SERVICE MANUAL FOR:I-Bike S

Set up dimension: 110X55X129mm

Fold up dimension: No

Weight of product: 29kg

Shipping Weight:

User weight limit: 120kg

Resistance Level: Manual 8 levels

Incline Range: No

Hand Pulse Sensor: Yes

Wireless Pulse Sensor: No

Power Requirement: UM-3 AA 1.5v X 2

Motor: No

Emergency Stop: No

Specifications

103

102

110

110

109

104

105

222

222213

221220

219

210

212

203

203

202

206

201

204

320317 311

318

321310

316

312

313

314

318

311320

321

309

306

321

307

303

537302

215

537

301

308

321

303

330

302

519

522

510524

603

525

602601

535

508

526

528

516515

537302

515537

302

517

528

527

514513

528

517511

526

508

509

507

505504

501506503502

415

411

412

414

110

407410 411 412 413

110

403

419

418

404 417416405

209

205

207

216

213 218315

302

537

215

537

215

302

224

223

609

610

110

110

110

225

111

110

108

Parts Explosive Drawing

Part No. Part name Bezeichnung Quantity/Menge

IB S-102 Console housing cover-upper Oberes Computergehäuse 1

IB S-103 Console housing cover-lower Unteres Computergehäuse 1

IB S-104 Upright upper cover-left Linkes Frontstützengehäuse oben 1

IB S-105 Upright upper cover-right Rechtes Frontstützengehäuse oben 1

IB S-108 Overlay Overlay 1

IB S-109 Battery cover Batteriedeckel 1

IB S-110 M4X15 Screw M4x15 Schraube 10

IB S-111 Battery Batterie 2

IB S-201 Handle bar Handgriff 1

IB S-202 Handle pulse sensor-upper Oberer Handpulssensor 2

IB S-203 Handle pulse sensor-lower Unterer Handpulssensor 2

IB S-204 Foam grip Schlauchgriff 2

IB S-205 Handle pulse sensor wire Handpulssensorkabel 2

IB S-206 Handle bar end cap Handgriff Endkappe 2

IB S-207 Handle bar foam grip-middle Handgriffschlauch Mitte 2

IB S-209 7pin wire-upper 7 Pin Kabel oben 1

IB S-210 Upright Frontstütze 1

IB S-212 M3.5X16 Screw M3.5X16 Schraube 4

IB S-213 M5X14 Screw M5X14 Schraube 6

IB S-215 M8X20 Bolt M8X20 Stift 5

IB S-216 Speed sensor wire Geschwindigkeitssensorkabel 1

IB S-218 Speed sensor holder Halterung Geschwindigkeitssensor 1

IB S-219 M6X50 Bolt M6X50 Stift 2

IB S-220 Φ6X10X2 Spring washer Φ6X10X2 Federscheibe 2

IB S-221 M5X29 Bolt M5X29 Stift 1

IB S-222 M4X10 Screw M4X10 Schraube 7

IB S-223 Resistance Cable Widerstandskabel 1

IB S-224 Resistance Unit Widerstandseinheit 1

IB S-225 Resistance unit reels Aufrollung Widerstandseinheit 1

IB S-301 M8X85 Bolt M8X85 Stift 2

IB S-302 Φ8X17X1.5 Washer Φ8X17X1.5 Scheibe 10

IB S-303 Rear stabilizer tube adjustment footHöhenverstellung hinterer Bodenrohrfuß 2

IB S-304 Saddle post bottom cover Oberes Gehäuse Sattelstange 1

IB S-306 Rear stabilizer tube Bodenrohrfuß hinten 1

IB S-307 Rear stabilizer tube foot cover-rightAbdeckung Bodenrohrfuß hinten rechts 1

IB S-308 Rear stabilizer tube foot cover-leftAbdeckung Bodenrohrfuß hinten links 1

Parts List

IB S-309 Front stabiliser tube transport cover-left Linkes Transportgehäuse vorderer Bodenrohrfuß 1

IB S-310 Front stabliser tube transport cover-right Rechtes Transportgehäuse vorderer Bodenrohrfuß 1IB S-311 Transport wheel Transportrolle 2IB S-312 Saddle post Sattelstange 1IB S-313 Saddle post plastic insert Plastikdübel Sattelstange 1IB S-314 Seat post height adjustment konb Sattelhöhenverstellknopf 1IB S-316 Saddle Sattel 1IB S-317 Main frame Hauptrahmen 1IB S-318 M6 spring M6 Feder 2IB S-320 Transport fix bolt M6X35X10 Transport Befestigungsstift M6X35X10 2IB S-321 M5X14 Screw M5X14 Schraube 8IB S-330 M8 Screw M8 Schraube 1IB S-403 Main chain cover-left Kettengehäuse links 1IB S-404 Saddle post cover Abdeckung Sattelstange 1IB S-405 Chain cover upper cover Obere Abdeckung Kettengehäuse 1IB S-407 Main chain cover-right Kettengehäuse rechts 1IB S-410 Pedal-left Pedal links 1IB S-411 Crank end cap Endkappe Kurbel 2IB S-412 M10X1.25 nut M10X1.25 Mutter 2IB S-413 Crank-left Kurbel links 1IB S-414 Crank-right Kurbel rechts 1IB S-415 Pedal-right Pedal rechts 1IB S-416 Upright lower cover-Left Unteres Gehäuse Frontstütze links 1IB S-417 Upright lower cover-Right Unteres Gehäuse Frontstütze rechts 1IB S-418 Front stabiliser tube cover Abdeckung Bodenrohrfuß vorne 1IB S-419 Rear stabliser tube cover Abdeckung Bodenrohrfuß hinten 1IB S-501 6004 Bearing 6004 Kugellager 2IB S-502 M18 Nut M18 Mutter 2IB S-503 Φ20X30X2 Washer Φ20X30X2 Scheibe 2IB S-504 Driving belt large plastic pulley Große Plastikrolle Antriebsriemen 1IB S-505 Driving belt Antriebsriemen 1IB S-506 Crank shaft 20X208 Kurbelwelle 20x208 1IB S-507 M6X10 Screw M6X10 Schraube 4IB S-508 M6X12 Screw M6X12 Schraube 6IB S-509 M8X14 Screw M8X14 Schraube 1IB S-510 6300 bearing 6300 Kugellager 2IB S-511 Φ8X23X2 washer Φ8X23X2 Scheibe 1IB S-513 ID35XOD192X35.5 Flywheel ID35XOD192X35.5 Schwungrad 1IB S-514 OD255X3 Aluminium disk OD255X3 Aluminiumscheibe 1IB S-515 M8X15 screw M8X15 Schraube 4IB S-516 Small pulley OD28X84.3 Kleine Rolle OD28X84.3 1IB S-517 17.2X22.2X1.5 washer 17.2X22.2X1.5 Scheibe 4IB S-519 Tension pulley bracket Klammer Spannungsrolle 1IB S-522 Spring 1.8X12X85X22 ∮ Feder 1.8X12X85X22 ∮ 1IB S-524 M5X14 screw M5X14 Schraube 1IB S-525 M10 nut M10 Mutter 1IB S-526 Aluminum disc OD75X11.5 Aluminumscheibe OD75X11.5 2IB S-527 ID18XOD35X12 One way bearing ID18XOD35X12 Einweglager 1IB S-528 6003 bearing 6003 Kugellager 4IB S-535 M10X78 bolt M10X78 Stift 1IB S-537 Φ8X14X2 spring washer Φ8X14X2 Federscheibe 11IB S-601 Φ10X26X2 washer Φ10X26X2 Scheibe 1IB S-602 Spring 1.5X15X25X5∮ Feder 1.5X15X25X5∮ 1IB S-603 Magnet bracket Magnetklammer 1IB S-609 ∮2.2X300 spring ∮2.2X300 Feder 1IB S-610 Φ8.5X17 washer Φ8.5X17 Scheibe 1

Remove chain covers

Step 1: First use a flat screwdriver remove crankplastic cover then use 14mm socket wrench to undocrank nut.

Step 2: Use a open crank tool/crank puller to remove crank.

Crank puller tool

Step 3: Follow the same procedureTo remove crank arm from the other side

Step 4: Use a crank puller tool to undo crank.

Step 5: Move up Chain cover upper cover.Step 6: Remove Front stabilizer tube cover.

Step 6: Remove Rear stabilizer tube cover.Step 7: Use a Phillips screwdriver to undo Main chain Cover right screws x 4.

Step 8: Remove Main chain cover-right. Step 9: Use a Phillips screwdriver to undo Main chain Cover left screws x 2.

Step 9: Remove Main chain cover left.

Remove flywheel

Step 1: Follow Remove chain cover instructions to remove both chain covers.

Step 2: Remove belt tension spring.Step 3: Remove the driver belt.

Step 4: Use 3mm Allen wrench to remove 3 xBolts from the flywheel.

Step 5: Follow the same procedure to remove 3 x bolts From other side of the flywheel.

Step 6: Once undone Flywheel can be removed

Disassemble flywheel set

Step 1: Follow Remove chain cover instructions to remove both chain covers.Step 2: Follow Disassemble flywheel set instructions to remove flywheel set.

Step 3: Use 8mm Allen wrench to undoFlywheel bolt x 1.

Step 4: Remove flywheel Aluminum support.

Step 5: Use 4mm Allen wrench to undoAluminum disk bolts x 4.

Step 6: Aluminum disk and axle can be dismantled from flywheel.

Disassemble resistance bracket

Step 1: Follow Remove chain cover instructions to remove both chain covers.

Step 2: Use 6mm Allen wrench,14mm and 17mm wrench to undo 2 x bracket securing nuts.

Step 3: Remove magnet bracket axle and spring.

Step 4: Remove magnet bracket axle. Step 5: Remove bracket.

Step 6: When reassembling the magnet bracket. You must ensureThat the spring , thin washer and thick washer are installed as above.

Dismantle manual resistance adjust knob

Step 1: Use a Phillips screwdriver to undo resistance unit on front post.

Step 2: Remove resistance unit.

Step 4: Remove resistance VR set. Step 3: Use a Phillps screwdriver to removeResistance unit screws x 3.

i-Bike S and i-Trainer S Wire Drawing

COMPUTERModel: LCD14D

0

1

23 4 5

7

6

8

RPM SENSOR

Battery 1.5v AAA X 2

Manual adjust resistance knob

Steel Rope

Resistance level VR 5K

Pulse sensor Pulse sensor

Flywheel

Console over view

Set console measurement for I Bike S or I Trainer S:The I Bike S and I Trainer S consoles are the same. The only difference is the computermeasures speed and distance differently, see below instructions.

Power off then connect 01 jump then power on, display will show “78” This is the settingthis for I Bike S console .

Power off then disconnect 01 jump then power on, display will show “56” This is thesetting for I Trainer S console .

Engineer mode setting

Switch display between Metric(km/h) or English(ml/h):The console PC board has a switch that can change console between Metric or English, see below instructions to change.

Remove the battery from console. Remove the 5 x screws in the rear of the console to access the PC Board. On the PC Board there is a switch that is used to change between KM/H and ML/H. Push the switch down to select KM/H

Push the switch up to select“MPH”

Once the speed/distance reading is selected, insert the battery, power the machine back on and the selected reading will be displayed in the upper section of the screen.

Computer display not clear

DOES REPLACING THE BATTERIES CURE THE

PROBLEM.

FIXED

YES

NO

REPLACE COMPUTER

Trouble Shooting

COMPUTER DISPLAY NOTCLEAR.

No Computer display or display not clear

REMOVE THE BATTERYTHEN REPLACE IT, IS COMPUTER

DISPLAY CORRENT?

CHECK AND CLEAN METAL CONNECTOR IN BATTERY HOLDERDOES COMPUTER NOW DISPLAY?

REPLACE COMPUTER

NO

NO

YES

FIXEDIS RPM SENSOR WIRECONNECTED INTO COMPUTER

YES

NO

RECONNECT

IS MAGNET STILL INTACTON FLYWHEEL?

NO

RE-INSTALL AMAGNET STONE

YES

IS DISTANCE WITHIN3-5MM FROM MAGNET

TO RPM SENSOR?

NO

RE-ADJUST

REPLACE RPM SENSOR

IS RPM SENSOR WIRECONNECTED INTO COMPUTER?

NO

RECONNECT

IS MAGNET STILL INTACT ON FLYWHEEL?

NO

RE-INSTALL MAGNET

YES

IS DISTANCE WITHIN3-5MM FROM MAGNET

TO RPM SENSOR?

NO

RE-ADJUST

REPLACE RPM SENSOR

Computer not displaying RPM

Computer no display resistance level

IS RESISTANCE KNOBVR WIRE 3PIN CONNECTOR

DISCONNECTEDON COMPUTER PC BOARD?

YES

RECONNECT

IS VR RESISTANCE VALUECORRECT AT RESISTANCE

LEVEL 1 POSITION?

NO

NO

RE-ADJUST

REPLACE VR IN RESISTANCE ADJUST KNOB