________________ _____________________

(Date, signature) (Date, signature)


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Appendix B

Mechanical Drawings


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PROTHERM II Biegler-e Drawings 1,2,3,4

1 Front Part OutsideOrder quantity Part no. Article no. Name Material Comments

1.1 JB1002008 Front housing Plastic

1.2 HA4009009 Air trap holder Alu

1.3 GA6002997 Countersunk head screw M3x6

1.4 FV6000021 Company logo film 66x31.2

1.5 FV6000013 Keypad film

1.6 FV6000022 Caution sticker

2 Rear Part OutsideOrder quantity Part no. Article no. Name Material Comments

2.1 JB1002009 Rear housing Plastic

2.2 JB1002010 Cover Plastic

2.3 FT3002004 Type plate 59.3x39.3

2.4 FV1025183 Bedding strip

2.5 GA6003027 M3x8 oval Philips combiscrew

2.6 HA1009003 Clamp base body Alu

2.7 HA1002210 Fastening screw

2.8 HA1009004 Pressure disk Alu

2.9 GA6003022 Hex. key screw with fl. head M5x8

2.10 JG1005024 Elasticated buffer Dm12.7h3.5

2.11 KN1000001 Cable

2.12 GZ1530156 Anti-kink cable protector

3 Front Part Inside - MechanicalOrder quantity Part no. Article no. Name Material Comments

3.1 GA6003025 PT screws countersunkhead

M3x12

3.2 HB9149915 Cable link large Plastic

3.3 HB9149916 Cable link small Plastic


M3x18

3.5 HB2002001 O-ring D1.78 x 1500 Silicon3.6 HA4009010 Hinge 1 Alu

3.7 HA4009011 Hinge 2 Alu

3.10 GB4000003 Tooth lock washer M3

3.11 GB1000003 Nuts M3

4 Front Part Inside - ElectricalOrder quantity Part no. Article no. Name Material Comments

4.1 IP9004023 Key printed circuit board

4.2 IP2002018 Distributor printed circuitboard

4.3 GA6003023 PT screws cylinder head M3x8 Stainless steel


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PROTHERM II Biegler-e Drawings 5,6

5 Rear Part Inside - MechanicalOrder quantity Part no. Article no. Name Material Comments


M3x12

5.2 HB9149915 Cable link large Plastic5.3 HB9149916 Cable link small Plastic


M3x18

5.5 HB2002001 O-ring D1.78x1500 Silicon



5.8 HA4009012 Axle Stainless steel

5.9 HB9149917 Friction washer POM - black


5.11 GA1220306 Cylinder screw with Philipshead M3x6

5.12 GA6003021 Hexagonal screw M4x12

5.13 GB2000040 Shim washer M4

5.14 GA1120408 Cylinder screw with Philipshead

M4x8


5.16 HA4009013 Seal base body Alu

5.17 HA4009017 Seal lock Alu

5.18 HA4009018 Seal guide Alu

5.19 HA4009016 Spring assembly Alu

5.20 FF4005003 Spring

5.21 GA6002997 Hex. key recessed headscrew

M3x6

5.22 GA6003014 Hex. key recessed headscrew

M3x12

2 Rear Part Inside - ElectricalOrder quantity Part no. Article no. Name Material Comments

6.1 GA6003023 PT screws cylinder head M3x8 Stainless steel

6.2 IP2002017 Control printed-circuit board

6.3 IP2002016 Power printed-circuit board6.4 GA6003028 PT screws cylinder head M3x16

6.5 CC1000003 Block terminal

6.6 BN1012001 Mains filter


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PROTHERM II Biegler-e Drawings 7,8

7 Heating Plate for Front PartOrder quantity Part no. Article no. Name Material Comments

7.1 HA4009021 Heating plate Front -Fitted

7.2 CE5159129 Thermal fuse7.3 CC8072063 Cable strap (ring tongue) 4.3

7.4 GB1000003 Nuts M3

7.5 GB1000004 Nuts M4


7.7 HB9149918 Spacer POM white

8 Heating Plate for Rear PartOrder quantity Part no. Article no. Name Material Comments

8.1 HA4009022 Heating plate - Rear - Fitted

8.2 CE5159129 Thermal fuse8.3 CC8072063 Cable strap (ring tongue) 4.3

8.4 GB1000003 Nuts M3

8.5 GB1000004 Nuts M4


8.7 HB9149918 Spacer POM white


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Appendix C

Electrical Safety Test Specifications


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---------------------------------------------------------------------------GERB Elektronik GmbH

Page 1 PROTHERM Test Specifications Electrical Safety 10.04.00---------------------------------------------------------------------------Test Item Description Input Status---------------------------------------------------------------------------GERB024 Power measurement MEASURED FREE

Effective power required by equipment is measured. VALUEMeasurement time is limited and time-out is displayed.Maximum power 3.5 kVA.Ensure that the protherm II is in warmup phase for test.

Unit: Watt Target: 0.00 Limit: < 0.00 Abs. tol. 0.00 Rel. tol. 0.00Unit: Watt Target: 0.00 Limit: < 0.00 Abs. tol. 0.00 Rel. tol. 0.00

GERB003 Insulation resistance power supply/PE MEASURED FREEInsulation test voltage 500 V= over 5 MOhm applied to both VALUE

phases of equipment. Resistance between phases and

PE conductor is measured.Equipment is in operating state (warm up first).

Unit: MOhm Target: 0.00 Limit: > 2.00 Abs. tol. 0.00 Rel. tol. 0.00Unit: MOhm Target: 0.00 Limit: > 2.00 Abs. tol. 0.00 Rel. tol. 0.00

GERB005 PE conductor resistance MEASURED FREEInsulation test voltage 6V max. 25A on test probe connection. VALUEHold test probe on clip.Test time is limited.Time-out displayed on screen.

Unit: Ohm Target: 0.00 Limit: < 0.30 Abs. tol. 0.00 Rel. tol. 0.00

Unit: Ohm Target: 0.00 Limit: < 0.30 Abs. tol. 0.00 Rel. tol. 0.00

GERB005 PE conductor resistance MEASURED FREEInsulation test voltage 6V max. 25A on test probe connection. VALUEHold test probe on one of the two hinges. Test time is limited.Time-out displayed on screen.

Unit: Ohm Target: 0.00 Limit: < 0.30 Abs. tol. 0.00 Rel. tol. 0.00Unit: Ohm Target: 0.00 Limit: < 0.30 Abs. tol. 0.00 Rel. tol. 0.00

GERB006 Earth leakage current NC MEASURED FREEEarth leakage current measured under operating conditions. VALUEEnsure that there is no other ground connector between GM100safety tester and equipment.

No test probe required.Equipment in operating state (warm up first).

Unit: uA Target: 0.00 Limit: < 500.00 Abs. tol. 0.00 Rel. tol. 0.00Unit: uA Target: 0.00 Limit: < 500.00 Abs. tol. 0.00 Rel. tol. 0.00

GERB009 Housing leakage current SFC/PE open MEASURED FREEHold test probe on clip. VALUEEnsure that there is no other ground connection to equipment.

No test probe required.Equipment is in operating state (warm up first).



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Page 2 protherm II Test Specifications Electrical Safety 10.04.00---------------------------------------------------------------------------Test Item Description Input Status---------------------------------------------------------------------------GERB019 Equivalent leakage current according to figure 9 (VDE 0751) MEASURED FREE

Supply voltage is connected as insulation test voltage to mains VALUEconnection of equipment. Current flowing from housingto earth is measured. Equivalent leakage current must not

be greater than 1.5 times first measured value and no greater than limit value of 0.75 mA.Equipment is in operating state (warm up first).


GERB020 Equivalent equipment leakage current in PE conductor MEASURED FREEto VDE 751 VALUEInternally generated insulation test voltage equivalent to

supply voltage is applied to equipment mains connections.Current flowing from PE conductor to earth is measured.Equipment is in operating state (warm up first).Equivalent equipment leakage current must not be greater than 1.5 times first measured value and no greater than limitvalue of 0.75 mA.


GERB021 Equivalent equipment leakage current to VDE 751 MEASURED FREEInternally generated insulation test voltage equivalent to VALUEsupply voltage is applied to equipment mains connections.

Current flowing from housing to earth is measured.Equipment is in operating state (warm up first).Hold GM tester probe on clip of equipment under test.Equivalent equipment leakage current must not be greater than 1.5 times first measured value and no greater than limitvalue of 0.75 mA.


GERB001 Supply voltage test MEASURED FREEEffective supply voltage is measured. VALUE

Unit: Volt Target: 230.00 Limit: > 200.00 Abs. tol. 0.00 Rel. tol. 0.00Unit: Volt Target: 230.00 Limit: > 200.00 Abs. tol. 0.00 Rel. tol. 0.00


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Appendix D

Parts Lists


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Datum Erstellt Freigabe Datei nderungsindex SeiteOctober, 2004 Riedl Protherm / teilist 03 1

PARTS LISTPROTHERM II Control Analog PCB (Steuerung Analogteil) 1 7

PART NO. DESCRIPTION PART NO. DIV.resistor R1 270k / 0,33W BA 1020274resistor R2 270k BA 1020274

resistor R3 270k BA 1020274resistor R4 270k BA 1020274resistor R5 270k BA 1020274resistor R6 270k BA 1020274resistor R7 270k BA 1020274resistor R8 270k BA 1020274resistor R9 270k BA 1020274resistor R10 12k BA 1020123resistor R11 2k2 BA 1020222resistor R12 12k BA 1020123resistor R13 2k2 BA 1020222resistor R14 12k BA 1020123resistor R15 9k1 BA 1020191resistor R16 12k BA 1020123resistor R18 12k BA 1020123resistor R20 12k BA 1020123resistor R21 9k1 BA 1020191resistor R22 12k BA 1020123resistor R24 12k BA 1020123resistor R26 12k BA 1020123resistor R28 10k BA 1020103resistor R32 9k1 BA 1020191resistor R33 10k BA 1020103resistor R34 10k BA 1020103resistor R35 10k BA 1020103resistor R36 10k BA 1020103resistor R37 10k BA 1020103resistor R46 10k BA 1020103resistor R47 10k BA 1020103resistor R48 10k BA 1020103resistor R49 10k BA 1020103resistor R50 10k BA 1020103resistor R51 10k BA 1020103resistor R52 10k BA 1020103resistor R53 10k BA 1020103resistor R54 10k BA 1020103Voltage-regulator REF 1 TL 431 C AD 3074380Voltage-regulator REF 2 TL 431 C AD 3074380


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PART NO. DESCRIPTION PART NO. DIV.resistor RP 1 L 8 1S 222 837 2k2 BA 9000005

resistor RP 2 8x-2-103 10k BA 9000013resistor RP 3 8x-2-103 10k BA 9000013spindle trimmer P1 Bourns3296 / 10k BA 7020103spindle trimmer P2 10k BA 7020103spindle trimmer P3 10k BA 7020103spindle trimmer P4 10k BA 7020103spindle trimmer P5 10k BA 7020103spindle trimmer P6 10k BA 7020103spindle trimmer P7 10k BA 7020103spindle trimmer P8 10k BA 7020103spindle trimmer P9 10k BA 7020103spindle trimmer P10 10k BA 7020103capacitor C1 100nF / RM5 foil BB 2002015capacitor C2 100nF BB 2002015capacitor C3 100nF BB 2002015capacitor C4 100nF BB 2002015capacitor C5 100nF BB 2002015capacitor C6 100nF BB 2002015capacitor C7 100nF BB 2002015capacitor C8 100nF BB 2002015capacitor C9 100nF BB 2002015capacitor C10 100nF BB 2002015capacitor C11 100nF BB 2002015capacitor C12 100nF BB 2002015capacitor C13 100nF BB 2002015capacitor C14 100nF BB 2002015capacitor C15 100nF BB 2002015capacitor C16 100nF BB 2002015capacitor C17 100nF BB 2002015capacitor C18 100nF BB 2002015capacitor C21 100nF BB 2002015capacitor C22 100nF BB 2002015capacitor C23 100nF BB 2002015capacitor C24 100nF BB 2002015capacitor C25 15pF / RM2,5 BB 6231852capacitor C26 15pF BB 6231852capacitor C27 100nF BB 2002015capacitor C28 100nF BB 2002015capacitor C29 100nF BB 2002015quartz Q1 16 MHz / SMI160S9A AJ 1000048


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PART NO. DESCRIPTION PART NO. DIV.NAND U2 74HCT21E AD 2007210microcontroller U3 ST 72T331 J2 AG 7233126MUX U8 MAX 4051 ACPE AC 1004067RS 232 connector U9 MAX 232 CPE AD 1000232operation ampl. OA 1 ICL 7641 ECPD AT 1007641operation ampl OA 2 ICL 7641 ECPD AT 1007641operation ampl OA 3 ICL 7641 ECPD AT 1007641operation ampl OA 4 ICL 7641 ECPD AT 1007641operation ampl OA 5 ICL 7641 ECPD AT 1007641operation ampl OA 6 ICL 7641 ECPD AT 1007641pin-connector CON X T&B,90,14pol.

Nr.501-1407 E/ESCC 9600635

pin-connector CON 2 T&B,90,16pol.Nr.501-1607 E/ES

CC 9600636

pin-connector CON 3 T&B,90,14pol.Nr.501-1407 E/ES

CC 9600635

pin-connector JP 1 conn., 180, 2-pol.,826629-2

CC 9600637

pin-connector CON 4 conn., 180, 3-pol.,826629-3

CC 9600638

pin-connector CON 5 conn., 180, 5-pol.,826629-5

CC 9600639

socket 42-pol. for U3 CC 1000342PCB V1.2 Protherm II V1.2 JP 9004021


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PARTS LISTPROTHERM II Power PCB (Leistungsteil) 4 7

PART NO. DESCRIPTION PART NO. DIV.resistor R52 100E / 0.33W BA 1020101resistor R53 100E BA 1020101resistor R54 100E BA 1020101resistor R55 330E BA 1020331resistor R56 330E BA 1020331resistor R57 330E BA 1020331resistor R58 27E BA 1020270resistor R59 27E BA 1020270resistor R60 27E BA 1020270resistor R61 27E BA 1020270resistor R62 27E BA 1020270

resistor R63 27E BA 1020270resistor R64 330E BA 1020331resistor R65 330E BA 1020331resistor R66 330E BA 1020331diode D1 1N4148 BD 1004148diode D2 1N4148 BD 1004148diode D3 1N4148 BD 1004148diode D4 1N4148 BD 1004148diode D5 1N4148 BD 1004148LED LED 1 3mm, red BD 4020004

LED LED 2 3mm, red BD 4020004LED LED 3 3mm, red BD 4020004capacitor C24 100nF, RM5, foil BB 2002015capacitor C27 Elko, 1000F/40V, 30x12 BC 1414019capacitor C29 Tantal, 10F, 35V, RM5 BC 3302017diode ZD1 P6KE 13A BD 6615553voltage regulator VREG 3 7805 AB 1034105rectifier GL1 DF04 BE 1000004fuse S1 fuse-holder 2x,

with 6,3ATCE 9510062CE 1206300

fuse S2 fuse holder 2x,with 6,3AT CE 9510062CE 1206300fuse S3 fuse-holder 2x,

with 500mATCE 9510062CE 1200500

relais REL 1 Schrack, RP 420012 CB 4200120relais REL 2 Schrack, RP 420012 CB 4200120transformer TR 1 Block, FL 6/9 BG 1002096buzzer SU 2 Kingstate KPE-214A CH 1214001pin-connector CON 1 connector, 180, 14-pol.,

826632CC 9600640


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PARTS LISTPROTHERM II Power PCB (Leistungsteil) 5 7

PART NO. DESCRIPTION PART NO. DIV.pin-connector EC 1 Molex-Spox 41791-0833 CC 1352813pin-connector EC 2 Molex-Spox 41791-0836 CC 9600643pin-connector EC 3 Molex-Spox 41791-0836 CC 9600643triac TR 2 Triac BTA 08 700B AA 3008700triac TR 3 Triac BTA 08 700B AA 3008700triac TR 4 Triac BTA 08 700B AA 3008700triac TR 5 Triac BTA 08 700B AA 3008700triac TR 6 Triac BTA 08 700B AA 3008700triac TR 7 Triac BTA 08 700B AA 3008700optocoupler U3 TLP 3041 AI 1003041optocoupler U4 TLP 3041 AI 1003041optocoupler U5 TLP 3041 AI 1003041optocoupler U7 TLP 3041 AI 1003041optocoupler U8 TLP 3041 AI 1003041optocoupler U9 TLP 3041 AI 1003041driver U6 ULN 2003 AN AT 1002003resistor R1 270 E BA 1020271resistor R2 270 E BA 1020271resistor R3 270 E BA 1020271fuse-cover for S1, S2 Burisch 0853.9561 FA 3539561transistor T1 ZVN3306A AA5010145PCB BW5P Printvers. BW5P V.1.6 JP 9004026


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PARTS LISTPROTHERM II Display Input PCB (Anzeige u. Eingabe) 6 7

PART NO. DESCRIPTION PART NO. DIV.resistor R1 10k / 0,33W BA 1020103resistor R2 10k BA 1020103resistor R3 10k BA 1020103resistor RP1 ME8 330E BA 9000014resistor RP2 ME8 330E BA 9000014capacitor C1 100nF, RM5, foil BB 2002015capacitor C2 100nF BB 2002015push-button TA1 RAFI RF 15R, 12,5mm GA 6002996push-button TA2 RAFI RF 15R, 12,5mm GA 6002996push-button TA3 RAFI RF 15R, 12,5mm GA 6002996pin-connector 1 Z1-Z3 connector, 90, 10-pol.,

0-826634-5CC 9600651

pin-connector 2 CON 1 connector, 90, 16-pol.,0-826634-8

CC 9600642

LED LED1 TLSG green, 5x5mm BD 4205300LED LED2 TLSG green, 5x5mm BD 4205300

LED LED3 TLSG green, 5x5mm BD 4205300LED LED4 TLSG green, 5x5mm BD 4205300LED LED5 TLSG green, 5x5mm BD 4205300LED LED6 TLSG green, 5x5mm BD 4205300LED LED7 TLSG green, 5x5mm BD 4205300LED LED8 TLSG green, 5x5mm BD 4205300LED LED9 TLSG green, 5x5mm BD 4205300LED LED10 TLSG green, 5x5mm BD 4205300LED LED11 TLSG green, 5x5mm BD 4205300LED LED12 TLSG green, 5x5mm BD 4205300

LED LED13 TLSO orange, 5x5 BD 4305300LED LED14 TLSG green, 5x5mm BD 4205300LED LED15 TLSO orange, 5x5 BD 4305300

U1 UCN 5812 AF AL 1000000PCB V1.1 Proth_Disp V1.3 JP 9004027


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PARTS LISTPROTHERM II Adapter PCB ( Adapterprint) 7 7

PART NO. DESCRIPTION PART NO. DIV.pin-connector CON1 Molex 6pol, 90,

Nr. 10-33-1062CC 9600644

PCB V1.0 PROTH ADPT V1.0 JP 9004024

Documents

Service Manual Prothermii en 08 2004