Service Manual-Oilless Scroll Pump-Jan2013

8/10/2019 Service Manual-Oilless Scroll Pump-Jan2013

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STATEMENT OF WARRANTY TERMS & CONDITIONS

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) ( ) (15) , (12) , 5,000

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: . . : (562) 496 3935

: (562) 463 4928

All freight damage claims should be filed within 15 working days and should be directed to the carrier.


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CONTENTS

SAFETY AND PRECAUTIONSSTATEMENT OF WARRANTY TERMS AND CONDITIONS

1. AIREND MAINTENANCE TABLE 5

2. REGULAR MAINTENANCE 6

2.1 Preparation 6

2.1.1 Tools 6

2.2 Disassembly Order and Method 6

2.2.1 Fan Duct 6

2.2.2 Fan Cover (External) 6

2.2.3 Airend Pulley 7

2.2.4 Fan Cover (Internal) 7

2.2.5 Fixed Scroll Set 7

2.3 Cleaning 7

2.3.1 Orbiting Scroll Cooling Fin 7

2.3.2 Fixed Scroll Cooling Fin 8

2.3.3 Fan Cover & Duct 8

2.3.4 Sirocco Fan 8

2.4 Maintenance 9

2.4.1 Injecting Grease Into Orbiting Scroll Center Bearing 9

2.4.2 Injecting Grease Into Pin Crank Bearing 10

2.4.3 Tip Seal Set Exchange 11

2.5 Assembling 15


2.5.2 Sirocco Fan & Fan Cover, Duct 15

3. DISASSEMBLING MAINTENANCE (OVERHAUL) 17

3.1 Maintenance Jig and Tool 17

3.2 Exchange Parts 18

3.3 Disassembling Order and Method 20

3.3.1 Fan Duct 20

3.3.2 Fan Cover (External) 20

3.3.3 Airend Pulley 20

3.3.4 Fan Cover (Internal) 20


3.3.6 Orbiting Scroll Set 21

3.3.7 Crank Shaft Set 22


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3.3.8 Ball Bearing 23

3.4 Cleaning 23

3.4.1 Orbiting Scroll Cooling Fin 23

3.4.2 Fixed Scroll Cooling Fin 23

3.4.3 Fan Cover & Duct 24

3.4.4 Sirocco Fan 24

3.4.5 Housing 24

3.5 Assembling 25

3.5.1 Ball Bearing Housing Assembling 25

3.5.2 Bearing Cover Assembling 26

3.5.3 Crank Shaft Housing Assembling 27

3.5.4 Orbiting Scroll Center Bearing Assembling 27

3.5.5 Pin Crank Set Assembling 27

3.5.6 Assembling Orbiting Scroll Set in Housing Set 28

3.5.7 Adjusting Axial Direction Gap 30

3.5.8 Assembling Tip Seal Set 33

3.5.9 Fixed Scroll Set Assembling 35

3.5.10 Sirocco Fan & Fan Cover, Duct 35

4. AIREND SECTIONAL VIEW 37

5. AIREND EXPLODED VIEW 38

6. ASSEMBLING TORQUE TABLE 39


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Item Action needed

Run Time(Hours)

Remarks500

2,500

Or 6 month5,000

Or 1 year10,000

Or 2 years

Bearing Grease Re-grease *

Tip Seal Kit Replace *

Sirocco Fan Clean

Air-end Fin Clean Every 2500hrs or less

Fan Duct, Cover Clean

Sirocco Fan Clean

Intake Filter Clean, Replace Every 2500hrs or less

1) : clean , : replace or regrease

2) (*) : every 5,000 hours for high pressure pump(140psi)

CAUTION

, ,

, ,

( ),

( , ) , )


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1)

( )

17 , ,

H L ,

1) F

L 3 M6 .

2) F ( ) L 5 M6 .


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3) A

/ .

4) F ( ) 3 .

.

5) F (6 ) .

1) O

.

D ( , )


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2) F .

D ( , ).

NOTE

D .D .D .D .

3) F & .

4) .


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NOTE

C C C C . U . (C . U . (C . U . (C . U . (C

))))

1) I .

7 ' .

I .

NOTE

M M M M . . . . B .B .B .B .


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P .

NOTE

K K K K . . . . R R R R , . , . , . , .

A .

2) I 3 .

A . , , .


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3 4 .

CAUTION

. . . .

3 , , .

3)3)3)3)

.


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, .

, .

L 2 .

CAUTION

SSSS , ,,, . ...

2


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D

CAUTION

I (I (I (I ( ) ) ) ) . ...

I I I I , , , , . ...

HP LP F O

.

HP : L .LP : L .

I .

I .


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I .

, 6 '.

F .

CAUTION

T T T T . . . .

D D


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1) F

A .

6 .

TORQUE TORQUE TORQUE TORQUE BCBCBCBC KLKLKLKL33332222L(H) :L(H) :L(H) :L(H) : 260 . (260 . (260 . (260 . (300 300300300 . ... ) )))BCBCBCBC KLKLKLKL55552222L(H) :L(H) :L(H) :L(H) : 260 . (260 . (260 . (260 . (300 300300300 . ... ) )))

2) & , F 3 ( ).

.

T :T :T :T : 174 . (174 . (174 . (174 . (200 200200200 . ... ) )))


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C ( ) .

CAUTION

, , , , . . . .


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C 1 ON

(1) : 0 87 . (0 100 . ), (2) : 0 347. (0 400 . )

: M5, M6, M8, M10

: 17 &


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P

H

P

C


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F (HP : L , LP : L L )

O (HP :L ,LP :L L )

D ,


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1) F

L 3 M6 .

2) F ( ) L 5 (M6) .

3) A

, .

4) F ( ) 3 .


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5) F L 6 .

6) O 3 M6

, 3 13 .

H .

CAUTION

D M5 D M5 D M5 D M5

. . . .


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.

O .

7) C

.

.

D . A ,

, .

P :P :P :P : 694 694694694 . ... ( (((800800800800 . ... ) )))


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3) F & .

4) .

5) H . F

, .

CAUTION

D .D .D .D .D .D .D .D .


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1) B

C .

B , .

3 , , .

CAUTION

UUUU . . . .

B : 1100 (500 )

.


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2) B

.

T TTT : ::: 61 . (61 . (61 . (61 . (70 707070 . ... ) )))

3) C .

B , .

P :P :P :P : 694 . ( 694 . (694 . (694 . (800800800800 .... ))))

.

C :C :C :C : 61 . ( 61 . (61 . (61 . (70 707070 . ... ) )))


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4) O P

, .

B , .

P , .

CAUTION

T T T T . . . .

5) P A 6 O O

.


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A O .

I , .

1 :1 :1 :1 : 17.4 . (17.4 . (17.4 . (17.4 . (20 202020 . ... ) ))) 2 :2 :2 :2 : 34.7 . (34.7 . (34.7 . (34.7 . (40 404040 . ... ) )))

.

6) A P .

D .


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A 6 '.

, , , .

CAUTION

D .D .D .D .

P ,

26 . ( 30303030 . ... ) ))) .


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35 . (40 . ) 3

NOTE

I , 242, 542.I , 242, 542.I , 242, 542.I , 242, 542.

C .

G : 0.2G : 0.2G : 0.2G : 0.2

7) A F .

F 4 .F 4 .F 4 .F 4 .


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3 '0'.

O , 3

.

A 3 : 16 , : 18 , : 21

# 1: 16 .


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# 2: 16 .

# 3: , 0.13 .

A :A :A :A : 0.13 0.13 0.13 0.13 0.140.140.140.14

A , 0.02 .

A .


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8) A

.

, .

, .

L 2 .

CAUTION

SSSS , ,,, . ...

I .

I .


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9) F A .

A 6 .

T TTT : :::BCBCBCBC KLKLKLKL33332222L(H) :L(H) :L(H) :L(H) : 260 . (260 . (260 . (260 . (300 300300300 . ... ) )))BCBCBCBC KLKLKLKL55552222L(H) :L(H) :L(H) :L(H) : 260 . (260 . (260 . (260 . (3 33300000000 . ... ) )))

10) & , F 3 ( ).

C ( ) A .

: : : : 174 . (174 . (174 . (174 . (200 200200200 . ... ) )))


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: INTAKE PORT: INTAKE PORT: INTAKE PORT: INTAKE PORT : FI ED SCROLL: FI ED SCROLL: FI ED SCROLL: FI ED SCROLL : ORBITING SCROLL: ORBITING SCROLL: ORBITING SCROLL: ORBITING SCROLL

: DISCHARGE PIPE: DISCHARGE PIPE: DISCHARGE PIPE: DISCHARGE PIPE : ORBITING SCROLL CENTER BEARING: ORBITING SCROLL CENTER BEARING: ORBITING SCROLL CENTER BEARING: ORBITING SCROLL CENTER BEARING : TIP SEAL: TIP SEAL: TIP SEAL: TIP SEAL : FI ED SCROLL DRIVING SURFACE: FI ED SCROLL DRIVING SURFACE: FI ED SCROLL DRIVING SURFACE: FI ED SCROLL DRIVING SURFACE : ORBITING SCROLL DRIVING SURFACE: ORBITING SCROLL DRIVING SURFACE: ORBITING SCROLL DRIVING SURFACE: ORBITING SCROLL DRIVING SURFACE : FI ED SCROLL RAP: FI ED SCROLL RAP: FI ED SCROLL RAP: FI ED SCROLL RAP : ORBITING SCROLL RAP: ORBITING SCROLL RAP: ORBITING SCROLL RAP: ORBITING SCROLL RAP : CRANK SHAFT: CRANK SHAFT: CRANK SHAFT: CRANK SHAFT : PIN CRANK: PIN CRANK: PIN CRANK: PIN CRANK : FAN COVER: FAN COVER: FAN COVER: FAN COVER


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1) P LPARTS

NO. PART NAME QTY.PARTS

NO. PART NAME QTY.PARTS

NO. PART NAME QTY.

1 HOUSING 1 18 BEARING COVER(2) 3 35 OIL SEAL 1

2 FS(FIXED SCROLL) 1 19 BEARING COVER(3) 3 36 GREASE NIPPLE 1

3 FS REAR PLATE 1 20 BEARING COVER(4) 1 37 STUD BOLT 6

4 OS(ORBITING SCROLL) 1 21 SIROCCO FAN 1 38 WASHER NUT 6

5 OS REAR PLATE 1 22 FAN COVER(1) 1 39 O RING 6

6 HP TIP SEAL 2 23 FAN COVER(2) 1 41 HEX SOCKER HEAD BOLT 1

7 LP TIP SEAL 2 24 FAN DUCT 1 42 UPSET BOLT 6

8 BACKUP TUBE 1 25 DUCT PACKING(1) 1 43 TAPPING SCREW 5

9 DUST SEAL 1 26 DUCT PACKING(2) 1 44 DOWEL PIN 2

10 CRANK SHAFT 1 27 OIL SEAL RACE 1 45 DUST PROOF CAP 2

11 COMP. PULLEY 1 28 ANGULAR BEARING 3 46 SOCKET PLATE HEADBOLT 18

12 PULLEY WASHER 1 29 ANGULAR BEARING 3 47 SOCKET PLATE HEAD

BOLT15

13 KEY 1 30 OS DRIVING BEARING 1 48 GREASE CAP 3

14 PIN CRANK 3 31 BALL BEARING 1 49 HEX SOCKET HEAD BOLT 17

15 PIN CRANK HOLDER 3 32 BALL BEARING 1 50 BUTTON BOLT 4

16 PIN CRANK HOLDER 3 33 G SEAL 3 51 SPRING WASHER 3

17 BEARING COVER(1) 3 34 G SEAL 3 52 OS DRIVING BEARINGINNER RACE 1

Item Part standard Torque ( f. )

Bearing support area Hexagon socket head cap screws M5 40

Bearing s upport area Hexagon socket head cap screws M6 40



Pin crank Hexagon socket head cap screws M8 200

Airend pulley Hexagon socket head cap screws M8 200

Fixed scroll set Nut M10 300

Sirocco fan Bolt M5 60

CAUTION

, . , . , . , .


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Warranty Claim Report Please complete the following claim form, your claim will be confirmed by our sales representative.

To : Coaire Technologies, Corporation8740 Pioneer Blvd., Santa Fe Springs, CA 90670Tel(562)463-3935.Fax(562)463-4928

DistributorCompany Date

Address ModelSerial No.

CustomerCompany Run Hours Hrs.

AddressSetting Press. PSIG

OPERATING CONDITIONS

Percent(%) on load % Ambient Temperature FNo. of days of operation weekly Days Discharge temperature FHours per day Hours Compressor area temperature FMachine setting OL/OL or Mod Environment ) 1) 1 to 10, 1 being clean, 10 very dirty

IncomingVoltages

Full load amperage at _______ PSIG Unload amperage at ______ PSIG

L1 - L2 L2 - L3 L1 - L3 L1 - L2 L2 - L3 L1 - L3 L1 - L2 L2 - L3 L1 - L3Volts Amp. Amp. Amp. Amp. Amp. Amp. Amp. Amp.

Symptom

Fault Diagnosis

Resolution

Parts required Labor Cost No. Item Number Description/MFGR Part Number Quantity Labor Time: Hrs x $/Hrs= $01 Travel Time: Hrs x $/Hrs= $ 02 Total Amount: $0304 Technicians name:

WRITTEN BY SIGNATURE X


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STARTUP REPORTPlease fill out completely and return to the factory to validate warranty.

CUSTOMER AND MACHINE INFORMATIONCUSTOMER FACTORY SHIP DATE / /ADDRESS DATE STARTED UP / /CITY/STATE MODEL NUMBERPHONE SERIAL NUMBERWRITTTEN BY HOURS ON MACHINE Hrs.

MACHINE INFORMATIONS AND INITIAL STARTUPCompressor Environment- excellent , good , fair , poor .Machine Location indoors outdoors if outdoors, protected from rain? Yes No .

Approx. ambient temperature______ adequate ventilation? - Yes No .

Did you check for correct rotation? Yes No Nameplate amperage for voltage used ______

Incoming VoltagesL1-L2 L2-L3 L1-L3

Volts Volts Volts

Full load amperage at _________ PSIGL1 L2 L3

Amp. Amp. Amp.

Unload amperage at _________ PSIGL1 L2 L3

Amp. Amp. Amp.

Is the machine on a level and stable surface? Yes No .Did you have to add lubricant oil? Yes No .if yes, please indicate amount and exact name and type. (Amount _____ Name ______ Type _____ )Was a flexible connector used to connect piping? Yes No .Approx. time spent during startup procedure ___________ Hrs.Did you advice customer on operation and maintenance of machine? Yes No .Application and installation comments:

_____________________________________________________________________________________________ ___________ _____________________________________________________________________________________________ _____________________________________________________________________________________________ ______________________

Machine Sold By(Company) __________________ Sales Person ___________________________Startup performed by _______________ Date _________________________________

THERE IS NO WARRANTY WITHOUT THIS REPORT !


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QUALITY AND RELIABILITY WITHOUT COMPROMISE

COAIRE reserves the right to make changes, at any time without notice asa result of our commitment to continuous improvement.

Documents

Service Manual-Oilless Scroll Pump-Jan2013