SERVICE MANUAL LONGITUDE - CARiD.com · 2019. 1. 22. · Control Single pole, single throw switch (SR0101) Note: The Switch kit is ordered separately. Kit includes in-line fuse holder

SERVICE MANUAL LONGITUDE

MOTORIZED VARIABLE PITCH PATIO AWNINGRV

TABLE OF CONTENTS Specifications ................................................................................................................................ 1 Canopy Replacement .................................................................................................................... 2 Motor and/or Gear Replacement .................................................................................................. 4

For Awnings Fully or Partially Extended ............................................................................................. 4 For Awnings Fully Retracted ............................................................................................................... 5

Replacing the Gas Shock ............................................................................................................. 7 Pitch Adjust Assembly and Parts Replacement ......................................................................... 9

Replacing the Valco Button .................................................................................................................... 9 Replacing the Arm Rollers or Pitch Adjust Assembly ............................................................................. 9

LED Lighting ................................................................................................................................ 10 Switch Installation ................................................................................................................................. 10 LED Strip Replacement ........................................................................................................................ 11 LED Harness Replacement .................................................................................................................. 12

Wiring Diagram ............................................................................................................................ 13 Standard Maintenance ................................................................................................................ 14

Fabric Care ........................................................................................................................................... 14 Mildew ............................................................................................................................................... 14 Pooling .............................................................................................................................................. 14

Arm Care .............................................................................................................................................. 14 Hardware Maintenance ..................................................................................................................... 14

Manual Override ................................................................................................................................... 15 Part Number Listing .................................................................................................................... 16

Part Number/Serial Number Location ................................................................................................... 16 Illustrated Parts List .............................................................................................................................. 18

https://www.carid.com/carefree/https://www.carid.com/rv-hardware.html

PROPRIETARY STATEMENT The Longitude Patio Awning is a product of Carefree of Colorado, located in Broomfield, Colorado, USA. The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado. Every effort has been made to ensure that the information presented in the document is accurate and complete. However, Carefree of Colorado assumes no liability for errors or for any damages that result from the use of this document.

The information contained in this manual pertains to the current configuration of the models listed on the title page. Earlier model configurations may differ from the information given. Carefree of Colorado reserves the right to cancel, change, alter or add any parts and assemblies described in this manual, without prior notice.

Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado products only. Any other reproduction or translation of this document in whole or part is strictly prohibited without prior written approval from Carefree of Colorado.

The adjustable pitch Longitude provides motorized awning comfort with Carefree's standards for looks, strength and dependability with a successful blend of style, quality and economy. The variable pitch offers 6 settings from flat (3˚) to steep (16˚). The awning roller tube and arms are made from light weight, no-rust aluminum. The awning fabric is heavy weight vinyl. LED lighting is standard with the LED strip mounted in the roller tube.

SAFETY INFORMATION

WARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED,COULD RESULT IN DEATH OR SERIOUS INJURY AND/OR MAJOR PROPERTY DAMAGE.

CAUTION A caution indicates a potentially hazardous situation that may cause minor to moderate personal injury and/or property damage. It may also be used to alert against unsafe practices. NOTE: A note indicates further information about a product, part, or step. Tip: A tip provides helpful suggestions.

Safety Notes: To avoid shock hazard and/or accidental system shorting, always disconnect battery or power source

before working on or around the electrical system. Always wear appropriate safety equipment (i.e. goggles). Awnings have significant weight. Always use appropriate lifting devices and/or helpers when lifting or

holding heavy objects. When using fasteners, use care to not over tighten. Soft materials such as fiberglass and aluminum

can be "stripped out" and lose the ability to grip and hold.

Flat Pitch

Steep Pitch

LG003

Carefree of Colorado Service Manual LONGITUDE

070012-301 1

SPECIFICATIONS

MAXIMUM EXTENSION: 90 inches MAXIMUM LENGTH: 20 feet PITCH: FLAT 3˚ DROP: approximately 6 inches

STEEP 16˚ approximately 26.5 inches Angle is Canopy vs horizontal Measurement is from centerline of Awning Rail to centerline of roller tube

MOTOR: Power: 10VDC–14VDC Circuit Rating: 15 amp motor mounted in arm POWER SOURCE: Motor and controls are routed and hardwired into the vehicle’s 12V system EXTEND ACTUATION: Gas Shock POSITION CONTROL: Motorized roll out/in CONTROLLER: 3 position, momentary ON, center OFF Switch COLOR: Frame: White, Black

Canopy: Vinyl with Weatherguard or FLXguard. Refer to sales literature for options. LED LED Strip Mounted in roller tube

Power: 1A, 12VDC Control Single pole, single throw switch (SR0101)

Note: The Switch kit is ordered separately. Kit includes in-line fuse holder and 2A spade type fuse. For an installer furnished control switch, see note under "Switch Installation".

Fabric Width at Awning Rail*

* Fabric Width is measured at Awning RailTapered canopy will measure approximately7" shorter at Roller tube

6” min.Clearancefrom top of

door

90oTyp.

Centerlineof Motorized Arm

Centerlineof Idler Arm

Awning Length

2.6" 3"

5.1"

58.4" 55.9"

2.5"2.5"

LG002

LONGITUDE Service Manual Carefree of Colorado

2 070012-301

CANOPY REPLACEMENT 1. Remove the canopy retaining

screws in the awning rail.

2. Partially extend the awning.

3. Place stop blocks between the armrollers and arm stops on both arms.Blocks should be 5"-6" in length.

4. Extend the awning. The arms willstop with the stop blocks in place.Check that the blocks are firmly seated between the rollers and armstops.

5. Continue to unroll the canopy fromthe roller tube. Continue until thefabric slot is aligned with the cutouton the back of the idler head.

6. Disconnect power to the awning.

7. For awnings with LEDs in the roller tube:7.1. On the motor side, remove the split grommet from

the roller tube.

7.2. Carefully pull the wires and connectors out of the roller tube. Disconnect the connectors.

7.3. Tape or clamp the LED harness connector outside the roller tube to prevent it from falling back into the roller tube. This can be done with a paper clip or similar device that will not damage the wires.

7.4. At the awning rail, clip the harness close to the canopy. Clamp the harness going into the vehicle to prevent it from falling in the wall.

8. For awnings with LEDs at the awning rail: Disconnect the LED strip from the harness for white LEDS orfrom the controller for RGB applications.

9. Remove the fabric retaining screws in the roller tube.

10. Slide the fabric out of the awning rail and roller tube.10.1. For canopies with LEDS at the awning rail: The LED rail adaptor is attached to the canopy and will slide

out with the canopy.

11. Clean and deburr the roller tube slots and awning rail as required. If not previously done, spread openthe awning rail track to facilitate inserting the new fabric.

Tip: Lightly spraying the slots with a dry silicone lubricant will help the fabric slide into the slot without staining the material.

12. Unfold the replacement fabric and slide the new fabric into the awning rail and roller tube.12.1. For canopies with LEDs at the awning rail:

12.1.1. Carefully remove the staples from the rail adaptor and old canopy. 12.1.2. Slide the rail adaptor with LEDS onto the new fabric and secure with staples.

Ensure that the staples are flush on the top and bottom. 12.1.3. Slide the canopy and rail adaptor into the awning rail and roller tube.

NOTE: While the awning fabric is fairly robust, care must be taken not to snag it on the awning rail.

LED009

AdaptorLED

Canopy

LG019

Retaining Screwand Washer

Align Fabric Slot withIdler Head Cutout

Arm Stops

Arm Rollers

Block BetweenArm Roller

and Arm Stop

MotorIdlerA

B

Detail A Detail B

5"-6"

LG015a

Grommet

LEDHarness

Canopy Harness

ClampWiresClip Wires

Close to Canopy

Retaining Screwand Washer


070012-301 3

13. Center the fabric in the roller tube and awning rail.

14. Secure the fabric to the roller tube with the retaining screws removed previously. Screws are placedunder the valance and through the reinforcements on the canopy.

15. Restore power.

16. Retract the awning and remove the blocks between the arm stop and arm rollers.

17. Check that the canopy is rolling up squarely onto the roller tube. Adjustas necessary.

18. Place one (1) #6 x 3/8" screw through the awning rail, fabric andpolyrod approximately 1" in from the fabric edge. Pull the fabric tautand place a second retaining screw on the opposite side.

19. For awnings with LEDs in the roller tube: 19.1. Connect the canopy harness connector and LED connector. Then carefully push the

connectors into the roller tube. 19.2. Place the split grommet over the canopy harness and press the grommet into the hole of the roller

tube.

19.3. If the canopy has a metal wrap, attach the wire to the inside of the wrap (see page Error! Bookmark not defined.) then proceed with the next step.

19.4. At the vehicle wall, route the new canopy harness through the wall to the switch. Tip: Tie the new harness to the old harness that was cut previously. Use the old harness to pull the new harness through the wall to the desired location.

19.5. At the vehicle wall, provide a 3" loop of harness between the canopy and wall. Seal the wall entrance hole and harness with a quality silicone sealant.

19.6. Connect the new harness to the switch. Two (2) .187, 18-24 awg female disconnects are provided if connecting to a switch.

19.7. Alternate method: At the wall, splice the new harness to the existing harness using 24 awg butt connectors. Push the connectors into the vehicle wall. Seal the wall entrance hole and wires with a quality silicone sealant. NOTE: Be sure to allow enough harness from the canopy to provide a 3" loop of harness and adequate length for the connectors to be pushed inside the wall before sealing the hole and harness with a quality silicone sealant.

20. For canopies with LEDs at the awning rail: Connect the LED strip to the harness for white LEDS or tothe controller for RGB applications.

Fabric

1"

#6 x 3/8Screw

Polyrod

LG020

Awning Rail


4 070012-301

MOTOR AND/OR GEAR REPLACEMENT WARNING THE ARMS ARE UNDER TENSION FROM THE GAS SHOCKS. WHEN THE MOTOR IS REMOVED

THE ROLLER TUBE WILL BE ABLE TO FREE SPIN AND BOTH ARMS WILL EXTEND FROM THE GAS SHOCK TENSION. IT WILL BE NECESSARY TO HAVE AT LEAST ONE OTHER PERSON HOLDING THE ROLLER TUBE AND IDLER ARM.

For Awnings Fully or Partially Extended 1. Disconnect power to the awning.

2. Remove the front cover on the motor side. Toremove: Press in on both sides of the rear cover inthe area shown. Rotate the cover up and off.

3. Disconnect the motor wires from the motor cable.

4. On the back of the rear cover open the access coverand pull out the roller tube retaining clip until itdisengages from the roller tube. The clip will "latch"in the detach position and can be left in the cover.

5. Pull the roller tube from the motor head.

6. Allow the motor arm to slowly extend out to itsmaximum extension.

7. While firmly holding the idler arm and roller tube,allow the awning to slowly extend out to themaximum extension of the canopy. Use a scaffold orsimilar device to support the motor end of roller tube.

CAUTION Do not allow the roller tube to drop toward the ground. The twisting motion can cause serious damage to the idler arm.

8. Using a flat blade screw driver, press and releasethe two (2) rear cover tabs. Lift the rear cover offof the motor frame.

9. Remove the three (3) motor mount screws, motor and gear box from the motor frame. Set parts aside.

10. Attach the new gear box and motor to the frame usingthe three (3) motor mount screws removed previously.

11. Snap the rear cover onto the motor frame.

12. Align the roller tube and insert the shaft into thehead. It may be necessary to rotate the roller tubeto align the flats of the shaft with the opening.

13. Ensure that the roller tube is fully inserted into thehead. With the roller tube shaft FULLY INSERTED,press the retaining clip onto the shaft. The clip goesin only when the shaft is fully inserted. Press theclip until it is firmly seated in the inner groove of theroller tube shaft.

14. Attach the motor wires to the arm cable. Ensurethat the wire colors match.

15. Snap the front cover onto the rear cover. Hang thecover on the top and swing down until it clicks.

16. Restore power and test.

LG011

Rear Cover Tabs

Press on both sidesof the rear cover torelease front cover

AccessCover

Retaining Clip

RearCover

Gear AssyMotor Assy

Motor Mount Screws (x3)

MotorFrame

FrontCover

DisconnectMotor Wires

LG011b

RearCover

AccessCover

Press In Retaining Clip

Clip Installed

InnerGroove

Clip

RearCover

Gear AssyMotor Assy


MotorFrame

FrontCover


070012-301 5

For Awnings Fully Retracted 1. Disconnect power to the awning.

2. Remove the front cover on the motor side. To remove: Press in on both sides of the rear cover in the area shown. Rotate the cover up and off.

3. Disconnect the motor wires from the motor cable in the arm.

4. Drill off the rolled rivet heads and press out the two rivets. Use care to not enlarge the holes in the parts.

5. Slowly extend the motor arm out from the wall.

6. Rotate the motor head and roller tube up to access the rear motor cover.

7. On the rear cover open the access cover and pull out the roller tube retaining clip until it disengages from the roller tube. The clip will "latch" in the detach position and can be left in the rear cover.

8. Pull the motor head off of the roller tube

9. While firmly holding the idler arm and roller tube, allow the awning to slowly extend out to the maximum extension of the canopy. Use a scaffold or similar device to support the roller tube.

CAUTION Do not allow the roller tube to drop toward the ground. The twisting motion can cause serious damage to the idler arm.

10. Using a flat blade screw driver, press and release the two (2) rear cover tabs. Lift the rear cover off the

motor frame.

11. ;Remove the three (3) motor mount screws, motor and gear box from the motor frame. Set parts aside.

12. Position the motor frame in the arm channel. Ensure that the motor cable is extending out of the channel.

13. Attach the motor frame to the arm channel using four (4) 1/4" pop rivets (.09-.25 grip range).

1/4" Pop Rivets(x4)

RearCover

Gear AssyMotor Assy

Motor Mount Screws (x3) LG023a

MotorFrame

MotorFrame

Motor Cable ExtendsOut the Top of the

Arm Channel

Rear Cover Tabs

FrontCover

Drill off therolled rivet head,

press rivets outthe opposite side

DisconnectMotor Wires

AccessCover

Retaining ClipLG023

Press on both sidesof the rear cover torelease front cover


6 070012-301

14. Attach the gear box and motor to the frame using the three (3) motor mount screws removed previously.

15. Snap the rear cover onto the motor frame.

16. Align the roller tube and insert the shaft into the head. It may be necessary to rotate the roller tube toalign the flats of the shaft with the opening.

17. Ensure that the roller tube is fully inserted into the head. With the roller tube shaft FULLY INSERTED,press the retaining clip onto the shaft. The clip goes in only when the shaft is fully inserted. Press theclip until it is firmly seated in the inner groove of the roller tube shaft.

18. Attach the motor wires to the arm cable. Ensure that the wire colors match.

19. Snap the front cover onto the rear cover. Hang the cover on the top and swing down until it clicks.


LG023b

RearCover

AccessCover

Press InRetaining Clip

Clip Fully Inserted

InnerGroove

Clip

RearCover

Gear AssyMotor Assy


MotorFrame

FrontCover


070012-301 7

REPLACING THE GAS SHOCK CAUTION The gas shock has approximately 85 lbs of pressure in the closed position. A

pressurized shock can open rapidly when removed or released and cause personal injury and property damage. 1. Open the awning.

NOTE: The arm may not open completely when the shock has lost pressure or is removed. It may be necessary to carefully pull the arm out and away from the vehicle to open the awning.

2. Drill out the arms stops from the rear channel. Usecare to not oversize the holes.

3. On the rear cover, open the access cover and pullthe retaining clip out to release the roller tube.

4. Separate the roller tube and end cap. It will benecessary to hold the roller tube and motor arm.Allow the arm to extend out.

5. Support the roller tube and arm.

CAUTION Do not allow the roller tube to droptoward the ground. The twisting motion can cause serious damage to the other arm. 6. Unscrew the shock barrel from the clevis in the

mounting channel.Tip: Wearing a pair of rubber gloves will aid in gripping the surfaces of the shock.

7. Unscrew the shaft from the clevis in the arm joint.Set old shock aside.

NOTE: It may be necessary to use vice grips or pliers on the old shock to unscrew the shock from the clevis. DO NOT use vice grips or pliers on the new shock. Damage to the surface of the shaft or damage to the barrel can cause the new shock to not work correctly.

8. Unpack the new shock and carefully allow it to extend to its maximum length.

9. Coat the threads of the shaft of the new shock with a non-permanent thread lock (i.e. loctite) then screwthe rod into the clevis of the arm elbow. Hand-tighten only.

10. Lift and hold the arm up. The arm should be unfolded and extended as far as possible.

11. Coat the threads of the barrel of the new shock with a non-permanent thread lock (i.e. loctite) thenscrew the barrel into the clevis in the mounting channel. Hand-tighten only. It will be necessary to gripand hold the shaft while turning the barrel.

Drill Out Arm StopsStops are: 3/16" Pop Rivets w/ .063-.125 Grip

Cylinder Clevis

Rod Clevis

AccessCover

Retaining Clip

LG012

Loosen

Loosen


8 070012-301

12. Attach the roller tube to the arm:For Motor Side:

12.1. On the RH (motor) arm, press the roller tube shaft into hole in the motor head. It may be necessary to twist the roller tube to align the flats on the roller tube shaft with the flats in the motor head bearing.

12.2. With the roller tube shaft FULLY INSERTED, press the retaining clip onto the shaft. The clip goes in only when the shaft is fully inserted. Press the clip until it is firmly seated in the groove of the roller tube shaft.

WARNING THE ROLLER TUBE MUST BE FULLY INSERTED INTO THE HEADFOR THE CLIP TO ALIGN WITH THE GROOVE ON THE SHAFT. THE ROLLER TUBE CAN DISENGAGE IF THE CLIP DOES NOT SEAT IN THE GROOVE OF THE SHAFT.

For Idler Side: 12.3. On the LH (idler) arm, press the roller tube shaft into hole in the idler

head.

12.4. With the roller tube shaft fully inserted, press the retaining clip onto the shaft. Move the roller tube shaft until the clip aligns with the inner groove of the shaft. Press the clip until it is firmly seated in the groove of the shaft.

13. Partially retract the awning. It may be necessary to lightly pull down on thelower arm at the mounting channel until the rollers are past the location ofthe arm stops. Always pull down from the bottom of the arm to avoidpinching.

14. Install new arm stops where the old stops were removed. The stops are3/16" pop rivets with a .063-.124" grip range.

Back of Motor Head

Back of Idler Head

Clip Fully Inserted

Clip Fully InsertedLG004a

InnerGroove

InnerGroove

Clip

Clip

Retaining Clip

Shaft

Retaining Clip

Shaft


070012-301 9

PITCH ADJUST ASSEMBLY AND PARTS REPLACEMENT This procedure describes the steps to replace the pitch adjust assembly, valco buttons and the arm rollers.

REPLACING THE VALCO BUTTON 1. Extend the awning to access the inside of the pitch adjust

assembly.

2. Adjust the awning pitch to the flat (minimum) pitch


4. Squeeze the old valco button and lift out.

5. Insert the new valco button. Ensure that the buttons engage theholes in the pitch adjust assy and the arm channel.

REPLACING THE ARM ROLLERS OR PITCH ADJUSTASSEMBLY The following procedure is used to replace the arm rollers or the complete pitch adjust assy.

CAUTION This procedure requires two people. The second person is required to hold support the arm and roller tube during the procedure

1. Extend the awning to access thepitch adjust assy.


3. If installed, remove the optionallower wire cover.

4. Drill out the rivet stop at the bottomof the arm channel.

5. Have one person hold and lift thearm and roller tube.

6. Press in the pitch adjustment pinsand slide the pitch adjust assy out ofthe arm channel.

7. Slide the pitch adjustment assy outof the bottom of the rear channel.

8. For roller replacement, remove theold rollers from the posts.

9. Slide the new rollers onto the postsof the pitch adjust assy.

NOTE: The rollers are shipped loose with new pitch adjust assy.

10. Slide the pitch adjust assy and rollers into the rear channel. Note the orientation as shown.

11. Align the arm channel and pitch adjust assy and slide together. It will be necessary to press in thevalco buttons. Push the parts together until the valco buttons pop out of the standard adjust holes inthe channel.

12. Install a 1/8" pop rivet in the rivet stop hole that was drilled out previously.

LG013

OptionalWire Cover

Drill OutRivet Stop

1/8" Pop Rivet

Rollers (x2)

Pitch AdjustAssy

LG018

Valco Button

Pitch Adjust Assy


10 070012-301

LED LIGHTING SWITCH INSTALLATION NOTE: Installers may choose to furnish the control switch. The installation requires that the power line (+12VDC) be attached to a dedicated 2A circuit breaker or a 2A in-line fuse must be installed between the switch and power source. For easy access, locate the fuse close to the switch.

1. Determine the location of the switch.

2. At the switch location, cut a 1 1/8" x 1 1/2" hole.

3. Wire the switch as shown below.Wire terminals at the switch are .187,18-24 awg female disconnects.

NOTE: Allow adequate slack in the 12VDC power line so that the in-line fuse (installed in step 4) can be accessed from behind the switch.

4. Install the in-line fuse:4.1. Near the switch, cut the red

12VDC power line to the switch. Do not strip the insulation.

4.2. Insert a wire end into one of the wire channels until it butts up against the stop.

4.3. Fold that half of the connector body over until the element contacts the wire. Use pliers to crimp the connector closed.

4.4. Repeat for the second wire end. 4.5. Slide the fuse into the fuse port.

Ensure that is firmly seated.

5. Press the in-line fuse, wires andswitch into the mounting hole. Securethe switch using two (2) #6 x 1/2"screws.

6. Snap the switch bezel over the switchframe.

LED002b

Vehicle Wall

Red

+12VDC

GNDSingle Pole

Single Throw Switch18awg Wire

(minimum)

Connector inRoller Tube

LED Strip in Roller Tube

Red

Bla

ck Wire Sewn inCanopy Hem

18-24awgFemale Disconnect (x2)

ON

OFF

1.13"

1.5"

1.88"

2.9"

#6 x 1/2” Screw (x2)

2AIn-line Fuse

2A In-line Fuse(+12VDC Line)


070012-301 11

LED STRIP REPLACEMENT 1. Extend the awning out completely.

2. Disconnect power.

3. Remove the slot covers from the ends of the LEDstrip.

4. Use a non-permanent marker to mark the location ofeach end of the LED strip.

5. Carefully pull the wires and connectors out of theroller tube through the hole that is located behind theslot cover location. Disconnect the connectors.

6. Remove the existing LED strip.

7. Clean the slot to remove any dirt and tape residue.

8. Starting at the reference mark on the motor side, remove the release paper from the back of the newstrip and press the strip into the LED slot.

9. At the end of the roller tube, cut the LED strip to match the mark on the idler side. To trim the LEDstrip, ALWAYS cut between the 4-pad cluster as shown.

CAUTION Ensure that power is off to the LED strip. Cutting the strip with power on can short theLED strip. 10. Connect the canopy harness and LED connectors. Then carefully push the connectors into the roller tube.

11. Press the slot covers into the LED slot.


Cut Between Padsto Adjust Length

Slot Cover

LED Strip

Canopy Harness

LED Slot

LG021


12 070012-301

LED HARNESS REPLACEMENT 1. Over extend the awning so that the split

grommet in the roller tube is accessible.

2. Disconnect power to the awning andLED controls.

3. Locate and remove the split grommetfrom the roller tube.

4. Carefully pull the wires and connectorsout of the roller tube. Disconnect theconnectors.

5. Clamp or tape the LED harnessconnector outside the roller tube toprevent it from falling back into the rollertube.

6. At the awning rail, cut the harness closeto the canopy. Clamp the harness goinginto the vehicle to prevent it from falling inthe vehicle wall.

7. At the roller tube, remove the connector from the canopy harness.

8. Firmly attach the wire ends of new harness to the old harness. Carefully use the old harness to pull thenew harness through the hem of the canopy.8.1. The harness has a retention wire attached near the connector. When pulling the harness, pull the

harness so that the retaining wire is inside the hem. 8.2. Gently pull the harness back toward the roller tube to seat the retention wire inside the canopy

hem as shown.

9. At the roller tube:9.1. Connect the canopy harness connector and LED connector. Then carefully push the connectors

into the roller tube. 9.2. Place the split grommet over the canopy harness and press the grommet into the hole of the roller tube.

10. At the vehicle wall:10.1. For canopies with FLXguard, it will be necessary to attach the wire to the fabric wrap. For vinyl

canopies with Weatherguard, the harness is routed in the seam of the Weatherguard, no additional attachment is necessary. 10.1.1. For FLXguard: Position the harness approximately

3/8" from the edge of the material. Attach using a 1" x 6" piece of clear tape (the tape is a special bond tape available from Carefree).

10.2. At the vehicle wall, route the new canopy harness through the wall to the switch. Tip: Tie the new harness to the old harness that was cut previously. Use the old harness to pull the new harness through the wall to the desired location.

10.3. Connect the new harness to the switch. Two (2) .187, 18-24 awg female disconnects are provided if connecting to a switch.

10.4. Alternate method: At the wall, splice the new harness to the existing harness using 24 awg butt connectors. Push the connectors into the vehicle wall. Seal the wall entrance hole and wires with a quality silicone sealant. NOTE: Be sure to allow enough harness from the canopy to provide a 3" loop for slack and adequate length for the connectors to be pushed inside the wall before sealing the hole and harness.

2" x 8" Velcro "Loop"1" x 2" Velcro "Loop"

ALUMAGUARD UNIGUARD LED008FLXguard

1" x 6" Clear Tape

Position Wire3/8" From Edge

LG015

Retaining Wire

Pull Until Wire is Inside Hem

Pull Harness Back Keeping theRetaining Wire Inside Hem

Canopy Hem

ClampWiresClip Wires

Close to CanopyGrommet

LED Harness

CanopyHarness


070012-301 13

WIRING DIAGRAM

CONNECTOR WIRE COLOR LH CONNECTOR ORIENTATION RH CONNECTOR ORIENTATION

RED→ +12VDC +12VDCWHITE→ RED (motor wire) BLACK (motor wire)BLUE→ BLACK (motor wire) RED (motor wire)

BLACK→ Ground Ground

SK003aTo Ground

To +12VDC

BLACK Motor Wire

RED Motor Wire

RED

BLACK

WHITE

BLUE

SK003d

To Ground

To +12VDC

BLACK Motor Wire

RED Motor Wire

RED

BLACK

WHITE

BLUE


14 070012-301

STANDARD MAINTENANCE Maintaining the Carefree Manual Patio Awning is easy. Just follow these basic steps: Always operate the awning according to the instructions. Periodically check that the fasteners are tight. Tighten if necessary. Keep the awning fabric and arms clean.

FABRIC CARE CAUTION Do not use oil based cleaners or any caustic, granulated, or abrasive type cleaners

on your Carefree product. 1. One of the best ways to keep the fabric looking good and to delay the need for deep or vigorous

cleanings is to hose fabrics off on a monthly basis with clear water. This practice will help prevent dirt from becoming deeply imbedded in the fabric. In most environments, a thorough cleaning will be needed every two to three years.

2. When it’s time for a thorough cleaning, the fabric can be cleaned while still on an awning frame. Use a soft brush and warm water with soap.

3. When cleaning the fabric, it is important to observe the following: Always use a natural soap, never detergent. Water should be cold to lukewarm, never more than 100F. Air-dry only. Never apply heat to the fabric. Always allow the fabric to dry thoroughly before rolling up the awning.

Mildew Mildew is a fungus growth that looks like dirt. Vinyl coated polyester fabrics are mildew resistant because of a chemical biocide in the vinyl coating. Under ordinary conditions, mildew will not appear. However, in areas where high temperature and humidity are common, mildew can be a problem and required the material to be washed more frequently. Thoroughly rinse the fabric with clean water and allow to air dry completely before rolling up the awning.

Pooling When water collects on the top of the fabric, this is known as "pooling". This can occur during inclement weather or if a running air conditioner discharges over the awning. The water is dumped when the awning is retracted. It is recommended that if water accumulates on the top; retract the awning in steps (8"-12") to dump the water. This will help prevent the fabric from stretching or distorting. The effects of wind and rain on an awning are unpredictable. Severe damage to the awning and the vehicle may result. IF WIND OR EXTENDED PERIODS OF RAIN ARE EXPECTED, ROLL UP THE AWNING AND SECURE FOR TRAVEL.

ARM CARE The best method of keeping the arms and braces operating smoothly is to clean them. Dirt and debris can cause the channels not to slide easily.

NOTE: Avoid introducing water into the motorized housings. Periodically wash out the channels with running water (i.e. a hose) to keep them clean. If the arms still do not move easily, lightly spray the contact and pivot points with a dry silicone lubricant after the arms have been cleaned and dried thoroughly.

Hardware Maintenance Replace any parts that become damaged. Periodically check all mounting hardware, screws, lags, etc., and re-tighten when necessary.


070012-301 15

EMERGENCY OVERRIDE If power to the vehicle is not available, the awning can be safely retracted by jumping the motor using a 10V-14V power source such as a cordless drill battery or car battery.

WARNING DO NOT USE A 110V POWER SOURCE FOR THE EMERGENCY OVERRIDE PROCEDURE! DOING SOWILL PERMANENTLY DAMAGE THE AWNING! DO NOT USE THE EMERGENCY OVERRIDE WITHOUT FOLLOWING THE DIRECTIONS BELOW.

1. Remove the front cover. The cover snaps onto the rear cover. Toremove, press on both sides of the rear cover until the front coverreleases then lift the front cover off.

2. Detach the RED and BLACK wires from the cable to the motor.

3. Attach jumper wires to the motor wires.

4. Connect the other ends of the jumper leads to a 10-14Vsource. If the awning moves in the wrong direction, reversethe leads. Maintain contact throughout the retraction process.

5. When the awning is closed, remove the jumper wires andreattach the cable wires to the motor wires. Be sure to matchthe wire colors.

6. Snap the front cover onto the rear cover. Hang the cover on the top and swing down until it clicks.

Attach Jumpers toWires from Motor

FrontCover

LG010

Press on bothsides of the rearcover to releasefront cover


16 070012-301

PART NUMBER LISTING PART NUMBER/SERIAL NUMBER LOCATION

Roller tube part and serial numbersare located on the roller tube.

LG017


18 070012-301

ILLUSTRATED PARTS LIST

ADETAIL A

A

1

2

3

4

6

5

7

8

8

8

8

911 10

12 13

13

14

17

18

19

2023

2221

FG501

15

15

OFF ON

WR G B

FLASH

STROBE

FADE

SMOOTH

LED Awning Rail Adaptor

23

24

1925

16

16a

7

16a

16b


070012-301 19

Item Part Number Description Notes 1 R001838XXX Arm Assy, Motor Side, RH 2 R001839XXX Arm Assy, Idler Side, LH 3 R001826 Kit, Gas Shock 4 R001827 Kit, Pitch Adjust Assy 5 R001828 Valco Button 6 R001840 Kit, Roller Replacement 7 R001829-00X Arm End Cap 8 R001830-00X Kit, Hole Plug pkg of 49 R001831-00X Cover Kit, Motor 2 10 R001832 Motor 11 R001833 Gear Box12 R001834-00X Cover Kit, Idler 2 13 R001835-00X Kit, Clip Hole Cover Cap 14a R001841-xxx Roller Tube Assy, No LED 14b R001842-xxx Roller Tube Assy, w/ LED 15 R001836 Kit, Retaining Clip 16 R001837 Power Harness16a 012681-00X Wire Cover, Lower pkg of 216b R041331-006 Wire Cover, Upper 17 610700xxxXXX Awning Rail, Standard 18 R019487-003 Switch Kit, Awning 3 19a R060755-001 LED Strip, White, 6" Lead Used with awnings 18' or less 6 19b R060755-002 LED Strip, White, 26" Lead Used with awnings 19' or longer 6 19c R060733-001 LED Strip, RGB, 6" Lead Used with awning 18' or less 4,6 19d R060733-002 LED Strip, RGB, 26" Lead Used with awnings 19' or longer 4,6 20 SR0101 LED Switch and Fuse Kit Used with white LED 6 21 R019493-001 Fuse Kit (includes fuse holder and 2A fuse) 22 R060715-002 LED Power Harness 23 R001716 Slot Cover used with roller tube24 R001764-xxx Awning Rail Adaptor (includes LED strip) 5 25 SR0109 Remote and Mini Controller Kit 4,6

Notes: 1. 00X = Color; 005= White; 006=Black. xxx= Length in inches. 2. Head cover kits include one front cover, one rear cover.3. Switch kit includes switch, faceplate, screws and connector.4. Parts marked with note 4 used with awning rail RGB only.5. For awning rail adaptor (item 24) with RGB LED's, add "RGB" to end of part number.6. White and RGB (colored) LED components are not interchangeable.

OWNER'S MANUAL LONGITUDE

12V MOTORIZED AWNINGRV Before operating the awning, carefully review the Owner's Manual. The manual contains important safety information, detailed operating instructions, common maintenance procedures and other useful information.

Special Note: This manual provides a basic description of the product and the standard operating controls provided by Carefree of Colorado. Some Original Equipment Manufacturers (OEM's) may alter or change the placement, style and/or functional configuration of the switches. If your controls do not match the style or description included, contact the coach manufacturer for an accurate description. OEM furnished components are not covered by the Carefree warranty.

LONGITUDE PATIO AWNING

INTRODUCTION From it's beginning in the early 70's, Carefree of Colorado has emerged as the premier manufacturer of quality awnings and accessories for Recreational Vehicles (RVs). Our full line of products can provide the accessories that match your life style; no matter what type of RV you own. Check with your dealer to discover the products that can make your life more Carefree.

The Longitude awning provides motorized awning comfort with Carefree's standards for looks, strength and dependability with a successful blend of style, quality and economy. The unique "scissor" style arms do not require vertical ground supports. The adjustable arms provide easy to use 6-position pitch adjustment. The roller tube and arms are made from light weight, no-rust aluminum; The 100% billow-proof, worm-gear drive motor eliminates the need for

travel locks; Simple single switch operation.

WARNINGS AND CAUTIONS

WARNING Awnings are designed to provide shade and protection from the sun. The effects of wind and rain on an awning are unpredictable and can cause severe damage to the awning and/or the vehicle. If wind or extended periods of rain are expected, retract the awning.

WARNING Keep all sources of heat and flame away from the awning canopy. Fabric is not fire-proof and can burn if left in contact with any flame or heat source.

NOTICE It is recommended that if leaving the RV unattended for a length of time, retract the awning to avoid unexpected climate conditions.

NOTICE If installed, LED lighting must be turned off when the awning is in the rolled up position. This is to prevent possible damage to the LEDs and/or canopy.

Additional Warnings and Cautions are included in the text for the proper operation of the awning.

IMPORTANT NOTICE: It is strongly recommended that adjustments and repairs not described in this book be performed by trained technicians at your Authorized Carefree Dealer. Work performed by non-authorized persons or businesses may void warranty.


OPERATION STANDARD SWITCH OPERATION

To Operate the Awning: Press and hold the Patio Switch until the

awning is in the desired position then release the switch.

ADJUSTING THE PITCH The Longitude arms have 6 pitch adjustment settings. The awning can be extended and retracted in any of these positions without having to reset the pitch between uses. See the NOTICES about unequal pitch settings.

CAUTION Use care when adjusting the pitch as the awning may move abruptly. 1. Grasp the awning arm in the area shown and gently pull toward the vehicle to

reduce pressure on the pins. 2. Fully depress both pitch adjustment pins located on the scissor arm. There is one

on each side of the arm; these must be fully pressed in at the same time. Tip: LIGHTLY pulling the arm toward the vehicle will decrease the force required to press the pitch adjustment pins.

3. Slide the arm to the desired set hole - towards the coach for a lower pitch and awayfrom the coach for a higher pitch.

NOTICE Do not set the individual arm pitch at more than three (3) positions different between the left and right arm. Damage to the arms and canopy can occur if the awning is retracted when the arms are set at more than 3 positions difference.

NOTICE For awnings under 12': the arms must be set at an equal pitch. Damage to the arms and canopy can occur if the awning is retracted with the arms uneven.

Fully Depress Both Pins(one on each side)

Minimum Pitch

Maximum Pi

tch

LG009

Pull Gently To ReducePressure on Pins

Max.Min.

1

2

Adjust Pitchas Desired

3

AWNING O

UT

IN

TravelR041

Press toRetract

Press toExtend


EMERGENCY OPERATION If power to the vehicle is not available, the awning can be safely retracted by jumping the motor using a 10V-14V power source such as a cordless drill battery or car battery.

WARNING DO NOT USE A 110V POWER SOURCE FOR THE EMERGENCYOVERRIDE PROCEDURE! DOING SO WILL PERMANENTLY DAMAGE THE AWNING! DO NOTUSE THE EMERGENCY OVERRIDE WITHOUT FOLLOWING THE DIRECTIONS BELOW.

1. Remove the front cover. The coversnaps onto the rear cover. Toremove, press on both sides of therear cover until the front coverreleases then lift the front cover off.

2. Detach the RED and BLACK wiresfrom the cable to the motor.

3. Attach jumper wires to the motorwires.

4. Connect the other ends of thejumper leads to a 10-14Vsource. If the awning moves inthe wrong direction, reverse theleads. Maintain contact throughout the retraction process.

5. When the awning is closed, remove the jumper wires and reattach the cablewires to the motor wires. Be sure to match the wire colors.

6. Snap the front cover onto the rear cover. Hang the cover on the top andswing down until it clicks.

COMMON OPERATIONAL QUESTIONS The following items are operational items that may come up as questions during normal operation. 1. The awning motor is equipped with a thermal protection circuit to protect the motor

from overheating. Operating the awning repeatedly over a short time period may cause the circuit to sense an overheat condition and shut off the motor. If this occurs, wait approximately 15 minutes to allow the motor to cool then operate the awning in normal fashion.

2. The awning seems to extend and retract slowly. Normal operation time is 28-35seconds to extend or retract. If the power supply is on the low side of the acceptable voltage range (10VDC-14VDC) the awning will move slower.

Press this areato releasefront cover

Attach Jumpers toWires from Motor

FrontCover

LG010


AWNING CARE Maintaining a Carefree Awning is easy. Just follow these basic steps: Always operate the awning according to the instructions. Periodically check that the fasteners are tight. Tighten if necessary. Keep the awning fabric and arms clean.

FABRIC CARE NOTICE DO not use oil based cleaners or any caustic, granulated, or abrasive type cleaners on your Carefree product. 1. One of the best ways to keep the fabric looking good and to delay the need for

deep or vigorous cleanings is to hose fabrics off on a monthly basis with clearwater. This practice helps prevent dirt from becoming deeply imbedded in thefabric. In most environments, a thorough cleaning will be needed every two tothree years.

2. When it’s time for a thorough cleaning, the fabric can be cleaned while stillon the awning frame. Use a soft brush and warm water with soap.

3. When cleaning the fabric, it is important to observe the following: Always use a natural soap, never detergent. Water should be cold to lukewarm, never more than 100F. Air-dry only. Never apply heat to the fabric. Always allow the fabric to dry thoroughly before rolling up the awning.

MILDEW Mildew is a fungus growth that looks like dirt. Vinyl coated polyester fabrics are mildew resistant because of a chemical biocide in the vinyl coating. Under ordinary conditions, mildew will not appear. However, in areas where high temperature and humidity are common, mildew can be a problem and require the material to be washed more frequently.

POOLING When water collects on the top of the fabric, this is known as "pooling". This can occur during inclement weather or if a running air conditioner discharges over the awning. The water is dumped when the awning is retracted. It is recommended that if water accumulates on the top; retract the awning in steps (8"-12") to dump the water. This will help prevent the fabric from stretching or distorting. The effects of wind and rain on an awning are unpredictable. Severe damage to the awning and the vehicle may result. IF WIND OR EXTENDEDPERIODS OF RAIN ARE EXPECTED, ROLL UP THE AWNING AND SECURE FOR TRAVEL.

LEAKING On vinyl canopies, side hems and poly cords are stitched in with a sewing machine. On occasion, this stitching may allow water to seep or leak through. This is normal and not a defect covered by warranty. Treat the seams with a quality seam sealer.

ARM CARE The best method of keeping the arms and braces operating smoothly is to clean them. Dirt and debris can cause the arms not to move easily. Periodically wash out the channels with running water (i.e. a hose). If the arms still do not move easily, lightly spray the joints and pivot points with a dry silicone lubricant after the arms have been cleaned and dried thoroughly.

longitude-service-manuallongitude-owners-manual

Documents

SERVICE MANUAL LONGITUDE - CARiD.com · 2019. 1. 22. · Control Single pole, single throw switch (SR0101) Note: The Switch kit is ordered separately. Kit includes in-line fuse holder