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3010 S/M (MCA) SERVICE MANUAL Published in Apr. ’00 2AR70765 Revision 5 Point Source Ai 3010 R

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3010 S/M (MCA)

SERVICEMANUAL

Published in Apr. ’002AR70765Revision 5

PointSource Ai 3010

R

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ServiceManual

PointSourceAi 3010

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CAUTION

DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY RE-PLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENTTYPE RECOMMENDED BY THE MANUFACTURER. DISPOSEOF USED BATTERIES ACCORDING TO THE MANUFAC-TURER’S INSTRUCTIONS.

ATTENTION

IL Y A DANGER D’EXPLOSION S’IL Y A REMPLACEMENT IN-CORRECT DE LA BATTERIE. REMPLACER UNIQUEMENTAVEC UNE BATTERIE DU MÊME TYPE OU D’UN TYPE REC-OMMANDÉ PAR LE CONSTRUCTEUR. METTRE AU RÉBUTLES BATTERIES USAGÉES CONFORMÉMENT AUX INSTRUC-TIONS DU FABRICANT.

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Safety precautions

This booklet provides safety warnings and precautions for our servicepersonnel to ensure the safety of their customers, their machines as wellas themselves during maintenance activities. Service personnel areadvised to read this booklet carefully to familiarize themselves with thewarnings and precautions described here before engaging inmaintenance activities.

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Safety warnings and precautions

Various symbols are used to protect our service personnel andcustomers from physical danger and to prevent damage to theirproperty. These symbols are described below:

DANGER : High risk of serious bodily injury or death may result frominsufficient attention to or incorrect compliance with warningmessages using this symbol.

WARNING : Serious bodily injury or death may result from insufficientattention to or incorrect compliance with warning messagesusing this symbol.

CAUTION : Bodily injury or damage to property may result frominsufficient attention to or incorrect compliance with warningmessages using this symbol.

SymbolsThe triangle ( ) symbol indicates a warning including dangerand caution. The specific point of attention is shown insidethe symbol.

General warning.

Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition isshown inside the symbol.

General prohibited action.

Disassembly prohibited.

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indicates that action is required. The specific actionrequired is shown inside the symbol.

General action required.

Remove the power plug from the wall outlet.

Always ground the copier.

1. Installation Precautions

WARNING

• Do not use a power supply with a voltage other than that specified.Avoid multiple connections to one outlet: they may cause fire or electricshock. When using an extension cable, always check that it isadequate for the rated current. ...............................................................

• Connect the ground wire to a suitable grounding point. Not groundingthe copier may cause fire or electric shock. Connecting the earth wireto an object not approved for the purpose may cause explosion orelectric shock. Never connect the ground cable to any of the following:gas pipes, lightning rods, ground cables for telephone lines and waterpipes or faucets not approved by the proper authorities. ........................

CAUTION:

• Do not place the copier on an infirm or angled surface: the copier maytip over, causing injury. ...........................................................................

• Do not install the copier in a humid or dusty place. This may cause fireor electric shock. .....................................................................................

• Do not install the copier near a radiator, heater, other heat source ornear flammable material. This may cause fire. .......................................

• Allow sufficient space around the copier to allow the ventilation grills tokeep the machine as cool as possible. Insufficient ventilation maycause heat buildup and poor copying performance. ...............................

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• Always handle the machine by the correct locations when moving it. ....

• Always use anti-toppling and locking devices on copiers so equipped.Failure to do this may cause the copier to move unexpectedly ortopple, leading to injury. ..........................................................................

• Avoid inhaling toner or developer excessively. Protect the eyes. If toneror developer is accidentally ingested, drink a lot of water to dilute it inthe stomach and obtain medical attention immediately. If it gets into theeyes, rinse immediately with copious amounts of water and obtainmedical attention. ....................................................................................

• Advice customers that they must always follow the safety warnings andprecautions in the copier’s instruction handbook. ...................................

2. Precautions for Maintenance

WARNING

• Always remove the power plug from the wall outlet before startingmachine disassembly. ............................................................................

• Always follow the procedures for maintenance described in the servicemanual and other related brochures. ......................................................

• Under no circumstances attempt to bypass or disable safety featuresincluding safety mechanisms and protective circuits. .............................

• Always use parts having the correct specifications. ...............................

• Always use the thermostat or thermal fuse specified in the servicemanual or other related brochure when replacing them. Using a pieceof wire, for example, could lead to fire or other serious accident. ...........

• When the service manual or other serious brochure specifies adistance or gap for installation of a part, always use the correct scaleand measure carefully. ...........................................................................

• Always check that the copier is correctly connected to an outlet with aground connection. .................................................................................

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• Check that the power cable covering is free of damage. Check that thepower plug is dust-free. If it is dirty, clean it to remove the risk of fire orelectric shock. .........................................................................................

• Never attempt to disassemble the optical unit in machines using lasers.Leaking laser light may damage eyesight. ..............................................

• Handle the charger sections with care. They are charged to highpotentials and may cause electric shock if handled improperly. .............

CAUTION

• Wear safe clothing. If wearing loose clothing or accessories such asties, make sure they are safely secured so they will not be caught inrotating sections. .....................................................................................

• Use utmost caution when working on a powered machine. Keep awayfrom chains and belts. .............................................................................

• Handle the fixing section with care to avoid burns as it can beextremely hot. .........................................................................................

• Check that the fixing unit thermistor, heat and press rollers are clean.Dirt on them can cause abnormally high temperatures. .........................

• Do not remove the ozone filter, if any, from the copier except forroutine replacement. ...............................................................................

• Do not pull on the AC power cord or connector wires on high-voltagecomponents when removing them; always hold the plug itself. ..............

• Do not route the power cable where it may be stood on or trapped. Ifnecessary, protect it with a cable cover or other appropriate item. ........

• Treat the ends of the wire carefully when installing a new charger wireto avoid electric leaks. ............................................................................

• Remove toner completely from electronic components. .........................

• Run wire harnesses carefully so that wires will not be trapped ordamaged. ................................................................................................

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• After maintenance, always check that all the parts, screws, connectorsand wires that were removed, have been refitted correctly. Specialattention should be paid to any forgotten connector, trapped wire andmissing screws. ......................................................................................

• Check that all the caution labels that should be present on the machineaccording to the instruction handbook are clean and not peeling.Replace with new ones if necessary. ......................................................

• Handle greases and solvents with care by following the instructionsbelow: .....................................................................................................· Use only a small amount of solvent at a time, being careful not to

spill. Wipe spills off completely.· Ventilate the room well while using grease or solvents.· Allow applied solvents to evaporate completely before refitting the

covers or turning the main switch on.· Always wash hands afterwards.

• Never dispose of toner or toner bottles in fire. Toner may causesparks when exposed directly to fire in a furnace, etc. .........................

• Should smoke be seen coming from the copier, remove the powerplug from the wall outlet immediately. ..................................................

3. Miscellaneous

WARNING

• Never attempt to heat the drum or expose it to any organic solventssuch as alcohol, other than the specified refiner; it may generate toxicgas. .........................................................................................................

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CONTENTS

I THEORY AND CONSTRUCTION SECTION1-1 Specifications

1-1-1 Specifications .............................................................................. 1-1-11-2 Handling Precautions

1-2-1 Drum ............................................................................................ 1-2-11-2-2 Developer and toner .................................................................... 1-2-1

1-3 Mechanical Construction1-3-1 Part names and their functions .................................................... 1-3-11-3-2 Machine cross section ................................................................. 1-3-31-3-3 Drive system ................................................................................ 1-3-41-3-4 Mechanical construction .............................................................. 1-3-6

II ELECTRICAL SECTION2-1 Electrical Parts Layout

2-1-1 Electrical parts layout .................................................................. 2-1-12-2 Detection of Paper Misfeed

2-2-1 Paper misfeed detection .............................................................. 2-2-12-2-2 Paper misfeed detection conditions ............................................ 2-2-2

2-3 Operation of the PCBs2-3-1 Power source PCB ...................................................................... 2-3-12-3-2 Main PCB .................................................................................... 2-3-32-3-3 Scanner control PCB ................................................................... 2-3-52-3-4 Engine PCB ................................................................................. 2-3-62-3-5 Scanner motor PCB .................................................................... 2-3-72-3-6 Operation unit main PCB, operation unit right PCB

and operation unit left PCB ......................................................... 2-3-82-3-7 CCD PCB .................................................................................. 2-3-102-3-8 Laser diode PCB and beam detection PCB .............................. 2-3-11

III SET UP AND ADJUSTMENT SECTION3-1 Installation

3-1-1 Unpacking and installation ........................................................... 3-1-13-1-2 Setting initial copy modes .......................................................... 3-1-163-1-3 Installing the add-on memory SIMM (option) ............................ 3-1-173-1-4 Installing the drawer heater (service part) ................................. 3-1-193-1-5 Installing the key counter (option) ............................................. 3-1-213-1-6 Installing the MMD host monitoring system device (option) ...... 3-1-243-1-7 Installing the DF (option) ........................................................... 3-1-26

3-2 Maintenance Mode3-2-1 Maintenance mode ...................................................................... 3-2-13-2-2 Copier management .................................................................. 3-2-86

3-3 Assembly and Disassembly3-3-1 Precautions for assembly and disassembly .................................. 3-3-13-3-2 Paper feed section ......................................................................... 3-3-33-3-3 Optical section .............................................................................. 3-3-243-3-4 Main charging section .................................................................. 3-3-433-3-5 Drum section ................................................................................ 3-3-47

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2AR2AR-1

(4) Scanner control PCB ................................................................. 3-6-32(5) Scanner motor PCB .................................................................. 3-6-35(6) CCD PCB .................................................................................. 3-6-37(7) Operation unit main PCB........................................................... 3-6-39(8) Operation unit left PCB .............................................................. 3-6-42(9) Operation unit right PCB ........................................................... 3-6-43

(10) LCD ........................................................................................... 3-6-443-6-4 Electrical problems .......................................................................... 3-6-45

(1) The machine does not operate when the main switch isturned on. .................................................................................. 3-6-45

(2) The drive motor does not operate (C200). ................................ 3-6-45(3) The scanner motor does not operate. ....................................... 3-6-46(4) The upper lift motor does not operate (C241). .......................... 3-6-46(5) The lower lift motor does not operate (C242). ........................... 3-6-46(6) The toner feed motor does not operate. .................................... 3-6-47(7) The paper conveying section fan motor does not operate. ....... 3-6-47(8) Cooling fan motor 1 does not operate at all or does not turn

at full speed. .............................................................................. 3-6-47(9) Cooling fan motor 2 does not operate at all or does not turn

at full speed. .............................................................................. 3-6-47(10) The upper paper feed clutch does not operate. ........................ 3-6-48(11) The lower paper feed clutch does not operate. ......................... 3-6-48(12) Feed clutch 1 does not operate. ................................................ 3-6-48(13) Feed clutch 2 does not operate. ................................................ 3-6-48(14) Feed clutch 3 does not operate. ................................................ 3-6-49(15) The registration clutch does not operate. .................................. 3-6-49(16) The cleaning lamp does not turn on. ......................................... 3-6-49(17) The exposure lamp does not turn on. ........................................ 3-6-49(18) The exposure lamp does not turn off. ........................................ 3-6-50(19) Fixing heater M or S does not turn on (C620). .......................... 3-6-50(20) Fixing heater M or S does not turn off

(fixing unit thermostat triggered; C630). .................................... 3-6-50(21) Main charging is not performed (C510). .................................... 3-6-50(22) Transfer charging is not performed. .......................................... 3-6-51(23) No developing bias is output. .................................................... 3-6-51(24) The original size is not detected. ............................................... 3-6-51(25) The original size is not detected correctly. ................................ 3-6-52(26) The message requesting paper to be loaded is shown when

paper is present in the upper drawer. ........................................ 3-6-52(27) The message requesting paper to be loaded is shown when

paper is present in the lower drawer. ........................................ 3-6-52(28) The size of paper in the upper drawer is not displayed

correctly. .................................................................................... 3-6-53(29) The size of paper in the lower drawer is not displayed

correctly. .................................................................................... 3-6-53(30) A paper jam in the paper feed or paper conveying section

is indicated when the main switch is turned on. ........................ 3-6-54(31) The message requesting covers to be closed is displayed

when the front, left 1 and left 2 covers are closed. .................... 3-6-54(32) Others. ....................................................................................... 3-6-54

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2AR2AR-1

3-6-5 Mechanical problems ....................................................................... 3-6-55(1) No primary paper feed. .............................................................. 3-6-55(2) No secondary paper feed. ......................................................... 3-6-55(3) Skewed paper feed. .................................................................. 3-6-55(4) The scanner does not travel. ..................................................... 3-6-56(5) Multiple sheets of paper are fed at one time. ............................ 3-6-56(6) Paper jams. ............................................................................... 3-6-56(7) Toner drops on the paper conveying path. ................................ 3-6-56(8) Abnormal noise is heard. ........................................................... 3-6-56

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3010 S/M (MCA)

THEORY ANDCONSTRUCTION

SECTION

I

I The

ory

and

Con

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ctio

n Se

ctio

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CONTENTS

1-1 Specifications

1-1-1 Specifications ..................................................................................... 1-1-1

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1-1-1

1-1-1 Specifications

Type ............................................... DesktopCopying system ............................. Dry, indirect electrostatic systemOriginals ......................................... Sheets and books

Maximum size: A3/11" x 17"Original feed system ...................... FixedCopy paper .................................... Drawer: Plain paper (64 – 80 g/m2)

Bypass table (optional for 120 V specificaitons):Plain paper (60 – 160 g/m2)Special paper: Transparencies, tracing paper,colored paper and letterheadNote: Use the bypass table for special paper.

Copying sizes ................................. Maximum: A3/11" x 17"Minimum: A6R (when the bypass table is used) /51/2" × 81/2"

Magnification ratios ........................ Manual mode: 25 – 400%, 1% increments(25 – 200%, when the SRDF is used)Auto copy mode: fixed ratiosMetric

1:1 ± 1.0%, 1:4.00/1:2.00/1:1.41/1:1.27/1:1.06/1:0.90/1:0.75/1:0.70/1:0.50/1:0.25

Inch1:1 ± 1.0%, 1:4.00/1:2.00/1:1.54/1:1.29/1:1.21/1:0.78/1:0.77/1:0.64/1:0.50/1:0.25

Copy speed .................................... At 100% magnification in memory copy mode:A4: 31 copies/min.A4R: 23 copies/min.A3: 17 copies/min.B4 (257 x 364 mm): 19 copies/min.11" x 81/2": 30 copies/min.81/2" x 11": 24 copies/min.11" x 17": 16 copies/min.81/2" x 14": 19 copies/min.

First copy time ................................ From 5 to 6 s (A4/11" x 81/2", 100% magnification,upper drawer, ejection to the eject tray)

Warm-up time ................................ 45 s or less (room temperature 20°C/68°F, 65%RH)In preheat/energy saver mode: 30 s or less (roomtemperature 20°C/68°F, 65% RH)

Paper feed system ......................... Automatic feedCapacity:

Drawers: 550 sheetsManual feedCapacity:

Bypass: 200 sheets

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1-1-2

Continuous copying ....................... 1 – 999 sheetsPhotoconductor .............................. OPC (drum diameter 30 mm)Charging system ............................ Single positive corona chargingExposure light source .................... Semiconductor laserExposure scanning system ............ Polygon mirrorDeveloping system ......................... Dry, reverse developing (magnetic brush)

Developer: 2-component, ferrite carrier and N29Tblack tonerToner density control: toner sensorToner replenishing: automatic from a toner cartridge

Transfer system ............................. Transfer rollerFixing system ................................. Heat roller

Heat source: halogen heaters (main 550 W, sub400 W)Control temperature: 175°C/347°F (at normalambient temperature)Abnormally high temperature protection device:140°C/284°F thermostatFixing pressure: 49 N

Charge erasing system .................. Exposure by cleaning lampCleaning system ............................ Cleaning bladeScanning system ............................ Flat bed scanning by CCD image sensorBit map memory ............................. 12 MB (standard)Image storage memory .................. 16 MB (standard)Resolution ...................................... 600 x 600 dpiLight source ................................... Inert gas lampDimensions .................................... 585 (W) x 600 (D) × 745 (H) mm

231/16" (W) x 235/8" (D) x 295/16" (H)Weight ............................................ Approx. 81 kg/178.2 lbsFloor requirements ......................... 585 (W) x 600 (D) mm

231/16" (W) x 235/8" (D)Functions ....................................... Self-diagnostics, preheat,

automatic copy density control,original size detection, automatic paper selection,automatic magnification selection,enlargement/reduction copy, fixed ratio selection,XY zoom mode, photo mode, margin copy,print page numbers function, split copy,border erasing, form overlay, combine copy,sort copy, invert copy, mirror image mode,program copy, department control andlanguage selection

Power source ................................. 120 V AC, 60 Hz, 10 A220 – 240 V AC, 50/60 Hz, 5.5 A

Power consumption ....................... 1200 W (120V)1320W (220 – 240V)

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1-1-3

Options ........................................... SRDF, duplex unit, job separator, mailbox,eject unit, feedshift unit, paper feed desk,large paper deck, finisher, key counter, key card*,add-on memory SIMM,bypass unit*, original cover, fax board, printerboardand network board.* Optional for 120 V specifications only.

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CONTENTS

1-2 Handling Precautions

1-2-1 Drum .................................................................................................. 1-2-11-2-2 Developer and toner .......................................................................... 1-2-1

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1-2-1

1-2-1 DrumNote the following when handling or storing the drum. •When removing the image formation unit, never expose the drum surface to strong direct

light. •Keep the drum at an ambient temperature between 0°C/32°F and 35°C/95°F and at a

relative humidity not higher than 85% RH. Avoid abrupt changes in temperature andhumidity.

•Avoid exposure to any substance which is harmful to or may affect the quality of the drum. •Do not touch the drum surface with any object. Should it be touched by hands or stained

with oil, clean it. • If the machine is left open for more than 5 minutes for maintenance, remove the drum and

store it in the drum storage bag (Part No. 78369020).

1-2-2 Developer and tonerStore the developer and toner in a cool, dark place. Avoid direct light and high humidity.

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CONTENTS

1-3 Mechanical Construction

1-3-1 Part names and their functions .......................................................... 1-3-11-3-2 Machine cross section ....................................................................... 1-3-31-3-3 Drive system ...................................................................................... 1-3-41-3-4 Mechanical construction .................................................................... 1-3-6

(1) Paper feed section ...................................................................... 1-3-6(2) Main charging section ............................................................... 1-3-10(3) Optical section ........................................................................... 1-3-13(4) Developing section .................................................................... 1-3-19(5) Transfer and separation section ................................................ 1-3-29(6) Cleaning section ........................................................................ 1-3-32(7) Charge erasing section ............................................................. 1-3-33(8) Fixing section ............................................................................ 1-3-35

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1-3-1 Part names and their functions

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1 Original cover2 Operation panel3 Feedshift unit (eject unit)*2

4 Paper transfer section cover5 Paper transfer section cover release lever6 Left 1 cover7 Left 2 cover

8 Toner cartridge9 Toner cartridge release lever0 Paper feed section knob*1

! Front cover@ Upper drawer# Lower drawer$ Contact glass

% Original size scales^ Ejection section& Length adjustment lever* Width adjustment lever( Main switch) Eject tray⁄ Bypass table*1

¤ Insert guides*1

‹ Handles for transport*1: Optional for 120 V specifications.*2: Optional.

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Figure 1-3-2 Operation panel

1 Start key2 Stop/clear key3 Reset key4 Numeric keys5 Printer/on line key (indicator)6 Interrupt key (indicator)7 Energy saver (preheat) key

(indicator)8 Drawer select indicators9 Misfeed location indicators0 Message display! Data indicator@ Paper select key# Preset R/E/enter key$ Copy exposure adjustment

keys/Copy exposure indicators% Auto Exp. key (indicator)^ Copy quality selection key/

Photo/text & photo indicators& Manual/cursor up key* Cursor down key( Zoom (+)/cursor right key) Zoom (–)/cursor left key⁄ Layout key (indicator)¤ Booklet key (indicator)‹ Auto selection/filing key

(indicator)› Duplex key (indicator)fi Page separation key

(indicator)fl Image key (indicator)‡ Page # key (indicator)° Margin/border erase key

(indicator)· Presentation/sheet/insert key

(indicator)‚ */language keyŒ Program key„ Staple key (indicator)´ Sort key/Sort indicator/Group

indicator

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1-3-3

1-3-2 Machine cross section

3

1

4

5

8

6 7

2

Light path

Paper path

Figure 1-3-3 Machine cross section

1 Paper feed section (page 1-3-6)2 Main charging section (page 1-3-10)3 Optical section (page 1-3-13)4 Developing section (page 1-3-19)5 Transfer and separation section (page 1-3-29)6 Cleaning section (page 1-3-32)7 Charge erasing section (page 1-3-33)8 Fixing section (page 1-3-35)

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1-3-4

1-3-3 Drive system

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Figure 1-3-4 Drive system

1 Drive motor gear2 Gear 67/203 Drum drive belt4 Drum drive pulley5 Gear 92/356 Cleaning drive gear7 Gear 308 Gear 169 Gear 53/370 Gear 30

! Gear 32@ Gear 30# Fixing drive gear$ Gear 30% Gear 30^ Eject gear 39/25& Gear 45* Image formation idle gear( Gear 62/46) Developing drive gear 18

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1-3-5

⁄ Gear 25¤ Registration clutch gear‹ Gear 50T› Bypass idle gearfi Bypass drive gear 24fl Feed drive gear‡ Feed clutch 1 gear° Duplex idle gear· Gear 24‚ Gear 18Œ Duplex drive gear 25„ Gear 25´ Gear 25‰ Upper paper feed clutch gearˇ Gear 30Á Feed idle gear 1¨ Feed idle gear 2ˆ Feed gear 25

Ø Feed clutch 2 gear∏ Gear 25Å Gear 25Í Gear 25Î Lower paper feed clutch gearÏ Feed idle gear 3˝ Feed idle gear 4Ó Feed idle gear 5Ô Feed idle gear 6

Feed idle gear 7Ò Gear 25Ú Feed clutch 3 gear¸ Scanner motor pulley˛ Scanner drive beltÇ Scanner drive pulley◊ Scanner wire drumı Scanner wire˜ Scanner wire pulley

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1-3-6

1-3-4 Mechanical construction

(1) Paper feed sectionThe paper feed section consists of the primary feed and secondary feed subsections.Primary feed conveys paper from the upper drawer or lower drawer to the left and rightregistration rollers, at which point secondary feed takes place and the paper travels tothe transfer section in sync with the printing timing.

⁄0

¤

9°∏

)

8fi ˇ·

7*2

1

1

‹3

3

‚Á2

4fl

ˆ

(

&

6

6

^%

5

Ø#

$

´

Œ

¨

@

@

!

!

Figure 1-3-5 Paper feed section

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1-3-7

1 Forwarding pulley2 Paper feed pulley3 Separation pulley4 Feed roller 15 Feed roller 26 Feed pulley7 Right feed roller8 Left feed roller9 Right registration roller0 Left registration roller! Drawer lift@ Lift operation plate# Desk paper conveying guide$ Lower left vertical paper conveying

guide% Upper vertical paper conveying guide^ Vertical paper conveying guide& Left vertical paper conveying guide* Lower feed guide( Duplex junction guide) Feed guide

⁄ Transfer guide¤ Right transfer guide‹ Upper paper feed clutch (PFCL-U)› Lower paper feed clutch (PFCL-L)fi Feed clutch 1 (FCL1)fl Feed clutch 2 (FCL2)‡ Feed clutch 3 (FCL3)° Registration clutch (RCL)· Upper paper switch (PSW-U)‚ Lower paper switch (PSW-L)Œ Upper paper length switch (PLSW-U)„ Lower paper length switch (PLSW-L)´ Upper paper width switch (PWSW-U)‰ Lower paper width switch (PWSW-L)ˇ Upper lift limit switch (LICSW-U)Á Lower lift limit switch (LICSW-L)¨ Feed switch 1 (FSW1)ˆ Feed switch 2 (FSW2)Ø Feed switch 3 (FSW3)∏ Registration switch (RSW)

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1-3-8

Each drawer consists of a lift driven by the lift motor and other components. Eachdrawer can hold up to 550 sheets of paper.Paper is fed from the drawer by the rotation of the forwarding pulley and paper feedpulley. The separation pulley prevents multiple sheets from being fed at one time, viathe torque limiter.

EPCB

CN10-A5RCL

PFCLU

PFCLL

FCL1

FCL2

FCL3

FSW2

FSW3

FSW1

RSW

PSW-U

PSW-L

LICSW-U

LICSW-L

CN8-25

CN10-A7

CN15-5

CN12-8

CN12-11

CN10-B1

CN10-A9

CN12-2

CN12-5

CN10-B3

CN10-A11

CN15-11

CN15-8

Figure 1-3-6 Paper feed section block diagram

2AR-1

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1-3-9

48 ms

FSW1

RSW

PFCL-U

FCL1

RCL

DM

Start key100 ms

30 ms

Image ready

A B C D E

110 ms

88 ms

Auto copy density control, copy paper: A4/11" × 81/2", magnification ratio 100%

Timing chart 1-3-1 Paper feed from the upper drawer

A 100 ms after the start key is pressed, the drive motor (DM) turns on to start the drivefor the paper feed section. At the same time, the upper paper feed clutch (PFCL-U)turns on, and the forwarding and paper feed pulleys rotate to start primary paperfeed.

B At the same time as the leading edge of the paper turns feed switch 1 (FSW1) on,feed clutch 1 (FCL1) turns on, and the right feed roller rotates.

C 88 ms after the leading edge of the paper turns the registration switch (RSW) on, theupper paper feed clutch (PFCL-U) and feed clutch 1 (FCL1) turn off.

D 48 ms after image ready signal turns on, the registration clutch (RCL) turns on, andthe right registration roller rotates to start secondary paper feed. At the same time,feed clutch 1 (FCL1) turns on for 30 ms.

E 110 ms after the trailing edge of the paper turns the registration switch (RSW) off,the registration clutch (RCL) turns off.

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1-3-10

(2) Main charging sectionThe main charging section consists of the drum and the main charger assembly.The main charger assembly charges the drum so that a latent image is formed on thesurface, the shield grid ensuring the charge is applied uniformly.

Tungsten wire

Shield grid

Drum

Main charger assembly

Figure 1-3-7 Main charging section

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1-3-11

8

4

2

56

3

7

1

Figure 1-3-8 Main charger

1 Main charger housing2 Main charger front lid3 Main charger rear lid4 Tungsten wire

5 Charger spring6 Charger terminal7 Charger pin8 Shield grid

GRID CONT

MC REM

MC ALM

24 V DC

MC

Grid

DrumHVTPCB

CN1-2

CN1-1

CN1-3

CN1-10

CN9-13

CN9-12

CN9-5

CN9-14

EPCB

Figure 1-3-9 Main charging section block diagram

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1-3-12

ESW

FSM

MC REM

DM

Auto copy density control, copy paper: A4/11" x 81/2", magnification ratio 100%

Start key 100 ms

500 ms 200 ms

518 ms

A B C

Timing chart 1-3-2 Main charging

A 100 ms after the start key is pressed, the drive motor (DM) turns on.B 500 ms after the drive motor (DM) turns on, main charging (MC REM) starts.C 200 ms after paper is ejected and the feedshift motor (FSM) turns off, main charging

(MC REM) is completed.

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1-3-13

(3) Optical sectionThe optical section consists of the scanner, mirror frame and image scanning unit forscanning and the laser scanner unit for printing.

$

4

2

5

6

73

1

9 8 0

@

#

!

Figure 1-3-10 Optical section

1 Scanner2 Mirror frame3 Mirror 14 Mirror 25 Mirror 36 Exposure lamp (EL)7 Reflector

8 Image scanning unit9 Lens0 Optical rail! Laser scanner unit (LSU)@ CCD PCB (CCDPCB)# Scanner motor (SM)$ Scanner home position switch

(SHPSW)

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1-3-14

Original scanning

The original image is illuminated by the exposure lamp (EL) and scanned by the CCDPCB (CCDPCB) in the image scanning unit via the three mirrors, the reflected lightbeing converted to an electrical signal.The scanner and mirror frame travel to scan on the optical rails on the front and rear ofthe machine to scan from side to side. The speed of the mirror frame is half the speedof the scanner. When the SRDF* is used, the scanner and mirror frame stop at the DForiginal scanning position to start scanning.

* Optional.

CN

3-1–

CN

2-1–

CN

4-2

CN

2-6

CN

2-1

CN

2-4

CN

3-12

0C

N5-

A1–

CN

5-A

12,

CN

5-B

1–C

N5-

B12

CN

9-A

1–C

N9-

A12

,C

N9-

B1–

CN

9-B

12

CN

2-1–

CN

2-14

CN

3-1–

CN

3-10

CN

4-1–

CN

4-6

CN

8-1–

CN

8-13

CN

1-1–

CN

1-14

CN

2-1–

CN

2-12

0

CN3-6

CN3-1–

CN1-6

CN1-1–

SMPCB INPCB

CCDPCB

EPCB

MPCB

SM

SHPSW

EL

Original

SCPCB

Drum

LSU

Figure 1-3-11 Optical section block diagram

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1-3-15

Start key

SMFwd. rotation

Rev. rotation

SHPSW

FVSYNC signal

A B

270 P

414 P

9921 P 120 P

C D

Original: A3/11" ¥ 17", magnification ratio 100%

Timing chart 1-3-3 Scanner operation

A When the start key is pressed, the scanner motor (SM) reverses for 270 pulses andthen rotates forward.

B 414 pulses after the scanner motor (SM) starts rotating forward, the FVSYNC signalturns on for 9921 pulses for scanning.

C The scanner motor (SM) reverses to return the scanner to the home position.D 120 pulses after the scanner home position switch (SHPSW) turns on, the scanner

motor (SM) turns off, and the scanner stops at its home position.

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1-3-16

Image printing

The image data scanned by the CCD PCB (CCDPCB) is processed on the main PCB(MPCB) and transmitted as image printing data to the laser scanner unit (LSU). Byrepeatedly turning the laser on and off, the laser scanner unit forms a latent image onthe drum surface.

• Laser scanner unit

1

23

4

0

56

9

7

8

Figure 1-3-12 Laser scanner unit (1)

1 Laser diode (laser diode PCB)2 Collimator lens3 Cylindrical lens4 Polygon mirror5 Lenses6 BD sensor mirror7 Cylindrical correcting lens8 BD sensor (beam detection PCB)9 Glass dust filter0 Polygon motor (PM)

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1-3-17

Drum

9

6

54

3

78

2

1

Figure 1-3-13 Laser scanner unit (2)

1 Laser diode: Generates the laser beam which forms a latent image on the drum.2 Collimator lens: Collimates the diffused laser beam emitted from the laser diode to

convert it into a cylindrical beam.3 Cylindrical lens: Shapes the collimated laser beam to suit the printing resolution.4 Polygon mirror: Six-facet mirror that rotates at approximately 31890 rpm with each

face reflecting the laser beam toward the drum for one main-direction scan.5 Lens: Corrects for non-linearity of the laser beam scanning speed on the drum

surface, keeps the beam diameter constant and corrects for the vertical alignment ofthe polygon mirror to ensure that the focal plane of the laser beam is on the drumsurface.

6 BD sensor mirror: Reflects the laser beam to the BD sensor to generate the main-direction (horizontal) sync signal.

7 Cylindrical correcting lens: Corrects for the deviation of the laser beam reflected bythe BD sensor mirror to the BD sensor.

8 BD sensor: Detects the beam reflected by the BD sensor mirror, outputting a signalto the main PCB (MPCB) to provide timing for the main-direction sync signal.

9 Glass dust filter: Prevents dust from entering the unit.

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1-3-18

The dimensions of the laser beam are as shown in Figure 1-3-14.

65 µm

70 µm

Figure 1-3-14

Scanning in the main direction is provided by the rotating polygon mirror, whilescanning in the auxiliary direction is provided by the rotating drum, forming a staticlatent image on the drum.The static latent image of the letter “A”, for example, is formed on the drum surface asshown in Figure 1-3-15. Electrical charge is dissipated on the area of the drum surfaceirradiated by the laser.The focal point of the laser beam is moved line by line, and adjacent lines slightlyoverlap each other.

Mainscanningdirection

Auxilaryscanningdirection

: laser beam is on

Figure 1-3-15

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1-3-19

(4) Developing sectionThe developing section consists of the developing unit and the toner cartridge.

Toner cartridgeToner feed motor (TFM)

Developing unit

Figure 1-3-16 Developing section

The developing unit consists of the developing roller where a magnetic brush is formed,the doctor blade and the developing spirals that agitate the developer.In the toner recycling assembly, new toner from the toner cartridge is mixed with theresidual toner recovered from the cleaning section. This mixture is conveyed to thedeveloping unit.

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1-3-20

Cleaning spiral

Toner recycling assembly

Flow of the recycled toner

Toner recycle spiral

Left developingspiral

Right developingspiral

Figure 1-3-17 Toner recycling

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1-3-21

Formation of magnetic brush

The developing roller consists of a magnet roller with five poles and a sleeve roller.Rotation of the sleeve roller around the magnet roller entrains developer, which in turnforms a magnetic brush at pole N1 on the magnet roller. The height of the magnetbrush is regulated by the doctor blade; the developing result is affected by the positionof the poles on the magnet roller and the position of the doctor blade.A developing bias voltage generated by the high-voltage transformer (HVTPCB) isapplied to the developing roller to provide image contrast.

1 32

476 5

A S168.2˚

60˚

69.3˚92˚

N2

S2

S3

N1

Magnetic poles on the developing roller

A: Distances beteen the doctor blade anddeveloping roller: 0.6 ± 0.05 mm

N1: 860 × 10–4 TN2: 640 × 10–4 TS1: 590 × 10–4 TS2: 485 × 10–4 TS3: 605 × 10–4 T

Figure 1-3-18 Forming a magnetic brush

5 Right developing spiral6 Left developing spiral7 Developing paddle

1 Developing unit housing2 Developing roller3 Toner sensor (TNS)4 Doctor blade

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1-3-22

TFM+

TFMTFM–

TNS SIG

TNS CONT

DB REM

DB CONT

24 V DC

HVTPCBEPCB

CN1-4

DBCN1-5

CN1-10

CN8-17

CN8-18

CN8-22

CN8-24

CN9-11

CN9-10

CN9-5

Figure 1-3-19 Developing section block diagram

Toner density is detected by the toner sensor (TNS).The sensor section of the toner sensor detects the ratio of toner to carrier in thedeveloper near it and converts it into a voltage. As more toner is used, the ratio of tonerto carrier decreases, increasing the toner sensor output voltage.When the ratio drops below the specified value, the increase in toner sensor outputvoltage triggers toner replenishing. When toner is added and the ratio of toner to carrierreturns to normal, the toner sensor output voltage drops to the point where tonerreplenishing stops.

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1-3-23

Toner density control

Toner density control is conducted using the TARGET value as the reference which isthe toner sensor initial output value set by maintenance item U130 when developer isloaded for the first time.

Toner sensor output voltage (V)

Toner empty detection level

Toner feed start level (TARGET set by U130)

Toner feed stop level

Copying

Toner being replenished message (forced toner feed)

Toner request message(Toner cartridge to be replaced.)

180 s

AB C D E F

Figure 1-3-20 Toner density control

A If the toner sensor output voltage exceeds the toner feed start level 3 s after thedrive motor (DM) has turned on (end of toner empty detection inhibit time), the tonerfeed motor (TFM) turns on to replenish toner.

B As toner is replenished, the toner sensor output voltage falls until it drops below thetoner feed stop level and replenishing stops.

C When the toner sensor output voltage exceeds the toner empty detection level aftertoner replenishing is carried out, the toner being replenished message appearsdisabling copying and forced toner feed starts. If the toner sensor output voltage failsto fall to the toner feed stop level within 180 s of the start of forced toner feed, thetoner request message appears.

D When toner is replenished, the toner sensor output voltage falls until it drops belowthe toner feed stop level and replenishing stops. After 60 s aging (15 s whilecopying) the toner being replenished message disappears and copying is enabled.

2AR-1

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1-3-24

E After replacing the toner cartridge, the toner feed motor (TFM) turns on to replenishtoner.

F When toner is replenished, the toner sensor output voltage falls until it drops to thetoner feed stop level. The toner being replenished message disappears andreplenishing stops.

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Correcting the toner sensor control voltage

The toner sensor control voltage is corrected based on the absolute humidity and thetotal drive motor time so that the toner density is kept constant regardless of thechanges in humidity and the total drive motor time.Toner sensor control voltage after correction = A + B + CA: Toner sensor control voltage before correction (value set by maintenance item 131)B: Correction data based on the absolute humidityC: Correction data based on the total drive motor time

• Correction based on the absolute humidity

+10

0

–25

–35

0

Correction data

2.0 4.0 10.0 20.0 32.0Absolute humidity (g/m3)

AB

C

D

E

Figure 1-3-21 Correction based on the absolute humidity

A When the absolute humidity is between 0 and 2.0 g/m3, a constant value of +10 isadded to the toner sensor control voltage.

B When the absolute humidity is between 2.0 and 4.0 g/m3, the correction data isreduced according to the rise in absolute humidity.

C When the absolute humidity is between 4.0 and 10.0 g/m3, the correction databecomes 0.

D When the absolute humidity is between 10.0 and 32.0 g/m3, the correction data isdecreased according to the rise in absolute humidity, reducing the toner sensorcontrol voltage.

E When the absolute humidity exceeds 32.0 g/m3, the correction data becomes aconstant value of –35, decreasing the toner sensor control voltage.

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1-3-26

Computing the absolute humidityThe external humidity sensor (EHUMSENS) and external temperature thermistor(ETTH) are located on the humidity sensor PCB (HUMPCB). The external humiditysensor (EHUMSENS) converts the relative humidity detected by the humidity sensingelement into a voltage and sends it to the engine PCB (EPCB). The main PCB(MPCB)computes the absolute humidity based on this EHUMSENS signal and thetemperature (ETTH signal) detected by the external temperature thermistor (ETTH).

HUMPCB

EPCB MPCB

EHUMSENS

2 EHUMSENS

1 5 V

CN15-1

CN3 CN2

CN15-2

CN15-3

CN15-4

4

3

ETTHETTH

GNDHumiditysensingelement

Figure 1-3-22 Absolute humidity computation block diagram

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1-3-27

• Correction based on the total drive motor timeThe toner sensor control voltage is also corrected based on the total time the drivemotor (DM) has been on from execution of maintenance item U130, so that the tonersensor output voltage is regulated properly.

0

–10

–20

0150 300 800 1500

Drive time (min)

AB

C D

E

Correction data

Figure 1-3-23 Correction based on the total drive motor time

A When maintenance item U130 is run for initial developer setting, the total drivemotor time is cleared and the toner sensor control voltage correction data becomes0.

B When the total drive motor time is between 150 and 300 min., the correction data isdecreased according to the increase in the total drive motor time.

C When the total drive motor time is between 300 and 800 min., the toner sensorcontrol voltage is corrected with a constant value of –10.

D When the total drive motor time is between 800 and 1500 min., the correction data isdecreased according to the increase in the total drive motor time.

E When the total drive motor time exceeds 1500 min., the toner sensor control voltageis corrected with a constant value of –20.

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Correcting toner sensor output voltage

The toner sensor output voltage is corrected according to the absolute humidity atpower-on (the main switch turning on), fixing temperature and accumulated drive time.Toner sensor output voltage after correction = Toner sensor output voltage beforecorrection – Correction data at power-onCorrection data at power-on = A – BIf A – B # 0, the correction data at power-on is 0A: Correction data based on the absolute humidity and fixing temperatureB: Accumulated drive time from the main switch turning on (total drive motor on-time)

If the fixing temperature at the main switch turning on is 50°C/122°F or below,correction data A is determined as follows:

If the fixing temperature at the main switch turning on is 50°C/122°F or above, the valueof correction data A applied when the main switch was last turned off is used.

Condition

The absolute humidity at the last main switch turning off was14 g/m3 or below.

The absolute humidity at the main switch turning on was14 g/m3 or below.

Other cases than above.

Correction data A

+12

+12

0

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(5) Transfer and separation section

Separation claw pulleys

Drum separation claws

Transfer roller

Transfer cleaner

Figure 1-3-24 Transfer and separation section

The transfer and separation section consists mainly of the transfer roller and drumseparation claws.A high voltage generated by the high-voltage transformer PCB (HVTPCB) is applied tothe transfer roller for transfer charging.Toner adhered to the transfer roller is removed by the transfer cleaner.

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TC REM

TC

TC CONT

24 V DC

CN1-6

CN1-8

CN1-10

CN9-9

CN9-7

CN9-5

EPCB

HVTPCB

Transfer roller

Drum

Figure 1-3-25 Transfer and separation section block diagram

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1-3-31

48 ms

TC REM

ESW

RSW

FSM

RCL

250 ms

419 ms

Auto copy density control, copy paper: A4/11" × 81/2", magnification ratio 100%

518 ms

350 ms

110 ms

215 ms

Image ready

Secondary paper feed start

Secondary paper feed end

A B C

Timing chart 1-3-4 Transfer

A 250 ms after the registration clutch (RCL) turns on to start secondary paper feed,transfer charging (TC REM) starts.

B 419 ms after the trailing edge of the paper turns the registration switch (RSW) off,transfer charging (TC REM) ends.

C 350 ms after the paper is ejected and the feedshift motor (FSM) turns off, transfercharging (TC REM) is conducted again for 215 ms.

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(6) Cleaning sectionThe cleaning section consists of the cleaning blade that removes residual toner fromthe drum surface after the transfer process, and the cleaning spiral that carries theresidual toner back to the toner recycling assembly.

14

32

Figure 1-3-26 Cleaning section

1 Drum2 Cleaning blade3 Cleaning spiral4 Lower cleaning seal

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(7) Charge erasing sectionThe cleaning lamp (CL) consists of 47 LEDs which remove residual charge from thedrum surface.

Cleaning lamp (CL)

Figure 1-3-27 Charge erasing section

CN13-4

EPCB

CL

Drum

CL REM

Figure 1-3-28 Charge erasing section block diagram

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TC REM

CL

DM

Start key100 ms

Auto copy density control, copy paper: A4/11" × 81/2", magnification ratio 100%

215 ms

A B

300 ms

Timing chart 1-3-5 Charge erasing

A 100 ms after the start key is pressed, the drive motor (DM) and cleaning lamp (CL)turn on simultaneously to remove the residual charge from the drum surface afterthe residual toner has been removed in the cleaning section.

B 300 ms after 215 ms of transfer charging (TC REM) ends, the drive motor (DM) andcleaning lamp (CL) turn off simultaneously.

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(8) Fixing section

148

5$

#7

3

2

@

9

!

06

%

Figure 1-3-29 Fixing section

1 Fixing unit cover2 Fixing unit front right guide3 Fixing unit front left guide4 Fixing unit rear right guide5 Fixing unit rear left guide6 Heat roller7 Press roller

8 Heat roller separation claws9 Fixing heater M (H1)0 Fixing heater S (H2)! Fixing unit thermostat (TH)@ Fixing unit thermistor (FTH)# Press roller separation claws$ Fixing unit pressure spring% Fixing Cleaning Roller

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1-3-36

The fixing section consists of the parts shown in Figure 1-3-29. When paper reachesthe fixing section after the transfer process, it passes between the press roller and heatroller, which is heated by fixing heaters M or S (H1 or H2). Pressure is applied by thefixing unit pressure springs so that the toner on the paper is melted, fused and fixedonto the paper.When the fixing process is completed, the paper is separated from the heat roller by itsseparation claws and is ejected from the copier to either the eject unit* or feedshift unit*.

* Optional

H2 H1

TH

H1

RE

M

H2

RE

MC

N1-

6

CN

1-7

EPCB

CN

13-2

CN

13-1

FT

H

FT

H 5

V

FTH

CN1-3

CN1-1

CN1-4

PSPCB

CN

2-3

CN

2-2

Heat roller

ILSW

Figure 1-3-30 Fixing section block diagram

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1-3-37

Heating the heat roller and detecting temperature

1

34

5

2

Figure 1-3-31 Heating the heat roller and detecting temperature

1 Heat roller2 Fixing heater M (H1)3 Fixing heater S (H2)

4 Fixing unit thermostat (TH)5 Fixing unit themistor (FTH)

The heat roller is heated by fixing heaters M or S (H1 or H2) inside it; its surfacetemperature is detected by the fixing unit thermistor (FTH) and is regulated by the fixingheaters turning on and off.If the fixing section becomes abnormally hot, either the fixing unit thermistor detects it orfixing unit thermostat (TH) operates, in each case, shutting the power to the fixingheaters off.

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1-3-38

Fixing temperature control

CFM1, 2(half speed)

CFM1, 2(full speed)

PM

TC REM

DB REM

DM

H2

H1

MSW

Secondary stabilization fixing temperature

175°C/347°F

Primary stabilization fixing temperature

170°C/338°F Copying enabled Aging end

AB EDC F G H JI

2 s

500 ms

100 ms

1000 ms

10 s

500 ms

300 ms

500 ms

500 ms

180 s

Timing chart 1-3-6 Fixing temperature control

A 2 s after the main switch (MSW) is turned on, fixing heater M (H1) turns on to heatthe heat roller. At the same time, cooling fan motors 1 and 2 (CFM1 and 2) turn on.When the fixing temperature is 100°C/212°F or lower at the main switch (MSW)turning on, and the absolute humidity is 15 g/m3 or higher, cooling fan motors 1 and2 (CFM1 and 2) rotate for 180 s at full speed. Otherwise, the motors rotate at halfspeed.

B 500 ms after fixing heater M (H1) turns on, fixing heater S (H2) turns on.C 1000 ms after fixing heater M (H1) turns on, the polygon motor (PM) of the laser

scanner unit turns on.D When the fixing temperature reaches 170°C/338°F, the copier enters primary

stabilization. The developing bias (DB REM) turns on and, 100 ms later, the drivemotor (DM) turns on and primary stabilization starts.

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1-3-39

E 500 ms after the drive motor (DM) turns on, transfer charging (TC REM) starts.F When the fixing temperature reaches 175°C/347°F, the copier enters secondary

stabilization. Fixing heaters M and S (H1 and H2) are turned on and off to keep thefixing temperature at 175°C/347°F and aging starts.

G Copying is enabled as follows:1. When fixing temperature at the main switch turning on is 100°C/212°F or lower

Absolute humidity is 15 g/m3 or higher:Copying is enabled 120 s after fixing heater M (H1) turning on.

2. When fixing temperature at the main switch turning on is 100°C/212°F or lowerThe fixing temperature at the main switch turning on is 13°C/55.4°F or higher andthe ambient temperature is 18°C/64.4°F or higher:Copying is enabled at the earlier timing of either 41 s after fixing heater M (H1)turning on or when the copier enters secondary stabilization.Other than the above:Copying is enabled at the later timing of either 69 s after fixing heater M (H1)turning on or when the copier enters secondary stabilization.

3. Other conditions than 1 and 2Copying is enabled when the copier enters secondary stabilization.

H 10 s after copying is enabled, transfer charging (TC REM) ends.Note: If the fixing temperature at main switch (MSW) turning on is 100°C/212°F or

lower and the absolute humidity is 15 g/m3 or higher, transfer charging (TCREM) ends 60 s after the copying is enabled.

I 300 ms after transfer charging (TC REM) ends, the drive motor (DM) turns off andaging ends.

J 500 ms after aging ends, developing bias (DB REM) turns off.

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1-3-40

Paper separation

Paper is separated in the fixing section by the separation claws as shown in Figure 1-3-32.

Heat roller separation claws

Heat roller

Press roller separation claws

Press roller

Figure 1-3-32 Paper separation

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3010 S/M (MCA)

ELECTRICALSECTION

II

II El

ectri

cal S

ectio

n

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CONTENTS

2-1 Electrical Parts Layout

2-1-1 Electrical parts layout ......................................................................... 2-1-1(1) Copier .......................................................................................... 2-1-1

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2-1-1

2-1-1 Electrical parts layout

(1) Copier

Machine front Machine inside Machine rear

6

5 8

1

4

2

11

10

3

14

1216

13

7 15

9

Figure 2-1-1 Copier (PCBs)

1. Main PCB (MPCB) .......................................Controls the other PCBs, electricalcomponents and optional devices;modifies and modulates image signal.

• SIMM .........................................................Stores data during memory copying. 2. Power source PCB (PSPCB) ....................... Generates 24 V DC, +12 V DC, 5V DC

and 3.3 V DC; controls fixing heaters Mand S.

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2-1-2

3. Engine PCB (EPCB) .................................... Interfaces output and input signals toand from electrical components andoptional devices.

4. High-voltage transformer PCB (HVTPCB) ... Main charging. Generates developingbias and high voltages for transfer.

5. Scanner motor PCB (SMPCB) .................... Controls the scanner motor. 6. Scanner control PCB (SCPCB) ...................Controls the scanning section, SRDF*

and image processing. 7. Inverter PCB (INPCB) ..................................Controls the exposure lamp. 8. CCD PCB (CCDPCB) ..................................Reads the image off originals. 9. Laser diode PCB (LDPCB) ..........................Generates and controls the laser light.10. Beam detection PCB (BDPCB). .................. Detects the laser light.11. Humidity sensor PCB (HUMPCB) ...............Detects the absolute humidity.

• External humidity sensor (EHUMSENS) ... Detects the external humidity.• External temperature thermistor (ETTH) ... Detects the external temperature.

12. Operation unit main PCB (OMPCB) ............ Controls the operation unit.13. Operation unit left PCB (OLPCB) ................ Consists of operation keys and display

LEDs.14. Operation unit right PCB (ORPCB).............. Consists of operation keys and display

LEDs.15. LCD .............................................................Displays copy modes and messages.16. LCD inverter PCB (LCDINPCB) .................. Controls lighting of the CFL. * Optional.

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2-1-3

3

21

Machine front Machine inside Machine rear

Figure 2-1-2 Copier (switches and sensors in the scanning system)

1. Scanner home position switch (SHPSW) ....Detects the scanner in the homeposition.

2. Original detection switch (ODSW) ...............Operates the original size sensor. 3. Original size sensor (OSS) ..........................Detects the length of the original on the

contact glass.

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2-1-4

Machine front Machine inside Machine rear

3

2

1 7

6

5

4

8

12

9

10

11

Figure 2-1-3 Copier (switches and sensors in the paper feed and conveying system)

1. Upper paper switch (PSW-U) ...................... Detects the presence of paper in theupper drawer.

2. Lower paper switch (PSW-L) ....................... Detects the presence of paper in thelower drawer.

3. Upper paper length switch (PLSW-U) .........Detects the length of paper in the upperdrawer.

4. Lower paper length switch (PLSW-L) .......... Detects the length of paper in the lowerdrawer.

5. Upper paper width switch (PWSW-U) .........Detects the width of paper in the upperdrawer.

6. Lower paper width switch (PWSW-L) .......... Detects the width of paper in the lowerdrawer.

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2-1-5

7. Upper lift limit switch (LICSW-U) ................. Detects the upper drawer lift reachingthe upper limit.

8. Lower lift limit switch (LICSW-L) .................. Detects the lower drawer lift reachingthe upper limit.

9. Feed switch 1 (FSW1) ................................. Controls the feed clutch 1 drive timing.10. Feed switch 2 (FSW2) ................................. Controls the feed clutch 2 drive timing.11. Feed switch 3 (FSW3) ................................. Controls the feed clutch 3 drive timing.12. Registration switch (RSW) ........................... Controls the primary paper feed end

timing. * Optional.

2AR-1

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2-1-6

1

34

5

2

7

6

Machine front Machine inside Machine rear

Figure 2-1-4 Copier (switches and sensors)

1. Main switch (MSW) ......................................Turns the AC power on and off. 2. Interlock switch (ILSW) ................................ Turns the AC power for the fixing

heaters on and off. 3. Safety switch 1 (SSW1) ............................... Breaks the safety circuit when the front

cover is opened; resets paper jamdetection.

4. Safety switch 2 (SSW2) ............................... Breaks the safety circuit when left 1cover is opened; resets paper jamdetection.

5. Safety switch 3 (SSW3) ............................... Breaks the safety circuit when left 2cover is opened; resets paper jamdetection.

6. Toner sensor (TNS) ..................................... Detects the toner density in thedeveloping section.

7. Fixing unit thermistor (FTH) ......................... Detects the heat roller temperature.

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2-1-7

1

3

4

6

2

7,8

5

Machine front Machine inside Machine rear

Figure 2-1-5 Copier (motors)

1. Drive motor (DM) .........................................Drives each section of the copier. 2. Scanner motor (SM) .................................... Drives the scanner. 3. Upper lift motor (CLM-U) ............................. Drives the upper drawer lift. 4. Lower lift motor (CLM-L) ..............................Drives the lower drawer lift. 5. Toner feed motor (TFM) ..............................Replenishes toner. 6. Paper conveying section fan motor .............Assists paper advance along the paper

(PCFM) conveying path and exhausts heat. 7. Cooling fan motor 1 (CFM1) ........................Cools the machine interior. 8. Cooling fan motor 2 (CFM2) ........................Cools the machine interior.

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2-1-8

13

4

6

5

2

Machine front Machine inside Machine rear

Figure 2-1-6 Copier (clutches and solenoids)

1. Upper paper feed clutch (PFCL-U) .............. Primary paper feed from the upperdrawer.

2. Lower paper feed clutch (PFCL-L) .............. Primary paper feed from the lowerdrawer.

3. Feed clutch 1 (FCL1) ................................... Controls the drive of the right feedroller.

4. Feed clutch 2 (FCL2) ................................... Controls the drive of feed roller 1. 5. Feed clutch 3 (FCL3) ................................... Controls the drive of feed roller 2. 6. Registration clutch (RCL) ............................Secondary paper feed.

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2-1-9

1

3

4

6

5

2

7

8

Machine front Machine inside Machine rear

Figure 2-1-7 Copier (other components)

1. Exposure lamp (EL) ..................................... Exposes originals. 2. Cleaning lamp (CL) ...................................... Removes residual charge from the

drum surface. 3. Fixing heater M (H1) .................................... Heats the heat roller. 4. Fixing heater S (H2) .................................... Heats the heat roller. 5. Fixing unit thermostat (TH) ..........................Prevents overheating in the fixing

section. 6. Laser scanner unit (LSU) ............................. Writes image.

• Polygon motor (PM) .................................. Drives the polygon mirror.• Laser diode PCB (LDPCB) ........................Generates and controls the laser light.• Beam detection PCB (BDPCB) ................. Detects the laser light.

7. Total counter (TC) .......................................Displays the total number of copiesproduced.

8. Drawer heater (CH) ..................................... Dehumidifies drawer section (optional).

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CONTENTS

2-2 Detection of Paper Misfeed

2-2-1 Paper misfeed detection .................................................................... 2-2-12-2-2 Paper misfeed detection conditions ................................................... 2-2-2

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2-2-1

1 Paper feed section2 Paper conveying section,

fixing section, feedshift unit*or eject unit*

3 Bypass unit4 SRDF*

2-2-1 Paper misfeed detection

When a paper jam occurs, the machine immediately stops operation and displays amessage indicating a paper jam, the jam location and the jam code on the message displayin the operation unit.To remove the jammed paper, open the drawer, front cover, left 1 cover or left 2 cover asnecessary.To reset the paper misfeed detection, open and close the respective cover to turn safetyswitch 1, 2 or 3 off and on.

Figure 2-2-1 Misfeed location indication

5 Paper feed unit*6 Finisher*7 Mailbox*

* Optional.

7

5

6

1

4

3

2

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2-2-2

2-2-2 Paper misfeed detection conditions

Figure 2-2-2

PFCL-UFSW1

FSW2PFCL-L

ESW*

RCL

RSW

* Feedshift unit or eject unit (optional)

FSSW*

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2-2-3

1. Jam at power-on• One or more of the switches in the paper feed conveying system is on when the mainswitch is turned on. (jam code 00)

2. Paper feed section [The detection time (ms) is for A4 (lateral)/8 1/2"×11" paper]• No paper feed from copier upper drawer (jam code 10)Feed switch 1 (FSW1) does not turn on within 1270 ms of the upper paper feed clutch(PFCL-U) turning on; the clutch is then held off for 1 s and turned back on, but the switchagain fails to turn on within 1270 ms of the retry.

Timing chart 2-2-1

• No paper feed from copier lower drawer (jam code 11)Feed switch 2 (FSW2) does not turn on within 1369 ms of the lower paper feed clutch(PFCL-L) turning on; the clutch is then held off for 1 s and turned back on, but the switchagain fails to turn on within 1369 ms of the retry.

Timing chart 2-2-2

• Jam in copier vertical paper conveying section (jam code 18)The registration switch (RSW) does not turn on within 1448 ms of feed switch 1 (FSW1)turning on.

Timing chart 2-2-3

PFCL-U

FSW1 1270 ms

On

Off

On

Off1270 ms

1 s

PFCL-L

FSW21369 ms

On

Off

On

Off1369 ms

1 s

RSW

FSW1

1448 ms

On

Off

On

Off

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2-2-4

Feed switch 1 (FSW1) does not turn on within 1674 ms of feed switch 2 (FSW2) turningon.

FSW1

FSW2

1674 ms

On

Off

On

Off

Timing chart 2-2-4

• Multiple sheets in paper feed section (jam code 21)When paper is fed from the upper drawer, feed switch 1 (FSW1) does not turn off within3113 ms of turning on.

3113 msOn

OffFSW1

Timing chart 2-2-5

When paper is fed from the lower drawer, feed switch 2 (FSW2) does not turn off within3113 ms of turning on.

3113 msOn

OffFSW2

Timing chart 2-2-6

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2-2-5

Feed switch 1 (FSW1) does not turn off within 1270 ms of the upper paper feed clutch(PFCL-U) turning on.

PFCL-U

1270 ms

On

Off

On

OffFSW1

Timing chart 2-2-7

Feed switch 2 (FSW2) does not turn off within 1369 ms of the lower paper feed clutch(PFCL-L) turning on.

PFCL-L

1369 ms

On

Off

On

OffFSW2

Timing chart 2-2-8

• Multiple sheets in copier vertical conveying section (jam code 22)Feed switch 1 (FSW1) does not turn off within 1674 ms of feed switch 2 (FSW2) tuningoff.

FSW2

1674 ms

On

Off

On

OffFSW1

Timing chart 2-2-9

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2-2-6

Feed switch 1 (FSW1) does not turn off within 1674 ms of feed switch 2 (FSW2) turningon.

FSW2

1674 ms

On

Off

On

OffFSW1

Timing chart 2-2-10

3. Paper conveying section [The detection time (ms) is for A4 (lateral)/8 1/2"×11"paper]• Jam in registration/transfer section (jam code 30)The registration switch (RSW) does not turn off within 1448 ms of feed switch 1 (FSW1)turning off.

RSW 1448 ms

On

Off

On

Off

FSW1

Timing chart 2-2-11

The registration switch (RSW) does not turn off within 1448 ms of feed switch 1 (FSW1)turning on.

FSW1

1448 ms

On

Off

On

OffRSW

Timing chart 2-2-12

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2-2-7

4. Fixing section [The detection time (ms) is for A4 (lateral)/8 1/2"×11" paper]• Jam in fixing section (jam code 40)The eject switch (ESW) does not turn on within 3762 ms of the registration clutch (RCL)turning on.

RCL

3762 ms

On

Off

On

OffESW*

Timing chart 2-2-13

The feedshift switch (FSSW) does not turn on within 3888 ms of the registration clutch(RCL) turning on.

RCL

3888 ms

On

Off

On

OffFSSW*

Timing chart 2-2-14

* Feedshift unit or eject unit (optional)

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CONTENTS

2-3 Operation of the PCBs

2-3-1 Power source PCB ............................................................................ 2-3-12-3-2 Main PCB ........................................................................................... 2-3-32-3-3 Scanner control PCB ......................................................................... 2-3-52-3-4 Engine PCB ....................................................................................... 2-3-62-3-5 Scanner motor PCB ........................................................................... 2-3-72-3-6 Operation unit main PCB, operation unit right PCB and operation

unit left PCB ....................................................................................... 2-3-82-3-7 CCD PCB ......................................................................................... 2-3-102-3-8 Laser diode PCB and beam detection PCB..................................... 2-3-11

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2-3-1

2-3-1 Power source PCB

PC1

PC21

24 V DC

GND

5 V DC

GND

12 V DCH1 REM

H2 REM

GND

3.3 V DC

GND

C6

Q1Q2

T1

C30 ,C32, C36C40, C48

D30

C53

D50D51

PC2

PSPCB

TRC21

PC20

TRC20

C37C50

C40 ,C41C51

5V

5V

5 V

AC input

NoisefiltercircuitL1andL2

Rectifier circuit

Fixingheatercontrolcircuit

SwitchingcontrolcircuitIC1

24 V DCoutputcircuitIC30

Overloaddetectioncircuit

5 V DCoutputcircuitIC40

12 V DCoutputcircuitIC51

3.3 V DCoutputcircuitIC41

DB1

Figure 2-3-1 Power source PCB block diagram

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2-3-2

The power source PCB (PSPCB) is a switching regulator which converts an AC input togenerate 24 V DC, 5 V DC, 3.3 V DC and 12 V DC. It consists of a noise filter circuit,rectifier circuit, switching control circuit, 24 V DC output circuit, 5 V DC output circuit, 3.3V DC output circuit, 12 V DC output circuit and fixing heater control circuit.The noise filter circuit, which consists mainly of the line filters L1 and L2 and capacitors,attenuates external noise, and prevents the switching noise generated on the powersource PCB from leaving the machine via the AC line.The rectifier circuit full-wave rectifies the AC input which has passed through the noisefilter circuit using the diode bridge DB1. The smoothing capacitor C6 smoothes out thepulsed voltage from the diode bridge.The switching control circuit turns on/off the power MOSFET Q1 and Q2 via the PWMcontroller IC1 to switch the current induced in the secondary coil of the transformer T1.The 24 V DC output circuit smoothes out the voltage from the current induced in thesecondary coil of the transformer T1 via diode D30 and smoothing capacitors C30, C32,C36, C40 and C48, and outputs a stable 24 V DC by the function of shunt regulatorIC30. The output status of the 24 V DC is fed back to the PWM controller IC1 in theswitching control circuit via the photo-coupler PC1. Based on the feedback, the PWMcontroller IC1 changes the duty cycle of the pulse that turns power MOSFET Q1 and Q2on/off in order to adjust the 24 V DC output.The 5 V DC output circuit converts the 24 V DC from the 24 V DC output circuit to astable 5 V DC by means of the 4-pin regulator IC40.The 3.3 V DC output circuit converts the 5 V DC from the 5 V DC output circuit to astable 3.3 V DC by means of the 4-pin regulator IC41.The 12 V DC output circuit smoothes out the voltage from the current induced in thesecondary coil of the transformer T1 via diodes D50 and D51 and smoothing capacitorC53, and generates a stable 12 V DC by the function of the 4-pin regulator IC51.The fixing heater control circuit is controlled by the fixing heater M light signal H1 REMfrom the engine PCB (EPCB). The phototriac PC20 turns on when this signal goes low.When phototriac PC20 turns on, it will turn the triac TRC20 on (continuity present),which then passes AC current. The fixing heater M (H1) then turns on. The sub fixingheater control circuit is controlled by the fixing heater S light signal H2 REM. Itscomponents include phototriac PC21 and triac TRC21.

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2-3-3

2-3-2 Main PCB

OMPCB

SRAMIC25 and IC26

EPROMIC24

RAMIC27

CPLDIC21

CODECIC20

SRAMIC38

EPROMIC37

XIOIC43 and IC45

VTCIC6

SPLDIC36

ASICIC11

SIMM

ISU

LSU

FCPCB*

PCPCB*

BUF

BUF

BUF

EPCB

LVD

LVD

MPCB

Main CPUIC22

Communicationprocessor 1IC30

Communicationprocessor 2IC28

Bit map memoryDRAMsIC14 to IC19

Scan dataMemoryimage data

EngineCPUIC35

Fax reception data

Printer data

Print data

Communicationprocessor 3IC41

Data bus Control signal* Optional.

Figure 2-3-2 Main PCB block diagram

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2-3-4

The main PCB (MPCB) consists of the main CPU IC22 and the engine CPU IC35. Themain CPU IC22 controls the memory copying and communication with other PCBs. Theengine CPU IC35 controls the engine drive system and communication with otherPCBs.The main CPU IC22 operates basically on a 16-bit bus (8 bits for some devices). It

uses SRAM IC25 and IC26 for work memory. In accordance with the control program inEPROM IC24, the main CPU IC22 communicates with the engine CPU IC35, theoperation unit main PCB (OMPCB), fax control PCB (FCPCB)*, and printer control PCB(PCPCB)* via the serial communication function in the CPU, communication processor1 IC30, and communication processor 2 IC28. The main CPU IC22 also controls theASIC IC11 and CODEC IC20 during memory copying for sort and rotation copies. Themain CPU IC22 is connected to the backup RAM IC27 that stores the machine status.The engine CPU IC35 operates on an 8-bit bus, using SRAM IC38 for work memory.

In accordance with the control program in EPROM IC37, the engine CPU IC35communicates with the main CPU IC22 and external devices such as the paper feedunit* and the finisher* via the serial communication function of the CPU andcommunication processor 3 IC41. The engine CPU IC35 also controls the LSU via VTCIC6, which is for the image output control, and drives the machine, conveys paper anddetects abnormality via XIO IC43 and IC45.

* Optional

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2-3-5

2-3-3 Scanner control PCB

MIPIC17

CPUIC5

EP-ROMIC7

SHDIC11

SRAMIC18

SRAMIC19

Control signal

Clock signal

ADCIC14

S/HIC12

Image databus8 bits (odd)Image databus8 bits (even)

ADCIC13

SCPCB

MPCB

CCDPCB

SRDF*

SMPCB

Imag

e da

ta b

us (

8 bi

ts)

Image control signals

Image signalDriverIC16

Image control signals(differential transmission)Image signal(differential transmission)

Data busAddress bus

Data bus

Data bus

Address bus

Address bus

SM control signalsEL control signals

SHPSW detection signal

Detection input signalControl output signals

Op-ampIC21

Analog imagesignal(odd)Analog imagesignal(even)

BufferIC10

Figure 2-3-3 Scanner control PCB block diagram

The scanner control PCB (SCPCB) consists of CPU IC5, MIP IC17, SHD IC11, andEPROM IC7. In accordance with the control program in EPROM IC7, the CPU IC5controls the scanner motor PCB (SMPCB), SRDF*, MIP IC17 and SHD IC11. SHD IC11outputs clock signals to the CCD PCB (CCDPCB) to drive the CCD, which producesanalog image signals (odd and even) according to the scanned image. The analogsignals are converted to a digital image data by ADC IC13 and IC14 via operationalamplifier IC21 and S/H IC12, and fed to SHD IC11. The digital image data obtained isprocessed by SHD IC11 and MIP IC17, serialized by driver IC16 in LVDS (Low VoltageDifferential Signaling), and then differentially transmitted to the main PCB (MPCB).

* Optional

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2-3-4 Engine PCB

TFM

FTH

HUMPCB

MPCBEPCB

Feedshift unit*

Duplex unit*

Paper feed unit

Developing unit

DriversIC1, IC2and IC4

DriversIC6, IC7,IC10,IC11and IC12

Op-ampsIC3,IC5and IC9

MotordriverIC8

EngineCPUIC35

XIOsIC43and IC45

Figure 2-3-4 Engine PCB block diagram

The engine PCB (EPCB), which is directly connected to the main PCB (MPCB) viaconnectors, serves to interface control signals between the engine CPU IC35 on themain PCB (MPCB) and each drive system unit.The control signal from the main PCB (MPCB) controls the drive system units viadrivers IC1, IC2, and IC4, and drivers IC6, IC7, IC10, IC11, and IC12.The control signal from the main PCB (MPCB) also controls the toner feed motor (TFM)via the motor driver IC8.The detection signals from components such as the fixing unit thermistor (FTH) andhumidity sensor PCB (HUMPCB) are sent to the main PCB (MPCB) via operationalamplifiers IC3, IC5 and IC9.

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2-3-7

2-3-5 Scanner motor PCB

SM

SM A

SM _ASM BSM _B

SM VrefSM M1SM M2SM M3SM CLK

SM CWB

DT1

DT2

SM ENABLE

EL ON REM EL

EL

INPCB

ODSWODSW

SHPSWSHPSW

SMPCB

SCPCB

Steppermotordriver IC1

Figure 2-3-5 Scanner motor PCB block diagram

The scanner motor PCB (SMPCB) consists of the stepper motor driver IC1 and digitaltransistors DT1 and DT2.The current setting voltage SM Vref, mode signals SM M1, SM M2, SM M3, and SMCWB, phase switching clock signal SM CLK, and drive/stop signal SM ENABLE fromthe scanner control PCB (SCPCB) control the scanner motor (SM).The control signal EL REM sent from the scanner control PCB (SCPCB) to the inverterPCB (INPCB) via the digital transistor DT2 controls the exposure lamp (EL).The scanner motor PCB (SMPCB) is also a relay circuit that transmits signals from theoriginal detection switch (ODSW) and scanner home position switch (SHPSW).

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2-3-6 Operation unit main PCB, operation unit right PCB and operation unit left PCB

MPCB

FCPCB*2

FAPCB*2

OLPCB

OMPCB

ORPCB

PSPCB

FDPCB*1

CPUIC5

FLASHROMIC2

SRAMIC4

GALaddressdecoderIC3

CFL remote signal

LED on signalScan signal

Key detection signal

LED on signalScan signal

Key detection signal

LED on signalScan signal

Key detection signal

Serial communication

Serial communication

LCDINPCB

LCD

_RD

_WR

_RD

Address bus

Address bus

Flash tool assembly detection signal

Fax data ROM detection signal

Data bus

Data bus

CFL

VEE

VO

Flashtoolassembly

LCDdisplayfontROM

LCDreferenceVEE voltagegeneratorCD1

LCDreferenceVO voltagegeneratorIC8

LCDcontrollerIC1

*1 Flash tool assembly is connected when updating the flash ROM IC2.*2 Optional.

24 V DC5 V DC

Figure 2-3-6 Operation unit main PCB, operation unit right PCB and operation unit left PCB block diagram

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The operation unit main PCB (OMPCB) consists of the CPU IC5; flash ROM IC2, whichcontains the control program and LCD display font; SRAM IC4 for executing the controlprogram and LCD controller IC1. The CPU IC5 controls the entire operation unit directlyor via LCD controller IC1, driver IC and transistors.The operation unit right PCB (ORPCB), operation unit left PCB (OLPCB), and faxoperation unit PCB (FAPCB)* consist of key switches and LEDs. They are controlled bythe scan signals and LED lighting signals from the operation unit main PCB (OMPCB).The LCD inverter PCB (LCDINPCB) is turned on/off by the CFL remote signals from theoperation unit main PCB (OMPCB) via the operation unit right PCB (ORPCB).For operation of fax*, the operation unit main PCB (OMPCB) selects the ROM on thefax data ROM PCB (FDPCB)* for LCD display font. Upon detection of the flash toolassembly (which is connected when it is required to update the flash ROM), theoperation unit main PCB (OMPCB) writes to the flash ROM IC2.

* Optional.

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2-3-7 CCD PCB

CCDPCB

SCPCB

CCDIC1

CLK (×6)RS (×2)CLP (×2)SHIFT

Odd

Even

CLKRS

CLPSHIFT

ClockdriverIC3

EmitterfollowerTR1

EmitterfollowerTR2

Op-ampIC2

Analog imagesignal(odd)

Analog imagesignal(even)

Clock signalgenerator

Imageprocessor

Figure 2-3-7 CCD PCB block diagram

The clock signals SHIFT, CLP, RS and CLK from the clock signal generator on thescanner control PCB (SCPCB) are sent to the CCD PCB (CCDPCB), where clock driverIC3 generates eleven clock signals to drive CCD IC1. Upon reception of clock signals,the CCD IC1 outputs analog image signals according to the density of the image. Even-and odd-numbered pixels are output separately. These analog image signals areamplified by the operational amplifier IC2 via the emitter followers TR1 and TR2, andthen sent to the image processor of the scanner control PCB (SCPCB).

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2-3-8 Laser diode PCB and beam detection PCB

BDPCB

LDPCB

_ADJUST

_VIDEO+

_VIDEO–

_BD+

_DATA

_BD–

_BD

_ENABLEPhotosensorICPS1

LaserdiodeD2

LaserdriverIC1

Trans-ceiverIC2

Differential transmission

Differential transmission

MPCB

Transceiver

Figure 2-3-8 Laser diode PCB and beam detection PCB block diagram

The laser diode PCB (LDPCB) consists of laser diode D2, laser driver IC1, andtransceiver IC2.The laser driver IC1 on the laser diode PCB (LDPCB) turns the laser diode D1 on/offaccording to the image data (_DATA) differentially transmitted from the main PCB(MPCB) transceiver to the laser diode PCB (LDPCB) transceiver IC2.Upon detection of laser beam from the laser diode D2 of the laser diode PCB (LDPCB),the beam detection PCB (BDPCB), on which photo sensor IC PS1 is mounted, outputshorizontal sync signal (_BD). This signal is sent to the laser diode PCB (LDPCB), anddifferentially transmitted from the transceiver IC2 to the main PCB (MPCB) transceiver.The laser diode PCB (LDPCB) adjusts the laser diode drive current (APC) for each linescanned outside the image area when _ADJUST is low to keep the laser beam outputconstant.

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3010 S/M (MCA)

III S

et U

p an

d

Adj

ustm

ent S

ectio

n

III

SET UP ANDADJUSTMENT

SECTION

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CONTENTS

3-1 Installation

3-1-1 Unpacking and installation .................................................................. 3-1-1(1) Installation environment ............................................................... 3-1-1(2) Installation procedure .................................................................. 3-1-2

3-1-2 Setting initial copy modes ................................................................ 3-1-163-1-3 Installing the add-on memory SIMM (option) ................................... 3-1-173-1-4 Installing the drawer heater (service part) ....................................... 3-1-193-1-5 Installing the key counter (option) .................................................... 3-1-213-1-6 Installing the MMD host monitoring system device (option) ............ 3-1-243-1-7 Installing the DF (option) .................................................................. 3-1-26

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3-1-1 Unpacking and installation

( 1 ) Installation environment 1. Temperature: 10 - 35°C/50 - 95°F 2. Humidity: 15 - 85%RH 3. Power supply: 120 V AC, 10 A

220 - 240 V AC, 5.5 A 4. Power source frequency: 50 Hz ±0.3%/60 Hz ±0.3% 5. Installation location

• Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not beexposed to direct sunlight or other strong light when removing paper jams.

• Avoid extremes of temperature and humidity, abrupt ambient temperaturechanges, and hot or cold air directed onto the machine.

• Avoid dust and vibration.• Choose a surface capable of supporting the weight of the machine.• Place the machine on a level surface (maximum allowance inclination: 1° ).• Avoid air-borne substances that may adversely affect the machine or degrade the

photoconductor, such as mercury, acidic of alkaline vapors, inorganic gasses,NOx, SOx gases and chlorine-based organic solvents.

• Select a room with good ventilation. 6. Allow sufficient access for proper operation and maintenance of the machine.

Machine front: 1000 mm/393/8" Machine rear: 100 mm/4"Machine right: 700 mm/275/8" Machine left: 600 mm/235/8"

ab

c

dh

g

f

e

Figure 3-1-1 Installation dimensions

a: 855 mm/3311/16" d: 1010 mm/393/4" g: 423 mm/165/8"b: 1170 mm/461/16" e: 633 mm/2415/16" h: 1630 mm/643/16"c: 585 mm/231/16" f: 1530 mm/601/4"

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( 2 ) Installation procedure

Unpack.

Remove the tapes.

Make test copies.

Remove pins holding light source units 1 and 2.

Load developer.

Install the optional devices.

Install a toner cartridge.

Install the transfer roller assembly.

Exit maintenance mode.

Start

Adjust the fixing pressure.

Carry out initial developer setting (maintenance item U130).Remove the image formation unit.

Completion of the machine installation.

Connect the power cord.

Release the cleaning blade.

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Light source unit 1 pins

Light source unit 2 pin

Spacers*

Transfer rollerassembly

Figure 3-1-2

* For 220 - 240 V specifications only.Note: The original cover is standard for 220 - 240 V specifications.

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Figure 3-1-3 Unpacking

1 Copier 7 Machine cover @ Plastic bag2 Bottom pads 8 Air-padded bag # Instruction handbook3 Outer case 9 Transfer roller $ Spacers*1

4 Top pads assembly % Power cord*1

5 Skid 0 Hinge joint ^ Business reply mail*2

6 Inner frame ! Bar code labels

*1: For 220 - 240 V specifications only.*2: For 120 V specifications only.Note: The original cover is standard for 220 - 240 V specifications.

Unpack.

4

7

1

8

9

5

20

%

$

6

!3

^@

#

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1. Remove the two tapes holding the front cover. 2. Remove the two tapes each holding the drawers. 3. Remove the tape holding the left 1 cover. 4. Remove the two tapes holding the power cord. 5. Remove the three tapes holding the pins for light source units 1 and 2.

Figure 3-1-4

Remove the tapes.

Drawers

Left 1 cover

Front cover

Power cord

Power cord

Light source unit 1 pins

Light sourceuint 2 pin

For 120V specificationsonly.

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6. Remove the tapes covering the original detection switch and bypass unit*. 7. Open the bypass table and remove the two spacers.*

* For 220 - 240 V specifications only.

Figure 3-1-5

8. Open the front cover and remove the tape holding the cartridge mount.

Figure 3-1-6

Cartridge mount

Original detection switch

Bypass unit*

Spacers*

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9. Open the drawers and remove the tape from each of them.

Figure 3-1-7

1. Remove the two pins for light source unit 1 and the pin for light source unit 2.

Figure 3-1-8

Remove pins holding light source units 1 and 2.

Light source unit 1 pins

Light source unit 2 pin

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1. Install the optional devices (eject unit, feedshift unit, bypass unit*, job separator,duplex unit, SRDF and/or original cover*) as necessary (see the respectiveinstallation manuals or service manuals).Note: Be sure to install either the eject unit or feedshift unit.* Standard for 220 - 240 V specifications.

1. Open the front cover, left 1 cover and the paper transfer section cover. 2. Remove the two screws and detach the image formation unit.

Image formation unit

Screws

Figure 3-1-9

Install the optional devices.

Remove the image formation unit.

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1. Remove the four screws and detach the developing unit upper cover.Caution: Be sure to place the image formation unit on a level surface when

loading developer.

Screws

Developing unit upper cover

Figure 3-1-10

2. Shake the developer bottle well to agitate the developer. 3. While turning the magnet roller gear in the direction of the arrow in the diagram,

uniformly pour developer into the image formation unit.Caution: Never turn the magnet roller gear in the reverse direction.

Developer Magnet roller gear

Figure 3-1-11 Loading developer

4. Refit the developing unit upper cover using the four screws.

Load developer.

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1. Slide the cleaning blade release lever in the direction of the arrow in thediagram.

Cleaning blade release lever

Figure 3-1-12

2. Refit the image formation unit using the two screws. 3. Connect the 12-pin connector.

12-pin connector

Figure 3-1-13

4. Close the front cover.

Release the cleaning blade.

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1. Adjust the fixing pressure by turning the fixing pressure pins on the front andrear of the fixing unit clockwise until each pin stops.Caution: Never turn the fixing pressure nuts.

Figure 3-1-14 Adjusting the fixing pressure

2. Close the paper transfer section cover and left 1 cover.

Adjust the fixing pressure.

Fixing pressure pin

Fixing pressure pin

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1. Connect the power cord to the connector on the machine.* 2. Insert the power plug into the wall outlet.

1. Turn the main switch on and enter the maintenance mode by entering“10871087” using the numeric keys.

2. Enter “130” using the numeric keys and press the start key. 3. Press the start key to execute the maintenance item.

• The drive stops within approximately 2 minutes and the toner feed start leveland toner sensor control voltage are automatically set. The settings aredisplayed on the message display.

Display exampleINPUT: 135 (Toner sensor input level)CONTROL: 181 (Toner sensor control voltage)TARGET: 138 (Toner feed start level)HUMID: 57 (Absolute humidity)

4. Press the stop/clear key.

1. Enter "001" using the numeric keys and press the start key.The machine exits the maintenance mode.

* For 220 - 240 V specifications only.

Carry out initial developer setting (maintenance item U130).

Connect the power cord.

Exit maintenance mode.

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1. Open the front cover. 2. Shift the toner cartridge release lever to the right until it stops.

Figure 3-1-15

3. Shake the toner cartridge horizontally eight to ten times to agitate the toner.

Figure 3-1-16

Install a toner cartridge.

Toner cartridge release lever

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4. Insert the toner cartridge in the direction of the arrows on the top of the tonercartridge by fitting the projection on the cartridge bottom into the groove insidethe machine.

5. Secure the toner cartridge by shifting the toner cartridge release lever to the leftuntil it stops.

Figure 3-1-17

6. Close the front cover.

Toner cartridge

Toner cartridge release lever

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3-1-2 Setting initial copy modes

Factory settings are as follows:

U253

U254

U255

U256

U258

U260

U343

U344

U347

U348

Switching between double and single counts

Turning auto start function on/off

Setting auto clear time

Turning auto preheat/energy saver

function on/off

Switching copy operation at toner

empty detection

Changing the copy count timing

Switching between duplex/simplex

copy mode

Setting preheat/energy saver mode

Setting auto drawer size detection

Setting the copy density adjustment range

Double count

ON

90 s

ON

SINGLE MODE, 70

EJECT

Simplex copy

Energy Star

ON

SPECIAL AREA

Maintenance item No. Contents Factory setting

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3-1-3 Installing the add-on memory SIMM (option)

Installation of add-on memory to the main PCB requires the following part:Add-on memory (16 MB or 32 MB 72-pin SIMM)

<Procedure> 1. Remove the eight screws holding the rear cover and then the cover. 2. Remove the eleven screws holding the upper shield and then the shield.

Upper shield

Screws

Screws

Screws

Screws

Figure 3-1-19

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3. Fit the add-on memory into the add-on memory slot on the main PCB.Caution: The add-on memory should only be inserted into add-on memory slot CN7

when a memory has already been inserted into memory slot CN6. If add-on memory slot CN7 is used only, the main PCB does not recognize thepresence of the add-on memory.

1

2

Add-on memory slot CN7

Main PCB

Add-on memory

Memory slot CN6

Figure 3-1-20

4. Refit all removed parts.

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3-1-4 Installing the drawer heater (service part)

Drawer heater installation requires the following parts:Drawer heater (P/N 33960020): for 220 - 240 V specificationsDrawer heater (P/N 34860030): for 120 V specificationsTwo (2) BVM4 × 6 bronze binding screws (P/N B1304060)ON/OFF sticker (P/N 3A105020)

<Procedure> 1. Remove the eight screws holding the rear cover and then the cover. 2. Pull the upper and lower drawers out. 3. Pass the 2-pin connector of the drawer heater cable to the machine rear through the

cable hole. 4. Fit the drawer heater using the two screws.

Screws

Drawer heater Cable hole

Figure 3-1-21

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5. Remove the open connector from the 2-pin connector of the relay cable clamped tothe option connector attachment panel, and insert the 2-pin connector of the drawerheater into the 2-pin connector of the relay cable.

Figure 3-1-22

6. Refit all removed parts. 7. Affix the ON/OFF sticker exactly onto the marked area above the main switch.

Figure 3-1-23

2-pin connector

2-pin connector

Open connectorOption connector attachment panel

Main switch

ON/OFF sticker

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3-1-5 Installing the key counter (option)

Key counter installation requires the following parts:Key counter set (P/N 66069782)Contents of the set:• Key counter cover (P/N 66060010)• Key counter retainer (P/N 66060030)• Key counter cover retainer (P/N 66060021)• Key counter mount (P/N 66060040)• Key counter assembly (P/N 29236240)• Four (4) M4 × 6 bronze TP-A screws (P/N B4304060)• Two (2) M4 × 10 bronze TP-A screws (P/N B4304100)• One (1) M4 × 20 bronze TP-A screws (P/N B4304200)• One (1) M4 × 6 chrome TP-A screw (P/N B4104060)• Two (2) M3 × 6 bronze flat-head screws (P/N B2303060)• One (1) M3 bronze nut (P/N C2303000)

<Procedure> 1. Fit the key counter assembly to the key counter retainer using the two screws and

nut. 2. Fit the key counter mount to the key counter cover using the two screws, and attach

the key counter retainer to the mount using the two screws.

M3 × 6 flat-head screws (B2303060)

M4 × 6 screws (B4304060)

M3 nut (C2303000)

Key counter retainer (66060030)

Key counter mount (66060040)

Key counter cover (66060010)

M4 × 6 bronze screws(B4304060)

Key counter assembly (29236240)

Figure 3-1-24

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3. Remove the six screws holding the upper right cover and then the cover. 4. Cut out the aperture plate on the upper right cover using nippers. 5. Pass the 4-pin connector inside the machine through the aperture.

Screws

Screws

Aperture

4-pin connector

Upper right cover

Figure 3-1-25

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6. Refit the upper right cover using four of the six screws. 7. Pass the 4-pin connector of the key counter through the aperture in the key counter

cover retainer, and insert into the 4-pin connector of the machine. 8. Seat the projection of the key counter cover retainer in the aperture in the upper

right cover, and fasten them both to the machine using the remaining two screws. 9. Fit the key counter cover with the key counter assembly inserted to the key counter

cover retainer on the machine using the screw.

4-pin connector

4-pin connector

Key counter cover retainer(66060021)

Key counter cover

M4 × 10 screw(B4304100)

M4 × 20 screw(B4304200) M4 × 6 screw

(B4104060)

Upper right cover

Jumper

Figure 3-1-26

10. Insert the key counter into the key counter assembly.11. Turn the main switch on and enter the maintenance mode.12. Run maintenance item U204 and select “KEY COUNTER.”13. Exit the maintenance mode.14. Check that the message requesting the key counter to be inserted is displayed

when the key counter is pulled out.15. Check that the counter counts up as copies are made.

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3-1-6 Installing the MMD host monitoring system device(optional for 120 V specifications only)

<Procedure> 1. Remove the two screws holding the signal cable cover and then the cover.

Screws

Signal cable cover

Figure 3-1-27

2. Pull the 10-pin connector out of the machine, remove the jumper and insert theconnector into the 10-pin connector of the signal cable.Secure the signal cable using the two screws removed in step 1.

Screws

10-pin connector

10-pin connector

Signal cable

Jumper

Figure 3-1-28

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3. Fit the MMD host monitoring system device to the rear cover using the two screws. 4. Insert the connector of the signal cable into the connector of the MMD host

monitoring system device, and tighten the two screws on the signal cable.

ScrewsScrew

Screw

Rear cover

MMD host monitoringsystem device

Figure 3-1-29

5. Insert one connector of the modular connector cable into the "LINE" jack on theMMD host monitoring system device and the other into a telephone jack.

LINETEL

Modular connector cable

Figure 3-1-30

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3-1-7 Installing the DF (option)

<Procedure> 1. Insert the DF into the machine.

Figure 3-1-31

2. Close the DF.Remove the two screws holding the cover and then the cover.

Figure 3-1-32

Screws

Cover

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3. Remove the screw holding the tray mounting fixture and then the fixture.

Figure 3-1-33

4. Insert the tray assembly over the pin on the front of the DF. 5. Fit the rear of the tray assembly to the DF using the tray mounting fixture removed

in step 3 and the screw.

Figure 3-1-34

yy

Tray mounting fixture

Screw

Tray assemblyTray mounting fixture

Screw

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6. Insert the tray assembly connector into the DF connector.

Figure 3-1-35

7. Refit the cover removed in step 3. 8. Insert the DF connector into the machine.

Figure 3-1-36

Connector

Connector

Connector

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9. Prepare an original with four lines drawn 15 mm from the edges and one center line(see Figure 3-1-37).

Figure 3-1-37

10. Place the original on the DF and make a test copy.If the copy image is different from the original, run maintenance item U070"Adjusting the DF magnification," U071 "Adjusting the DF scanning timing" or U072"Adjusting the DF center line" as necessary (see the SRDF service manual).

11. If the leading or trailing edge of the copy image is skewed (the lateral squareness isnot correct), adjust the lateral squareness of the DF.

Caution:• Before performing this adjustment, output a VTC-PG2 pattern in maintenance item

U993 to use as the original for the adjustment.• Adjust the amount of slack in the paper (see page 3-3-22) and the lateral

squareness (reference) (see page 3-3-35) first. Check for lateral squareness ofthe copy image and if squareness is not obtained, adjust the lateral squareness ofthe DF.

15 mm15 mm

15 mm

15 mm

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<Procedure>

Loosen the four screws and adjust the position of the SRDF.• For copy example 1, move the SRDF in

the direction of the white arrow (e).• For copy example 2, move the SRDF in

the direction of the black arrow (b).

Adjust the position of the SRDF.• For copy example 1, rotate the

adjustment screw in the direction of the white arrow (e).

• For copy example 2, rotate the adjustment screw in the direction of the black arrow (b).

Yes

No

Press the start key to make a test copy.

End

Is the image correct?

Start

Place the original on the SRDF.

Adjustment on a machine without an adjustable hinge (Figure 3-1-39)

Adjustment on a machine equipped with an adjustable hinge (Figure 3-1-40)

Secure the SRDF by retightening the four screws.

Original Copy example 1

Copy example 2

Figure 3-1-38

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• Adjustment on a machine without an adjustable hinge (Figure 3-1-39): 1. Disconnect the SRDF connector and remove the SRDF from the machine. 2. Loosen the four screws securing the right leg of the SRDF. 3. Adjust the position of the SRDF by moving the right leg back and forth. 4. Retighten the four screws loosened in step 2. 5. Refit all removed parts.

• Adjustment on a machine equipped with an adjustable hinge (Figure 3-1-40): 1. Open the SRDF. 2. Loosen the screw securing the right leg of the SRDF on the right. 3. Adjust the position of the SRDF by rotating the adjustment screw behind the right

leg of the SRDF. 4. Retighten the screw loosened in step 2. 5. Refit all removed parts.

Figure 3-1-39

Screws

SRDF right leg

Screw

Adjustment screw

Adjustable hinge

SRDF right leg

Figure 3-1-40

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CONTENTS

3-2 Maintenance Mode

3-2-1 Maintenance mode ............................................................................ 3-2-1(1) Executing a maintenance item .................................................... 3-2-1(2) Maintenance mode item list ......................................................... 3-2-4(3) Contents of maintenance mode items ......................................... 3-2-8

3-2-2 Copier management ........................................................................ 3-2-86(1) Executing a copier management item ....................................... 3-2-86(2) Department management .......................................................... 3-2-87(3) Copy default .............................................................................. 3-2-89(4) Machine default ......................................................................... 3-2-92(5) Language .................................................................................. 3-2-94

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3-2-1 Maintenance mode

The copier is equipped with a maintenance function which can be used to maintain andservice the machine.

(1) Executing a maintenance item

Start

Enter 10871087.

Enter the number of the maintenance item to be executed using the numeric or cursor up/down keys.

Press the start key.

The maintenance item is run.

Press the stop/clear key.

Enter 001 using numeric or cursor up/down keys, and press the start key.

End

· · · · · · · Entering the maintenance mode

· · · · · · · Selecting a maintenance item

· · · · · · · Exiting the maintenance mode

Yes

No

No

Run another maintenance mode?

YesRun the item again?

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• Data settingData is changed by pressing the cursor left/right keys, and the new data is set by pressingthe start key. In a maintenance item where multiple items can be changed, the item to bechanged is selected by pressing the cursor up/down keys.

1

2

Correcting position of FOLIO U035LENGTH DATA : 330WIDTH DATA : 210

3

4

Metric

3

Start

Stop/Clear

4

Inch

/ C

Figure 3-2-1

1 Items ................................... Displays the selected item in reverse.2 Setting ................................. Displays the current setting.3 Stop/clear key ..................... Cancels the change.4 Start key .............................. Sets the changed setting.

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• Operation executionThe specified operations and auto adjustments are performed by pressing the start key. Ina maintenance item where multiple operations can be performed, the item to be executedis selected by pressing the cursor up/down keys.

1

Drive motors and fans ON U030MAIN EJECT (REV, L) EJECT (REV, L)

EJECT (FWD, L) EJECT (REV, H)EJECT (FWD, H)

2

3

Metric

2

Start

Stop/Clear

3

Inch

/ C

Figure 3-2-2

1 Items ··································· Displays the selected item in reverse.2 Stop/clear key ····················· Stops operation.3 Start key ······························ Starts operation.

• Interrupt copy modeOutputting a test copy or PG pattern is required in some maintenance items. Such anoutput is enabled by pressing the interrupt key to enter interrupt copy mode.However, since this function is restricted depending on maintenance items, onlyoutputting may be enabled, or a test copy even from an original may not be as good asthat made in normal copy mode.To return the screen from interrupt copy mode to maintenance mode, press the interruptkey again.

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(2) Maintenance mode item list

General U000 Outputting an own-status report

U001 Exiting the maintenance mode

U003 Setting the service telephone number

U004 Setting the machine number

U005 Copying without paper

U019 Displaying the ROM version

Initializa- U020 Initializing all datation U021 Initializing memories

U022 Initializing backup data

Drive, U030 Checking motor operationpaper U031 Checking switches for paper conveyingfeed,

U032 Checking clutch operationpaperU033 Checking solenoid operationconveying

U034 Adjusting the print start timingand

• Adjusting the leading edge registration ofcooling

image printingsystem

• Adjusting the leading edge registration ofimage printing for duplex copying

• Adjusting the center line of image printing• Adjusting the center line of image printing for

duplex copying

U035 Setting folio size• Length• Width

U051 Adjusting the amount of slack in the paper• Regist data• Feed data

U053 Performing fine adjustment of the motor speed• Drive motor• Feedshift motor• Polygon motor

U059 Setting the cooling fan mode

Optical U060 Adjusting the scanner input properties• Text/text and photo/photo mode

U061 Turning the exposure lamp on

U063 Adjusting the shading position

———

———

———

———

———

———

———

———

———

———

———

———

———

+0.5

0

–0.50.0

330210

——————

370

MODE 0

12

———

0

SectionItem

Maintenance item contentsInitial

No. setting*

* Initial setting for executing maintenance item U020

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SectionItem

Maintenance item contentsInitial

No. setting*

* Initial setting for executing maintenance item U020

Optical U065 Adjusting the scanner magnification• Main scanning direction/auxiliary scanning

direction

U066 Adjusting the leading edge registration forscanning an original on the contact glass

U067 Adjusting the center line for scanning anoriginal on the contact glass

U070 Adjusting the DF magnification

U071 Adjusting the DF scanning timing

U072 Adjusting the DF center line

U073 Checking scanner operation

U074 Adjusting the DF input light luminosity

U087 Turning the DF scanning position adjust modeon/off

U088 Setting the input filter (moiré reduction mode)

U091 Checking shading

U092 Adjusting the scanner automatically

U093 Setting the exposure density gradient• Text/text and photo/photo mode

U099 Checking the original size detection

High U100 Setting the surface potentialvoltage U101 Setting high voltages

• Developing bias• Transfer voltage• Transfer voltage output timing

U110 Checking/clearing the drum count

U111 Checking/clearing the drum drive time

Develop- U130 Initial setting for the developering U131 Setting the toner sensor control voltage

U132 Replenishing toner forcibly

U135 Checking toner feed motor operation

U155 Displaying the toner sensor output

U156 Changing the toner control level• Toner feed start level• Toner empty level

U157 Checking/clearing the developing drive time

U158 Checking/clearing the developing count

0

0

0

0

0

0

———

4

OFF

OFF

———

———

0

———

193

191/341680

———

———

———

170

———

———

———

13844

———

———

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SectionItem

Maintenance item contentsInitial

No. setting*

* Initial setting for executing maintenance item U020

Fixing and U161 Setting the fixing control temperaturecleaning • Normal stabilization fixing temperature

• Primary stabilization fixing temperature• Secondary stabilization fixing temperature• Degree of temperature to be reduced from

CONT TEMP during duplex copying• Aging time after secondary stabilization

U162 Stabilizing fixing forcibly

U196 Turning the fixing heater on

U199 Checking the fixing temperature

Operation U200 Turning all LEDs onpanel and U202 Setting the MMD host monitoring systemsupport

U203 Operating DF separatelyequipmentU204 Setting the presence or absence of a key card

or key counter

U206 Setting the presence or absence of the coinvender

U208 Setting the paper size for the large paper deck

U210 Reversing the LCD

U243 Checking the operation of the DF motors,solenoids and clutch

U244 Checking the DF switches

U245 Checking messages

U247 Checking the operation of the large paper deckand paper feed desk

U249 Checking the paper ejection to optional devices

Mode U250 Setting the maintenance cyclesetting U251 Checking/clearing the maintenance count

U252 Setting the destination

U253 Switching between double and single counts

U254 Turning auto start function on/off

U255 Setting auto clear time

U256 Turning auto preheat/energy saver function on/off

U258 Switching copy operation at toner emptydetection

U260 Changing the copy count timing

U343 Switching between duplex/simplex copy mode

17517017510

30

———

———

———

———

———

———

———

OFF

A4

OFF

———

———

———

———

———

50

———

JAPAN

DOUBLECOUNT

ON

120

ON

SINGLEMODE, 70

EJECT

OFF

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SectionItem

Maintenance item contentsInitial

No. setting*

* Initial setting for executing maintenance item U020

Mode U344 Setting preheat/energy saver modesetting

U345 Setting the value for maintenance due indication

U347 Setting auto drawer size detection

U348 Setting the copy density adjustment range

Image U402 Adjusting margins of image printingprocess- U403 Adjusting margins for scanning an original on

the contact glassing

U404 Adjusting margins for scanning an original fromthe DF

U407 Adjusting the leading edge registration formemory image printing

Fax board U600 Initializing all data

U601 Initializing permanent data

U602 Setting factory defaults

U603 Setting the user registration data• Setting the self telephone number• Setting the type of telephone line• Setting the number of rings in fax/telephone

auto select mode• Setting remote diagnostic transmission

U604 Clearing data• Clearing transmission history• Initializing the cipher key password• Initializing the confidential box ID• Initializing the F-code confidential box ID

U605 Setting the system (operational)• Setting how to proceed if memory becomes

full during memory transmission• Setting an alarm for when reception is completed• Selecting if auto reduction in the auxiliary

direction is to be performed• Setting the addition of an image to the report• Setting the error report display format• Setting the line-monitoring period• Setting the one-shot detection time for remote

switching• Setting the continuous detection time for

remote switching• Setting the initial condition of fax image

scanning quality

ENERGYSTAR

0

ON

SPECIALAREA

———

———

———

———

———

———

———

—————————

———

————————————

———

——————

————————————

———

———

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SectionItem

Maintenance item contentsInitial

No. setting*

* Initial setting for executing maintenance item U020

Fax board U606 Setting the system (operation unit and display)• Setting the conditions under which an error

indicator turns off• Setting the date format• Setting if the image scanning quality in fax

mode is initialized• Setting if the scanning density in fax mode is

initialized

U607 Setting the system (communication 1)• Setting the auto redialing interval• Setting the number of times of auto redialing• Setting the voice response• Setting the communication starting speed• Setting the reception speed• Setting no-ring reception when using the F

network• Setting the mode for remote switching• Setting the transmission intervals

U608 Setting transmission• Setting the method to process errors• Setting the number of times of DIS signal

reception• Setting the reference for RTN signal output• Setting the waiting period to prevent echo

problem at the sender• Setting the waiting period to prevent echo

problem at the receiver• Setting ECM transmission• Setting ECM reception• Setting the criteria for receiving a TCF signal 1• Setting the frequency of the CED signal

U609 Setting communication time• Setting the T0 time-out time• Setting the T1 time-out time• Setting the T2 time-out time• Setting the Ta time-out time• Setting the Tb time-out time• Setting the Tc time-out time• Setting the Td time-out time

U610 Setting the modem output level• Setting the modem output level• Adjusting the modem output level• Setting the voice response level

U612 Setting the modem detection level

———

——————

———

———————————————OFF

——————

——————

——————

———

————————————

——————

60305060

———

—————————

———

3-2-7-1

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SectionItem

Maintenance item contentsInitial

No. setting*

* Initial setting for executing maintenance item U020

Fax board U613 Setting the DTMF output level• Setting the DTMF (high-frequency group)

output level• Setting the DTMF (low-frequency group)

output level

U614 Adjusting the DTMF output level• Adjusting the DTMF (high-frequency group)

output level• Adjusting the DTMF (low-frequency group)

output level

U615 Setting the NCU• Setting the connection to PBX/PSTN• Setting PSTN dial tone detection• Setting the busy tone detection• Setting for a PBX

U616 Adjusting the ratio of make-to-break of dialpulses• Make time (10 PPS)• Make time (20 PPS)

U617 Outputting lists• Settings list• Action list• Monitor list• Own-status report• Protocol list

U650 Setting the fax paper size• Setting the number of lines to be ignored

when receiving a fax at 100% magnification• Setting the number of lines to be ignored

when receiving a fax in auto reduction mode• Setting the number of lines to be ignored

when receiving a fax (A4R, letter) in autoreduction mode

• Setting the recording width for inch specifica-tions

U651 Setting the number of lines to be ignored inrotation mode

U660 Setting the system (communication 2)• Setting the criteria for receiving a TCF signal 2• Setting the reception of a short protocol

transmission• Setting the CNG detection times in fax/

telephone auto select mode

U670 Setting if V.34 transmission is available

———

———

———

———

————————————

——————

———————————————

3

3

3

———

3

——————

———

———

3-2-7-2

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SectionItem

Maintenance item contentsInitial

No. setting*

* Initial setting for executing maintenance item U020

Fax board U680 Displaying the fax board ROM version

U894 Performing board test• Performing tests on SRAM and DRAM• Performing tests on optional memories

Others U901 Checking/clearing copy counts by paper feedlocations

U903 Checking/clearing the paper jam counts

U904 Checking/clearing the service call counts

U905 Checking/clearing counts by optional devices

U907 Setting the paper eject location when used as aprinter/fax• Printer• Fax

U910 Switching between fax/copier modes

U906 Resetting partial operation control

U990 Checking/clearing the time for the exposurelamp to light

U992 Checking or clearing the printer/fax count

U993 Outputting a VTC-PG pattern

———

——————

———

———

———

———

INNER TRAYINNER TRAY

Copier

———

———

———

———

3-2-7-3

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Mainte-nance Description

item No.

U000 Outputting an own-status report

DescriptionOutputs lists of the current settings of the maintenance items, and paperjam and service call occurrences.

PurposeTo check the current setting of the maintenance items, or paper jam orservice call occurrences.Before initializing or replacing the backup RAM, output a list of the currentsettings of the maintenance items to reenter the settings after initializationor replacement.

Method1. Press the start key. The screen for selecting an item is displayed.2. Select the item to be output using the cursor up/down keys. The

selected item is displayed in reverse.

Display

MAINTENANCE

JAMSERVICE CALL

Output list

List of the current settings of the maintenance modesList of the paper jam occurrencesList of the service call occurrences

3. Press the start key. The interrupt copy mode is entered and a list isoutput.When A4/11" × 81/2" paper is available, a report of this size is output.If not, specify the paper feed location.When output is complete, the screen for selecting an item is dis-played.

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

(3) Contents of maintenance mode items

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Mainte-nance Description

item No.

U001 Exiting the maintenance mode

DescriptionExits the maintenance mode and returns to the normal copy mode.

PurposeTo exit the maintenance mode.

MethodPress the start key. The normal copy mode is entered.

U003 Setting the service telephone number

DescriptionSets the telephone number to be displayed when a service call code isdetected.

PurposeTo set the telephone number to call service when installing the machine.

MethodPress the start key. The currently set telephone number is displayed.

Setting1. Enter a telephone number (up to 16 digits) using the numeric keys.

Move the cursor using the cursor left/right keys and select a numberor symbol using the cursor up/down keys.To enter symbols, press the keys shown below as required.

Key

* key# keyCopy quality selection keyAuto Exp. keyCopy exposure adjustment key (lighter)Copy exposure adjustment key (darker)

Symbol

*#()–(Space)

2. Press the start key. The phone number is set, and the screen forselecting a maintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the current setting, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

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Mainte-nance Description

item No.

U004 Setting the machine number

DescriptionDisplays and changes the machine number.

PurposeTo check or set the machine number.

MethodPress the start key. The currently set machine number is displayed.

Setting1. Enter the last six digits of the machine number using the numeric key.

Do not enter the first two digits, 3 and 7.2. Press the start key. The machine number is set.

CompletionTo exit this maintenance item without changing the current setting, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

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Mainte-nance Description

item No.

U005 Copying without paper

DescriptionSimulates the copy operation without paper feed.

PurposeTo check the overall operation of the machine.

Method1. Press the start key. The screen for selecting an item is displayed.2. Select the item to be operated using the cursor up/down keys. The

selected item is displayed in reverse.

Display

PPCPPC + DF

Operation

Only the copier operates.Both the copier and SRDF operate (continuous operation).

3. Press the interrupt key. The copy mode screen is displayed.4. Set the operation conditions required on the copy mode screen.

Changes in the following settings can be made.• Paper feed locations• Magnifications• Simplex or duplex copy mode• Number of copies: continuous copying is performed when set to

999.• Copy density• Keys on the operation panel other than the energy saver (preheat)

key5. To control the paper feed pulley, remove all the paper in the drawers,

or the drawers. With the paper present, the paper feed pulley does notoperate.

6. Press the start key. The operation starts.Copy operation is simulated without paper under the set conditions.When operation is complete, the screen for selecting an item isdisplayed.

7. To stop continuous operation, press the stop/clear key.

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

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Mainte-nance Description

item No.

U019 Displaying the ROM version

DescriptionDisplays the part number of the ROM fitted to each PCB.

PurposeTo check the part number or to decide if the ROM version is new from thelast digit of the number.

MethodPress the start key. The last six digits of the part number indicating theROM version are displayed.

Main ROM ICEngine ROM ICScanner ROM ICOperation 1 ROM IC

Display

MAINENGINESCAN.MMI

Description

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

U020 Initializing all data

DescriptionInitializes all the backup RAM on the main PCB to return to the originalsettings.

PurposeUsed when replacing the backup RAM on the main PCB.

Method1. Press the start key. The screen for executing is displayed.2. Select EXECUTE using the cursor up/down keys. It is displayed in

reverse.3. Press the start key. All data in the backup RAM is initialized, and the

original settings for Japan specifications are set.When initialization is complete, the machine automatically returns tothe same status as when the main switch is turned on and the displaylanguage to the initial setting of English.

CompletionTo exit this maintenance item without executing initialization, press thestop/clear key. The screen for selecting a maintenance item No. isdisplayed.

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Mainte-nance Description

item No.

U021 Initializing memories

DescriptionInitializes the setting data other than that for adjustments due to variationsbetween respective machines, i.e., settings for counters, service call historyand mode settings. As a result, initializes the backup RAM according tothe specifications depending on the destination selected in U252.

PurposeUsed to return the machine settings to the factory settings.

Method1. Press the start key. The screen for executing is displayed.2. Select EXECUTE using the cursor up/down keys. It is displayed in

reverse.3. Press the start key. All data other than that for adjustments due to

variations between machines is initialized based on the destinationsetting.

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

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Mainte-nance Description

item No.

U022 Initializing backup data

DescriptionInitializes only the data set for the optical section.

PurposeTo be executed after replacing the scanner unit.

Method1. Press the start key. The screen for executing is displayed.2. Select SCANNER using the cursor up/down keys.3. Press the start key.4. Select EXECUTE using the cursor up/down keys. It is displayed in

reverse.5. Press the start key. The data for the optical section (U060 to 099,

U403, U404 and U990) is initialized.

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

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Mainte-nance Description

item No.

U030 Checking motor operation

DescriptionDrives each motor.

PurposeTo check the operation of each motor.

Method1. Press the start key. The screen for selecting an item is displayed.2. Select the motor to be operated using the cursor up/down keys.3. Press the start key. The selected item is displayed in reverse and the

operation starts.

Display

MAINEJECT (FWD, L)EJECT (FWD, H)EJECT (REV, L)EJECT (REV, H)

Operation

Drive motor turns on and developing bias turns onFeedshift motor* rotates forward at low speedFeedshift motor* rotates forward at high speedFeedshift motor* rotates in reverse at low speedFeedshift motor* rotates in reverse at high speed

* Optional.

4. To stop operation, press the stop/clear key.

CompletionPress the stop key after operation stops. The screen for selecting amaintenance item No. is displayed.

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Mainte-nance Description

item No.

U031 Checking switches for paper conveying

DescriptionDisplays the on-off status of each paper detection switch on the paperpath.

PurposeTo check if the switches for paper conveying operate correctly.

Method1. Press the start key. A list of the switches, the on-off status of which

can be checked, are displayed.2. Turn each switch on and off manually to check the status.

When the on-status of a switch is detected, that switch is displayed inreverse.

Display

F1F2F3F4BYPRESEJEBRADUPJOB

Switches

Feed switch 1 (FSW1)Feed switch 2 (FSW2)Feed switch 3 (FSW3)Desk feed switch*1 (DFSW)Bypass feed switch*2 (BYPFSW)Registration switch (RSW)Eject switch*1 (ESW)Feedshift switch*1 (FSSW)Duplex paper conveying switch*1 (DUPPCSW)Job separator eject switch*1 (JBESW)

*1: Optional.*2: Optional for 120 V specifications only.

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

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Mainte-nance Description

item No.

U032 Checking clutch operation

DescriptionTurns each clutch on.

PurposeTo check the operation of each clutch.

Method1. Press the start key. The screen for selecting an item is displayed.2. Select the clutch to be operated using the cursor up/down keys.3. Press the start key. The selected item is displayed in reverse, and the

clutch turns on for 1 s.

Display

PF1PF2PFBYPFEED1FEED2FEED3BYPFRESDUPF

Clutches

Upper paper feed clutch (PFCL-U)Lower paper feed clutch (PFCL-L)Bypass paper feed clutch*2 (BYPPFCL)Feed clutch 1 (FCL1)Feed clutch 2 (FCL2)Feed clutch 3 (FCL3)Bypass feed clutch*2 (BYPFCL)Registration clutch (RCL)Duplex clutch*1 (DUPCL)

*1: Optional.*2: Optional for 120 V specifications only.

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

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Mainte-nance Description

item No.

U033 Checking solenoid operation

DescriptionTurns each solenoid on.

PurposeTo check the operation of each solenoid.

Method1. Press the start key. The screen for selecting an item is displayed.2. Select the solenoid to be operated using the cursor up/down keys.3. Press the start key. The selected item is displayed in reverse, and the

solenoid turns on for 1 s.

Display

BRANCH1 SOLBRANCH2 SOLMAIN SW SOL

Solenoids

Feedshift solenoid 1* (FSSOL1)Feedshift solenoid 2* (FSSOL2)Main switch turns off

* Optional.

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

U034 Adjusting the print start timing

AdjustmentSee pages 3-3-18 and 20.

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Mainte-nance Description

item No.

U035 Setting folio size

DescriptionChanges the image area for copying onto folio size paper.

PurposeTo prevent the image at the trailing edge, or right or left side of the paperfrom not being copied by setting the actual size of the folio paper used.

MethodPress the start key. The screen for selecting an item is displayed.

Setting1. Select the item to be set using the cursor up/down keys. The selected

item is displayed in reverse.2. Change the setting using the cursor left/right keys.

Display

LENGTH DATA WIDTH DATA

Setting Setting range Initial setting

LengthWidth

330 to 356 mm200 to 220 mm

330210

3. Press the start key. The value is set.

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

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Mainte-nance Description

item No.

U051 Adjusting the amount of slack in the paper

AdjustmentSee page 3-3-22.

U053 Performing fine adjustment of the motor speed

DescriptionPerforms fine adjustment of the speeds of the motors.

PurposeUsed to adjust the speed of the respective motors when the magnificationis not correct.

MethodPress the start key. The screen for selecting an item is displayed.

Setting1. Select the item to be set using the cursor up/down keys. The selected

item is displayed in reverse.2. Change the setting using the cursor left/right keys.

Display

MAIN MOTOR

EJECT MOTOR

POLYGON MOTOR

Description Setting range Initial setting

Drive motor speed adjust-mentFeedshift motor* speed adjustmentPolygon motor speed adjustment

0 to 14

0 to 14

–20 to +20

3

7

0

* Optional.MAIN MOTORIncreasing the setting makes the image shorter in the auxiliaryscanning direction, and decreasing it makes the image longer in theauxiliary scanning direction.POLYGON MOTORIncreasing the setting makes the image longer in the main scanningdirection and shorter in the auxiliary scanning direction; decreasingthe setting makes the image shorter in the main scanning directionand longer in the auxiliary scanning direction.

3. Press the start key. The value is set.

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Mainte-nance Description

item No.

A

B

Interrupt copy modeWhile this maintenance item is being performed, a VTC pattern shownbelow is output in interrupt copy mode.Correct values for an A3/11" × 17" output are:A = 300 ± 0.75 mmB = 260 ± 1.3 mm

U053(cont.)

Figure 3-2-3

Adjustment1. Output an A3/11" × 17" VTC pattern in interrupt mode.2. Measure A and B on the VTC pattern (Figure 3-2-3), and perform

the following adjustments if they are different from the correct sizes:A: Drive motor speed adjustmentB: Polygon motor speed adjustment

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

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Mainte-nance Description

item No.

U059 Setting the cooling fan mode

DescriptionSwitches the fixing temperature control method when the absolutehumidity is 15 g/m3 or higher.

PurposeUsed to reduce the time between main switch turning on and copyingenabled by switching to MODE 1 if the user wishes to have the timeshortened. Note that in MODE 1, black dots may appear on the copyimage under high humidity since the drum may not be cooled downsufficiently.

MethodPress the start key. The screen for selecting an item is displayed.

Setting1. Select the control mode using the cursor up/down keys.

Display

MODE 0

MODE 1

Operation

Regular operation (When the absolute humidity is 15 g/m3 or higher, copying is enabled 120 s after the main switch turning on.)When the absolute humidity is 15 g/m3 or higher, only the control of cooling fan motors 1 and 2 changes to that for high humidity but others operate on the same control as when humidity is low (copying is enabled 43 s after the main switch turning on even when the absolute humidity is 15 g/m3 or higher).

Initial setting: MODE 0

2. Press the start key. The value is set. The screen for selecting amaintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the current setting, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

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Mainte-nance Description

item No.

U060 Adjusting the scanner input properties

DescriptionAdjusts the image scanning density in text, text and photo, or photo mode.

PurposeUsed when the entire image appears too dark or light in the specifiedmode.

MethodPress the start key. The screen for selecting an item is displayed.

Setting1. Select the item to be set using the cursor up/down keys. The selected

item is displayed in reverse.2. Change the setting using the cursor left/right keys.

Display

TEXT γ adjMIX γ adj

PHOTO γ adj

Description Setting range Initial setting

Density in text modeDensity in text and photo modeDensity in photo mode

0 to 230 to 23

0 to 23

1212

12

Increasing the setting makes the density lower, and decreasing itmakes the density higher.

3. Press the start key. The value is set.

Interrupt copy modeWhile this maintenance item is being performed, copying from an originalcan be made in interrupt copy mode.

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

CautionThe following settings are also reset to the initial values by performing thismaintenance item:• Exposure density gradient set in maintenance mode (U093)• Exposure set in the copy default item of the copier management mode

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Mainte-nance Description

item No.

U061 Turning the exposure lamp on

DescriptionTurns the exposure lamp on.

PurposeTo check the exposure lamp.

Method1. Press the start key. The screen for executing is displayed.2. Press the start key. The exposure lamp lights.3. To turn the exposure lamp off, press the stop/clear key.

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

U063 Adjusting the shading position

DescriptionChanges the shading position.

PurposeUsed when white lines continue to appear longitudinally on the image afterthe shading plate is cleaned. This is due to flaws or stains inside theshading plate. To prevent this problem, the shading position should bechanged so that shading is possible without being affected by the flaws orstains.

Method1. Press the start key. The screen for adjustment is displayed.2. Change the setting using the cursor left/right keys.

Description

Shading position

Setting range Initial setting Change in value per step

–2 to +2 0 0.17 mm

Increasing the setting moves the shading position toward the machineright, and decreasing it moves the position toward the machine left.

3. Press the start key. The value is set.

Interrupt copy modeWhile this maintenance item is being performed, copying from an originalcan be made in interrupt copy mode.

CompletionPress the stop/clear key at the screen for adjustment. The screen forselecting a maintenance item No. is displayed.

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Mainte-nance Description

item No.

U065 Adjusting the scanner magnification

AdjustmentSee pages 3-3-38 and 39.

U066 Adjusting the leading edge registration for scanning an original on thecontact glass

AdjustmentSee page 3-3-40.

U067 Adjusting the center line for scanning an original on the contact glass

AdjustmentSee page 3-3-41.

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Mainte-nance Description

item No.

U070 Adjusting the DF magnification

DescriptionAdjusts the DF original scanning speed.

PurposeTo be executed if the correct magnification is not obtained in the auxiliaryscanning direction when the optional SRDF is used.

CautionBefore making this adjustment, ensure that the following adjustments havebeen made in maintenance mode.

U053 U034 U402 U070 U071 U072 U404

MethodPress the start key.

Setting1. Change the setting using the cursor left/right keys.

Display

CONVEY SPEED

DescriptionChange in value

per stepInitial

settingSettingrange

Original conveying motor speed

–25 to +25 0 0.1%

Increasing the setting makes the image longer, and decreasing itmakes the image shorter.

2. Press the start key. The value is set.

Interrupt copy modeWhile this maintenance item is being performed, copying from an originalcan be made in interrupt copy mode.

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

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Mainte-nance Description

item No.

U071 Adjusting the DF scanning timing

DescriptionAdjusts the DF original scanning timing.

PurposeTo be executed if there is a regular error between the leading or trailingedges of the original and the copy image when the optional SRDF is used.

CautionBefore making this adjustment, ensure that the following adjustments havebeen made in maintenance mode.

U053 U034 U402 U070 U071 U072 U404

MethodPress the start key. The screen for selecting an item is displayed.

Setting1. Select the item to be set using the cursor up/down keys. The selected

item is displayed in reverse.2. Change the setting using the cursor left/right keys.

Display

LEAD EDGE ADJ

TRAIL EDGE ADJ

DescriptionChange in value

per stepInitial

settingSettingrange

DF leading edge registrationDF trailing edge registration

–32 to +32

–32 to +32

0

0

0.17 mm

0.17 mm

Increasing the setting moves the copy image backward, and decreas-ing it moves the copy image forward.

3. Press the start key. The value is set.

Interrupt copy modeWhile this maintenance item is being performed, copying from an originalcan be made in interrupt copy mode.

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Mainte-nance Description

item No.

Adjustment1. In interrupt copy mode, make a copy using the DF.2. Check the copy image and adjust the registration as follows.

For copy example 1, increase the setting of LEAD EDGE ADJ.For copy example 2, decrease the setting of LEAD EDGE ADJ.

U071(cont.)

Figure 3-2-4

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

Original Copy example 1

Copy example 2

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Mainte-nance Description

item No.

U072 Adjusting the DF center line

DescriptionAdjusts the scanning start position for the DF original.

PurposeTo be executed if there is a regular error between the centers of theoriginal and the copy image when the optional SRDF is used.

CautionBefore making this adjustment, ensure that the following adjustments havebeen made in maintenance mode.

U053 U034 U402 U070 U071 U072 U404

MethodPress the start key.

Setting1. Change the setting using the cursor left/right keys.

Description

DF center line

Setting range Initial setting Change in value per step

–39 to +39 0 0.17 mm

Increasing the setting moves the image to the right, and decreasing itmoves the image to the left.

2. Press the start key. The value is set.

Interrupt copy modeWhile this maintenance item is being performed, copying from an originalcan be made in interrupt copy mode.

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Mainte-nance Description

item No.

Adjustment1. In interrupt copy mode, make a copy using the DF.2. Check the copy image and adjust the center line as follows.

For copy example 1, increase the setting.For copy example 2, decrease the setting.

Figure 3-2-5

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

Original Copy example 1

Copy example 2

Reference

U072(cont.)

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Mainte-nance Description

item No.

U073 Checking scanner operation

DescriptionSimulates the scanner operation under arbitrary conditions.

PurposeTo check scanner operation.

Method1. Press the start key. The screen for selecting an item is displayed.2. Select the item to be changed using the cursor up/down keys. The

selected item is displayed in reverse.3. Change the setting using the cursor left/right keys.

Display

ZOOMSIZELAMP

Operating conditions Setting range

MagnificationPaper size On and off of the exposure lamp

25 to 400%See below.0 (off) or 1 (on)

Setting

892436394041

Paper size Setting Paper size

A4B511" × 81/2"A3B4A4RB5R

42475253555658

A5RFolio11" × 17"11" × 15"81/2" × 14"81/2" × 11"51/2" × 81/2"

Paper sizes for each setting in SIZE

4. Press the start key. Scanning starts under the selected conditions.5. To stop operation, press the stop/clear key.

CompletionPress the stop/clear key when scanning stops. The screen for selecting amaintenance item No. is displayed.

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Mainte-nance Description

item No.

U074 Adjusting the DF input light luminosity

DescriptionAdjusts the luminosity of the exposure lamp for scanning originals from theoptional SRDF.

PurposeUsed if the exposure amount differs significantly between when scanningan original on the contact glass and when scanning an original from theDF.

MethodPress the start key.

Setting1. Change the setting using the cursor left/right keys.

Description

DF input light luminosity

Setting range Initial setting

0 to 8 4

Increasing the setting makes the luminosity higher, and decreasing itmakes the luminosity lower.

2. Press the start key. The value is set.

Interrupt copy modeWhile this maintenance item is being performed, copying from an originalcan be made in interrupt copy mode.

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

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Mainte-nance Description

item No.

U087 Turning the DF scanning position adjust mode on/off

DescriptionTurns on or off the DF scanning position adjust mode, in which the DForiginal scanning position is adjusted automatically by determining thepresence or absence of dust on the slit glass. Also changes the referencedata for identifying dust.

ReferenceIn the DF original scanning position adjust mode, the presence or absenceof dust is determined by comparing the scan data of the original trailingedge and that taken after the original is conveyed past the DF originalscanning position. If dust is identified, the DF original scanning position isadjusted for the following originals.

PurposeUsed to prevent appearance of black lines due to dust adhering in theoriginal scanning position on the slit glass when the DF is used.

Method1. Press the start key. The screen for selecting an item is displayed.2. Select the item to be set using the cursor up/down keys. The screen

for the selected item is displayed.

Display

ON/OFFDATA

Description

Setting the mode on/offSetting the reference data for identifying dust

Setting the mode on/off1. Select ON or OFF using the cursor up/down keys. The selected item

is displayed in reverse.

Initial setting: OFF

Display

ONOFF

Description

DF scanning position adjust mode onDF scanning position adjust mode off

2. Press the start key. The setting is set. The screen for selecting anitem is displayed.

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Mainte-nance Description

item No.

U087(cont.)

Setting the reference data for identifying dustAvailable only when the mode is turned on.1. Select the item to be set using the cursor up/down keys. The selected

item is displayed in reverse.2. Change the setting using the cursor left/right keys.

Display

DOT WIDTH

DENSITY

BACKGROUND

Description Settingrange

Initialsetting

Minimum dot width to be regarded as imageMinimum density to be regarded as dustDensity difference between background and detection dot

2 to 15

10 to 95

–1 to –20

8

35

–5

ExampleDOT WIDTH: When the setting is 8, 8-dot data or larger is regardedas image and data of less than 8 dots is regarded as dust on the slitglass.DENSITY: The figure indicates the density in 256 levels of gray(0: white, 255: black). When the setting is 35, data of the level of 35 orhigher is regarded as dust and data of lower level is regarded as thebackground (scan data taken when there is no original).BACK GROUND: When the setting is –5, data of the level of that setfor DENSITY minus 5 is regarded as the background.

3. Press the start key. The value is set.4. Press the stop/clear key. The screen for selecting an item is dis-

played.

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

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Mainte-nance Description

item No.

U088 Setting the input filter (moiré reduction mode)

DescriptionTurns moiré reduction mode on and off by switching the input filter on andoff.

PurposeUsed to prevent regular density unevenness (moiré) on halftone imageareas of the copy image in text mode and text and photo mode. Suchmoiré is more likely to appear when an enlargement or reduction copy ismade in text mode from an original containing large halftone image areas.

MethodPress the start key. The screen for selecting an item is displayed.

Setting1. Select ON or OFF using the cursor up/down keys. The selected item

is displayed in reverse.

Display

ONOFF

Description

Moiré reduction modeNormal copy mode

Initial setting: OFF

If moiré on the copy image is significant, change the setting to ON.Note that when the moiré reduction mode is turned on, the resolutionmay be slightly reduced.

2. Press the start key. The value is set. The screen for selecting amaintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the current setting, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

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Mainte-nance Description

item No.

U091 Checking shading

DescriptionPerforms scanning under the same conditions as before and after shadingis performed, displaying the original scanning values at nine points of thecontact glass.

PurposeTo check the change in original scanning values before and after shading.The results may be used to decide the causes for fixing unevenness(uneven density) of the gray area of an image: either due to optical(shading or CCD) or other problems.Also to check the causes for a white or black line appearing longitudinally.

Method1. Press the start key. The screen for selecting an item is displayed.2. Select the item to be operated using the cursor up/down keys. The

selected item is displayed in reverse.

Display

SHD BEFORE

SHD AFTER

Output list

Performs scanning before shading and displays the result.Performs scanning after shading and displays the result.

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Mainte-nance Description

item No.

3. Press the start key. Scanning is performed under the selectedconditions and the result is displayed.When scanning is performed before shading, the scan value at themachine center should be slightly different from those at the machinefront and rear. When scanning is performed after shading, thereshould be no difference between respective values. Any differencesbetween the values at machine front and rear indicates that scannerproblem causes the fixing unevenness.If the displayed results indicate no shading problems, the fixingunevenness (uneven copy density) is caused by factors other than inthe scanner section (shading or CCD).If a black line appears, the cause may be assumed based on theresults of the scanning operation before shading: if a white lineappears, they may be assumed based on the results of the scanningoperation after shading. Note that depending on the thickness andlocation of the black or white line, it may not be possible to use thismethod to determine the cause. This is because the displayed valuesobtained from scanning at the limit of nine points are insufficient toprovide significant information.

011 024 015

001 000 000

004 004 000

20 mm from the machine left

200 mm from the machine left

400 mm from the machine left

Machine center100 mm from the machine center toward machine front

100 mm from machine center toward machine rear

Figure 3-2-6

4. Press the stop/clear key. The screen for selecting an item is dis-played.

CompletionPress the stop/clear key. The screen for entering a maintenance item isdisplayed.

U091(cont.)

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Mainte-nance Description

item No.

U092 Adjusting the scanner automatically

DescriptionMakes auto scanner adjustments in the order below using the specifiedoriginal.• Adjusting the scanner center line (U067)• Adjusting the scanner leading edge registration (U066)• Adjusting scanner magnification in the auxiliary direction (U065)When this maintenance item is performed, the settings in U065, U066 andU067 are also changed.

PurposeUsed to make respective auto adjustments for the scanner.

Method1. Place the specified original (P/N: 2AC68240) on the contact glass.2. Press the start key. The screen for executing is displayed.3. Press the start key. Auto adjustment starts. When adjustment is

complete, each adjusted value is displayed.

Display

SCAN CENTERSCAN TIMINGSUB SCAN

Description

Scanner center lineScanner leading edge registrationScanner magnification in the auxiliary scanning direction

If a problem occurs during auto adjustment, DATA: XX (XX isreplaced by an error code) is displayed and operation stops. Shouldthis happen, determine the details of the problem and either repeatthe procedure from the beginning, or adjust the remaining itemsmanually by running the corresponding maintenance items.

CompletionPress the stop/clear key after auto adjustment is complete. The screen forselecting a maintenance item No. is displayed.If the stop/clear key is pressed during auto adjustment, adjustment stopsand no settings are changed.

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Mainte-nance Description

item No.

U093 Setting the exposure density gradient

DescriptionChanges the exposure density gradient in manual density mode, depend-ing on respective image modes (text, text and photo, photo).

PurposeTo set how the image density is altered by a change of one step in themanual density adjustment. Also used to make copy image darker orlighter.

Start1. Press the start key. The screen for selecting an item is displayed.2. Select the image mode to be adjusted using the cursor up/down keys.3. Press the start key. The screen for the selected item is displayed.

Display

TEXTMIXEDPHOTO

Description

Density in text modeDensity in text and photo modeDensity in photo mode

Setting1. Select the item to be adjusted using the cursor up/down keys. The

selected item is displayed in reverse.2. Adjust the setting using the cursor left/right keys.

Display

DARKER

LIGHTER

Description Setting range Initial setting

Change in density when manual density is set darkChange in density when manual density is set light

0 to 3

0 to 3

0

0

Increasing the setting makes the change in density larger, anddecreasing it makes the change smaller.

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Mainte-nance Description

item No.

Image density

Density adjustment

Dark

Light

Light Center Dark

Density adjustment range: Special area

Setting: 0Setting: 3

Density adjustment range: Normal

Set to DARKERSet to LIGHTER

Figure 3-2-7 Exposure density gradient

3. Press the start key. The value is set.4. To return to the screen for selecting an item, press the stop/clear key.

Interrupt copy modeWhile this maintenance item is being performed, copying from an originalcan be made in interrupt copy mode.

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

U093(cont.)

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Mainte-nance Description

item No.

U099 Checking the original size detection

DescriptionDisplays the original width detection data and sets the original widthdetection threshold.

PurposeTo check the original width detection. Also to change the original sizedetection threshold if the size of the original on the contact glass isdetected incorrectly.

Start1. Press the start key. The screen for selecting an item is displayed.2. Select the item.3. Press the start key. The screen for executing is displayed.

Checking the original width detection dataSetting or checking the original width detection threshold

Display

DATAB/W LEVEL

Description

Method to display the original width detection data1. Place an original on the contact glass and turn the original detection

switch on. The exposure lamp turns on and the width of the original isdetected. The scanner data taken at the nine points from (1) at themachine rear to (9) at the machine front is displayed on the messagedisplay as follows.The data is displayed within the range of 000 to 255, 000 indicatingwhite (original present) and 255 indicating black (no original).

(1) (2) (3)

(4) (5) (6)

(7) (8) (9)

Figure 3-2-8

2. To return to the screen for selecting an item, press the stop/clear key.

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Mainte-nance Description

item No.

Method to set or check the original size detection threshold1. Place an original on the contact glass and turn the original detection

switch on. The original size detection starts and detection data isdisplayed.

* See Paper size in U073 for the paper size for each setting.

Display Description Datarange Remarks

LEVEL

WAIT TIME

ORIGINAL AREA

SIZE

B_DATA

W_DATA

Scanner data threshold

Time between original detection switch turning on and reading-in of scanner data

Detected original width

Original size detected by scanner data and original size sensor detection data

Black (no original) data at the point on the boundary between original area and no original area

White (original present) data at the point on the boundary between original area and no original area

0 to 255

0 to 100 ms

0 to 350 mm

0 to 63*

0 to 255

0 to 255

Adjustable

Adjustable

2. To change the original size detection threshold, select LEVEL orWAIT TIME using the cursor up/down keys and change the settingusing the cursor left/right keys.

3. Press the start key. The value is set.4. To return to the screen for selecting an item, press the stop/clear key.

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

U099(cont.)

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Mainte-nance Description

item No.

U100 Setting the surface potential

DescriptionChanges the surface potential by changing the grid control voltage. Alsoperforms main charging.

PurposeTo set the surface potential or check main charging. Also used whenreentering data after replacing the backup RAM or initializing the set data.

StartPress the start key. The screen for selecting an item is displayed.

Changing the grid control voltageTurning the main charger onTurning the main charger on and the laser scanner unit on and off

Display

MC DATAMC ONLASER ON/OFF

Description

Method for main charger output1. Select either MC ON or LASER ON/OFF using the cursor up/down

keys.2. Press the start key. The selected operation starts.3. To stop operation, press the stop/clear key.

Setting the grid control voltage1. Select MC DATA using the cursor up/down keys.2. Change the setting using the cursor left/right keys.

Description

Grid control voltage

Setting range Initial setting

0 to 255 193

Increasing the setting makes the surface potential higher, anddecreasing it makes the potential lower.Change in value per step: approximately 3.6 V

3. Press the start key. The value is set.

Interrupt copy modeWhile this maintenance item is being performed, copying from an originalcan be made in interrupt copy mode.

CompletionPress the stop/clear key at the screen for selecting an item when maincharger output stops. The screen for selecting a maintenance item No. isdisplayed.

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item No.

U101 Setting high voltages

DescriptionChanges the developing bias voltage and transfer voltage by changing thedeveloping bias control voltage and transfer control voltage. Also checksthe transfer output voltage.

PurposeTo check and change high voltages other than the main charger voltage.

Start1. Press the start key. The screen for selecting an item is displayed.2. Select the item to be set or checked using the cursor up/down keys.3. Press the start key. The screen for the selected item is displayed.

Setting the developing biasSetting and checking the transfer voltage

Display

DEV BIAS SETTC SET

Description

Setting the developing bias1. Select the item to be adjusted using the cursor up/down keys. The

selected item is displayed in reverse.2. Change the setting using the cursor left/right keys.

Display

DB DATA

DB DATA2

Description Setting range Initial setting

Developing bias control voltage during image formationDeveloping bias control voltage during no image formation

0 to 255

0 to 255

191

34

DB DATA values corresponding to the drum ranks are displayed onthe message display. When replacing the drum, be sure to set the DBDATA value to the figure corresponding to the letter (A, B or C)situated at the left end of the figure printed on the drum flange.

drum rank A: 191 B: 188 C: 185DB DATA : 191DB DATA2 : 34

Figure 3-2-8 (a)

3. Press the start key. The value is set.4. To return to the screen for selecting an item, press the stop/clear key.

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Mainte-nance Description

item No.

Setting the transfer voltage1. Select the item to be adjusted using the cursor up/down keys. The

selected item is displayed in reverse.2. Change the TC DATA setting using the cursor left/right keys.

Display

TC DATATC TIMING

Description Setting range Initial setting

Transfer control voltageTransfer voltage output timing

0 to 255–100 to +100

1680

Increasing the TC DATA setting makes the transfer voltage higher,and decreasing it makes the voltage lower.Increasing the TC TIMING setting makes the transfer voltage outputtiming later and improves paper separation performance.

3. Press the start key. The value is set.4. To check the transfer voltage output, select TC ON using the cursor

up/down keys and press the start key. The currently set transfervoltage is output.

5. To stop the transfer voltage output, press the stop/clear key.6. To return to the screen for selecting an item, press the stop/clear key

after the transfer voltage output is stopped.

Interrupt copy modeWhile this maintenance item is being performed, copying from an originalcan be made in interrupt copy mode.

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

U101(cont.)

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item No.

U110 Checking/clearing the drum count

DescriptionDisplays the drum counts for checking, clearing or changing the figure,which is used as a reference when correcting the main charger potentialoutput.

PurposeTo check the drum status. Also used to clear the count after replacing thedrum during regular maintenance.Since the count was cleared before shipping, do not clear it wheninstalling.

MethodPress the start key. The drum counter count is displayed.

Clearing1. Select CLEAR using the cursor up/down keys.2. Press the start key. The count is cleared, and the screen for selecting

a maintenance item No. is displayed.

Setting1. Enter a six-digit count using the numeric keys.2. Press the start key. The count is set, and the screen for selecting a

maintenance item No. is displayed.

CompletionTo exit the maintenance mode without changing the count, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

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Mainte-nance Description

item No.

U111 Checking/clearing the drum drive time

DescriptionDisplays the drum drive time for checking, clearing or changing a figure,which is used as a reference when correcting the high voltage based ontime.

PurposeTo check the drum status. Also used to clear the drive time after replacingthe drum.

MethodPress the start key. The drum drive time is displayed in minutes.

Clearing1. Select CLEAR using the cursor up/down keys.2. Press the start key. The time is cleared, and the screen for selecting a

maintenance item No. is displayed.

Setting1. Enter a five-digit drive time (in minutes) using the numeric keys.2. Press the start key. The time is set, and the screen for selecting a

maintenance No. is displayed.

CompletionTo exit this maintenance item without changing the time, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

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item No.

U130 Initial setting for the developer

DescriptionAutomatically sets the toner sensor control voltage and toner feed startlevel for the installed developer.

PurposeTo set the initial settings for the developer when installing the machine orreplacing the developer.

Method1. Press the start key. The screen for executing is displayed.2. Press the start key. The initial settings for the developer is set, and

the result is displayed.

Toner sensor output valueToner sensor control voltageToner feed start levelAbsolute humidity

Display

INPUTCONTROLTARGETHUMID

Description

SupplementThe following data is also renewed or cleared by performing this mainte-nance item:• Renewing the toner sensor control voltage (U131)• Renewing the toner feed start level (U156)• Clearing the developing drive time (U157)• Clearing the developing count (U158)• Resetting the toner feed start level and toner empty detection

CompletionAfter initial setting is complete, press the stop/clear key. The screen forselecting a maintenance item No. is displayed.

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item No.

U131 Setting the toner sensor control voltage

DescriptionDisplays or changes the toner sensor control voltage automatically set inmaintenance item U130.

PurposeTo check the automatically set toner sensor control voltage. Also tochange the toner density if an image is too dark or light.

MethodPress the start key. The current setting for the toner sensor control voltageis displayed.

Setting1. Change the setting using the cursor left/right keys.

Description

Toner sensor control voltage

Setting range Initial setting

0 to 255 170

Increasing the setting makes the density higher, and decreasing itmakes the density lower.Increasing the setting too high may result in toner scattering.

2. Press the start key. The value is set.

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

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item No.

U132 Replenishing toner forcibly

DescriptionReplenishes toner forcibly until the toner sensor output value reaches thetoner feed start level.

PurposeUsed when the toner empty is detected frequently.

Method1. Press the start key. The screen for executing is displayed.2. Press the start key. Operation starts, and the current data is dis-

played.Toner is replenished until the toner sensor output value reaches thetoner feed start level.

Toner sensor output value after start key is pressedCurrent toner feed start levelCurrent toner sensor control voltageAbsolute humidity

Display

INPUT

TARGETCONTROLHUMID

Description

3. To stop operation, press the stop/clear key.

CompletionPress the stop/clear key when toner replenishment stops. The screen forselecting a maintenance item No. is displayed.

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item No.

U135 Checking toner feed motor operation

DescriptionDrives the toner feed motor.

PurposeTo check the operation of the toner feed motor.

CautionNote that driving the motor unnecessarily long may cause a toner jam,resulting in machine lockup. Be sure to drive the motor for only a fewseconds.

Method1. Press the start key. The screen for executing is displayed.2. Press the start key. The toner feed motor turns on.3. To stop operation, press the stop/clear key.

CompletionPress the stop/clear key when operation stops. The screen for selecting amaintenance item No. is displayed.

U155 Displaying the toner sensor output

DescriptionDisplays the toner sensor output value, and related data.

PurposeTo check the toner sensor output value.

Method1. Press the start key. The screen for executing is displayed.2. Press the start key. The current data is displayed.

Toner sensor output value after start key is pressedCurrent toner feed level (value corrected based on humidity and drive time)Current toner sensor control voltageAbsolute humidity

Display

INPUT

TARGET

CONTROLHUMID

Description

3. Press the stop/clear key. The sampling operation stops.

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

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item No.

U156 Changing the toner control level

DescriptionChanges the toner feed start level set in maintenance item U130 or thetoner empty level to be determined by the difference from the toner feedstart level.

PurposeTo check the toner feed start level and toner empty level.

MethodPress the start key. The screen for selecting an item is displayed.

Toner feed start levelDifference between the toner feed start level and toner empty level

Display

TARGETEMPTY

Description

Setting for the toner feed start level1. Select TARGET using the cursor up/down keys.2. Change the setting using the cursor left/right key.

0 to 255

Description

Toner feed start level

Setting range

Increasing the setting makes the toner density lower.3. Press the start key. The value is set.

Setting for the toner empty level1. Select EMPTY using the cursor up/down keys.2. Change the setting using the cursor left/right key.

0 to 255

Description

Difference between the toner feed start level and the toner empty level

Setting range

Increasing the setting makes the toner empty level higher: the tonerdensity is lower when the toner empty is detected.

3. Press the start key. The value is set.

CompletionPress the stop/clear key. The screen for selecting maintenance item No. isdisplayed.

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item No.

U157 Checking/clearing the developing drive time

DescriptionDisplays the developing drive time for checking, clearing or changing afigure, which is used as a reference when correcting the toner control. It isautomatically cleared when U130 is executed.

PurposeTo check the developing drive time after replacing the developer.

MethodPress the start key. The developing drive time is displayed in minutes.

Clearing1. Select CLEAR using the cursor up/down keys.2. Press the start key. The time is cleared, and the screen for selecting a

maintenance item No. is displayed.

Setting1. Enter a five-digit drive time (in minutes) using the numeric keys.2. Press the start key. The time is set, and the screen for selecting a

maintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the time, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

U158 Checking/clearing the developing count

DescriptionDisplays the developing count for checking, clearing or changing a figure,which is used as a reference when correcting the toner control. It isautomatically cleared when U130 is executed.

PurposeTo check the developing count after replacing the developer.

MethodPress the start key. The developing count is displayed.

Clearing1. Select CLEAR using the cursor up/down keys.2. Press the start key. The count is cleared, and the screen for selecting

a maintenance item No. is displayed.

Setting1. Enter a six-digit count using the numeric keys.2. Press the start key. The count is cleared, and the screen for selecting

a maintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the count, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

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item No.

U161 Setting the fixing control temperature

DescriptionChanges the fixing control temperature.

PurposeNormally no change is necessary. However, can be used to preventcurling or creasing of paper, or solve a fixing problem on thick paper.

MethodPress the start key. The screen for selecting an item is displayed.

Setting1. Select the item to be set using the cursor up/down keys. The selected

item is displayed in reverse.2. Change the setting using the cursor left/right keys.

Display

CONT TEMP

1ST TEMP

2ND TEMP

DUP TEMP

RUN TIME

Description Setting range Initial setting

Normal stabilization fixing temperaturePrimary stabilization fixing temperatureSecondary stabilization fixing temperatureDegree of temperature to be reduced from CONT TEMP during duplex copyingAging time after secondary stabilization

160 to 190 (°C)

150 to 180 (°C)

160 to 190 (°C)

0 to 20 (°C)

0 to 120 (s)

175

170

175

10

30

The respective temperatures are to be set such that CONT TEMP ≥2ND TEMP ≥ 1ST TEMP.

3. Press the start key. The value is set.

CompletionPress the stop/clear key. The screen for selecting maintenance item No. isdisplayed.

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item No.

U162 Stabilizing fixing forcibly

DescriptionStops the stabilization fixing drive forcibly, regardless of fixing tempera-ture.

PurposeTo forcibly stabilize the machine before the fixing section reachesstabilization temperature.

Method1. Press the start key. The screen for executing is displayed.2. Press the start key. The forced stabilization mode is entered, and

stabilization operation stops regardless of fixing temperature. Thescreen for selecting a maintenance item No. is displayed.To exit the forced stabilization mode, turn the power off and on.

CompletionTo exit this maintenance item without executing forced fixing stabilization,press the stop/clear key.

U196 Turning the fixing heater on

DescriptionTurns the fixing heater M or S on.

PurposeTo check fixing heaters.

Method1. Press the start key. The screen for selecting an item is displayed.2. Select the heater to be turned on using the cursor up/down keys.3. Press the start key. The selected heater turns on for 3 s and then

turns off.

Fixing heater M (H1)Fixing heater S (H2)

Display

MAINSUB

Description

CompletionPress the stop/clear key when fixing heaters M and S are off. The screenfor selecting the maintenance item No. is displayed.

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U199 Checking the fixing temperature

DescriptionDisplays the fixing temperature and the ambient temperature.

PurposeTo check the fixing temperature and the ambient temperature.

MethodPress the start key. The fixing temperature and ambient temperature aredisplayed in centigrade (°C).

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

U200 Turning all LEDs on

DescriptionTurns all the LEDs on the operation panel on.

PurposeTo check if all the LEDs on the operation panel light.

MethodPress the start key. All the LEDs on the operation panel light.Press the stop/clear key or wait for 10 s. The LEDs turns off, and thescreen for selecting a maintenance item No. is displayed.

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Mainte-nance Description

item No.

U202 Setting the MMD host monitoring system

DescriptionInitializes or operates the MMD host monitoring system*.* Optional for 120 V specifications only.

PurposeUsed when setting up the machine or during regular maintenance orrepair.

Method1. Press the start key. The basic status screen is displayed.2. Select the item to be executed using the cursor up/down keys and

press the start key. The screen for executing is displayed.3. Operate the device following the instructions on the screen.

CompletionPress the stop/clear key on the basic status screen. The screen forselecting a maintenance item No. is displayed.

1 2 3

4 5

Cursor up/down keys

[Basic status]

MMD initialization

MMD initialization

Technician arrive

Maintenance count clear

Service report (leave)

Service report (leave)

Phone number setting

Device initialization

• During regular maintenance or service, run the following items in order:· Technician arrive 1 · Maintenance count clear 2 · Service report (leave) 3

• To initialize the MMD host monitoring system, run the following items in order:· Phone number setting 4· Device initialization 5

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Mainte-nance Description

item No.

1 2

Stop/clear key Ready to send

Push start key

Start key

Transmission starts.

Basic status screen

Maintenance parts check/clear

1. Pulley, separation (upper) 00000008

| > 2. Pulley, forwarding (upper) 00000125

3. Pulley, paper feed (upper)

Maintenance parts check/clear

17. Thermistor, fixing unit 00000000

18. Separation claw, heat roller 00000025

19. Separation claw, press roller 00000001

Cursor up/down keys

Select the replaced item and press the enter key.

Reset key

Counts are cleared.

Basic status screen

Ready to sendPush start key

Start key

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item No.

4

3

1. Prefix Code 0000000000

| 2. Host tel No 000000000000000

3. Suffix Code 000000000000000

2. Host tel No 000000000000000

3. Suffix Code 000000000000000

| 4. Dial Type ∗∗ tone ∗∗

Service report (leave)

Preventive maintenance

| Repair

PM & Repair

Courtesy call

Select an item using the cursor up/down keys.

Start key

Start key

Ready to sendPush start key

Ready to sendPush start key

Transmission starts.

Basic status screen

Phone number setting

Phone number setting

Select an item using the cursor up/down keys and enter the digits using the numeric keys.Press the interrupt key to enter a space.

Cursor up/down keys

Select “Dial Type” and press the start key.

Start key

Start key

Start key

The phone number is stored.

Basic status screen

tone

| pulse

Select the dial type.

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Mainte-nance Description

item No.

Enter the digits using the numeric keys and press the start key.

5

5 – 1

Device initialization

| Standard

Special by MODEL

Retry initialization

Select an item using the cursor up/down keys.

Start key

Standard Special by MODEL

Standard

Enter the digits using the numeric keys and press the start key.

Standard

Enter the digits using the numeric keys and press the start key.

Standard

Enter the digits using the numeric keys and press the start key.

Special by MODEL

Enter the digits using the numeric keys and press the start key.

Special by MODEL

Enter the digits using the numeric keys and press the start key.

Special by MODEL

PPC ID 000000

Initialization ID 000000

Total count 00000000

Model 000000

Personal ID 000000

Total count 00000000

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Mainte-nance Description

item No.

5 – 1

Ready to sendPush start key

Initialization starts.

Start key

Start key

Initializationsucceeded?

Initialization successful

Basic status screen

xxxx (Reason for failure)

Start key

MMD system problem?

No

Screen depending on the reason for failure

Yes

5 – 1

Select “Retry initialization” and press the start key.

No

Yes

Device initialization

Standard

Special by MODEL

| Retry initialization

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Mainte-nance Description

item No.

U203 Operating DF separately

DescriptionSimulates the original conveying operation separately in the optionalSRDF.

PurposeTo check the SRDF.

Method1. Press the start key. The screen for selecting an item is displayed.2. Place an original in the SRDF if running this simulation with paper.3. Select the item to be operated using the cursor up/down keys. The

selected item is displayed in reverse.

Display

ADFRADFADF (NON-P)

RADF (NON-P)

Operation

With paper, single-sided originalWith paper, double-sided originalWithout paper, single-sided original (continuous operation)Without paper, double-sided original (continuous operation)

4. Press the start key. The operation starts.5. To stop continuous operation, press the stop/clear key.

CompletionPress the stop/clear key when the operation stops. The screen forselecting a maintenance item No. is displayed.

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Mainte-nance Description

item No.

U204 Setting the presence or absence of a key card or key counter

DescriptionSets the presence or absence of the optional key card or key counter.

PurposeIt is not necessary to run this maintenance item if a key card is installed ona 120 V specification machine. A key card is not available for 220 – 240 Vspecifications.

MethodPress the start key.

Setting1. Select the optional counter to be installed using the cursor up/down

keys. The selected counter is displayed in reverse.

Display

KEY CARDKEY COUNTER

Description

The key card is installedThe key counter is installed

2. Press the start key. The setting is set and the screen for selecting amaintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the current setting, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

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Mainte-nance Description

item No.

U206 Setting the presence or absence of the coin vender

DescriptionSets the presence or absence of the optional coin vender. Also sets thedetails for coin vender operation, such as mode and unit price.This is an optional device which is currently supported only by Japanesespecification machines, so no setting is necessary.

U208 Setting the paper size for the large paper deck

DescriptionSets the size of paper used in the optional large paper deck. Note that thesetting cannot be changed on inch-specification machines since the papersize for the large paper deck is fixed.

PurposeTo change the setting when the size of paper used in the large paper deckis changed.

MethodPress the start key. The screen for selecting an item is displayed.

Setting1. Select the paper size (A4 or B5) using the cursor up/down keys.

Initial setting: A42. Press the start key. The setting is set, and the screen for selecting a

maintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the current setting, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

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Mainte-nance Description

item No.

U210 Reversing the LCD

DescriptionSets whether to reverse the message display (LCD) in the operationpanel.

PurposeTo reverse the message display.

MethodPress the start key. The screen for selecting an item is displayed.

Setting1. Select ON or OFF using the cursor up/down keys.

ReverseNormal

Display

ONOFF

Description

Initial setting: OFF

2. Press the start key. The setting is set, and the screen for selecting amaintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the current setting, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

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Mainte-nance Description

item No.

U243 Checking the operation of the DF motors, solenoids and clutch

DescriptionTurns the motors, solenoids or clutch in the optional SRDF on.

PurposeTo check the operation of the SRDF motors, solenoids and clutch.

Method1. Press the start key. The screen for selecting an item is displayed.2. Select the item to be operated using the cursor up/down keys.3. Press the start key. The operation starts.

Display

F MOTC MOTFD CLEJ SLRJ SLFD SLRP SL

Motors, solenoids and clutch Operation

Original feed motor (OFM)Original paper conveying motor (OCM)Original feed clutch (OFCL)Eject feedshift solenoid (EFSSOL)Switchback feedshift solenoid (SBFSSOL)Original feed solenoid (OFSOL)Switchback pressure solenoid (SBPSOL)

In operationIn operationOn for 0.5 sOn for 0.5 sOn for 0.5 sOn and offOn and off

4. To turn each motor off, press the stop/clear key.

CompletionPress the stop/clear key when operation stops. The screen for selecting amaintenance item No. is displayed.

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Mainte-nance Description

item No.

U244 Checking the DF switches

DescriptionDisplays the status of the respective switches in the optional SRDF.

PurposeTo check if respective switches in the optional SRDF operate correctly.

Start1. Press the start key. The screen for selecting an item is displayed.2. Select the type of switches (SW or VR) to be checked using the

cursor up/down keys.3. Press the start key. The screen for executing is displayed.

Display

SWVR

Type of switches

On/off switchesVolume switch

Method for the on/off switches1. Turn the respective switches on and off manually to check the status.

If the on-status of a switch is detected, the corresponding switch isdisplayed in reverse.

Display

SET SWFEED SWREV SWTMG SWSZ A SW

Switches

Original set switch (OSSW)Original feed switch (OFSW)Original switchback switch (OSBSW)DF timing switch (DFTSW)Original size length switch (OSLSW)

2. To return to the screen for selecting an item, press the stop/clear key.

Method for the volume switch1. Move the original insertion guides to check the detection status of the

original size width switch.The detected original width is displayed as a numerical value with thedecimals omitted.

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Mainte-nance Description

item No.

For example, if any value between 105 and 139 is displayed when theoriginal insertion guides are adjusted for A4R paper, it indicates thatthe original width is detected correctly.

2. To return to the screen for selecting an item, press the stop/clear key.

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

Numerical value

A5R

B5R

Folio/A4R

B4/B5

CF (11" × 15")

A3/A4

Original width to be detected

51/2" × 81/2"

81/2" × 14"/81/2" × 11"

11" × 17"/11" × 15"/11" × 81/2"

000

49.664

50.176

61.440

61.952

103.936

104.448

139.264

139.776

146.432

146.994

197.120

197.632

197.720

223.232

256

····

····

····

····

····

····

····

····

····

····

····

····

····

····

····

U244(cont.)

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Mainte-nance Description

item No.

U245 Checking messages

DescriptionDisplays a list of messages and graphics to be displayed.

PurposeTo check the messages and graphics to be displayed.

Method1. Press the start key. The screen for selecting an item is displayed.2. Select either messages or graphics using the cursor up/down keys.3. Press the start key. The message display screen or graphic display

screen is displayed.4. Enter the message number or graphic number to be checked using

the numeric keys and press the start key. The selected message orgraphic is displayed.

5. To check the messages in the listing order, use the cursor up/downkeys.

6. To return to the screen for selecting an item, press the stop/clear key.

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

U247 Checking the operation of the large paper deck and paper feed desk

DescriptionTurns on motors and clutches of the optional large paper deck or theoptional paper feed desk.

PurposeTo check the operation of motors and clutches of the respective paperfeed devices.

Start1. Press the start key. The screen for selecting an item is displayed.2. Select the paper feed device to be checked using the cursor up/down

keys.3. Press the start key. The screen for executing is displayed.

Display

3000 DECK500 × 2 DESK

Paper feed device

Large paper deckPaper feed desk

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Mainte-nance Description

item No.

Method1. Select the item to be operated using the cursor up/down keys.2. Press the start key. The operation starts.

Display

LCF MOTB CLPCL1PCL2

• Large paper deck

Motors and clutches Operation

Deck paper conveying motor (CM)Paper conveying clutch (CCL)Paper feed clutch 1 (PFCL1)Paper feed clutch 2 (PFCL2)

On for 5 sOn for 1 sOn for 1 sOn for 1 s

Display

DESK MOTFEED CLUPP CLLOW CL

Motors and clutches Operation

Desk drive motor (DDM)Desk feed clutch (DFCL)Upper desk paper feed clutch (DPFCL-U)Lower desk paper feed clutch (DPFCL-L)

On for 5 sOn for 1 sOn for 1 sOn for 1 s

• Paper feed desk

3. To return to the screen for selecting an item, press the stop/clear key.

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

U247(cont.)

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Mainte-nance Description

item No.

U249 Checking the paper ejection to optional devices

DescriptionEjects paper to an optional mailbox or job separator, or to the ejection slotat the machine left.

PurposeTo check paper conveying operation to optional paper eject devices or theejection slot at the machine left.

Method1. Press the start key. The screen for selecting an item is displayed.2. Select the paper eject location using the cursor up/down keys.

Display

MAIL BOXJOB SEPARATORLEFT BIN OUTPUT

Paper eject device

Mailbox Job separatorEjection slot at the machine left (finisher not installed)

3. When selecting the mailbox, specify the mail tray number (1 to 7) towhich paper is to be ejected by using the cursor left/right keys. If 0 isselected, paper is ejected to the mail trays in ascending order frommail tray 1 to mail tray 7 repeatedly.

4. Press the interrupt key to enter interrupt copy mode.5. Make a test copy and check paper ejection.

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

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Mainte-nance Description

item No.

U250 Setting the maintenance cycle

DescriptionDisplays and changes the maintenance cycle.

PurposeTo check and change the maintenance cycle.

MethodPress the start key. The current setting is displayed as follows:Maintenance cycle (number of copies) = setting × 1000

Setting1. Change the setting using the cursor left/right keys.

Description

Maintenance cycle

Setting range Initial setting Change in value per step

0 to 600 50 1000 (copies)

For example, when set to 120, the maintenance cycle is set to120000.

2. Press the start key. The value is set, and the screen for selecting amaintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the current setting, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

U251 Checking/clearing the maintenance count

DescriptionDisplays, clears and changes the maintenance count.

PurposeTo check the maintenance count. Also to clear the count during mainte-nance service.

MethodPress the start key. The maintenance count is displayed.

Clearing1. Select CLEAR using the cursor up/down keys.2. Press the start key. The count is cleared, and the screen for selecting

a maintenance item No. is displayed.Setting1. Enter a six-digit count using the numeric keys.2. Press the start key. The count is set, and the screen for selecting a

maintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the count, press the stop/clear key. The screen for selecting a maintenance item No. is displayed.

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Mainte-nance Description

item No.

U252 Setting the destination

DescriptionSwitches the operations and screens of the machine according to thedestination.

PurposeTo be executed after replacing the backup RAM on the main PCB orinitializing the backup RAM by running maintenance item U020, in order toreturn the setting to the value before replacement or initialization.

MethodPress the start key. The screen for selecting an item is displayed.

Setting1. Select the destination using the cursor up/down keys. The selected

item is displayed in reverse.

Display

JAPAN METRICINCHEUROPE METRICASIA PACIFIC

Description

Metric (Japan) specificationsInch (North America) specificationsMetric (Europe) specificationsMetric (Asia Pacific) specifications

2. Press the start key. The setting is set, and the machine automaticallyreturns to the same status as when the power is turned on.

CompletionTo exit this maintenance item without changing the current count, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

SupplementThe specified initial settings are provided according to the destinations inthe maintenance items below. To change the initial settings in those items,be sure to run maintenance item U021 after changing the destination.

• Initial setting according to the destinations

Maintenance item No.

253

255348

Title Japan InchEurope Metric,

Asia Pacific

Switching between double and single countsSetting auto clear timeSetting the copy density adjustment range

Single

120 sNormal

Double

90 sSpecial area

Double

90 sSpecial area

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Mainte-nance Description

item No.

U253 Switching between double and single counts

DescriptionSwitches the count system for the total counter and other counters.

PurposeAccording to user (copy service provider) request, select if A3/11" × 17"paper is to be counted as one sheet (single count) or two sheets (doublecount).

MethodPress the start key. The screen for selecting an item is displayed.

Setting 1. Select double or single count using the cursor up/down keys.

Double count for A3/11" × 17" paper onlySingle count for all size paper

Display

DOUBLE COUNTSINGLE COUNT

Description

Initial setting: DOUBLE COUNT

2. Press the start key. The setting is set, and the screen for selecting amaintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the current setting, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

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Mainte-nance Description

item No.

U254 Turning auto start function on/off

DescriptionSelects if the auto start function is turned on.

PurposeNormally no change is necessary. If incorrect operation occurs, turn thefunction off: this may solve the problem.

MethodPress the start key. The screen for selecting an item is displayed.

Setting1. Select either ON or OFF using the cursor up/down keys. The selected

item is displayed in reverse.

Auto start function onAuto start function off

Display

ONOFF

Description

Initial setting: ON

2. Press the start key. The setting is set, and the screen for selecting amaintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the current setting, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

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Mainte-nance Description

item No.

U255 Setting auto clear time

DescriptionSets the time to return to initial settings after copying is complete.

PurposeTo be set according to frequency of use. Set to a comparatively long timefor continuous copying at the same settings, and a comparatively shorttime for frequent copying at various settings.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the cursor left/right keys.

Description

Auto clear time

Setting range Initial setting

0 to 270 90

The setting can be changed by 30 s per step.When set to 0, the auto clear function is cancelled.

2. Press the start key. The value is set, and the screen for selecting amaintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the current setting, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

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Mainte-nance Description

item No.

U256 Turning auto preheat/energy saver function on/off

DescriptionSelects if the auto preheat/energy saver function is turned on. When set toON, the time to enter preheat/energy saver mode can be changed in copymanagement mode.

PurposeAccording to user request, to set the preheat time to save energy, orenable copying promptly without the recovery time from preheat mode.

MethodPress the start key. The screen for selecting an item is displayed.

Setting1. Select ON or OFF using the cursor up/down keys. The selected item

is displayed in reverse.

Auto preheat/energy saver function onAuto preheat/energy saver function off

Display

ONOFF

Description

Initial setting: ON

2. Press the start key. The setting is set, and the screen for selecting amaintenance item No. is displayed.When the setting is changed from OFF to ON, the auto preheat time isset to the initial setting of 15 minutes.

CompletionTo exit this maintenance item without changing the current setting, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

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Mainte-nance Description

item No.

U258 Switching copy operation at toner empty detection

DescriptionSelects if continuous copying is enabled after toner empty is detected, andsets the number of copies that can be made after the detection.

MethodPress the start key. The current setting is displayed.

Setting1. Select single or continuous copying using the cursor up/down keys.

The selected item is displayed in reverse.

Enables only single copying.Enables single and continuous copying.

Display

SINGLE MODECONTINUE MODE

Description

Initial setting: SINGLE MODE

2. Set the number of copies that can be made using the cursor left/rightkeys.

Description

Number of copies after toner empty detection

Setting range Initial setting

0 to 200 (copies) 70

The setting can be changed by 5 copies per step.When set to 0, the number of copies is not limited regardless of thesetting for single or continuous copying.

3. Press the start key. The setting is set, and the screen for selecting amaintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the current setting, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

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Mainte-nance Description

item No.

U260 Changing the copy count timing

DescriptionChanges the copy count timing for the total counter and other counters.

PurposeTo be set according to user (copy service provider) request.If a paper jam occurs frequently in the finisher when the number of copiesis counted at the time of paper ejection, copies are provided without copycounts. The copy service provider cannot charge for such copying. Toprevent this, the copy timing should be made earlier.If a paper jam occurs frequently in the paper conveying or fixing sectionswhen the number of copies is counted before the paper reaches thosesections, copying is charged without a copy being made. To prevent this,the copy timing should be made later.

MethodPress the start key. The screen for selecting an item is displayed.

Setting1. Select the copy count timing using the cursor up/down keys.

When secondary paper feed startsWhen the paper is ejected

Display

COUNT: FEEDCOUNT: EJECT

Description

Initial setting: EJECT

2. Press the start key. The setting is set, and the screen for selecting amaintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the current setting, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

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Mainte-nance Description

item No.

U343 Switching between duplex/simplex copy mode

DescriptionSwitches the initial setting between duplex and simplex copy.

PurposeTo be set according to frequency of use: set to the more frequently usedmode.

MethodPress the start key. The screen for selecting an item is displayed.

Setting1. Select ON or OFF using the cursor up/down keys.

Duplex copySimplex copy

Display

ONOFF

Description

Initial setting: OFF

2. Press the start key. The setting is set, and the screen for selecting amaintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the current setting, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

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Mainte-nance Description

item No.

U344 Setting preheat/energy saver mode

DescriptionChanges the control for preheat/energy saver mode.

PurposeAccording to user request, selects which has priority, the recovery timefrom preheat or energy saver.

MethodPress the start key. The screen for selecting an item is displayed.

Setting1. Select control mode using the cursor up/down keys.

Without decreasing the fixing control tempera-ture, the display on the operation panel is turned off.The fixing control temperature is decreased by 80°C/144°F. When the ambient tempera-ture at main switch turning on is 18°C/64.4°F or higher, the copier is forcibly stabilized 30 s after exiting preheat/energy saver mode.The fixing control temperature is decreased by 80°C/144°F.

Display

INSTANT READY

ENERGY STAR

E 2000

Control in preheat mode

Initial setting: ENERGY STAR

2. Press the start key. The setting is set, and the screen for selecting amaintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the current setting, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

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Mainte-nance Description

item No.

U345 Setting the value for maintenance due indication

DescriptionSets when to display a message notifying that the time for maintenance isabout to be reached, by setting the number of copies that can be madebefore the current maintenance cycle ends.When the difference between the number of copies of the maintenancecycle and that of the maintenance count reaches the set value, themessage is displayed.

PurposeTo change the time to display the maintenance due indication.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric or cursor left/right keys.

0 to 9999

Description

Display period for the next maintenance (remaining count before the end of the maintenance cycle)

Setting range

Initial setting: 0

2. Press the start key. The setting is set, and the screen for selecting amaintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the current setting, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

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Mainte-nance Description

item No.

U347 Setting auto drawer size detection

DescriptionTurns the auto drawer size detection function on/off.

PurposeTo be used when turning the auto paper size (in the drawers) detection offand making copies onto only the specified size paper.

MethodPress the start key. The screen for selecting an item is displayed.

Setting1. Select ON or OFF using the cursor up/down keys.

Detects the paper sizes in the drawers automatically.Does not detect the paper sizes in the drawers automatically.

Display

ON

OFF

Description

Initial setting: ON

2. Press the start key. The setting is set, and the screen for selecting amaintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the current setting, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

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Mainte-nance Description

item No.

U348 Setting the copy density adjustment range

DescriptionSelects the adjustment range for copy density from NORMAL andSPECIAL AREA (for wider range).

PurposeTo change the setting according to user request.When especially dark or light density is requested, set to SPECIAL AREA.

MethodPress the start key. The screen for selecting an item is displayed.

Setting1. Select the density range using the cursor up/down keys.

25 steps (enlargement mode)13 steps

Display

SPECIAL AREANORMAL

Description

Initial setting: SPECIAL AREA

2. Press the start key. The setting is set, and the screen for selecting amaintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the current setting, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

U402 Adjusting margins of image printing

AdjustmentSee page 3-3-21.

U403 Adjusting margins for scanning an original on the contact glassAdjustmentSee page 3-3-42.

U404 Adjusting margins for scanning an original from the DF

DescriptionAdjusts margins for scanning the original from the DF.

PurposeUsed if margins are not correct when the optional SRDF is used.

CautionBefore making this adjustment, ensure that the following adjustments havebeen made in maintenance mode.

U053 U034 U402 U070 U071 U072 U404

MethodPress the start key. The screen for selecting an item is displayed.

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Mainte-nance Description

item No.

Setting1. Select the item to be set using the cursor up/down keys. The selected

item is displayed in reverse.2. Change the setting using the cursor left/right keys.

Display

A MARGIN B MARGIN

C MARGIND MARGIN

Description Setting range Initial settingChange in value

per step

Left marginLeading edge marginRight marginTrailing edge margin

0 to 206 to 20

0 to 200 to 20

26

26

0.5 mm0.5 mm

0.5 mm0.5 mm

Increasing the setting makes the margin wider, and decreasing itmakes the margin narrower.

DF leading edge margin (3 ± 1.0 mm)

DF left margin (2 ± 0.5 mm)

DF right margin (2 ± 0.5 mm)

Ejection direction (reference)

DF trailing edge margin (3 ± 1.0 mm)

Figure 3-2-9 Correct margin amount

3. Press the start key. The value is set.

Interrupt copy modeWhile this maintenance item is being performed, copying from an originalcan be made in interrupt copy mode.

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

U404(cont.)

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Mainte-nance Description

item No.

U407 Adjusting the leading edge registration for memory image printing

AdjustmentSee page 3-3-19.

U600 Initializing all data

DescriptionInitializes software switches and all the data in SRAM on the optional faxboard according to the destination and OEM.

PurposeUsed to initialize the fax board.

Method1. Press the start key. The screen for entering the destination code is

displayed.Default: USA: 181

Europe: 004There is no operation necessary on this screen.

INI. ALL DATA

COUNTRY CODE:000

2. Press the start key. The screen for entering the OEM code isdisplayed.Default: 000There is no operation necessary on this screen.

INI. ALL DATA

OEM CODE:000

3. Press the start key. Data initialization starts. To cancel data initializa-tion, press the stop/clear key.

4. After data initialization, the entered destination and OEM codes aredisplayed, and the ROM version is displayed after two seconds.

INI. ALL DATA

COMPLETED 000 000

INI. ALL DATA

COMPLETED V1.00

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Mainte-nance Description

item No.

U601 Initializing permanent data

DescriptionInitializes software switches other than that for machine data on theoptional fax board according to the destination and OEM.

PurposeUsed to initialize the fax board without changing the user registration dataand factory settings.

Method1. Press the start key. The screen for entering the destination code is

displayed.Default: USA: 181

Europe: 004There is no operation necessary on this screen.

INI. KEEP DATA

COUNTRY CODE:000

2. Press the start key. The screen for entering the OEM code isdisplayed.Default: 000There is no operation necessary on this screen.

INI. KEEP DATA

OEM CODE:000

3. Press the start key. Data initialization starts. To cancel data initializa-tion, press the stop/clear key.

4. After data initialization, the entered destination and OEM codes aredisplayed, and the ROM version is displayed after two seconds.

INI. KEEP DATA

COMPLETED 000 000

INI. KEEP DATA

COMPLETED V1.00

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Mainte-nance Description

item No.

U602 Setting factory defaults

DescriptionInitializes software switches other than that for machine data and SRAMon the optional fax board according to the destination and OEM.

PurposeUsed to initialize the fax board to the factory default.

Method1. Press the start key. Data initialization starts. To cancel data initializa-

tion, press the stop/clear key.2. After data initialization, the entered destination and OEM codes are

displayed, and the ROM version is displayed after two seconds.

INI. SHIP DATA

COMPLETED 000 000

INI. SHIP DATA

COMPLETED V1.00

U603 Setting the user registration data

DescriptionMakes user settings to enable the use of the copier as a fax.

PurposeTo be run after installation of the optional fax board.

Start1. Press the start key. The screen for selecting an item is displayed.2. Select an item using the cursor up/down keys.3. Press the start key. The screen for the selected item is displayed.

Sets the self telephone number.Sets the type of telephone line.Sets the number of rings in fax/telephone auto select mode.Sets remote diagnostic transmission.

Display

SELF TEL No.LINE TYPERINGS (F/T) #

REMOTE DIAG

Description

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Mainte-nance Description

item No.

Setting the self telephone number1. Enter the telephone number using the numeric keys.

Up to 20 digits can be entered.To correct the entered telephone number or to delete the storedtelephone number, reset by pressing the stop/clear key.

2. Press the start key.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the type of telephone line1. Change the setting using the numeric keys.

DTMF10 PPS20 PPS

Display

1: DTMF2: 103: 20

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the number of rings in fax/telephone auto select modeAccording to the user request, used to increase or decrease the timerequired to switch to a fax.1. Change the setting using the numeric keys.

0 to 15

Description

Number of fax/telephone rings

Setting range

When set to 0, a fax is selected immediately after receiving a ringtone.

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting remote diagnostic transmission1. Enter 1 or 2 using the numeric keys to select if remote diagnostic

transmission is to be enabled.

Remote diagnostic transmission is enabled.Remote diagnostic transmission is disabled.

Display

1: ON2: OFF

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

U603(cont.)

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Mainte-nance Description

item No.

U604 Clearing data

DescriptionInitializes data related to the fax transmission such as transmission historyand IDs.

PurposeUsed to clear the transmission history or if an ID has been forgotten.

Method1. Press the start key. The screen for selecting an item is displayed.2. Select an item using the cursor up/down keys.

Clears activity report; error list; action list; line setting list; transmission history of each department as listed on the department control report; transmission history for displaying the transmission results; and other transmission history such as document numbers, excluding items regarding the machine variation adjustment.Initializes the cipher key password.Initializes the confidential box ID.Initializes the F-code confidential box ID.

Display

COMM. REC

MANAGE PWCONFI IDF-CODE ID

Description

3. Press the start key. Initialization starts. When initialized, “COM-PLETED” is displayed.

4. To return to the screen for selecting an item, press the stop/clear key.

CompletionPress the stop/clear key at the screen for selecting an item. The screenfor selecting a maintenance item No. is displayed.

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Mainte-nance Description

item No.

U605 Setting the system (operational)

DescriptionMakes settings for fax transmission regarding operation.

Start1. Press the start key. The screen for selecting an item is displayed.2. Select an item using the cursor up/down keys.3. Press the start key. The screen for the selected item is displayed.

Sets how to proceed if memory becomes full during memory transmission.Sets an alarm for when reception is completed.Selects if auto reduction in the auxiliary direction is to be performed.Sets for the addition of an image to the report.Sets the error report display format.Sets the line-monitoring period.Sets the one-shot detection time for remote switching.Sets the continuous detection time for remote switching.Sets the initial condition of fax image scanning quality.

Display

MEM. FULL

FIN. ALARMAUTO REDU

ADD IMAGEERR. CODEMONITORTIME (ONE)

TIME (CON)

RESOLUT

Description

Setting how to proceed if memory becomes full during memorytransmissionUsed to select whether to send only stored data or to display an errorindication and cancel transmission if memory becomes full during memorytransmission.1. Enter 1 or 2 using the numeric keys to change the setting.

Whether to continue memory transmission or to clear the memory can be selected by the user.Memory is forcibly cleared.

Display

1: CONT

2: STOP

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

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Mainte-nance Description

item No.

U605(cont.)

Setting an alarm for when reception is completed1. Enter 1 or 2 using the numeric keys to change the setting.

An alarm rings.An alarm does not ring.

Display

1: ON2: OFF

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Selecting if auto reduction in the auxiliary direction is to be performedSets whether to receive a long document by automatically reducing in theauxiliary direction or at 100% magnification.1. Enter 1 or 2 using the numeric keys to change the setting.

Auto reduction is performed if the received document is longer than the fax paper.Auto reduction is not performed.

Display

1: ON

2: OFF

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the addition of an image to the reportSelects if an image is to be added to the transmission report.1. Enter 1 or 2 using the numeric keys to change the setting.

Image added.Image not added.

Display

1: ON2: OFF

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the error report display formatSelects the format of the transmission report when a transmission erroroccurs.1. Change the setting using the numeric keys.

Records an error message (BUSY, OK, ERROR or STOP).Records a six-digit error code.Records either an error message or code.

Display

1: WORDS

2: CODE3: MIX

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

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Mainte-nance Description

item No.

U605(cont.)

Setting the line-monitoring periodSets the period to monitor the line. By monitoring a transmission from thestart to the end, it can be checked whether the transmission was correct ornot.1. Change the setting using the numeric keys.

Until transmission is completed.After dialing is completed until reception of a DIS signal.

Display

1: END2: DIS

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the one-shot detection time for remote switchingSets the detection time when one-shot detection is selected for remoteswitching. Used to change the setting if malfunction occurs due to externalnoise during remote switching.1. Change the setting using the numeric keys.

0 to 255 ms

Description

One-shot detection time for remote switching

Setting range

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the continuous detection time for remote switchingSets the detection time when continuous detection is selected for remoteswitching. Used to change the setting if malfunction occurs due to externalnoise during remote switching.1. Change the setting using the numeric keys.

0 to 255 ms

Description

Continuous detection time for remote switching

Setting range

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

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Mainte-nance Description

item No.

U605(cont.)

Setting the initial condition of fax image scanning qualitySet to the resolution that is most frequently used by the user.1. Change the setting using the numeric keys.

StandardFineSuper fineUltra fine

Display

1: S2: F3: SF4: UF

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

U606 Setting the system (operation unit and display)

DescriptionMakes settings for fax transmission regarding the operation unit and display.

Start1. Press the start key. The screen for selecting an item is displayed.2. Select an item using the cursor up/down keys.3. Press the start key. The screen for the selected item is displayed.

Sets the conditions under which an error indicator turns off.Sets the date format.Sets if the image scanning quality in fax mode is initialized.Sets if the scanning density in fax mode is initialized.

Display

ALARM LED OFF

DATE PATTERNRESO. LOCK

DENS. LOCK

Description

Setting the conditions under which an error indicator turns off1. Enter 1 or 2 using the numeric keys to change the setting.

An error indicator turns off only when the reset key is pressed.An error indicator turns off when any key is pressed, an original is inserted or the next transmission is started.

Display

1: RESET

2: COMM

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

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Mainte-nance Description

item No.

Setting the date formatSelects the date format on the respective reports and sender’s informationrecord.1. Change the setting using the numeric keys.

Year/month/dayMonth/day/yearDay/month/year

Display

1: YMD2: MDY3: DMY

Order

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting if the image scanning quality in fax mode is initializedSets if the resolution is to be initialized when fax operation is complete.1. Enter 1 or 2 using the numeric keys to change the setting.

Resolution is initialized.Resolution is not initialized.

Display

1: ON2: OFF

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting if the scanning density in fax mode is initializedSets if the scanning density is initialized when fax operation is complete.1. Enter 1 or 2 using the numeric keys to change the setting.

Density is initialized.Density is not initialized.

Display

1: ON2: OFF

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

U606(cont.)

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Mainte-nance Description

item No.

U607 Setting the system (communication 1)

DescriptionMakes settings for fax transmission regarding the communication.

Start1. Press the start key. The screen for selecting an item is displayed.2. Select an item using the cursor up/down keys.3. Press the start key. The screen for the selected item is displayed.

Sets the auto redialing interval.Sets the number of times of auto redialing.Sets the voice response.Sets the communication starting speed.Sets the reception speed.Sets no-ring reception when using the F network.Sets the mode for remote switching.Sets the transmission intervals.

Display

INTERVALTIMESVOICE RESTX SPEEDRX SPEEDF-NETREMOTECALL INT

Description

Setting the auto redialing intervalChange the setting to prevent the following problems: fax transmission isnot possible due to too short redial interval, or fax transmission takes toomuch time to complete due to too long redial interval.1. Change the setting using the numeric keys.

1 to 9 min.

Description

Redialing interval

Setting range

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the number of times of auto redialing1. Change the setting using the numeric keys.

0 to 9

Description

Number of redialing

Setting range

When set to 0, no redialing is performed.2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

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item No.

Setting the voice response1. Enter 1 or 2 using the numeric keys to change the setting.

Voice response is performed.Voice response is not performed.

Display

1: ON2: OFF

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the communication starting speedSets the initial communication speed when starting transmission. Whenthe destination unit has V.34 capability, V.34 is selected for transmission,regardless of this setting.1. Change the setting using the numeric keys.

V.17, 14400 bpsV.17, 9600 bpsV.27ter, 4800 bpsV.27ter, 2400 bps

Display

1: 1442: 963: 484: 24

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the reception speedSets the reception speed that the sender is informed of using the DIS orNSF signal. When the destination unit has V.34 capability, V.34 isselected, regardless of the setting.1. Change the setting using the numeric keys.

V.17, V.33, V.29, V.27terV.29, V.27terV.27terV.27ter (fallback only)

Display

1: 1442: 963: 484: 24

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

U607(cont.)

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Mainte-nance Description

item No.

U607(cont.)

Setting no-ring reception when using the F networkSets whether to enable no-ring reception (a fax is received without themachine ringing) when using F network. Note that since the F network isonly available in Japan, no setting is necessary for other destinations.1. Enter 1 or 2 using the numeric keys to change the setting.

No-ring reception is enabled.No-ring reception is disabled.

Display

1: ON2: OFF

Description

Initial setting: 22. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the mode for remote switchingSets the signal detection method for remote switching. Be sure to changethe setting according to the type of telephone connected to the machine.1. Enter 1 or 2 using the numeric keys to change the setting.

One-shot detectionContinuous detection

Display

1: ONE2: CONT

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the transmission intervalsSets the minimum time required for connection to the line for the nexttransmission after the previous transmission was completed. Change thesetting if transmission problems occur during multi-transmission, such asbroadcasting and polling transmission, or reserved transmission.1. Change the setting using the numeric keys.

10 s30 s70 s120 s

Display

1: 102: 303: 704: 120

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

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Mainte-nance Description

item No.

U608 Setting transmission

DescriptionMakes settings regarding fax transmission.

Start1. Press the start key. The screen for selecting an item is displayed.2. Select an item using the cursor up/down keys.3. Press the start key. The screen for the selected item is displayed.

Sets the method to process errors.Sets the number of times of DIS signal reception.Sets the reference for RTN signal output.Sets the waiting period to prevent echo problems at the sender.Sets the waiting period to prevent echo problems at the receiver.Sets ECM transmission.Sets ECM reception.Sets the criteria for receiving a TCF signal 1.Sets the frequency of the CED signal.

Display

ERRORDIS-2 RESRTN CHECKTX ECHO

RX ECHO

ECM TXECM RXTCF CHECKCED FREQ.

Description

Setting the method to process errorsSelects if transmission is to be treated as in error if a RTN or PIN signal isreceived. If it is treated as in error, an alarm sounds and a transmissionreport is output.1. Enter 1 or 2 using the numeric keys to change the setting.

Transmission is not treated as in error.Transmission is treated as in error.

Display

1: OK2: ERROR

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the number of times of DIS signal receptionSets the number of times to receive the DIS signal to once or twice. Usedas one of the correction measures for transmission errors and otherproblems.1. Enter 1 or 2 using the numeric keys to change the setting.

Responds to the first signal.Responds to the second signal.

Display

1: ONCE2: TWICE

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

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Mainte-nance Description

item No.

U608(cont.)

Setting the reference for RTN signal outputSets the error line rate as the reference for RTN signal output. If transmis-sion errors occur frequently due to the quality of the line, these can bereduced by lowering the setting.1. Change the setting using the numeric keys.

Error line rate of 5%Error line rate of 10%Error line rate of 15%Error line rate of 20%

Display

1: 52: 103: 154: 20

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the waiting period to prevent echo problems at the senderSets the period before a DCS signal is sent after a DIS signal is received.Used when problems occur due to echoes at the sender.1. Enter 1 or 2 using the numeric keys to change the setting.

Sends a DCS 500 ms after receiving a DIS.Sends a DCS 200 ms after receiving a DIS.

Display

1: 5002: 200

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the waiting period to prevent echo problems at the receiverSets the period before an NSF, CSI or DIS signal is sent after a CEDsignal is received. Used when problems occur due to echoes at thereceiver.1. Enter 1 or 2 using the numeric keys to change the setting.

Sends an NSF, CSI or DIS 500 ms after receiv-ing a CED.Sends an NSF, CSI or DIS 75 ms after receiving a CED.

Display

1: 500

2: 75

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

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Mainte-nance Description

item No.

U608(cont.)

Setting ECM transmissionTo be set to OFF when reduction of transmission costs is of higher prioritythan image quality.1. Enter 1 or 2 using the numeric keys to change the setting.

ECM transmission is enabled.ECM transmission is disabled.

Display

1: ON2: OFF

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting ECM receptionTo be set to OFF when reduction of transmission costs is of higher prioritythan image quality.1. Enter 1 or 2 using the numeric keys to change the setting.

ECM reception is enabled.ECM reception is disabled.

Display

1: ON2: OFF

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the criteria for receiving a TCF signal 1Sets the maximum number of error bytes judged acceptable whenreceiving a TCF signal. Used as a measure to ease transmission condi-tions if transmission errors occur.1. Change the setting using the numeric keys.

0 to 255

Description

Number of errors as a criterion for a TCF signal

Setting range

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

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Mainte-nance Description

item No.

U608(cont.)

Setting the frequency of the CED signalSets the frequency of the CED signal. Used as one of the measures toimprove transmission performance for international communication.1. Enter 1 or 2 using the numeric keys to change the frequency.

2100 Hz1100 Hz

Display

1: 21002: 1100

Frequency of the CED signal

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

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Mainte-nance Description

item No.

U609 Setting communication time

DescriptionSets the time-out time for fax transmission.

PurposeUsed mainly to improve transmission performance for internationalcommunication.

Start1. Press the start key. The screen for selecting an item is displayed.2. Select an item using the cursor up/down keys.3. Press the start key. The screen for the selected item is displayed.

Sets the T0 time-out time.Sets the T1 time-out time.Sets the T2 time-out time.Sets the Ta time-out time.Sets the Tb time-out time.Sets the Tc time-out time.Sets the Td time-out time.

Display

T0T1T2TaTbTcTd

Description

Setting the T0 time-out timeSets the time before detecting a DIS signal after a dialing signal is sent.Depending on the quality of the exchange, or when the auto selectfunction is selected at the destination unit, a line can be disconnected.Change the setting to prevent this problem.1. Change the setting using the numeric keys.

30 to 90 s

Description

T0 time-out time

Setting range

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the T1 time-out timeSets the time before receiving the correct signal after detecting a CEDsignal. No change is necessary for this maintenance item.1. Change the setting using the numeric keys.

30 to 90 s

Description

T1 time-out time

Setting range

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

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Mainte-nance Description

item No.

U609(cont.)

Setting the T2 time-out timeThe T2 time-out time decides the following.• From CFR signal output to image data reception• From image data reception to the next signal reception• In ECM, from RNR signal detection to the next signal reception1. Change the setting using the numeric keys.

Description

T2 time-out time

Setting range Initial setting Change in value per step

1 to 255 60 100 ms

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the Ta time-out timeIn fax/telephone auto select mode, sets the time during which rings to callan operator continue through the connected telephone after receiving acall as a fax machine (see the diagram on the following page). A fax signalis received within the Ta set time, or fax mode is selected automaticallywhen the time elapses. In fax/telephone auto select mode, change thesetting when fax reception is unsuccessful or a telephone fails to receive acall.1. Change the setting using the numeric keys.

Description

Ta time-out time

Setting range Initial setting

1 to 255 s 30

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the Tb time-out timeIn fax/telephone auto select mode, sets the time to start rings to call anoperator through the connected telephone after receiving a call as a faxmachine (see the diagram on the following page). In fax/telephone autoselect mode, change the setting when fax reception is unsuccessful or atelephone fails to receive a call.1. Change the setting using the numeric keys.

Description

Tb time-out time

Setting range Initial setting Change in value per step

1 to 255 50 100 ms

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

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2AR-1

Mainte-nance Description

item No.

U609(cont.)

TaTb

Rin

g de

tect

ion

Line

con

nect

ion

as a

fax

mac

hine

Rin

gs

Sta

rt o

f fax

rec

eptio

n

Figure 3-2-10 Ta/Tb time-out time

Setting the Tc time-out timeIn TAD mode, set the time to check if there are any triggers to shift to faxreception after a connected telephone receives a call. Only the telephonefunction is available if shifting is not made within the set Tc time. In TADmode, change the setting when fax reception is unsuccessful or atelephone fails to receive a call.1. Change the setting using the numeric keys.

Description

Tc time-out time

Setting range Initial setting

1 to 255 s 60

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the Td time-out timeSets the length of the time required to determine silent status (fax), one ofthe triggers for Tc time check. In TAD mode, change the setting when faxreception is unsuccessful or a telephone fails to receive a call. Be sure notto set too short; otherwise, the mode may be shifted to fax while the unit isbeing used as a telephone.1. Change the setting using the numeric keys.

Description

Td time-out time

Setting range

1 to 255 s

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

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3-2-80-20

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Mainte-nance Description

item No.

U610 Setting the modem output level

DescriptionSets the modem output level.

Start1. Press the start key. The screen for selecting an item is displayed.2. Select an item using the cursor up/down keys.3. Press the start key. The screen for the selected item is displayed.

Sets the modem output level.Adjusts the modem output level.Sets the voice response level.

Display

SGL LEVEL MODEMSGL OUTPUT ADJVOICE RES. LEVEL

Description

Setting the modem output levelTo be set when installing the machine to adapt to the line characteristics.1. Change the setting using numeric keys 1 to 6. The bit setting in

accordance with the entered number is displayed.

SGL LEVEL MODEM

XXXX XXXX

1: –0.25 dB0: 0 dB1: –0.5 dB0: 0 dB1: –1 dB0: 0 dB1: –2 dB0: 0 dB1: –4 dB0: 0 dB1: –8 dB0: 0 dBSetting is inhibited.

Display

bit 1

bit 2

bit 3

bit 4

bit 5

bit 6

bit 7

Output level setting

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

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2AR-1

Mainte-nance Description

item No.

U610(cont.)

Adjusting the modem output levelNo change is necessary from the factory default.1. Change the setting using the numeric keys.

4 to 12

Description

Modem output level

Setting range

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the voice response levelSets the attenuation level for voice response.1. Change the setting using the numeric keys.

0 dB–6 dB–12 dB–18 dB

Display

1: 02: –63: –124: –18

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

U612 Setting the modem detection level

DescriptionSets the modem detection level.

PurposeUsed to improve the transmission performance when a low quality line is used.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

–33 dBm–38 dBm–43 dBm–47 dBm

Display

1: 332: 383: 434: 47

Description

2. Press the start key. The value is set.

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

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3-2-80-22

2AR-1

Mainte-nance Description

item No.

U613 Setting the DTMF output level

DescriptionSets the DTMF output level of a push-button dial.

PurposeUsed if problems occur when sending a signal with a push-button dial.

Start1. Press the start key. The screen for selecting an item is displayed.2. Select an item using the cursor up/down keys.3. Press the start key. The screen for the selected item is displayed.

Sets the DTMF (high-frequency group) output level.Sets the DTMF (low-frequency group) output level.

Display

DTMF TX LEVEL (H)

DTMF TX LEVEL (L)

Description

Setting1. Change the setting using the numeric keys.

0 to 255

Description

DTMF (high-/low-frequency group) output level

Setting range

E.g.: When set to 8, the DTMF output level is –8 dBm.2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

CompletionPress the stop/clear key at the screen for selecting an item. The screenfor selecting a maintenance item No. is displayed.

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2AR-1

Mainte-nance Description

item No.

U614 Adjusting the DTMF output level

DescriptionAdjusts the DTMF output level of a push-button dial.

PurposeNo change is necessary from the factory default.

Start1. Press the start key. The screen for selecting an item is displayed.2. Select an item using the cursor up/down keys.3. Press the start key. The screen for the selected item is displayed.

Adjusts the DTMF (high-frequency group) output level.Adjusts the DTMF (low-frequency group) output level.

Display

SGL LVL DTMF (H)

SGL LVL DTMF (L)

Description

Setting1. Change the setting using the numeric keys.

4 to 12

Description

DTMF (high-/low-frequency group) output level

Setting range

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

CompletionPress the stop/clear key at the screen for selecting an item. The screenfor selecting a maintenance item No. is displayed.

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3-2-80-24

2AR-1

Mainte-nance Description

item No.

U615 Setting the NCU

DescriptionMakes setting regarding the network control unit (NCU).

PurposeTo be set when installing the optional fax board.

Start1. Press the start key. The screen for selecting an item is displayed.2. Select an item using the cursor up/down keys.3. Press the start key. The screen for the selected item is displayed.

Sets the connection to PBX/PSTN.Sets PSTN dial tone detection.Sets the busy tone detection.Setting for a PBX.

Display

EXCHANGEDIAL TONEBUSY TONEPBX SETTING

Description

Setting the connection to PBX/PSTNSelects if a fax is to be connected to either a PBX or public switchedtelephone network.1. Enter 1 or 2 using the numeric keys to change the setting.

Connected to the public switched telephone network.Connected to a PBX.

Display

1: PSTN2: PBX

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting PSTN dial tone detectionSelects if the dial tone is detected to check off-hook when a fax isconnected to a public switched telephone network.According to user request, set to 2 when sending a fax without dial tone.1. Enter 1 or 2 using the numeric keys to change the setting.

Detects the dial tone.Does not detect the dial tone.

Display

1: ON2: OFF

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

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3-2-80-25

2AR-1

Mainte-nance Description

item No.

U615(cont.)

Setting the busy tone detectionWhen a fax signal is sent, sets whether the line is disconnected immedi-ately after a busy tone is detected, or the busy tone is not detected andthe line remains connected until T0 time-out time.Fax transmission may fail due to incorrect busy tone detection. When setto 2, this problem may be prevented. However, the line is not discon-nected within the T0 time-out time even if the destination line is busy.1. Enter 1 or 2 using the numeric keys to change the setting.

Detects busy tone.Does not detect busy tone.

Display

1: ON2: OFF

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting for a PBXSelects the mode to connect an outside call when connected to a PBX.According to the type of the PBX connected, select the mode to connectan outside call.1. Change the setting using the numeric keys.

Earth modeFlashing modeCode number mode

Display

1: EARTH2: FLS3: LOOP

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

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2AR-1

Mainte-nance Description

item No.

U616 Adjusting the ratio of make-to-break of dial pulses

DescriptionAdjusts the ratio of make-to-break (ratio of make in pulse cycles) of dialpulses.

PurposeChange the setting if dial pulse transmission problems occur. Note that 20PPS is for Japanese specifications only and no setting is necessary forother specifications.

Start1. Press the start key. The screen for selecting an item is displayed.2. Select an item using the cursor up/down keys.3. Press the start key. The screen for the selected item is displayed.

Make time (10 PPS)Make time (20 PPS)

Display

MAKE TIME (10 PPS)MAKE TIME (20 PPS)

Description

Setting1. Change the setting using the numeric keys.

1 to 99 (ms)1 to 49 (ms)

Description

Make time in the pulse cycle (10 PPS)Make time in the pulse cycle (20 PPS)

Setting range

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

CompletionPress the stop/clear key at the screen for selecting an item. The screenfor selecting a maintenance item No. is displayed.

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3-2-80-27

2AR-1

Mainte-nance Description

item No.

U617 Outputting lists

DescriptionOutputs a list of data regarding fax transmissions.

PurposeUsed to check conditions of use, settings and transmission procedures ofthe fax.

Method1. Press the start key. The screen for selecting an item is displayed.2. Select an item using the cursor up/down keys.

Outputs a list of software switches, self telephone number, confidential boxes, ROM versions and other information.Outputs a list of error history, transmission line details and other information.Outputs a list of transmission speeds, resolutions, minimum transmission time and other information.Outputs a list of settings in maintenance mode (own-status report) regarding fax transmission only.Outputs a list of transmission procedures.

Display

SETTING LIST

ACTION LIST

MONITOR LIST

SELF ST RPT

PROTOCOL LIST

Description

3. Press the start key. The selected list is output.

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3-2-80-28

2AR-1

Mainte-nance Description

item No.

U650 Setting the fax paper size

DescriptionMakes settings for fax reception regarding the sizes of the fax paper andreceived images.

Start1. Press the start key. The screen for selecting an item is displayed.2. Select an item using the cursor up/down keys.3. Press the start key. The screen for the selected item is displayed.

Sets the number of lines to be ignored when receiving a fax at 100% magnification.Sets the number of lines to be ignored when receiving a fax in auto reduction mode.Sets the number of lines to be ignored when receiving a fax (A4R, letter) in auto reduction mode.Sets the recording width for inch specifications.

Display

CUT LINE (100%)

CUT LINE (AUTO)

CUT LINE (A4)

RX WIDTH 11"

Description

Setting the number of lines to be ignored when receiving a fax at100% magnificationSets the maximum number of lines to be ignored if the received datavolume exceeds the recording capacity when recording the data at 100%magnification. If the number of exceeded lines is below the setting, thoselines are ignored. If over the setting, they are recorded on the next page.1. Change the setting using the numeric keys.

Description

Number of lines to be ignored when receiving at 100%

Setting range Initial setting Change in value per step

0 to 22 3 6 lines

Increase the setting if a blank second page is received, and decreaseit if the received image does not include the entire transmitted data.

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

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3-2-80-29

2AR-1

Mainte-nance Description

item No.

U650(cont.)

Setting the number of lines to be ignored when receiving a fax in autoreduction modeSets the maximum number of lines to be ignored if the received datavolume exceeds the recording capacity when the data is recorded in autoreduction mode. If the number of exceeded lines is below the setting,those lines are ignored. If over the setting, the entire data on a page isfurther reduced so that it can be recorded on the same page.1. Change the setting using the numeric keys.

Description

Number of lines to be ignored when receiving in auto reduction mode

Setting range Initial setting Change in value per step

0 to 22 3 6 lines

Increase the setting if a page received in reduction mode is over-reduced and too much trailing edge margin is left. Decrease it if thereceived image does not include the entire transmitted data.

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

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3-2-80-30

2AR-1

Mainte-nance Description

item No.

Setting the number of lines to be ignored when receiving a fax (A4R,letter) in auto reduction modeSets the maximum number of lines to be ignored if the received datavolume exceeds the recording capacity when the data is recorded in autoreduction mode onto A4R or letter-size paper under the conditions below.If the number of exceeded lines is below the setting, those lines areignored. If over the setting, the entire data on a page is further reduced sothat it can be recorded on the same page.• With A4R present and folio absent in the drawers• With letter-size paper present and legal-size paper absent in the drawers1. Change the setting using the numeric keys.

Description

Number of lines to be ignored when receiving a fax (A4R, letter) in auto reduction mode

Setting range Initial setting Change in value per step

0 to 22 3 6 lines

Increase the setting if a page received in reduction mode is over-reduced and too much trailing edge margin is left. Decrease it if thereceived image does not include the entire transmitted data.

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the recording width for inch specificationsSets the maximum recording width and processing method when 11"width fax paper is loaded on a inch-specification machine.1. Enter 1 or 2 using the numeric keys to change the setting.

Detects 11" width as A3 width and records at 100% magnifications.Detects 11" width as B4 width.

Display

1: 11 × 17

2: B4

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

CompletionPress the stop/clear key at the screen for selecting an item. The screenfor selecting a maintenance item No. is displayed.

U650(cont.)

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3-2-80-31

2AR-1

Mainte-nance Description

item No.

U651 Setting the number of lines to be ignored in rotation mode

DescriptionSets the maximum number of lines to be ignored when the received datavolume exceeds capacity in rotation mode. When the number of theexceeded lines is below the setting, those lines are ignored and theremaining data only is received in rotation mode. If over the setting,reception in rotation mode is disabled.

PurposeIncrease the setting if reception in rotation mode is disabled. However,this can result in partially missing transmission data on the receivedimage.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description

Number of lines to be ignored in the auxiliary direction

Setting range Initial setting

0 to 255 3

2. Press the start key. The value is set.

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

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2AR-1

Mainte-nance Description

item No.

U660 Setting the system (communication 2)

DescriptionMakes settings for fax transmission regarding the communication.

PurposeTo reduce transmission errors when a low quality line is used.

Start1. Press the start key. The screen for selecting an item is displayed.2. Select an item using the cursor up/down keys.3. Press the start key. The screen for the selected item is displayed.

Sets the criteria for receiving a TCF signal 2.Sets the reception of short protocol transmission.Sets the CNG detection times in fax/telephone auto select mode.

Display

TCF CHECK 2

SHORT PROTOCOL RX

NUMBER of CNG (TEL/FAX)

Description

Setting the criteria for receiving a TCF signal 2Sets the signal checking time as a criterion for a received TCF signal.1. Enter 1 or 2 using the numeric key to change the setting.

Checks for 1.2 s.Checks for 1.0 s.

Display

1: LONG2: SHORT

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

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2AR-1

Mainte-nance Description

item No.

Setting the reception of a short protocol transmissionSelects whether to receive or ignore transmission using short protocol.If a short protocol transmission is received when an auto switching deviceis attached to the machine, communication problems, including autoswitching inability, sometimes occur. Change the setting to ignore shortprotocol transmission to prevent such problems.1. Change the setting using the numeric keys.

Receives short protocol transmission.Ignores short protocol transmission.

Display

1: ON2: OFF

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

Setting the CNG detection times in fax/telephone auto select modeSets the CNG detection times in fax/telephone auto select mode.1. Change the setting using the numeric keys.

Detects CNG once.Detects CNG twice.

Display

1: 1 TIME2: 2 TIMES

Description

2. Press the start key. The value is set.3. To return to the screen for selecting an item, press the stop/clear key.

CompletionPress the stop/clear key at the screen for selecting an item. The screenfor selecting a maintenance item No. is displayed.

U660(cont.)

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3-2-80-34

2AR-1

Mainte-nance Description

item No.

U670 Setting if V.34 transmission is available

DescriptionSelects if transmission by V.34 is available.

PurposeDepending on the quality of the line to be used, change the setting to 2 ifany problems occur during transmission.

MethodPress the start key. The current setting is displayed.

Setting1. Enter 1 or 2 using the numeric key to change the setting.

V.34 transmission is available.V.34 transmission is inhibited.

Display

1: ON2: OFF

Description

2. Press the start key. The value is set.

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

U680 Displaying the fax board ROM version

DescriptionDisplays the version of the ROM on the optional fax board.

PurposeUsed to check the version of the ROM on the fax board.

Method1. Press the start key. The version of the ROM on the fax board is

displayed.

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

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3-2-80-35

2AR-1

Mainte-nance Description

item No.

U894 Performing board test

DescriptionPerforms tests on SRAM, DRAM (image memory, bitmap memory) andoptional memories on the optional fax board.

PurposeUsed to check if reading and writing are performed correctly in respectiveinstalled memories.

Start1. Press the start key. The screen for selecting an item is displayed.2. Select an item using the cursor up/down keys.

Performs tests on SRAM and DRAM.Performs tests on optional memories.

Display

BOARD MEMORYBOARD OP. MEM

Description

Performing tests on SRAM and DRAM1. Press the start key. The test is performed and the results displayed as

follows.• When the test result is OK:

TEST MEMORY

OK

• If the test result is NG:

TEST MEMORY

NG DRAM IMG 0x∗∗∗∗∗∗∗∗∗∗∗∗: address

DRAM IMG: DRAM (image memory) errorDRAM B.M: DRAM (bitmap memory) errorSRAM: SRAM error

2. To return to the screen for selecting an item, press the stop/clear key.

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Mainte-nance Description

item No.

Performing tests on optional memories1. Press the start key. The test is performed and the result is displayed

as follows.• When the test result is OK:

TEST OPTION MEMORY

OK

• If the test result is NG:

TEST OPTION MEMORY

NG DRAM IMG 0x∗∗∗∗∗∗∗∗∗∗∗∗: address

IMG: Image memory errorB.M: Bitmap memory error

• If the test result is NG (memory is not installed):

TEST OPTION MEMORY

NG DRAM IMG

IMG: Image memory is not installed.B.M: Bitmap memory is not installed.

2. To return to the screen for selecting an item, press the stop/clear key.

CompletionIf the test result is OK, press the stop/clear key at the screen for selectingan item. The screen for selecting a maintenance item No. is displayed.If the test result is NG, reset by turning the main switch off and on.

U894(cont.)

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3-2-80-37

2AR-1

Mainte-nance Description

item No.

U901 Checking/clearing copy counts by paper feed locations

DescriptionDisplays or clears copy counts by paper feed locations.

PurposeTo check the time to replace consumable parts. Also to clear the countsafter replacing the consumable parts.

Method1. Press the start key. The counts by paper feed locations are displayed.2. Change the screen using the cursor left/right keys.

Bypass tableCopier upper drawerCopier lower drawerPaper feed desk upper drawerPaper feed desk lower drawerLarge paper deckDuplex unit

Display

BYPASS*2

FIRSTSECONDTHIRD*1

FORTH*1

LCF*1

DUPLEX*1

Paper feed locations

*1: Optional.*2: Optional for 120 V specifications only.When an optional paper feed device is not installed, the correspond-ing count is not displayed.

Clearing1. Select the count to be cleared using the cursor up/down keys. The

selected item is displayed in reverse.To clear the counts for all paper feed locations, select ALL using thecursor up/down keys.

2. Press the start key. The count is cleared, and the screen for selectinga maintenance item No. is displayed.

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

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This page is intentionally left blank.

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2AR

Mainte-nance Description

item No.

U903 Checking/clearing the paper jam counts

DescriptionDisplays or clears the jam counts by jam locations.

PurposeTo check the paper jam status. Also to clear the jam counts after replacingconsumable parts.

Method1. Press the start key. The jam count is displayed by jam codes.2. Change the screen using the cursor left/right keys.

Clearing1. Select ALL using the cursor up/down keys. Jam counts cannot be

cleared individually.2. Press the start key. The count is cleared, and the screen for selecting

a maintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the current setting, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

U904 Checking/clearing the service call counts

DescriptionDisplays or clears the service call code counts by types.

PurposeTo check the service call code status by types. Also to clear the servicecall code counts after replacing consumable parts.

Method1. Press the start key. The service call count is displayed by service call

codes.2. Change the screen using the cursor left/right keys.

Clearing1. Select the count to be cleared using the cursor up/down keys. The

selected count is displayed in reverse. To clear all counts, select ALLusing the cursor up/down keys.

2. Press the start key. The count is cleared. When all counts are cleared,the screen for selecting a maintenance item No. is displayed.

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

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Mainte-nance Description

item No.

U905 Checking/clearing counts by optional devices

DescriptionDisplays or clears the counts of the optional SRDF or finisher.

PurposeTo check the use of the SRDF and finisher. Also to clear the counts afterreplacing consumable parts.

Method1. Press the start key. The screen for selecting an item is displayed.2. Select the device, the count of which is to be checked using the

cursor up/down keys. The count of the selected device is displayed.

Original replacement countNo. of single-sided originals that has passed through the DF in ADF modeNo. of double-sided originals that has passed through the DF in RADF mode

Display

CHANGEADF RADF

Description

• SRDF (DF)

No. of copies that has passedFrequency the stapler has been activatedFrequency the stacker has been activated

Display

CP CNTSTAPLESTACK

Description

• Finisher (SORTER)

Clearing1. Select the item to be cleared using the cursor up/down keys. The

selected item is displayed in reverse.2. Press the start key. The count is cleared.3. To return to the screen for selecting an item, press the stop/clear key.

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

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Mainte-nance Description

item No.

U906 Resetting partial operation control

DescriptionResets the service call code for partial operation control.

PurposeTo be reset after partial operation is performed due to problems in thedrawers or other sections, and the related parts are serviced.

Method1. Press the start key.2. Select EXECUTE using the cursor up/down keys.3. Press the start key to reset partial operation control. The maintenance

mode is exited, and the machine returns to the same status as whenthe main switch is turned on.

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Mainte-nance Description

item No.

U907 Setting the paper eject location when used as a printer/fax

DescriptionSets the paper eject location when an optional device for using the copieras a printer or fax is installed.

PurposeUsed to change the paper eject location when the copier is used as aprinter or fax.

Method1. Press the start key. The screen for selecting an item is displayed.2. Select the item (printer or fax) to be set using the cursor up/down

keys.3. Press the start key. The screen for the selected item is displayed.

Setting1. Select the paper eject location using the cursor up/down keys.

Eject trayJob separator

Display

INNER TRAYJOB SEPARATOR

Paper eject location

• Printer

Eject trayOther paper eject locations*

Display

IINNER TRAYOTHER

Paper eject location

• Fax

Mailbox

Job separator

Mailbox mail tray 1

Present

Not present

Job separator

Eject tray

* Other paper feed locations

Job separator

Present Not present

2. Press the start key. The value is set, and the screen for selecting anitem is displayed.

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

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Mainte-nance Description

item No.

U910 Switching between fax/copier modes

DescriptionSwitches between fax and copier modes when the optional fax board isinstalled to use the copier as a fax.

PurposeTo be set according to frequency of use: set to the more frequently usedmode.

MethodPress the start key. The screen for selecting an item is displayed.

Setting1. Select the mode (copier or fax) to be given priority using the cursor

up/down keys.2. Press the start key. The value is set, and the screen for selecting a

maintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the current setting, pressthe stop/clear key. The screen for selecting a maintenance item No. isdisplayed.

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Mainte-nance Description

item No.

U990 Checking/clearing the time for the exposure lamp to light

DescriptionDisplays, clears or changes the accumulated time for the exposure lampto light.

PurposeTo check duration of use of the exposure lamp. Also to clear the accumu-lated time for the lamp after replacement.

MethodPress the start key. The accumulated time of illumination for the exposurelamp is displayed in minutes.

Clearing1. Select CLEAR using the cursor up/down keys.2. Press the start key. The accumulated time is cleared, and the screen

for selecting a maintenance item No. is displayed.

Setting1. Enter a six-digit accumulated time using the numeric keys.2. Press the start key. The time is set, and the screen for selecting a

maintenance item No. is displayed.

CompletionTo exit this maintenance item without changing the accumulated time,press the stop/clear key. The screen for selecting a maintenance item No.is displayed.

U992 Checking or clearing the printer/fax count

DescriptionDisplays, clears or changes the print count of the printer or fax when theoptional printer board or fax board is installed.

PurposeTo check the condition of use of the printer or fax.

MethodPress the start key. The print count of the printer or fax is displayed.

Setting1. Select the count to be changed using the cursor up/down keys.2. Enter a six-digit numerical value using the numeric keys. To clear both

of the printer and fax counts, press the reset key.3. Press the start key. The count is set.

CompletionPress the stop/clear key. The screen for selecting a maintenance item No.is displayed.

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Mainte-nance Description

item No.

U993 Outputting a VTC-PG pattern

DescriptionSelects and outputs a VTC-PG pattern created in the copier.

PurposeWhen performing respective image printing adjustments, used to checkthe machine status apart from that of the scanner with a non-scannedoutput VTC-PG pattern.Method1. Press the start key. The screen for selecting an item is displayed.2. Select the VTC-PG pattern to be output using the cursor up/down

keys.

Display PG pattern to be output Purpose

• Center line adjustment

• Lateral squareness adjustment• Magnification adjustment

VTC-PG1

VTC-PG2

3. Press the interrupt key. The copy mode screen is displayed.4. Press the start key. A VTC-PG pattern is output.

CompletionPress the stop/clear key at the screen for selecting an item. The screen forselecting a maintenance item No. is displayed.

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3-2-2 Copier management

In addition to a maintenance function for service, the copier is equipped with a manage-ment function which can be operated by users (mainly by the copier administrator). In thiscopier management mode, settings such as default settings can be changed.

(1) Executing a copier management item

Press the */language key.

Select “Default” and pressthe enter key.

Enter the management code.

Select “Management” and press the enter key (see page 3-2-87).

Select “End” and press the enter key.

Select “End” and press the enter key.

Select “End” and press the enter key.

Select “Copy default” and press the enter key (see page 3-2-89).

Select “Machine default” and press the enter key (see page 3-2-92).

Select “Language” and press the enter key (see page 3-2-94).

End

Start

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(2) Department management

Registering a new department code

Sets a department code and the limitof the number of copies for thatdepartment.1. Select “Management setting” and

press the enter key.2. Select “Register” and press the

enter key.3. Enter a department code using

the numeric keys: 7 digits for inchspecifications and 4 digits formetric specifications.

4. Select “Copy limit.”5. Enter the number of copies limit

using the numeric keys. Settingis possible within the range of1,000 to 999,000 sheets inincrements of 1,000 sheets. Setto 0 for unlimited copies.

6. Press the enter key.7. Select “End” and press the enter

key.

Deleting a department code

1. Select “Management setting” andpress the enter key.

2. Select “Code delete” and pressthe enter key.

3. Select the department code to bedeleted.

4. Press the enter key.5. Select “Yes” and press the enter

key.6. Select “End” and press the enter

key.

Altering the copy limit

1. Select “Management setting” andpress the enter key.

2. Select “Copy limit correction” andpress the enter key.

3. Select the department code to bealtered.

4. Press the enter key.5. Enter the number of copies limit

using the numeric keys.6. Press the enter key.7. Select “End” and press the enter

key.8. Select “End” and press the enter

key.

Clearing copy counts

1. Select “Management setting” andpress the enter key.

2. Select “Count delete” and pressthe enter key.

3. Select “Yes” and press the enterkey.

4. Select “End” and press the enterkey.

Viewing copy counts

1. Select “Reference” and press theenter key.

2. Select “All Department total” or“Department.”All Department total: Copy countby paper sizeDepartment: Copy count bydepartment

3. Press the enter key.4. Select “End” and press the enter

key.5. Select “End” and press the enter

key.

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Turning copy managementfunction on/off

1. Select “Management on/off” andpress the enter key.

2. Select “On” or “Off.”3. Press the enter key.

Printing management list

1. Set A4/11" × 81/2" copy paper.2. Select “Printer management list”

and press the enter key.3. Select “End” and press the enter

key.

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(3) Copy default

Paper selection

Sets if the same sized paper as theoriginal to be copied is automaticallyselected.1. Select “Paper selection” and

press the enter key.2. Select “Auto” or “Manual.”3. Press the enter key.

Exposure steps

Sets the exposure steps in manualexposure mode.1. Select “Exposure step” and press

the enter key.2. Select “7 steps” or “13 steps.”3. Press the enter key.

Auto exposure adjustment

Adjusts the exposure in auto densitymode.1. Select “Auto exposure” and press

the enter key.2. Adjust the exposure using the

cursor left/right keys.3. Press the enter key.

Mix size density

Adjusts the exposure to be usedwhen text and photo mode isselected as the original quality.1. Select “Mix size den.” and press

the enter key.2. Adjust the exposure using the

cursor left/right keys.3. Press the enter key.

Exposure mode

Selects auto or manual exposure tobe given priority in initial mode.1. Select “Exposure mode” and

press the enter key.2. Select “Auto” or “Manual.”3. Press the enter key.

Text original density

Adjusts the exposure to be usedwhen text mode is selected as theoriginal quality.1. Select “Txt ori density” and press

the enter key.2. Adjust the exposure using the

cursor left/right keys.3. Press the enter key.

Photo original density

Adjusts the exposure to be usedwhen photo mode is selected as theoriginal quality.1. Select “Pho ori density” and

press the enter key.2. Adjust the exposure using the

cursor left/right keys.3. Press the enter key.

Original quality

Sets which original quality is to begiven priority in initial mode.1. Select “Orig. quality” and press

the enter key.2. Select “Auto,” “Text” or “Photo.”3. Press the enter key.

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Default drawer

Set the drawer to be selected afterthe reset key is pressed.1. Select “Default drawer” and

press the enter key.2. Select the default drawer.3. Press the enter key.

AMS mode

Selects if auto magnification selectionor 100% magnification is to be givenpriority when the sizes of the originaland copy paper are different.1. Select “AMS mode” and press

the enter key.2. Select “AMS” or “100%.”3. Press the enter key.

Copy limit

Sets the number of copies limit formultiple copying.1. Select “Copy limit” and press the

enter key.2. Enter the number of copies limit

up to 999 using the numerickeys.

3. Press the enter key.

Margin width

Sets the default settings for the leftand top margins for margin copying.1. Select “Margin width” and press

the enter key.2. Select the margin width.

For metric specifications, selectfrom 3, 6, 9, 12, 15 or 18 mm.For inch specifications, selectfrom 1/4", 3/8", 1/2", 5/8" or 3/4".

3. Press the enter key.

Border erase width

Sets the default setting of the borderwidth for sheet border erase copyingor book border erase copying.1. Select “Border Erase w” and

press the enter key.2. Select the erasing boarder width.

For metric specifications, selectfrom 6, 12 or 18 mm.For inch specifications, selectfrom 1/4", 1/2" or 3/4".

3. Press the enter key.

Erase size

Sets the original size for “Custom” ofthe border erase copying.1. Select “Erase size” and press the

enter key.2. Select the original length using

the cursor up/down keys.3. Set the length using the cursor

left/right keys.For metric specifications, settingis possible within the range of 94to 214 mm in increments of 8 mm.For inch specifications, setting ispossible within the range of 311/16"to 87/16" in increments of 5/16".

4. Select the original width usingthe cursor up/down keys.

5. Set the width using the cursorleft/right keys.For metric specifications, settingis possible within the range of 60to 296 mm in increments of 4 mm.For inch specifications, setting ispossible within the range of 23/8"to 115/8" in increments of 1/8".

6. Press the enter key.

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Rotate sort

Sets if rotate sort is available in sortcopy mode. Setting is not availablewhen the finisher is installed.1. Select “Rotate sort” and press

the enter key.2. Select “On” or “Off.”3. Press the enter key.

Insert tray

1. Select “Insert tray” and press theenter key.

2. Select the paper source.3. Press the enter key.

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(4) Machine default

Display contrast adjustment

Adjusts the contrast of the LCD if themessage display is not clear.1. Select “Display contrast adj.” and

press the enter key.2. Adjust the LCD density using the

cursor left/right keys.3. Press the enter key.

Auto shutoff time

Sets the auto shutoff time.Setting is not available when the autoshutoff function is turned off.1. Select “Auto shut-off time” and

press the enter key.2. Set the auto shutoff time. Setting

is possible within the range of 15to 240 minutes in increments of15 minutes.

3. Press the enter key.

Auto preheat time

Sets the auto preheat time.Setting is not available when thepreheat/energy saver function isturned off in maintenance item U256.1. Select “Auto preheat” and press

the enter key.2. Set the auto preheat time.

Setting is possible within therange of 5 to 45 minutes inincrements of 5 minutes.

3. Press the enter key.

Auto drawer switching

Sets if the auto drawer switchingfunction is available.1. Select “Auto drawer SW” and

press the enter key.2. Select “On” or “Off.”3. Press the enter key.

Auto shutoff

Sets if the auto shutoff function isavailable.1. Select “Auto shut-off” and press

the enter key.2. Select “On” or “Off.”3. Press the enter key.

Special paper

Selects the paper source for specialpaper. (A sign indicating specialpaper can appear on the messagedisplay.)1. Select “Special paper” and press

the enter key.2. Select the paper source.3. Select whether to display the sign

using the cursor left/right keys.4. Select “End” and press the enter

key.

APS for special paper

Sets if auto paper selection isavailable for the paper source withthe special paper.1. Select “APS” and press the enter

key.2. Select “On” or “Off.”3. Press the enter key.

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Management code change

Changes the management code tobe used.1. Select “Management code

change” and press the enter key.2. Enter the new management code

using the numeric keys.3. Press the enter key.

Silent mode

Sets if the silent mode is available.1. Select “Silent mode” and press

the enter key.2. Select “On” or “Off.”3. Press the enter key.

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(5) LanguageSwitches the language to be displayed.

1. Select the language to be displayed.• Available languages are as follows.

Metric

EnglishGermanFrenchItalianSpanish

Inch

EnglishFrenchSpanishJapanese

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CONTENTS

3-3 Assembly and Disassembly

3-3-1 Precautions for assembly and disassembly ....................................... 3-3-1(1) Precautions ................................................................................. 3-3-1(2) Running a maintenance item....................................................... 3-3-2

3-3-2 Paper feed section .............................................................................. 3-3-3(1) Replacing the forwarding, paper feed and separation pulleys .... 3-3-3(2) Replacing the upper and lower paper width switches ................. 3-3-7(3) Replacing the upper and lower paper feed clutches ................... 3-3-9(4) Replacing feed clutches 1, 2 and 3 ........................................... 3-3-11(5) Replacing the registration clutch ............................................... 3-3-12(6) Replacing the left feed cleaner assembly

and left registration cleaner assembly ....................................... 3-3-13(7) Replacing the right feed cleaner assembly

and right registration cleaner assembly ..................................... 3-3-15(8) Adjusting the position of the rack adjuster ................................. 3-3-17(9) Adjustment after roller and clutch replacement ......................... 3-3-18

(9-1) Adjusting the leading edge registration of imageprinting .......................................................................... 3-3-18

(9-2) Adjusting the leading edge registration for memoryimage printing ............................................................... 3-3-19

(9-3) Adjusting the center line of image printing .................... 3-3-20(9-4) Adjusting the margins of image printing ....................... 3-3-21(9-5) Adjusting the amount of slack in the paper ................... 3-3-22

3-3-3 Optical section .................................................................................. 3-3-24(1) Detaching and refitting the exposure lamp ................................. 3-3-24(2) Replacing the scanner wires ...................................................... 3-3-25

(2-1) Detaching the scanner wires ........................................ 3-3-25(2-2) Fitting the scanner wires ............................................... 3-3-27

(3) Replacing the laser scanner unit ................................................ 3-3-30(4) Replacing the ISU (reference) .................................................... 3-3-32(5) Adjusting the longitudinal squareness (reference) ..................... 3-3-34(6) Adjusting the lateral squareness (reference) .............................. 3-3-35

(6-1) Adjusting the position of the laser scanner unit ............. 3-3-35(6-2) Adjusting the position of the ISU ................................... 3-3-37

(7) Adjusting magnification of the scanner in the auxiliaryscanning direction ...................................................................... 3-3-38

(8) Adjusting magnification of the scanner in the mainscanning direction ...................................................................... 3-3-39

(9) Adjusting the leading edge registration for scanningan original on the contact glass .................................................. 3-3-40

(10) Adjusting the center line for scanning an originalon the contact glass ................................................................... 3-3-41

(11) Adjusting the margins for scanning an originalon the contact glass ................................................................... 3-3-42

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3-3-4 Main charging section ....................................................................... 3-3-43(1) Replacing the charger assembly ................................................ 3-3-43(2) Replacing the tungsten wire and shield grid (reference) ............ 3-3-45

3-3-5 Drum section ..................................................................................... 3-3-47(1) Replacing the drum .................................................................... 3-3-47(2) Cleaning the drum ...................................................................... 3-3-50

3-3-6 Developing section ............................................................................ 3-3-51(1) Adjusting the position of the doctor blade (reference) ................ 3-3-51

3-3-7 Transfer section ................................................................................. 3-3-53(1) Replacing the transfer roller assembly ....................................... 3-3-53

3-3-8 Cleaning section ................................................................................ 3-3-54(1) Detaching and refitting the cleaning blade ................................. 3-3-54(2) Detaching the drum separation claw assemblies

and the cleaning lower seal assembly. ....................................... 3-3-563-3-9 Fixing section .................................................................................... 3-3-57

(1) Replacing fixing heaters M and S ............................................... 3-3-57(2) Replacing the fixing unit thermistor ............................................ 3-3-60(3) Replacing the fixing unit thermostat ........................................... 3-3-61(4) Replacing the press roller separation claws ............................... 3-3-62(5) Replacing the heat roller separation claws ................................. 3-3-63(6) Replacing the press roller and press roller bearings .................. 3-3-64(7) Replacing the heat roller, heat roller bearings,

heat roller bushings, and fixing unit gear .................................... 3-3-65(8) Adjusting the fixing pressure (reference) .................................... 3-3-66

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3-3-1

3-3-1 Precautions for assembly and disassembly

( 1 ) Precautions

• Be sure to turn the main switch off and disconnect the power plug before startingdisassembly.

• When handling PCBs, do not touch connectors with bare hands or damage the board.• Do not touch PCBs containing ICs with bare hands or any object prone to static

charge.• Use only the specified parts to replace the fixing unit thermostat.

Never substitute wire for thermostats, as the copier may be seriously damaged.When installing a thermostat, ensure the correct clearance, if specified, using athickness gauge.

• Use the following testers when measuring voltages:Hioki 3200Sanwa MD-180CSanwa YX-360TRBeckman TECH300Beckman DM45Beckman 330 (capable of measuring RMS values)Beckman 3030 (capable of measuring RMS values)Beckman DM850 (capable of measuring RMS values)Fluke 8060A (capable of measuring RMS values)Arlec DMM1050Arlec YF1030C

• Prepare the following as test originals: 1. NTC (new test chart) 2. NPTC (newspaper test chart)

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3-3-2

( 2 ) Running a maintenance item

Enter "10871087" using the numeric keys.

Enter "001" using the numeric keys or the cursor up/down keys.

Enter the maintenance item number using the numeric keys

or the cursor up/down keys.

The selected maintenance item is run.

Press the stop/clear key.

Press the start key.

Start

End

Maintenance mode is entered.· · · ·

· · · ·The maintenance item is selected.

· · · ·Maintenance mode is exited.

Repeat the same maintenance item?

Run another maintenance item?

No

No

Yes

Yes

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3-3-3

3-3-2 Paper feed section( 1 ) Replacing the forwarding, paper feed and separation pulleysReplace the forwarding, paper feed and separation pulleys as follows.

<Procedure>Removing the primary paper feed units 1. Remove the two pivot hinges holding the front cover and then the cover. 2. Remove the upper and lower drawers. 3. Remove the one screw from each of the primary paper feed units and then the

units.

Primary paper feed units

Screw

Screw

Figure 3-3-1 Detaching the primary paper feed units

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3-3-4

Removing the forwarding pulley 4. Remove the stopper. 5. Raise the forwarding pulley retainer in the direction the arrow, and remove from the

primary paper feed unit.

Forwarding pulley retainer

Stopper

Figure 3-3-2 Detaching the forwarding pulley retainer

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3-3-5

6. Remove the stop ring, pull the forwarding pulley shaft in the direction of the arrow,and remove the forwarding pulley.

Forwarding pulley shaft

Stop ring

Forwarding pulley

Figure 3-3-3 Detaching the forwarding pulley

Removing the paper feed pulley 7. Remove the two stop rings. 8. Pull the paper feed shaft toward the rear of the primary paper feed unit (in the

direction of the arrow) and remove the paper feed pulley and gear.

Stop ringsPaper feed shaft

Paper feed pulley

Gear

Figure 3-3-4 Detaching the paper feed pulley

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3-3-6

Removing the separation pulley 9. Remove the stop ring on the rear of the primary paper feed unit.10. Pull the separation shaft toward the machine rear (in the direction of the arrow) and

remove the separation pulley.

Separation shaft

Stop ring

Separation pulley

Figure 3-3-5 Detaching the separation pulley

11. Replace the forwarding, paper feed and separation pulleys.Caution:

• When fitting the forwarding pulley, orient it correctly as shown in Figure 3-3-6.

Forwarding pulley

Machine front Machine rear

Figure 3-3-6

• When fitting the paper feed pulley and gear, keep the blue end of the paper feedpulley and the black end of the gear toward the machine rear.

12. Refit all removed parts.

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( 2 ) Replacing the upper and lower paper width switchesReplace the upper and lower paper width switches as follows.Caution: After replacing a paper width switch, be sure to perform (8) Adjusting the

position of the rack adjuster.

<Procedure> 1. Remove the drawer.

Drawer

Figure 3-3-7

2. Remove the two screws holding the 8-pin socket from the rear of the drawer andthen the socket.

3. Detach the 8-pin paper width switch connector from the 8-pin socket. 4. Remove the three screws holding the rack adjuster. 5. While raising the drawer lift in the direction of the arrow, remove the rack adjuster.

Screws

Rack adjuster

Drawer lift

8-pin connector

Screws

8-pin socket

Figure 3-3-8 Detaching the rack adjuster

2AR-1

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6. Remove the two screws holding the paper width switch from the back of the rackadjuster and then the switch.

Screws

Desk paper width switch

Figure 3-3-9 Detaching the paper width switch

7. Apply the specified grease to the printed surface of the new paper width switch(shaded area in the diagram) and fit the switch to the rack adjuster.

Apply the specified grease.

Figure 3-3-10 Paper width switch

8. Refit all removed parts.

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( 3 ) Replacing the upper and lower paper feed clutchesReplace the upper and lower paper feed clutches as follows.

<Procedure>• Replacing the upper paper feed clutch 1. Remove the eight screws holding the rear cover and then the cover. 2. Remove the upper paper feed clutch wire from the clamp and then detach the

connector. 3. Remove the two screws holding the upper paper feed clutch retainer and then the

retainer. 4. Remove the stop ring and then the upper paper feed clutch. 5. Replace the upper paper feed clutch. 6. Refit all removed parts.Caution: When fitting the clutch, be sure to refit the whirl-stop.

Screw

Screw Upper paper feed clutch retainer

Connector

Clamp

Upper paper feed clutch

Figure 3-3-11 Detaching the upper paper feed clutch

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• Replacing the lower paper feed clutch 1. Open the left 2 cover and the lower drawer. 2. Remove the eight screws holding the rear cover and then the cover. 3. Remove the stop ring and then feed clutch 3. 4. Remove the three screws holding the lower paper feed clutch retainer and then the

retainer. 5. Detach the connector of the lower paper feed clutch. 6. Remove the stop ring and then the lower paper feed clutch. 7. Replace the lower paper feed clutch. 8. Refit all removed parts.Caution: When fitting the clutch, be sure to refit the whirl-stop.

Screws

Feed clutch 3

Lower paper feed clutch retainer

Lower paper feed clutch

Screw

Connector

Stop ring

Figure 3-3-12 Detaching the lower paper feed clutch

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( 4 ) Replacing feed clutches 1, 2 and 3Replace feed clutches 1, 2 and 3 as follows.

<Procedure> 1. Remove the eight screws holding the rear cover and then the cover. 2. Remove the wires of the feed clutches from the clamps and then detach the

connectors. 3. Remove the stop rings and then the feed clutches. 4. Replace the feed clutches. 5. Refit all removed parts.Caution: When fitting the clutches, be sure to refit the whirl-stops.

Stop ring

Connector

Feed clutch 3

Stop ring

Connector

Feed clutch 2

Stop ring

Connector

Feed clutch 1

Figure 3-3-13 Replacing feed clutches 1, 2 and 3

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( 5 ) Replacing the registration clutchReplace the registration clutch as follows.

<Procedure> 1. Remove the eight screws holding the rear cover and then the cover. 2. Remove the paper conveying fan wire from the clamp.

Interlock switch retainer

Paper conveying fan

Connector

Clamps

Registration clutch

Stop ring

Paper conveying duct

Screws

Figure 3-3-14 Replacing the registration clutch

3. Remove the two screws. Remove the interlock switch retainer while raising it. 4. Remove the paper conveying duct. 5. Remove the registration clutch wire from the clamp and then detach the connector. 6. Remove the stop ring and then the registration clutch. 7. Replace the registration clutch. 8. Refit all removed parts.Caution: When fitting the clutch, be sure to refit the whirl-stop.

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( 6 ) Replacing the left feed cleaner assembly and left registration cleanerassembly

Replace the left feed cleaner assembly and left registration cleaner assembly asfollows.

<Procedure> 1. Open the left 1 cover. Remove the stop ring and then the left 1 cover slide. 2. While lifting the paper transfer section cover release lever, open the paper transfer

section cover. 3. Remove the stop rings and then the paper conveying arms from the machine front

and rear.

Figure 3-3-15 Replacing the left feed cleaner assembly andleft registration cleaner assembly ( 1 )

2AR-1

Paper conveying armPaper

conveying arm

Stop ring

Stop ring

Slide

Stop ringLeft 1 cover

Paper transfer section cover

Paper transfer section cover release lever

Left front cover

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4. Remove the two screws holding the left front cover and then the cover. 5. Remove the one screw from each of the left feed and left registration cleaner

assemblies and then the assemblies.

Left registration cleaner assembly

Left feed cleaner assembly

Figure 3-3-16 Replacing the left feed cleaner assembly andleft registration cleaner assembly ( 2 )

6. Refit all removed parts.

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( 7 ) Replacing the right feed cleaner assembly and right registration cleanerassembly

Replace the right feed clear assembly and right registration cleaner assembly asfollows.

<Procedure>• Removing the right feed cleaner assembly 1. Open the left 1 cover. Remove the stop ring and then the left 1 cover slide. 2. While lifting the paper transfer section cover release lever, open the paper transfer

section cover. 3. Remove the stop rings and then the paper conveying arms from the machine front

and rear. 4. Remove the two screws and then the lower feed guide.

Screw

Screw

Screw

Lower feed guide

Right feed cleaner assembly

Paper conveying arm

Paper conveying arm

Stop ring

Stop ring

Figure 3-3-17 Replacing the right feed cleaner assembly

5. Remove the screw holding the right feed cleaner assembly and then the assembly. 6. Refit all removed parts.

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• Removing the right registration cleaner assembly 1. Open the left 1 cover and then while lifting the paper transfer section cover release

lever, open the paper transfer section cover. 2. Open the front cover and then detach the connector. 3. Remove the two screws holding the image formation unit and then the unit. 4. Remove the screw holding the right registration cleaner assembly and then the

assembly.

Screw

Right registration cleaner assembly

Figure 3-3-18 Replacing the right registration cleaner assembly

5. Refit all removed parts.Caution: Fit the right registration cleaner assembly in to the hook on the back.

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( 8 ) Adjusting the position of the rack adjusterPerform the following adjustment if there is a regular error between the center lines ofthe copy image and the original when paper fed from the drawer.

<Procedure>

Loosen the three screws holding the rack adjuster and change the position of the adjuster so that the centers of the paper and the copy image are aligned.• For output example 1, move toward

the machine front ( ).• For output example 2, move toward

the machine rear ( ).Yes

No

Load paper in the drawer and make a test copy.

Start

End

Is the center of the image aligned with

that of the paper?

Enter "993" using the numeric keys.

Enter maintenance mode.

Press the interrupt key.

Select "VTC-PG1".

Tighten the three screws and refit the drawer

Screws

Rack adjuster

Figure 3-3-20 Adjusting the position of the rack adjuster

Correct image Outputexample 1

Figure 3-3-19

Outputexample 2

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( 9 ) Adjustment after roller and clutch replacementPerform the following adjustment after installing rollers and clutches.(9-1) Adjusting the leading edge registration of image printingMake the following adjustment if there is a regular error between the leading edges ofthe copy image and the original.

U034 U403(P.3-3-42)

U407(P.3-3-19)

U 402(P.3-3-21)

U066(P.3-3-40)

Caution: Check the copy image after the adjustment. If the image is still incorrect,perform the above adjustments in maintenance mode.

<Procedure>

Yes

No

Start

Enter maintenance mode.

Enter “034” using the numeric keys.

Press the start key.

Press the interrupt key.

Press the start key and make a test copy.

Is the leading edge registration correct?

Press the start key.

The new setting is stored.

Select “RCL ON”.

For output example 1, decrease the value using the cursor left key.For output example 2, increase the value using the cursor right key.

RCL ON: Leading edge registrationRCL ON 2: Leading edge registration for

duplex copying (second face)

Setting range: –30.0 - +30.0Changing the value by 1 moves the leading edge by 0.5 mm.Initial setting: 0.5

Press the stop/clear key.

Exit maintenance mode.

End

Correct image Output example 1

Figure 3-3-21

Output example 2

Leading edge registration (50±1.0mm)

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(9-2) Adjusting the leading edge registration for memory image printingMake the following adjustment if there is a regular error between the leading edge of thecopy image and the trailing edge of the original during memory copying.

U053(P.3-2-20)

U403(P.3-3-42)

U066(P.3-3-40)

U065(P.3-3-38)

U407(P.3-3-19)

U407

U034(P.3-3-18)

U402(P.3-3-21)

Caution: Before performing the following adjustment, ensure that the aboveadjustments have been made in maintenance mode.

<Procedure>

Yes

No

Start

Enter maintenance mode.

Enter “407” using the numeric keys.

Press the start key.

Press the interrupt key.

Press the start key and make a test copy.

Is the leading edge registration correct?

Press the start key.

The new setting is stored.

For copy example 1, decrease the value using the cursor left key.For copy example 2, increase the value using the cursor right key.

Setting range: –10.0 - +10.0Changing the value by 1 moves the leading edge by 1 mm.Initilal setting: 0

Press the stop/clear key.

Exit maintenance mode.

End

Original Copy example 1

Figure 3-3-22

Copyexample 2

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(9-3) Adjusting the center line of image printingMake the following adjustment if there is a regular error between the center lines of thecopy image and the original when paper fed from the drawer.

U034 U067(P.3-3-41)

U403(P.3-3-42)

U 402(P.3-3-21)

Caution:• Before and after performing this adjustment, be sure to perform (8) Adjusting the

position of rack adjuster.• Check the copy image after the adjustment. If the image is still incorrect, perform

the above adjustments in maintenance mode.

<Procedure>

Yes

No

Start

Enter maintenance mode.

Enter “034” using the numeric keys.

Press the start key.

Press the interrupt key.

Press the start key to make a test copy.

Is the image correct?

Press the start key.

The new setting is stored.

Select “LSUOUT”.

For output example 1, decrease the value using the cursor left key.For output example 2, increase the value using the cursor right key.

Setting range: –5.0 - +5.0Changing the value by 1 moves the center line by 0.1 mm.Initial setting: –0.5

LSUOUT: Optical axis adjustment dataLSUOUT 2: Optical axis adjustment data for duplex copying (second face)

Press the stop/clear key.

Exit maintenance mode.

End

Correct image Output example 1

Figure 3-3-23

Output example 2

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(9-4) Adjusting the margins of image printingMake the following adjustment if the margins are not correct.Caution: Check the copy image after the adjustment. If the margins are still incorrect,

perform (11) Adjusting the margins for scanning an original on the contactglass (p. 3-3-42).

<Procedure>

Yes

No

Start

Enter maintenance mode.

Enter “402” using the numeric keys.

Press the start key.

Load paper in the upper drawer to make a test copy.

Press the start key.

The new setting is stored.

Setting range (initial setting)Printer leading edge margin: 0 - +100 (30)Printer left/right margins: –50 - +100 (25)Printer trailing edge margin: –50 - +100 (45)The greater the value, the wider the margin;The smaller the value, the narrower the margin.Changing the value by 1 moves the margin by 0.1 mm for all.

Select the item to be adjusted using the cursor up/down keys.

Are the margins correct?Change the setting using the cursor left/right keys.

Press the interrupt key.

LEAD: Printer leading edge marginAC: Printer left/right marginsTRAIL: Printer trailing edge marginTRAIL 2: Printer trailing edge margin for duplex copying (second face)

Yes

No

Press the stop/clear key.

Exit maintenance mode.

End

Proceed to another mode?

Printer leading edge margin (3 ± 1.0 mm)

Printer left/right margins(2 ± 0.5 mm)

Printer trailing edge margin(3 ± 1.0mm)

Figure 3-3-24

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(9-5) Adjusting the amount of slack in the paperMake the following adjustment if the leading edge of the copy image is missing or variesrandomly, or if the copy paper is Z-folded.

<Procedure>• Adjusting the amount of slack in the paper at the paper feed roller

End

Start

Enter maintenance mode.

Enter “051” using the numeric keys.

Yes

Yes

No

No

Press the start key.

Press the interrupt key.

Press the start key to make a test copy.

Is the leading edge of

the image missing or varying randomly (copy

example 1)?

Is the copy paper Z-folded (copy example 2)?

Press the stop/clear key.

Exit maintenance mode.

Decrease the value using the cursor right key.

Increase the value using the cursor left key.

Press the start key.

Setting range: 0 - +255Changing the value by 1 changes the amount of slack by 0.67 mmInitial setting: 0The greater the value, the larger the amount of slack;The smaller the value, the smaller the amount of slack.

The new setting is stored.

Select the drawer to be adjusted.

FEED DATA: Amount of slack in the paper at the paper feed roller

Select “FEED DATA”.

Original Copy example 1

Figure 3-3-25

Copy example 2

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• Adjusting the amount of slack in the paper at the registration roller

End

Start

Enter maintenance mode.

Enter “051” using the numeric keys.

Yes

Yes

No

No

Press the start key.

Press the interrupt key.

Press the start key to make a test copy.

Is the leading edge of the image

missing or varying randomly (copy example 1)?

Is the copy paper Z-folded (copy example 2)?

Press the stop/clear key.

Exit maintenance mode.

Decrease the value using the cursor right key.

Increase the value using the cursor left key.

Press the start key.

Setting range: –30 - +20Changing the value by 1 changes the amount of slack by 1 mmInitial setting: 0The greater the value, the larger the amount of slack;The smaller the value, the smaller the amount of slack.(See Figure 3-3-25)

The new setting is stored.

Select “DECK DATA”.

RESIST DATA: Amount of slack in the paper at the registration roller

Select “RESIST DATA”.

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3-3-3 Optical section( 1 ) Detaching and refitting the exposure lampClean or replace the exposure lamp as follows.

<Procedure> 1. Remove the two screws holding the contact glass right cover and then the cover. 2. While taking care not to touch the shading plate or rear face of the contact glass,

remove the contact glass. 3. Move the scanner to the cutouts at the center of the machine.Caution: When moving the scanner, do not touch the exposure lamp nor inverter PCB. 4. Detach the exposure lamp 2-pin connector from the inverter PCB. 5. Remove the two screws holding the exposure lamp and then the lamp. 6. Clean or replace the exposure lamp. 7. Refit all removed parts.

Exposure lamp

2-pin connector

Inverter PCB

Cutout

Cutout

Scanner

Screw

Screw

Figure 3-3-26 Detaching the exposure lamp

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( 2 ) Replacing the scanner wiresTake the following procedure when the scanner wires are broken or to be replaced.Caution: After replacing the scanner wires, be sure to perform (5) Adjusting the

longitudinal squareness (reference).

(2-1) Detaching the scanner wires

<Procedure> 1. Remove the rear cover and the contact glass left, right, and rear covers. 2. While taking care not to touch the shading plate or rear face of the contact glass,

remove the contact glass. 3. Remove the two screws holding the slit glass and then the glass. 4. Remove the screw holding the front middle cover and then the cover. 5. Remove the three screws holding the operation unit lower cover and then the cover. 6. Detach the clamp and two connectors from under the operation unit main PCB. 7. Remove the five screws holding the operation unit and then the unit. 8. Loosen the two screws securing the lamp wire and remove the wire from the

inverter PCB.Caution: Remove the lamp wire completely from the machine. Be sure not to straighten

the curved part. 9. Remove the four screws holding the mirror 1 upper frame and then the frame.

Mirror 1 upper frame

Lamp wireScrews

Screws

Mirror 1 lower frame

Wire retainers

Figure 3-3-27 Detaching the mirror 1 upper frame

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10. Remove the two screws from each of the wire retainers and then the retainers fromthe mirror 1 lower frame.

11. Remove the mirror 1 lower frame from the scanner unit.12. Detach the round terminal of the scanner wire from the scanner wire spring on the

left side of the scanner unit.13. Remove the scanner wire.

Scanner wire springRound terminal

Scanner unit

Figure 3-3-28 Detaching the scanner wire

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(2-2) Fitting the scanner wiresCaution: When fitting the wires, be sure to use those specified below.Machine front: 2AR12100Machine rear: 2AR12180 (black)Fitting requires the following tool: Two frame securing tools (P/N: 2AC68230)

<Procedure>• At the machine rear: 1. Insert the two frame securing tools into the positioning holes at the centers of the

scanner unit front and rear to pin the mirror 2 frame in position. 2. Secure the two frame securing tools at the machine front and rear using the two

screws for each. 3. Hook the round terminal on one end of the scanner wire onto the left catch on the

inside of the scanner unit. ·······················································································1 4. Loop the scanner wire around the rear groove in the scanner wire pulley on the

mirror 2 frame, winding from below to above. ························································2 5. Loop the scanner wire around the groove in the scanner wire pulley at the right of

the scanner unit, winding from above to below. ·····················································3

Rear groove

(Machine left) (Machine right)

4

2

5

31

Scanner wire spring

Wire guide

6

7

Front groove

Scanner wire drum

Catch

Scanner wire pulley

Round terminal

Round terminal

Figure 3-3-29 Fitting the scanner wires

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6. Wind the scanner wire around the scanner wire drum six turns from the rear towardthe hole in the drum.

7. Insert the locating ball on the scanner wire into the hole in the scanner wire drum. 8. Wind the scanner wire a further two turns from the locating ball toward the machine

front.

6 turns2 turns

Scanner wire

Rear

Front

Locating ball

Figure 3-3-30 Winding the scanner wire

9. Loop the scanner wire around the groove in the scanner wire pulley at the left of thescanner unit, winding from below to above. ···························································4

10. Loop the scanner wire around the front groove in the scanner wire pulley on themirror 2 frame, winding from below to above. ························································5

11. Run the scanner wire around the wire guide at the left of the scanner unit. ···········612. Hook the round terminal onto the scanner wire spring. ··········································713. Hook the other end of the scanner wire spring onto the catch at the machine left.14. Repeat steps 2 to 13 for the scanner wire at the machine front.15. Remove the two screws from each of the frame securing tools and then the tools.16. Move the scanner from side to side to correctly locate the wire in position.

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17. Loosen the two screws holding the mirror 2 frame.18. Insert the mirror 1 lower frame into the scanner unit and seat it to the left of the

positioning holes.19. Insert the two frame securing tools into the positioning holes in the front and rear of

the left of the scanner unit and determine the positions of the mirror 1 lower frameand mirror 2 frame.

20. While holding the scanner wire on the mirror 1 lower frame, secure the wireretainers at the front and rear of the scanner unit using the two screws for each.

ScrewsScrews

ScrewsScrews

Frame securing tool

Mirror 2 frame

Wire retainer

Mirror 1 lower frame

Wire retainer

Frame securing tool

Mirror 2 frame

Mirror 1 lower frame

Figure 3-3-31 Securing the scanner wire

21. Retighten the two screws holding the mirror 2 frame.22. Remove the two screws holding each of the two frame securing tools and then the

tools.23. Refit all removed parts.

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( 3 ) Replacing the laser scanner unitTake the following procedure when the laser scanner unit is to be checked or replaced.Caution: After installing the laser scanner unit, be sure to perform (6) Adjusting the

lateral squareness (reference).

<Procedure> 1. Remove the screw and then the upper front cover. 2. Open the left 1 cover and remove the optional feedshift unit or eject unit. 3. Open the front cover and remove the pin and the screw holding the eject tray and

then the tray.

Screw

Front middle cover

Eject tray

Pin

Figure 3-3-32 Detaching the eject tray

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4. Remove the wire from the clamp and then detach the connector. 5. Detach the two connectors, and remove the two screws holding the cooling duct

assembly and then the assembly. 6. Detach the 10 pin connector and remove the two pins, two springs and the screw

holding the laser scanner unit and then the unit.

Cooling duct assembly Connectors

Connector

Clamp

ScrewsPin

Spring

10 pinconnectorPin

Spring

Screw

Laser scanner unit

Figure 3-3-33 Replacing the laser scanner unit

7. Check or replace the laser scanner unit. 8. Refit all removed parts.

2AR-1

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( 4 ) Replacing the ISU (reference)Check or replace the ISU as follows.Caution: After installing the ISU, be sure to perform (6-2) Adjusting the position of the

ISU.Fitting requires the following tool:Two (2) positioning pins (P/N: 18568120)

<Procedure>• Removing the ISU 1. Remove the contact glass right cover. 2. While taking care not to touch the shading plate or rear face of the contact glass,

remove the contact glass. 3. Remove the eight screws holding the scanner control PCB cover and then the

cover. 4. Detach the two connectors from the scanner control PCB. 5. Remove the five screws holding the ISU cover and then the cover.

Screws

Screws

ConnectorsScrews

Scanner control PCB cover Scanner control PCB ISU Screws ISU cover

Figure 3-3-34 Removing the ISU

6. Remove the four screws holding the ISU and then the ISU. 7. Check or replace the ISU.

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• Fitting the ISU 8. Fit the ISU with two positioning pins. 9. Refit the four screws.10. Remove the two positioning pins.

Screws

Screws ISU

Positioning pin

Positioning pin

Figure 3-3-35 Fitting the ISU

11. Refit all removed parts.

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( 5 ) Adjusting the longitudinal squareness (reference)Perform the following adjustment if the copy image is longitudinally skewed (longitudinalsquareness is not obtained).Caution:

• Before performing the following adjustment, output a VTC-PG2 pattern inmaintenance item U993 to use as the original for the adjustment.

• Perform “Adjusting the amount of slack in the paper” (page 3-3-22) first and checkfor longitudinal squareness of the copy image. If squareness is not obtained,perform the longitudinal squareness adjustment.

<Procedure>

Yes

No

Press the start key and make a test copy at 100% magnification.

Start

Remove the contact glass.Loosen the two screws and adjust the position of the mirror 2 frame.For copy example 1, move the frame in the direction of the white arrow ( ).For copy example 2, move the frame in the direction of the black arrow ( ).

End

Is the image correct?

Place the original on the contact glass.

Retighten the two screws and refit the contact glass.

ScrewsMirror 2 frame

Figure 3-3-37 Adjusting the position of the mirror 2 frame

Original Copy example 1

Figure 3-3-36

Copy example 2

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( 6 ) Adjusting the lateral squareness (reference)Perform the following adjustment if the copy image is laterally skewed (lateralsquareness not obtained).Caution:

• Perform (6-1) Adjusting the position of the laser scanner unit first and check forlateral squareness of the copy image. If squareness is not obtained, perform (6-2)Adjusting the position of ISU.

(6-1) Adjusting the position of the laser scanner unit

<Procedure>

Yes

No

Press the start key and make a test copy at 100% magnification.

Start

End

Is the image correct?

Enter maintenance mode.

Enter “993” using the numeric keys

Press the interrupt key.

Press the stop/clear key.

Exit maintenance mode.

Select “VTC-PG2”.

Retighten the screw to secure the laser scanner unit.

Loosen the screw holding the LSU adjustment table and then change the position of the laser scanner unit by moving the table.(see Figure 3-3-39).For output example 1, move the LSU adjustment table in the direction of the white arrow ( ).For output example 2, move the LSU adjustment table in the direction of the black arrow ( ).

Remove the cooling duct assembly and eject tray (see page 3-3-31).

Remove the image formation unit (see page 3-3-43).

Refit all removed parts.

Power off

Power on

Correct image Outputexample 1

Figure 3-3-38

Outputexample 2

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(As viewed from machine left)

Laser scanner unit

LSU adjustment table

Screw

Figure 3-3-39 Adjusting the position of the laser scanner unit

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(6-2) Adjusting the position of the ISUCaution: Before performing the following adjustment, output a VTC-PG2 pattern in

maintenance item U993 to use as the original for the adjustment.

<Procedure>

Refit the contact glass.

Remove the contact glass and adjust the lateral squareness of the ISU by rotating the pin.For copy example 1, rotate the pin in the direction of the black arrow ( ).For copy example 2, rotate the pin in the direction of the white arrow ( ).Yes

No

Press the start key and make a test copy at 100% magnification.

Start

End

Is the image correct?

Place the original on the contact glass.

Pin

Figure 3-3-41 Adjusting the position of the ISU

Original Copy example 1

Figure 3-3-40

Copy example 2

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( 7 ) Adjusting magnification of the scanner in the auxiliary scanning directionPerform the following adjustment if the magnification in the auxiliary scanning directionis not correct.

U053(P.3-2-20)

U403(P.3-3-42)

U066(P.3-3-40)

U407(P.3-3-19)

U065U053(P.3-3-18)

U402(P.3-3-21)

Caution: Before performing the following adjustment, ensure that the aboveadjustments have been made in maintenance mode.

<Procedure>

Enter maintenance mode.

Enter “065” using the numeric keys.

Yes

No

Start

End

Press the interrupt key.

Exit maintenance mode.

Place an original and press the start key to make a test copy.

Is the image correct?

Setting range: –25 - +25Initial setting: 0Changing the value by 1 changes the magnification by 0.1%The greater the value, the longer the image;The smaller the value, the shorter the image.

For copy example 1, increase the value by using the cursor left key.For copy example 2, decrease the value by using the cursor right key.

Press the start key.

The new setting is stored.

Press the start key.

Press the stop/clear key.

Select “SUB SCAN ADJ” (auxiliary scanning direction) using the cursor up/down keys.

Original Copy example 1

Figure 3-3-42

Copy example 2

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( 8 ) Adjusting magnification of the scanner in the main scanning directionPerform the following adjustment if the magnification in the main scanning direction isnot correct.

U065 U 066(P.3-3-40)

U 403(P.3-3-42)

Caution: Check the copy image after the adjustment. If the image is still incorrect,perform the above adjustments in maintenance mode.

<Procedure>

Enter maintenance mode.

Enter “065” using the numeric keys.

Yes

No

Start

End

Press the interrupt key.

Exit maintenance mode.

Place an original and press the start key to make a test copy.

Is the image correct?

Setting range: –25 - +25Initial setting: 0Changing the value by 1 changes the magnification by 0.1%.The greater the value, the wider the image;The smaller the value, the narrower the image.

For copy example 1, increase the value by using the cursor left key.For copy example 2, decrease the value by using the cursor right key.

Press the start key.

The new setting is stored.

Select “MAIN SCAN ADJ” (main scanning direction) using the cursor up/down keys.

Press the start key.

Press the stop/clear key.

Original Copy example 1

Figure 3-3-43

Copyexample 2

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( 9 ) Adjusting the leading edge registration for scanning an original on thecontact glass

Perform the following adjustment if there is a regular error between the leading edges ofthe copy image and the original.

U053(P.3-3-18) U066 U403

(P.3-3-42)U407

(P.3-3-19)U 402

(P.3-3-21)

Caution: Before performing the following adjustment, ensure that the aboveadjustments have been made in maintenance mode.

<Procedure>

Is the leading edge

registration correct?

Yes

No

Start

Enter maintenance mode.

Enter “066” using the numeric keys.

Press the start key.

Press the interrupt key.

Place an original and press the start key to make a test copy.

For copy example 1, increase the value by using the cursor left key.For copy example 2, decrease the value by using the cursor right key.

Press the start key.

The new setting is stored.

Press the stop/clear key.

Exit maintenance mode.

Setting range: –32 - +32Changing the value by 1 moves the leading edge by 0.17 mm.Initial setting: 0

End

Original Copy example 1

Figure 3-3-44

Copy example 2

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(10) Adjusting the center line for scanning an original on the contact glassPerform the following adjustment if there is a regular error between the center lines ofthe copy image and the original.

U053(P.3-3-20) U067 U403

(P.3-3-42)U 402

(P.3-3-21)

Caution: Before performing the following adjustment, ensure that the aboveadjustments have been made in maintenance mode.

<Procedure>

Yes

No

Start

Enter maintenance mode.

Enter “067” using the numeric keys.

Press the start key.

Press the interrupt key.

Place an original and press the start key to make a test copy.

Is the center line correct?

For copy example 1, increase the value by using the cursor left key.For copy example 2, decrease the value by using the cursor right key.

Press the start key.

The new setting is stored.

Press the stop/clear key.

Exit maintenance mode.

Setting range: –39 - +39Changing the value by 1 moves the center line by 0.17 mm.Initial setting: 0

End

Original Copy example 1

Figure 3-3-45

Copy example 2

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(11) Adjusting the margins for scanning an original on the contact glassPerform the following adjustment if the margins are not correct.Caution: Before performing the following adjustment, be sure to perform “Adjusting the

margins of image printing.” (P.3-3-21).Before performing the following adjustment, make a copy onto A3/11" × 17"paper without an original on the contact glass to use as the original for theadjustment.

<Procedure>

Yes

No

Start

Enter maintenance mode.

Enter "403" using the numeric keys.

Press the start key.

Press the start key to make a test copy onto A4/11" × 8"1/2 paper at 100% magnification.

Press the start key.

The new setting is stored.

Setting range (initial setting)Scanner left margin: 0 - +20 (2)Scanner leading edge margin: 4 - +20 (4)Scanner right margin: 0 - +20 (2)Scanner trailing edge margin: 0 - +20 (6)Changing the value by1 moves the margin by 0.5 mm for all.

Select the item to be adjusted using the cursor up/down keys.

Are the margins correct?

Press the interrupt key.

A MARGIN: scanner left marginB MARGIN: scanner leading edge marginC MARGIN: scanner right marginD MARGIN: scanner trailing edge margin

Change the setting.Increasing the value using the cursor left key makes the margin wider.Decreasing the value using the cursor right key makes the margin narrower.

Yes

No

Press the stop/clear key.

Exit maintenance mode.

End

Proceed to another mode?

Scanner leading edgemargin (3 ± 1.5mm)

Scanner left margin (1 ± 0.5mm)

Scannerright margin (1 ± 0.5mm)

Scanner trailing edge margin (2 ± 1.0mm)

Figure 3-3-46

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3-3-4 Main charging section( 1 ) Replacing the charger assemblyReplace the charger assembly as follows.

<Procedure> 1. Open the left 1 cover and then while lifting the paper transfer section cover release

lever, open the paper transfer section cover. 2. Open the front cover and then detach the connector. 3. Remove the two screws holding the image formation unit and then the unit.

Image formation unit

Screw

Screw

Figure 3-3-47 Detaching the image formation unit

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4. Remove the screw holding the charger assembly and then the assembly.

Charger assembly

Screw

Figure 3-3-48 Detaching the charger assembly

5. Replace the charger assembly. 6. Refit all removed parts.

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( 2 ) Replacing the tungsten wire and shield grid (reference)Take the following procedure when the tungsten wire is broken or to be replaced.

<Precautions>• Use the specified tungsten wire.• The part of the wire wrapped around the charger spring must not protrude from the

main charger rear housing.• The cut end of the tungsten wire must not protrude more than 2 mm from under the

tungsten wire retainer pin.• Use clean, undamaged tungsten wire.• Keep the tungsten wire taut by stretching it.• Clean the shield grid with a wet cloth followed by a dry cloth when replacing the

tungsten wire.• Do not use organic solvents such as alcohol or thinner to clean the shield grid.

<Procedure> 1. Remove the two screws holding the image formation unit and then the unit. 2. Remove the screw and slide off the charger assembly from the image formation

unit. 3. Remove the main charger front and rear lids. 4. Remove the shield grid from the front of the charger assembly. 5. Remove the tungsten wire retainer pin and the charger spring from the charger

terminal, and then the tungsten wire.

Tungsten wire

Tungsten wire retainer pin

Main charger rear lid

Main charger front lid

Main charger housing

Charger terminal

Charger spring

Shield grid

Figure 3-3-49 Detaching the tungsten wire

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Main charger front housingMain charger rear housing

Charger spring

Charger terminalTungsten wire retainer pin

Tungsten wire retainer pin

Not more than 2 mm

Charger terminal

Charger spring

2-4 mm

Not more than 2 mm of cut end

Figure 3-3-50 Installing the tungsten wire

6. Wind the new tungsten wire six turns around one end of the charger spring and trimthe end.• The width of the coiled tungsten wire and the cut end must be less than 2 mm.

7. Hook the other end of the charger spring onto the charger terminal of the maincharger rear housing.

8. Pass the tungsten wire through the V-shaped notch in the tungsten wire retainer pinand stretch it taut.• The tungsten wire must be adjusted so that the distance between the spring end

and the rib on the main charger rear housing is 2-4 mm. 9. Insert the tungsten wire retainer pin into the projection on the main charger rear

housing to secure the tungsten wire.10. Cut off the excess wire under the tungsten wire retainer pin.

• The cut end of the tungsten wire must protrude less than 2 mm.11. Refit the main charger front and rear lids.12. Refit all removed parts.

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3-3-5 Drum section( 1 ) Replacing the drumReplace the drum as follows.

<Precautions>• Avoid direct sunlight or strong light when detaching and fitting the drum.• Hold the drum at the ends and never touch the drum surface.• After removing the drum, keep it in the drum case or storage bag to protect the

surface from light.

<Procedure> 1. Open the left 1 cover and then while lifting the paper transfer section cover release

lever, open the paper transfer section cover. 2. Open the front cover and then detach the connector. 3. Remove the two screws holding the image formation unit and then the unit. 4. Move the cleaning blade release lever in the direction of the arrow to move the

cleaning blade away from the drum.

Cleaning blade release lever

Figure 3-3-51 Cleaning blade release lever

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5. Remove the two screws holding the transfer right guide.

Transfer right guide

Screw

Drum

Screws

Cleaning lower seal assembly

M3 retainer

Drum shaft

Screw

M3 retainer

Figure 3-3-52 Detaching the drum

6. Remove the two screws holding the cleaning lower seal assembly and then theassembly.

7. Pull out the drum shaft and remove the drum. 8. Refit all removed parts.

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Caution:• After replacing the drum, run maintenance items U110 “Checking/clearing the

drum count” and U111 “Checking/clearing the drum drive time.”• When fitting the drum, orient it correctly so that the gear is positioned at the

machine rear.• After replacing the drum, run maintenance item U101 and set the DB DATA value

to the figure corresponding to the letter indicating the drum rank (A, B or C) printedon the drum flange (see page 3-2-44).

Drum

Machine rearMachine front

Gear12348A9422

Drum flange

Drum rank

Figure 3-3-53

• When detaching and refitting the drum separation claw assemblies, take care notto lose the M3 retainer (P/N 33302080).

Fitting the drum<Procedure> 1. Remove the one screw from each of the drum separation claw assemblies and then

the assemblies from the cleaning lower seal assembly. 2. Refit the cleaning lower seal assembly using the two screws. 3. Fit the drum. 4. Insert the drum shaft into the drum by turning in the forward direction only.

• Never allow the drum to turn in the reverse direction when the drum shaft isinserted.

5. Refit the transfer right guide using the two screws. 6. Refit the separation claw assemblies using one screw for each. 7. After replacing the drum, secure the cleaning blade release lever so that the

cleaning blade makes contact with the drum.

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( 2 ) Cleaning the drumClean the drum as follows when an image formation problems occur or if the drum issoiled.

<Precautions>• Avoid direct sunlight or strong light when cleaning the drum.• Dust in the air and from the polishing cloth may damage the drum during subsequent

operation. Avoid working in a dusty environment.• Clean the drum entirely even if it is soiled only locally.• Do not use organic solvents such as alcohol or thinner to clean the drum.

<Required supplies>• Polishing cloth: specified synthetic cotton• Toner

<Procedure> 1. Remove the drum from the image formation unit (see page 3-3-47). 2. Apply a polishing cloth to the drum and gently wipe the drum taking care not to

damage the surface. 3. Apply toner to another cloth and wipe the drum surface with it in the same manner. 4. Refit the drum. 5. Refit all removed parts and let the machine stand for 30 minutes. 6. Make a test copy and check the image.

Drum

Polishing cloth

Figure 3-3-54 Cleaning the drum

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3-3-6 Developing section( 1 ) Adjusting the position of the doctor blade (reference)Perform the following adjustment if carrier or background appears on the copy image.

<Procedure> 1. Open the left 1 cover and then while lifting the paper transfer section cover release

lever, open the paper transfer section cover. 2. Open the front cover and then detach the connector. 3. Remove the two screws holding the image formation unit and then the unit. 4. Remove the two screws holding the charger assembly and MC rail and then the

assembly and rail. 5. Remove the screw holding the MC rail and then the rail.

MC rail

Screw

Doctor blade cover

Grounding wire

Screw

Figure 3-3-55 Detaching the doctor blade cover

6. Remove the screw holding the doctor blade cover and then the cover.• When refitting the doctor blade cover, be sure to refit the grounding wire.

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7. Measure the distance between the doctor blade and the developing roller at thethree points indicated by the white arrows using a thickness gauge. Adjust thedistances with the three screws until the correct measurements are obtained; the0.55 mm gauge should go into the gap and the 0.65 mm one should not.• The smaller the distance, the lighter the image; the larger the distance, the darker

the image.

Adjustment screws Adjustment screwDoctor blade

Developing roller

Figure 3-3-56

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3-3-7 Transfer section( 1 ) Replacing the transfer roller assemblyClean or replace the transfer roller assembly as follows.

<Procedure> 1. Open the left 1 cover. 2. While lifting the paper transfer section cover release lever, open the paper transfer

section cover. 3. Remove the transfer roller assembly.Caution: Remove the transfer roller assembly carefully to prevent the residual toner in

the transfer roller assembly from spilling.

Transfer roller assembly

Paper transfer section cover

Figure 3-3-57 Detaching the transfer roller assembly

4. Replace the transfer roller assembly. 5. Refit all removed parts.

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3-3-8 Cleaning section( 1 ) Detaching and refitting the cleaning bladeCheck or replace the cleaning blade as follows.

<Procedure> 1. Open the left 1 cover and then while lifting the paper transfer section cover release

lever, open the paper transfer section cover. 2. Open the front cover and then detach the connector. 3. Remove the two screws holding the image formation unit and then the unit. 4. Remove the two screws holding the charger assembly and MC rail and then the

assembly and rail. 5. Remove the cleaning lower seal assembly and the transfer right guide (see page 3-

3-48). 6. Loosen the cleaning blade release lever (see page 3-3-47). 7. Pull out the drum shaft and remove the drum. 8. Remove the three screws holding the cleaning blade and then the blade.

• When detaching and refitting the cleaning blade, take care not to touch the blade.• Do not clean the cleaning blade edge. If cleaned, apply toner or setting powderP/N 66000670 to the edge before refitting the cleaning blade.

Screws

Cleaning blade

Figure 3-3-58 Detaching the cleaning blade

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9. Refit all removed parts and secure the cleaning blade release lever.• When installing the cleaning blade, take care not to trap the sponges at either end.

Cleaning blade

SpongeSponge

Figure 3-3-59 Installing the cleaning blade

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( 2 ) Detaching the drum separation claw assemblies and the cleaning lower sealassembly

Clean or replace the drum separation claw assembly and the cleaning lower sealassembly as follows.

<Procedure> 1. Open the left 1 cover and then while lifting the paper transfer section cover release

lever, open the paper transfer section cover. 2. Open the front cover and then detach the connector. 3. Remove the two screws holding the image formation unit and then the unit. 4. Remove the one screw from each of the drum separation claw assemblies and then

the assemblies. 5. Remove the drum separation claws from the drum separation claw assemblies. 6. Remove the two screws holding the transfer right guide (see page 3-3-48). 7. Pull out the drum shaft and remove the drum. 8. Remove the two screws holding the cleaning lower seal assembly and then the

assembly.• When detaching and refitting the cleaning lower seal assembly, take care not to

lose the M3 retainers (P/N 33302080).

Screws

Cleaning lower seal assembly

M3 retainer Screw

Screw

M3 retainerDrum separation claw assemblies

Figure 3-3-60 Detaching the drum separation claw assemblies andthe cleaning lower seal assembly

9. Refit all removed parts.

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3-3-9 Fixing section( 1 ) Replacing fixing heaters M and SReplace fixing heaters M and S as follows.

<Procedure> 1. Open the left 1 cover. 2. While lifting the paper transfer section cover release lever, open the paper transfer

section cover. 3. Loosen the screws at the front and rear of the fixing unit and remove the fixing unit

stoppers.

Fixing unit

ScrewScrew

Fixing unitstopper

Fixing unitstopper

Figure 3-3-61 Detaching the fixing unit

4. Remove the fixing unit. 5. Remove the three screws holding the fixing unit cover and then the cover.

Fixing unit

Screws

Fixing unit cover

Figure 3-3-62 Detaching the fixing unit cover

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6. Detach the two connectors (white) and remove the clamps. Disconnect the wires offixing heaters M and S from the fixing unit front housing. Then remove the twoscrews and the fixing unit front housing.

Screw

Fixing unit front housing

Fixing heater S

Fixing heater M

Clamps

Connectors(white)

Screw

Figure 3-3-63 Detaching the fixing unit front housing

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7. Detach the two connectors (blue) and remove the clamps. Disconnect the wires offixing heaters M and S from the fixing unit rear housing. Then remove the twoscrews and the fixing unit rear housing.

Fixing unit

Connectors(blue)

Fixing unit rear housing

Clamps

Figure 3-3-64 Detaching the fixing unit rear housing

8. Remove and replace fixing heaters M and S.• When fitting, place fixing heater M (black wire) on the lower side, and heater S

(white wire) on the upper side.• Insert the white connectors at the front of the fixing unit and the blue ones at the

rear. 9. Refit all removed parts.

Fixing heater S

Fixing heater M

Figure 3-3-65 Fixing heaters M and S

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( 2 ) Replacing the fixing unit thermistorReplace the fixing unit thermistor as follows.

<Procedure> 1. Remove the screw holding the fixing unit front right guide and then the guide. 2. Detach the connector and remove the clamp of the fixing unit thermistor. 3. Remove the screw holding the fixing unit thermistor and then the thermistor.

Connector

Clamp

fixing unit thermistor

Screw

Screw

Fixing unit front right guide

Figure 3-3-66 Detaching the fixing unit thermistor

4. Replace the fixing unit thermistor.• When fitting the fixing unit thermistor, insert the projection on the thermistor into

the cutout in the fixing unit stay. 5. Refit all removed parts.

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3-3-61

( 3 ) Replacing the fixing unit thermostatReplace the fixing unit thermostat as follows.Caution: Use the specified thermostat for replacement. Do not substitute a simple wire

or similar; otherwise, the machine will be seriously damaged.

<Procedure> 1. Detach the connectors of the fixing unit wire and fixing heater wire from the fixing

unit thermostat. 2. Remove the two screws holding the fixing unit thermostat and then the thermostat.

Connector of the fixing heater wire

Fixing unit thermostat

Connector of the fixing unit wire

Screws

Figure 3-3-67 Detaching the fixing unit thermostat

3. Replace the fixing unit thermostats. 4. Refit all removed parts.

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( 4 ) Replacing the press roller separation clawsReplace the press roller separation claws as follows.

<Procedure> 1. Open the left 1 cover. 2. While lifting the paper transfer section cover release lever, open the paper transfer

section cover. 3. Remove the screw and two pins each at the front and rear of the paper transfer

section cover, and then the fixing unit left guide.

Paper transfer section cover

Pins

Press roller separation claw

Spring

Pins

Fixing unitleft guide

Screw

Figure 3-3-68 Detaching the press roller separation claws

4. Remove the springs and then the four press roller separation claws. 5. Replace the press roller separation claws. 6. Refit all removed parts.

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( 5 ) Replacing the heat roller separation clawsReplace the heat roller separation claws as follows.

<Procedure> 1. Remove the fixing unit (see page 3-3-57). 2. Remove the two fixing guide pins holding the fixing unit right guide and then the

guide.

Screw

Fixing guide pinFixing guide pin

Fixing unit right guide

Heat roller separation claw retainer

SpringHeat roller separation claw

Figure 3-3-69 Detaching the heat roller separation claws

3. Remove the screw holding the heat roller separation claw retainer. 4. Remove the springs from the heat roller separation claws. 5. Remove the six heat roller separation claws from the heat roller separation claw

retainer. 6. Replace the heat roller separation claws. 7. Refit all removed parts.Caution: While fitting the heat roller separation claws, take care not to touch the edges

of the claws.

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( 6 ) Replacing the press roller and press roller bearingsReplace the press roller and press roller bearings as follows.

<Procedure> 1. Remove the two screws holding the press roller cover and then the cover. 2. Remove the two fixing pressure pins holding the front and rear fixing pressure

plates and then the plates.Caution: When detaching and refitting the fixing pressure pins, do not turn the nuts of

the pins. Also, be sure to refit the pins to the front and rear respectively.

Front fixing pressure plate

Fixing pressure pin

Fixing pressure pin

Screw

Screw

Press roller cover

Rear fixingpressure plate

Figure 3-3-70 Detaching the fixing pressure pins

3. Replace the press roller and the press roller bearings.

Press roller bearing

Press roller shaft

Press roller bearing

Press roller

Figure 3-3-71 Detaching the press roller bearings

4. Refit all removed parts.

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( 7 ) Replacing the heat roller, heat roller bearings, heat roller bushings, andfixing unit gear

Replace the heat roller, heat roller bearings, heat roller bushings and fixing unit gear asfollows.

<Procedure> 1. Remove the fixing heaters M and S (see P.3-3-57). 2. Remove the fixing unit right guide and press roller (see p.3-3-64). 3. Remove the two circlips. 4. Remove the fixing unit gear, heat roller bearings, heat roller bushings and heat

roller .

Circlip

Circlip

Heat roller bearing

Heat roller bearing

Fixing unit gear

Heat roller bushing

Heat roller

Heat roller bushing

Figure 3-3-72 Detaching the heat roller

5. Refit all removed parts.

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( 8 ) Adjusting the fixing pressure (reference)Perform the following adjustment if the copy paper creases, fixing is poor, or when thefixing pressure spring has been replaced.If the copy image is distorted at 32 mm from the trailing edge of the paper, follow thestep on page 3-3-67.

<Procedure> 1. Remove the fixing unit. 2. Remove the fixing pressure pins and then adjust the distance between the two

washers.

• Fixing pressure: 49 N (common to machine front and rear)• Distance between the washers: 21±0.5 mm (common to machine front and rear)

Front fixing pressure plate

Rear fixingpressure plate

Fixing pressure pin

Fixing pressure pin

21±0.5 mm(common to machine

front and rear)

Washers

Figure 3-3-73

3. Refit all removed parts.

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3-3-67

<Procedure> 1. Make one turn counterclockwise of the fixing pressure pin at, according to the

direction of the distortion of the copy image, the machine front or rear.• For copy example 1, turn the fixing pressure pin at the machine front.• For copy example 2, turn the fixing pressure pin at the machine rear.

Caution: Never turn the nuts of the fixing pressure pins.

Fixing pressure pin(machine rear)

Fixing pressure pin(machine front)

32 m

m

32 m

m

Original Copyexample 1

Copyexample 2

Figure 3-3-74

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CONTENTS

3-4 PCB Initial Settings

3-4-1 Replacing the main PCB.................................................................... 3-4-1(1) Replacing the main PCB only. ..................................................... 3-4-1(2) Replacing the main PCB and backup RAM. ................................ 3-4-1

3-4-2 Upgrading the firmware in the flash ROM(operation unit main PCB). ................................................................ 3-4-2

3-4-3 Adjustment-free variable resisters (VR). ............................................ 3-4-4

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3-4-1 Replacing the main PCB

( 1 ) Replacing the main PCB onlyAfter replacing the main PCB, remove the backup RAM (IC27) from the old main PCBand fit it to the new main PCB to maintain the original settings data.

( 2 ) Replacing the main PCB and backup RAMWhen replacing the backup RAM along with the main PCB, perform the following steps.Procedure• Before removing the old backup RAM:

1. Enter the maintenance mode. 2. Execute maintenance item U000 to output a list of the current settings for

maintenance items. 3. Exit the maintenance mode. 4. Turn the main switch off and disconnect the power plug. 5. Replace the main PCB and backup RAM with the new ones.

• After installing the new backup RAM: 6. Insert the power plug and turn the main switch on. 7. Enter the maintenance mode. 8. Execute maintenance item U020. 9. Execute maintenance item U252 and select the destination.10. Execute maintenance item U000 to output a list of the current settings for

maintenance items.11. Compare the lists output in steps 2 and 10. If there are any differences, reenter

the data in accordance with the values on the list output in step 2.12. Exit the maintenance mode.

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3-4-2 Upgrading the firmware in the flash ROM (operation unitmain PCB)

Perform the steps below when upgrading the firmware in the flash ROM (operation unitmain PCB).Firmware upgrading requires the following tools:Flash tool assembly (P/N 35968010)Flash data change harness (P/N 18568060)Operation 1 ROM IC for 120 V specifications (P/N 2AR68040)Operation 2 ROM IC for 120 V specifications (P/N 2AR68050)Operation 1 ROM IC for 220 - 240 V specifications (P/N 2AR68060)Operation 2 ROM IC for 220 - 240 V specifications (P/N 2AR68070)

Caution:• Turn the main switch off before disconnecting or inserting connectors.• Do not allow the flash tool assembly to make contact with any metal parts of the

copier during firmware upgrading.

Procedure 1. Enter the maintenance mode. 2. Execute maintenance item U000 to output a list of the current settings for

maintenance items. 3. Exit the maintenance mode. 4. Turn the main switch off and disconnect the power plug. 5. Remove the screw holding the upper front cover. Remove the cover by shifting to

the left. 6. Remove the three screws holding the operation unit lower cover and then the

cover. 7. Fit the operation 1 ROM IC into the IC3 socket on the flash tool assembly. 8. Insert the connector of the flash data change harness into CN2 on the flash tool

assembly.

CN2

Flash data change harness

Flash tool assembly

Operation 1 ROM IC

Figure 3-4-1

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9. Insert the other connector of the flash data change harness into CN7 on theoperation unit main PCB.

CN7

Flash data change harness

Operation unit main PCB

Flash tool assembly

Figure 3-4-2

10. Open the left 1 cover to prevent malfunctioning of the copier during the firmwareupgrading.

11. Connect the power plug and turn the main switch on. Upgrading of the operation1 ROM IC starts and LED2 on the flash tool assembly flashes for 1 minute. LED2remains on when upgrading is complete.

12. Turn the main switch off.13. Remove the operation 1 ROM IC from the flash tool assembly and fit the

operation 2 ROM IC into the IC3 socket on the flash tool assembly.14. Turn the main switch on. Upgrading of the operation 2 ROM IC starts and LED2

on the flash tool assembly flashes for 3 minutes. LED2 remains on whenupgrading is complete.

15. Turn the main switch off.16. Detach the connector of the flash data change harness from the operation unit

main PCB.17. Close the left 1 cover and refit the removed covers.18. Turn the main switch on.19. Enter the maintenance mode.20. Execute maintenance item U000 to output a list of the current settings for

maintenance items.21. Compare the lists output in steps 2 and 20. If there are any differences, reenter

the data in accordance with the values on the list output in step 2.22. Exit the maintenance mode.

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3-4-3 Adjustment-free variable resisters (VR)

The variable resistors listed below are set at the factory prior to shipping and should notbe adjusted in the field.

• High-voltage transformer PCB: VR101, VR102, VR201, VR301 and VR302• Power source PCB: VR2• Laser diode PCB: VR1

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CONTENTS

3-5 Self Diagnostics

3-5-1 Self-diagnosis .................................................................................... 3-5-1(1) Self-diagnostic function ............................................................... 3-5-1

Self diagnostic codes .................................................................. 3-5-2

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3-5-1

Figure 3-5-1 Service call code display

3-5-1 Self-diagnosis

(1) Self-diagnostic function

This unit is equipped with a self-diagnostic function. When a problem is detected, copyingis disabled and the problem displayed as a code consisting of “C” followed by a numberbetween 010 and 924, indicating the nature of the problem.A message is also displayed requesting the user to call for service.After removing the problem, the self-diagnostic function can be reset by turning safetyswitches 1, 2 or 3 off and back on.

Call for service. : 0123456789012345 C200

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Defective Faxcontrol PCB.

Defective Faxcontrol PCB

Defective Faxcontrol PCB orSRAM.

Replace the Fax control PCBand check for correctoperation.

Replace the Fax control PCBand check for correctoperation.

Replace the Fax control PCBand check for correctoperation.

C005 Operation Unit MainPCB CommunicationProblem (to Fax ControlPCB)Communication betweenthe operation unit mainPCB and the Fax controlPCB cannot be normallyperformed.

C006 Main PCBcommunication problem(to Fax Control PCB)Communication betweenthe main PCB and theFax control PCB cannotbe normally performed.

C007 Checksum error(program area)Checksum error(softswitch area)The checksum valuestored at power off doesnot match the checksumvalue found at power on.

Self diagnostic codes

Code ContentsRemarks

Causes Check procedures/corrective measures

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3-5-3

Defectivemain PCB.

Problem withthe backupmemory data.

Defectivebackup RAM.

Poor contactof the connec-tor terminals.

Defectivemain PCB oroperation unitmain PCB.

Defectiveengine ROMIC.

Defectivemain PCB.

Poor contactof the connec-tor terminals.

Defectivemain PCB orscannercontrol PCB.

Replace the main PCB andcheck for correct operation.

Turn safety switch 1 off andback on and run maintenanceitem U020 to set the contentsof the backup memory dataagain.

If the C011 is displayed afterre-setting the backup memorycontents, replace the backupRAM IC27.

Check the connection of con-nectors CN9 on the main PCBand CN8 on the operation unitmain PCB, and the continuityacross the connector terminals.Remedy or replace if neces-sary.

Replace the main PCB oroperation unit main PCB andcheck for correct operation.

Replace the engine ROMIC37 on the main PCB andcheck for correct operation.

Replace the main PCB andcheck for correct operation.

Check the connection of con-nectors CN5 on the main PCBand CN9 on the scanner con-trol PCB, and the continuityacross the connector terminals.Remedy or replace if neces-sary.

Replace the main PCB orscanner control PCB andcheck for correct operation.

C010 RAM/ROM problemRead and write data doesnot match.

C011 Backup memory dataproblemData in the specified areaof the backup memorydoes not match the speci-fied values.

C021 Operation unit main PCBcommunication problemThere is no reply after 20retries at communication.

C022 Communication problembetween the engine PCBand main PCBThere is no reply after 20retries at communication.

C023 Scanner control PCBcommunication problemThere is no reply after 5retries at communication.

Self diagnostic codes

Code ContentsRemarks

Causes Check procedures/corrective measures

3-5-2

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Code ContentsRemarks

CausesCheck procedures/corrective measures

2AR-1

3-5-4

Poor contactof the connec-tor terminals.

Defectivemain PCB orprinter board.

Poor contactof the connec-tor terminals.

Defectivemain PCB.

Defective deckmain PCB.

Operationstart request issent from thecopier to thelarge paperdeck whilepaper feed isdisabled.

Paper feedrequest is sentto the largepaper deckbefore opera-tion startrequest.

Check the connection of con-nector CN3 on the main PCBand the connector CN2 onthe printer board. Repair orreplace if necessary.

Replace the main PCB orprinter board and check forcorrect operation.

Check the connection of con-nectors CN11 on the mainPCB and CN1 on the deckmain PCB, and the continuityacross the connector termi-nals. Remedy or replace ifnecessary.

Replace the main PCB andcheck for correct operation.

Replace the deck main PCBand check for correct opera-tion.

Turn the power off and backon (reset request is sent fromthe copier to the large paperdeck to cancel operation startrequest).

Turn the power off and backon (reset request is sent fromthe copier to the large paperdeck to cancel operation startrequest).

C024* Printer board communi-cation problemThere is no reply after 20retries at communication.

C032* Large paper deckcommunication problemCommunication errorsfrom the communicationmicrocomputer IC41 onthe main PCB:No communication: thereis no reply after 3 retries.Abnormal communication:a communication error(parity or checksum error)is detected five times insuccession.

C032* Large paper decksequence problem

* If the optional device is attached.

3-5-3

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CausesCheck procedures/corrective measures

2AR

3-5-5

C032* Paper feed deskcommunication problemAn error code from thepaper feed desk is de-tected eight times in suc-cession.No communication: thereis no reply after 3 retries.Abnormal communication:a communication error(parity or checksum error)is detected five times insuccession.

C034* Finisher communicationproblemCommunication errors fromthe communication micro-computer IC41 on the mainPCB:No communication: thereis no reply after 3 retries.Abnormal communication:a communication error(parity or checksum error)is detected five times insuccession.

Poor contactof the connec-tor terminals.

Defectivemain PCB.

Defective deskmain PCB.

Poor contactof the connec-tor terminals.

Defectivecopier mainPCB.

Defectivefinisher mainPCB.

Check the connection of con-nectors CN11 on the mainPCB and CN5 on the deskmain PCB, and the continuityacross the connector terminals.Remedy or replace if neces-sary.

Replace the main PCB andcheck for correct operation.

Replace the desk main PCBand check for correct opera-tion.

Check the connection of con-nectors CN10 on the copiermain PCB and CN2 on thefinisher main PCB, and thecontinuity across the connectorterminals. Remedy or replaceif necessary.

Replace the copier main PCBand check for correct opera-tion.

Replace the finisher mainPCB and check for correctoperation.

* If the optional device is attached.

3-5-4

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CausesCheck procedures/corrective measures

2AR-1

3-5-6

C035* Mailbox communicationproblemCommunication errors fromthe communication micro-computer IC41 on the mainPCB:No communication: thereis no reply after 3 retries.Abnormal communication:a communication error(parity or checksum error)is detected five times insuccession.The presence of themailbox has been de-tected although the com-munication microcomputerIC41 on the main PCB didnot detect the connectionof the mailbox during initialcommunication.

C037 Communicationmicrocomputer problemA problem is detected withthe communication micro-computer IC41 on the mainPCB.

C040 SIMM problemSIMM inserted incorrectly.There is a problem with thedata or address bus.

C041 Bitmap problemThere is a problem with thedata or address bus of thebitmap DRAM.

Poor contactof the connec-tor terminals.

Defectivecopier mainPCB.

Defectivemailbox mainPCB.

Defectivemain PCB.

SIMM insertedincorrectly.

Defectivemain PCB.

Defectivemain PCB.

Check the connection of theconnector CN10 on the copiermain PCB, connector CN1 onthe mailbox main PCB and theconnector on the signal cableconnecting the mailbox andthe copier, and the continuityacross the connector terminals.Remedy or replace if neces-sary.

Replace the copier main PCBand check for correct opera-tion.

Run a simulation of the mailbox(communication test mode). Ifthere is any problem with thecommunication, replace themailbox main PCB.

Replace the main PCB andcheck for correct operation.

Check the insertion of theSIMM into connectors CN6and CN7 on the main PCB.If the SIMM is incorrectly orinsufficiently inserted, reinsertcorrectly (be sure to insert thefirst SIMM into CN6).

Replace the main PCB andcheck for correct operation.

Replace the main PCB andcheck for correct operation.

* If the optional device is attached.

3-5-5

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CausesCheck procedures/corrective measures

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3-5-7

Defectivemain PCB.

Defectivemain PCB.

Insufficientexposure lampluminosity.

Defectivescannercontrol PCB.

Incorrectshadingposition.

CCD PCBoutputproblem.

Poor contactof the drivemotor connec-tor terminals.

Defectivedrive motorrotationcontrol circuit.

Defectivedrive transmis-sion system.

Replace the main PCB andcheck for correct operation.

Replace the main PCB andcheck for correct operation.

Replace the exposure lampor inverter PCB.

Replace the scanner controlPCB.

Adjust the position of thecontact glass (shading plate).If the problem still occurs,replace the scanner homeposition switch.

Replace the ISU.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Replace the drive motor.

Check if the rollers and gearsrotate smoothly. If not, greasethe bushings and gears.Check for broken gears andreplace if any.

C042 Memory input interfaceproblemReading-in of an imagedoes not complete within10 s of the start of imagetransmission.

C043 DMA problemDMA transmission of com-pressed, decompressed,rotated, relocated orblanked-out image datadoes not complete withinthe specified period oftime.

C104 Optical system problemAfter AGC, correct input isnot obtained at CCD.

C200 Drive motor problemDM LOCK signal remainshigh for 1 s or longer, 1 safter the drive motor hasturned on.

3-5-6

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2AR-1

3-5-8

Poor contact ofthe desk drivemotor connec-tor terminals.

Defective deskdrive motorrotation controlcircuit.

Defective drivetransmissionsystem.

Broken gearsor couplings ofthe upper liftmotor.

Defectiveupper liftmotor.

Poor contactof the upperlift motor con-nector termi-nals.

Defectiveupper lift limitswitch.

Poor contactof the upperlift limit switchconnectorterminals.

C231* Desk drive motorproblemDDM LOCK signal remainshigh for 2 s or longer, 1 safter the desk drive motorhas turned on.

C241 Upper lift motor problemWhen the drawer is in-serted, the upper lift limitswitch does not turn onwithin 4.6 s of the upperlift motor turning on.During copying, the upperlift limit switch does notturn on within 200 ms of theupper lift motor turning on.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Replace the desk drive motor.

Check if the rollers and gearsrotate smoothly. If not, greasethe bushings and gears.Check for broken gears andreplace if any.

Replace the upper lift motor.

Check for continuity acrossthe coil. If none, replace theupper lift motor.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Check if CN12-8 on the enginePCB goes low when the upperlift limit switch is turned off. Ifnot, replace the upper lift limitswitch.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

* If the optional device is attached.

3-5-7

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3-5-9

C242 Lower lift motor problemWhen the drawer is in-serted, the lower lift limitswitch does not turn onwithin 4.6 s of the lower liftmotor turning on.During copying, the lowerlift limit switch does notturn on within 200 ms of thelower lift motor turning on.

Broken gearsor couplings ofthe lower liftmotor.

Defective lowerlift motor.

Poor contactof the lower liftmotor connec-tor terminals.

Defective lowerlift limit switch.

Poor contactof the lower liftlimit switchconnectorterminals.

Replace the lower lift motor.

Check for continuity acrossthe coil. If none, replace thelower lift motor.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Check if CN12-2 on the enginePCB goes low when the lowerlift limit switch is turned off. Ifnot, replace the lower lift limitswitch.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

3-5-8

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3-5-10

C243* Desk upper lift motorproblemWhen the drawer is in-serted, the desk upper liftlimit switch does not turnon within 4.6 s of the deskupper lift motor turning on.During copying, the deskupper lift limit switch doesnot turn on within 200 msof the desk upper lift motorturning on.

Broken gearsor couplings ofthe desk upperlift motor.

Defective deskupper liftmotor.

Poor contactof the deskupper lift motorconnectorterminals.

Defective deskupper lift limitswitch.

Poor contactof the deskupper lift limitswitch con-nector termi-nals.

Replace the desk upper liftmotor.

Check for continuity acrossthe coil. If none, replace thedesk upper lift motor.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Check if CN1-5 on the deskmain PCB goes low when thedesk upper lift limit switch isturned off. If not, replace thedesk upper lift limit switch.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

* If the optional device is attached.

3-5-9

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3-5-11

C244* Desk lower lift motorproblemWhen the drawer is in-serted, the desk lower liftlimit switch does not turnon within 4.6 s of the desklower lift motor turning on.During copying, the desklower lift limit switch doesnot turn on within 200 msof the desk lower lift motorturning on.

C310 Scanner carriageproblemThe home position is notcorrect when the power isturned on or at the start ofcopying using the bypasstable.

Broken gearsof couplings ofthe desk lowerlift motor.

Defective desklower liftmotor.

Poor contactof the desklower lift motorconnectorterminals.

Defective desklower lift limitswitch.

Poor contactof the desklower lift limitswitch con-nector termi-nals.

Poor contactof the connec-tor terminals.

Defectivescanner homeposition switch.

Defective mainPCB, scannercontrol PCB orscanner motorPCB.

Defectivescanner motor.

Replace the desk lower liftmotor.

Check for continuity acrossthe coil. If none, replace thedesk lower lift motor.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Check if CN1-7 on the deskmain PCB goes low when thedesk lower lift limit switch isturned off. If not, replace thedesk lower lift limit switch.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Check the connection of con-nector CN4 on the scannermotor PCB and the continuityacross the connector terminals.Remedy or replace if neces-sary.

Replace the scanner homeposition switch.

Replace the main PCB, scan-ner control PCB or scannermotor PCB and check forcorrect operation.

Replace the scanner motor.

* If the optional device is attached.

3-5-10

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Code ContentsRemarks

CausesCheck procedures/corrective measures

2AR

3-5-12

C332 Scanner watchdogproblemThe main routine does notrun within 8.192 ms of themain switch being turnedon.

C340 Original detectionposition problemThe CPU IC5 in the scannercontrol PCB cannot storeinitial data from the origi-nal size sensor correctly.

C400 Polygon motorsynchronization problemThe polygon motor doesnot reach the stable speedwithin 20 s of the polygonmotor remote signal turningon.

C401 Polygon motorsteady-state problemThe polygon motor rotationis not stable for 600 msafter the polygon motorrotation has been stabi-lized.

Defectivescannercontrol PCB.

Poor contactof the connec-tor terminals.

Defectiveoriginal sizesensor.

Defective mainPCB or scan-ner controlPCB.

Poor contactof the polygonmotor connec-tor terminals.

Defectivepolygon motor.

Defectivepower sourcePCB.

Poor contactof the polygonmotor connec-tor terminals.

Defectivepolygon motor.

Defectivepower sourcePCB.

Replace the scanner controlPCB and check for correctoperation.

Check the connection of con-nector CN8 on the scannercontrol PCB and the continuityacross the connector terminals.Remedy or replace if neces-sary.

Replace the original sizesensor.

Replace the main PCB orscanner control PCB andcheck for correct operation.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Replace the LSU.

Check if 24 V DC is presentat CN6-1 on the powersource PCB. If not, replacethe power source PCB.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Replace the LSU.

Check if 24 V DC is presentat CN6-1 on the power sourcePCB. If not, replace the powersource PCB.

3-5-11

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CausesCheck procedures/corrective measures

2AR

3-5-13

Defective laserdiode.

Defectivepolygon motor.

Defectivemain PCB.

Defectivehigh-voltagetransformerPCB.

Leakageduring maincharging.

Fixing heaterM or S installedincorrectly.

Broken fixingheater M or Swire.

Poor contactof the fixingunit thermistorconnectorterminals.

Broken fixingunit thermistorwire.

Fixing unitthermistorinstalledincorrectly.

Fixing unitthermostattriggered.

Replace the LSU.

Replace the LSU.

Replace the main PCB.

Replace the high-voltagetransformer PCB.

Check and clean the maincharger assembly.

Check and reinstall if neces-sary.

Check for continuity. If none,replace fixing heater M or S.

Check the connection of con-nector CN13-2 on the enginePCB and the continuity acrossthe connector terminals.Remedy or replace if neces-sary.

Measure the resistance. If it is∞ Ω, replace the fixing unitthermistor.

Check and reinstall if neces-sary.

Check for continuity. If none,replace the fixing unit thermo-stat.

C420 BD steady-state problemThe VTC detects a BDerror for 1000 ms duringcopying.

C510 Main charger problemMC ALM signal is de-tected continuously for400 ms when MC REMsignal is turned on.

C610 Broken fixing heaterwireWarm-up does not endwithin 90 s.The secondary stabiliza-tion fixing temperaturedrops to 100°C/212°F orbelow.

3-5-12

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CausesCheck procedures/corrective measures

2AR

3-5-14

Fixing heaterM or S installedincorrectly.

Broken fixingheater M or Swire.

Poor contactof the fixingunit thermistorconnector ter-minals.

Broken fixingunit thermistorwire.

Fixing unitthermistorinstalled incor-rectly.

Fixing unitthermostattriggered.

Shorted fixingunit thermistor.

Broken fixingheater controlcircuit on thepower sourcePCB.

Defectivetoner sensor.

Poor contactof the tonersensor con-nector termi-nals.

Developerproblem.

Check and reinstall if neces-sary.

Check for continuity. If none,replace the fixing heater M orS.

Check the connection of con-nector CN13-2 on the enginePCB and the continuity acrossthe connector terminals.Remedy or replace if neces-sary.

Measure the resistance. If it is∞ Ω, replace the fixing unitthermistor.

Check and reinstall if neces-sary.

Check for continuity. If none,replace the fixing unit thermo-stat.

Measure the resistance. If it is∞ Ω, replace the fixing unitthermistor.

Replace the power sourcePCB.

Replace the toner sensor.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Replace the developer.

C620 Abnormally low fixingtemperatureThe fixing temperaturedrops to 100°C/212°F orbelow during copying.While the fixing heatersare turned on, the tem-perature does not changefor 7 s or longer from40°C/104°F or below.

C630 Abnormally high fixingtemperatureThe fixing temperatureexceeds 240°C/464°F.

C710 Toner sensor problemThe toner sensor outputvoltage is outside the rangeof 0.5 to 4.5 V during tonercontrol.The toner sensor controlvoltage cannot be set withinthe setting range whenmaintenance item U130 isrun.

3-5-13

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CausesCheck procedures/corrective measures

2AR

3-5-15

Poor contactof the humiditysensor PCBconnectorterminals.

Defectiveexternaltemperaturethermistor.

Poor contactof the humiditysensor PCBconnectorterminals.

Defectiveexternaltemperaturethermistor.

Image forma-tion unitconnectorinstalledincorrectly.

Defectiveimage forma-tion unit.

The paperconveyingmotor connec-tor makespoor contact.

The paperconveyingmotor mal-functions.

Defectivefinisher mainPCB.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Replace the humidity sensorPCB.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Replace the humidity sensorPCB.

Reinstall the image formationunit connector if necessary.

Replace the image formationunit.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Replace the paper conveyingmotor and check for correctoperation.

Replace the finisher mainPCB and check for correctoperation.

C730 Broken external tempera-ture thermistor wireThe input voltage is above4.5 V (230 bits).

C731 Short-circuited externaltemperature thermistorThe input voltage is below0.5 V (25 bits).

C740 Image formation unitconnector insertionproblemAbsence of the image for-mation unit is detectedcontinuously for 1500 mswhile there is no error onthe copier.

C801* Finisher paper convey-ing motor problemPCM LOCK signal is de-tected for 0.5 s or longer.

* If the optional device is attached.

3-5-14

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CausesCheck procedures/corrective measures

2AR

3-5-16

C803* Finisher paper convey-ing belt problemAn on-to-off or off-to-onstate change of the paperconveying belt home posi-tion sensor is not detectedwithin 2 s of the paperconveying belt clutch turn-ing on.

C814* Finisher tray elevationmotor problemThe sort tray is not de-tected in the home posi-tion within 30 s of the startof the tray elevation motorrotation.

The paperconveying beltis out of phase.

The paperconveying beltclutch mal-functions.

The paperconveying belthome positionsensor mal-functions.

The paperconveying belthome positionsensor con-nector makespoor contact.

The internaltray is incor-rectly inserted.

The tray eleva-tion motor con-nector makespoor contact.

The tray eleva-tion motor mal-functions.

Defectivefinisher mainPCB.

Adjust the paper conveyingbelt so that it is in phase andcheck for correct operation.

Replace the paper conveyingbelt clutch and check for cor-rect operation.

Replace the paper conveyingbelt home position sensor andcheck for correct operation.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Check whether the internaltray unit or front cover catchesare damaged.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Replace the tray elevationmotor and check for correctoperation.

Replace the finisher mainPCB and check for correctoperation.

* If the optional device is attached.

3-5-15

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CausesCheck procedures/corrective measures

2AR

3-5-17

C817* Finisher front joggermotor problemWhile the front jogger isnot detected in the homeposition, the front joggerhome position sensor doesnot detect the jogger within1.5 s of the start of frontjogger motor clockwiserotation.After the front jogger isdetected in the home posi-tion, the front jogger homeposition sensor still detectsthe jogger within 0.5 s ofthe start of front joggermotor counterclockwiserotation.

The frontjogger motorconnectormakes poorcontact.

The frontjogger motormalfunctions.

The frontjogger homeposition sensorconnectormakes poorcontact.

The frontjogger homeposition sensormalfunctions.

Defectivefinisher mainPCB.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Replace the front jogger motorand check for correct opera-tion.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Replace the front jogger homeposition sensor and check forcorrect operation.

Replace the finisher mainPCB and check for correctoperation.

* If the optional device is attached.

3-5-16

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CausesCheck procedures/corrective measures

2AR

3-5-18

C818* Finisher rear joggermotor problemWhile the rear jogger isnot detected in the homeposition, the rear joggerhome position sensor doesnot detect the jogger within1.5 s of the start of rearjogger motor clockwiserotation.After the rear jogger isdetected in the home posi-tion, the rear jogger homeposition sensor still detectsthe jogger within 0.5 s ofthe start of rear joggermotor counterclockwiserotation.

C822* Finisher stapler problemThe stapler home positionsensor does not changestate from non-detectionto detection within 0.2 s ofthe start of stapler motorcounterclockwise (forward)rotation.During initialization, thestapler home positionsensor does not changestate from non-detectionto detection within 0.6 s ofthe start of stapler motorclockwise (reverse) rota-tion.

The rearjogger motorconnectormakes poorcontact.

The rearjogger motormalfunctions.

The rearjogger homeposition sensorconnectormakes poorcontact.

The rearjogger homeposition sensormalfunctions.

Defectivefinisher mainPCB.

The staplerconnectormakes poorcontact.

The staplermalfunctions.a) The stapler

is blockedwith astaple.

b) The stapleris broken.

Defectivefinisher mainPCB.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Replace the rear jogger motorand check for correct opera-tion.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Replace the rear jogger homeposition sensor and check forcorrect operation.

Replace the finisher mainPCB and check for correctoperation.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

a) Remove the staplercartridge, and check thecartridge and the staplingsection of the stapler.

b) Replace the stapler andcheck for correct operation.

Replace the finisher mainPCB and check for correctoperation.

* If the optional device is attached.

3-5-17

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CausesCheck procedures/corrective measures

2AR

3-5-19

C850* Mailbox drive motorproblemWhile the mailbox drivemotor is driving, synchro-nization signals do notsynchronize continually for464 ms (motor lockup).

C920* Deck paper conveyingmotor problemNo pulse is input within500 ms of the start-up.No pulse is input within100 ms of the previouspulse input.

C921* Paper deck motor 1problemA motor over-current sig-nal is detected continu-ously for 1 s or longer.

Defectivemailbox drivemotor ormailbox mainPCB.

The deckpaper convey-ing motor con-nector makespoor contact.

Defective deckpaper convey-ing motorPCB.

The deckpaper convey-ing motor doesnot rotatecorrectly (themotor is over-loaded).

Paper deckmotor 1 con-nector makespoor contact.

Paper deckmotor 1 doesnot rotatecorrectly (themotor is over-loaded).

Run a simulation of the mailbox(communication test mode). Ifthere is any problem with thecommunication, replace themailbox drive motor or themailbox main PCB and checkfor correct operation.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Replace the deck paper con-veying motor PCB and checkfor correct operation.

Check the gears and remedyif necessary.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Check the gears and remedyif necessary.

* If the optional device is attached.

3-5-18

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CausesCheck procedures/corrective measures

2AR

3-5-20

C922* Paper deck motor 2problemA motor over-current signalis detected continuously for1 s or longer.

C923* Right lift positionproblemDeck level switch 2 doesnot turn on within 20 s ofpaper deck motor 2 turn-ing on.

C924* Left lift position problemDeck level switch 1 doesnot turn on within 20 s ofpaper deck motor 1 turn-ing on.

Paper deckmotor 2 con-nector makespoor contact.

Paper deckmotor 2 doesnot rotatecorrectly (themotor is over-loaded).

Deck levelswitch 2 con-nector makespoor contact.

Deck levelswitch 1 con-nector makespoor contact.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Check the gears and remedyif necessary.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

Reinsert the connector. Alsocheck for continuity within theconnector cable. If none, repairor replace the cable.

* If the optional device is attached.

3-5-19

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2AR

CONTENTS

3-6 Troubleshooting

3-6-1 Image formation problems ................................................................. 3-6-1(1) No image appears (entirely white). .............................................. 3-6-3(2) No image appears (entirely black). .............................................. 3-6-4(3) Image is too light. ........................................................................ 3-6-5(4) Background is visible. .................................................................. 3-6-5(5) A white line appears longitudinally. ............................................. 3-6-6(6) A black line appears longitudinally. ............................................. 3-6-6(7) A black line appears laterally. ...................................................... 3-6-7(8) One side of the copy image is darker than the other. .................. 3-6-7(9) Black dots appear on the image. ................................................. 3-6-8

(10) Image is blurred. .......................................................................... 3-6-8(11) The leading edge of the image is consistently misaligned

with the original. .......................................................................... 3-6-9(12) The leading edge of the image is sporadically misaligned

with the original. .......................................................................... 3-6-9(13) Paper creases. .......................................................................... 3-6-10(14) Offset occurs. ............................................................................ 3-6-10(15) Image is partly missing. ............................................................. 3-6-11(16) Fixing is poor. ............................................................................ 3-6-11(17) Image is out of focus. ................................................................ 3-6-12(18) Image center does not align with the original center. ................ 3-6-12(19) Image is not square. .................................................................. 3-6-13(20) Image contrast is low (carrier scattering). ................................. 3-6-13(21) Image is distorted at 32 mm from the trailing edge

of the paper. ........................................................................... 3-6-13-13-6-2 Paper misfeeds ................................................................................ 3-6-14

(1) A paper jam in the paper feed or conveying section isindicated when the main switch is turned on. ............................ 3-6-14

(2) A paper jam in the paper feed section is indicated duringcopying (no paper feed from copier upper drawer). .................. 3-6-15

(3) A paper jam in the paper feed section is indicated duringcopying (no paper feed from copier lower drawer). ................... 3-6-15

(4) A paper jam in the paper feed section is indicated duringcopying (jam in copier vertical paper conveying section). ......... 3-6-16

(5) A paper jam in the paper feed section is indicated duringcopying (multiple sheets in paper feed section). ....................... 3-6-16

(6) A paper jam in the paper feed section is indicated duringcopying (multiple sheets in copier vertical conveying section). ..... 3-6-17

(7) A paper jam in the paper conveying section is indicatedduring copying (jam in registration/transfer section). ................. 3-6-17

(8) A paper jam in the fixing section is indicated during copying(jam in fixing section). ................................................................ 3-6-17

3-6-3 PCB terminal voltages ..................................................................... 3-6-18(1) Power source PCB .................................................................... 3-6-18(2) Engine PCB ............................................................................... 3-6-20(3) Main PCB .................................................................................. 3-6-27

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(4) Scanner control PCB ................................................................. 3-6-32(5) Scanner motor PCB .................................................................. 3-6-35(6) CCD PCB .................................................................................. 3-6-37(7) Operation unit main PCB........................................................... 3-6-39(8) Operation unit left PCB .............................................................. 3-6-42(9) Operation unit right PCB ........................................................... 3-6-43

(10) LCD ........................................................................................... 3-6-443-6-4 Electrical problems .......................................................................... 3-6-45

(1) The machine does not operate when the main switch isturned on. .................................................................................. 3-6-45

(2) The drive motor does not operate (C200). ................................ 3-6-45(3) The scanner motor does not operate. ....................................... 3-6-46(4) The upper lift motor does not operate (C241). .......................... 3-6-46(5) The lower lift motor does not operate (C242). ........................... 3-6-46(6) The toner feed motor does not operate. .................................... 3-6-47(7) The paper conveying section fan motor does not operate. ....... 3-6-47(8) Cooling fan motor 1 does not operate at all or does not turn

at full speed. .............................................................................. 3-6-47(9) Cooling fan motor 2 does not operate at all or does not turn

at full speed. .............................................................................. 3-6-47(10) The upper paper feed clutch does not operate. ........................ 3-6-48(11) The lower paper feed clutch does not operate. ......................... 3-6-48(12) Feed clutch 1 does not operate. ................................................ 3-6-48(13) Feed clutch 2 does not operate. ................................................ 3-6-48(14) Feed clutch 3 does not operate. ................................................ 3-6-49(15) The registration clutch does not operate. .................................. 3-6-49(16) The cleaning lamp does not turn on. ......................................... 3-6-49(17) The exposure lamp does not turn on. ........................................ 3-6-49(18) The exposure lamp does not turn off. ........................................ 3-6-50(19) Fixing heater M or S does not turn on (C620). .......................... 3-6-50(20) Fixing heater M or S does not turn off

(fixing unit thermostat triggered; C630). .................................... 3-6-50(21) Main charging is not performed (C510). .................................... 3-6-50(22) Transfer charging is not performed. .......................................... 3-6-51(23) No developing bias is output. .................................................... 3-6-51(24) The original size is not detected. ............................................... 3-6-51(25) The original size is not detected correctly. ................................ 3-6-52(26) The message requesting paper to be loaded is shown when

paper is present in the upper drawer. ........................................ 3-6-52(27) The message requesting paper to be loaded is shown when

paper is present in the lower drawer. ........................................ 3-6-52(28) The size of paper in the upper drawer is not displayed

correctly. .................................................................................... 3-6-53(29) The size of paper in the lower drawer is not displayed

correctly. .................................................................................... 3-6-53(30) A paper jam in the paper feed or paper conveying section

is indicated when the main switch is turned on. ........................ 3-6-54(31) The message requesting covers to be closed is displayed

when the front, left 1 and left 2 covers are closed. .................... 3-6-54(32) Others. ....................................................................................... 3-6-54

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3-6-5 Mechanical problems ....................................................................... 3-6-55(1) No primary paper feed. .............................................................. 3-6-55(2) No secondary paper feed. ......................................................... 3-6-55(3) Skewed paper feed. .................................................................. 3-6-55(4) The scanner does not travel. ..................................................... 3-6-56(5) Multiple sheets of paper are fed at one time. ............................ 3-6-56(6) Paper jams. ............................................................................... 3-6-56(7) Toner drops on the paper conveying path. ................................ 3-6-56(8) Abnormal noise is heard. ........................................................... 3-6-56

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3-6-1

3-6-1 Image formation problems

(1) No image appears(entirely white).

See page 3-6-3

(2) No image appears(entirely black).

See page 3-6-4

(3) Image is too light.

See page 3-6-5

(4) Background is visible.

See page 3-6-5

(5) A white line appearslongitudinally.

See page 3-6-6

(6) A black line appearslongitudinally.

See page 3-6-6

(7) A black line appearslaterally.

See page 3-6-7

(8) One side of the copyimage is darker thanthe other.

See page 3-6-7

(9) Black dots appear onthe image.

See page 3-6-8

(10) Image is blurred.

See page 3-6-8

(11) The leading edge ofthe image is consist-ently misaligned withthe original.

See page 3-6-9

(12) The leading edge ofthe image is sporadi-cally misaligned withthe original.

See page 3-6-9

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2AR-1

3-6-2

(13) Paper creases.

See page 3-6-10

(14) Offset occurs.

See page 3-6-10

(15) Image is partly miss-ing.

See page 3-6-11

(16) Fixing is poor.

See page 3-6-11

(17) Image is out of focus.

See page 3-6-12

(18) Image center doesnot align with theoriginal center.

See page 3-6-12

(19) Image is not square.

See page 3-6-13

(20) Image contrast is low(carrier scattering).

See page 3-6-13

(21) Image is distorted at32 mm from the trail-ing edge of the paper.

See page 3-6-13-1

32 mm

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3-6-3

Causes Check procedures/corrective measures

1. No transfer charging.

A. Broken transfer wire.

B. The connector terminals of thehigh-voltage transformer PCBmake poor contact.

C. Defective main PCB.

D. Defective engine PCB.

E. Defective high-voltagetransformer PCB.

(1) No image appears(entirely white).

Causes1. No transfer charging.

Replace or repair the wire.

Reinsert the connector. Also check forcontinuity within the connector cable. If none,repair or replace the cable.

Check if CN2-B53 on the main PCB goes lowwhen maintenance item U101 is run. If not,replace the main PCB.

Check if CN9-9 on the engine PCB goes lowwhen CN2-B53 on the main PCB goes lowwhile maintenance item U101 is run. If not,replace the engine PCB.

Check if transfer charging takes place whenCN1-6 on the high-voltage transformer PCBgoes low while maintenance item U101 isrun. If not, replace the high-voltagetransformer PCB.

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3-6-4

Causes Check procedures/corrective measures

1. No main charging.

A. Broken main charger wire.

B. Leaking main charger housing.

C. The connector terminals of thehigh-voltage transformer PCBmake poor contact.

D. Defective main PCB.

E. Defective engine PCB.

F. Defective high-voltagetransformer PCB.

2. Exposure lamp fails to light.

A. The connector terminals of theexposure lamp make poorcontact.

B. Defective inverter PCB.

C. Defective scanner control PCB.

Replace the wire.

Clean the main charger wire and shield grid.

Reinsert the connector. Also check forcontinuity within the connector cable. If none,repair or replace the cable.

Check if CN2-B58 on the main PCB goes lowwhen maintenance item U100 is run. If not,replace the main PCB.

Check if CN9-14 on the engine PCB goes lowwhen CN2-B58 on the main PCB goes lowwhile maintenance item U100 is run. If not,replace the engine PCB.

Check if main charging takes place whenCN1-1 on the high-voltage transformer PCBgoes low while maintenance item U100 isrun. If not, replace the high-voltagetransformer PCB.

Reinsert the connector. Also check forcontinuity within the connector cable. If none,repair or replace the cable.

Check if the exposure lamp lights whenCN1-5 and 1-6 on the inverter PCB go lowwhile maintenance item U061 is run. If not,replace the inverter PCB.

Check if CN2-12 on the scanner control PCBgoes low when maintenance item U061 isrun. If not, replace the scanner control PCB.

(2) No image appears(entirely black).

Causes1. No main charging.2. Exposure lamp fails to light.

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3-6-5

(3) Image is too light.

(4) Background is visible.

Causes1. Insufficient toner.2. Deteriorated developer.3. Dirty or deteriorated drum.

Causes Check procedures/corrective measures

1. Insufficient toner.

2. Deteriorated developer.

3. Dirty or deteriorated drum.

If the display shows the message requestingtoner replenishment, replace the cartridge.

Check the number of copies made with thecurrent developer. If it has reached thespecified limit, replace the developer.

Clean the drum or, if the maintenance levelhas been reached, replace the drum (seepage 3-3-47).

Causes1. Deteriorated developer.

Causes Check procedures/corrective measures

1. Deteriorated developer. Check the number of copies made with thecurrent developer. If it has reached thespecified limit, replace the developer.

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3-6-6

Causes Check procedures/corrective measures

1. Dirty or flawed main charger wire.

2. Foreign matter in the imageformation unit.

3. Flawed drum.

4. Dirty shading plate.

Causes Check procedures/corrective measures

1. Dirty contact glass.

2. Dirty or flawed drum.

3. Deformed or worn cleaning blade.

4. Dirty scanner mirror.

(5) A white line appearslongitudinally.

Causes1. Dirty or flawed main charger wire.2. Foreign matter in the image formation unit.3. Flawed drum.4. Dirty shading plate.

Clean the main charger wire or, if it is flawed,replace it.

Check if the magnetic brush is formeduniformly. If not, replace the developer.

Replace the drum (see page 3-3-47).

Clean the shading plate.

(6) A black line appearslongitudinally.

Causes1. Dirty contact glass.2. Dirty or flawed drum.3. Deformed or worn cleaning blade.4. Dirty scanner mirror.

Clean the contact glass.

Clean the drum or, if it is flawed, replace it(see page 3-3-47).

Replace the cleaning blade (see page3-3-54).

Clean the scanner mirror.

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2AR

3-6-7

Causes Check procedures/corrective measures

1. Dirty main charger wire.

2. Defective exposure lamp.

Causes Check procedures/corrective measures

1. Flawed drum.

2. Dirty developing section.

3. Leaking main charger housing.

Clean the main charger wire or, if it isextremely dirty, replace it.

Check if the exposure lamp light is distributedevenly. If not, replace the exposure lamp(see page 3-3-24).

Replace the drum (see page 3-3-47).

Clean any part contaminated with toner orcarrier in the developing section.

Clean the main charger wire and shield grid.

(7) A black line appearslaterally.

Causes1. Flawed drum.2. Dirty developing section.3. Leaking main charger housing.

(8) One side of the copyimage is darker thanthe other.

Causes1. Dirty main charger wire.2. Defective exposure lamp.

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2AR

3-6-8

(10) Image is blurred.

(9) Black dots appear onthe image.

Causes1. Dirty or flawed drum.2. Deformed or worn cleaning blade.

Causes Check procedures/corrective measures

1. Dirty or flawed drum. Clean the drum or, if it is flawed, replace it(see page 3-3-47).

2. Deformed or worn cleaning blade. Replace the cleaning blade (see page3-3-54).

Causes1. Scanner moves erratically.2. Deformed press roller.3. Paper conveying section drive problem.

Causes Check procedures/corrective measures

1. Scanner moves erratically.

2. Deformed press roller.

3. Paper conveying section driveproblem.

Check if there is any foreign matter on thefront and rear scanner rails. If any, remove it.

Replace the press roller (see page 3-3-64).

Check the gears and belts and, if necessary,grease them.

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2AR

3-6-9

(11) The leading edge of theimage is consistentlymisaligned with theoriginal.

Causes1. Misadjusted leading edge registration.2. Misadjusted scanner leading edge registration.

Causes Check procedures/corrective measures

1. Misadjusted leading edgeregistration.

2. Misadjusted scanner leadingedge registration.

Readjust the leading edge registration (seepages 3-3-18 and 19).

Readjust the scanner leading edge registra-tion (see page 3-3-40.)

(12) The leading edge of theimage is sporadicallymisaligned with theoriginal.

Causes1. Registration clutch, or upper or lower paper feed

clutch installed or operating incorrectly.

Causes Check procedures/corrective measures

1. Registration clutch, or upper orlower paper feed clutch installedor operating incorrectly.

Check the installation position and operationof the registration clutch and upper and lowerpaper feed clutches. If any of them operatesincorrectly, replace it.

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2AR

3-6-10

(14) Offset occurs.

(13) Paper creases. Causes1. Paper curled.2. Paper damp.3. Defective fixing unit pressure springs.

Causes Check procedures/corrective measures

1. Paper curled.

2. Paper damp.

3. Defective fixing unit pressuresprings.

Causes1. Defective cleaning blade.

Causes Check procedures/corrective measures

1. Defective cleaning blade. Replace the cleaning blade (see page3-3-54).

Check the paper storage conditions.

Check the paper storage conditions.

Replace the fixing unit pressure springs.

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2AR

3-6-11

(15) Image is partly missing. Causes1. Paper damp.2. Paper creased.3. Drum condensation.4. Flawed drum.

Causes Check procedures/corrective measures

1. Paper damp. Check the paper storage conditions.

2. Paper creased. Replace the paper.

3. Drum condensation. Clean the drum (see page 3-3-50).

4. Flawed drum. Replace the drum (see page 3-3-47).

(16) Fixing is poor. Causes1. Wrong paper.2. Defective fixing unit pressure springs.3. Flawed press roller.

Causes Check procedures/corrective measures

1. Wrong paper.

2. Defective fixing unit pressuresprings.

3. Flawed press roller.

Check if the paper meets specifications.

Replace the fixing unit pressure springs.

Replace the press roller (see page 3-3-64).

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2AR

3-6-12

Causes Check procedures/corrective measures

1. Misadjusted center line of imageprinting.

2. Misadjusted scanner center line.

3. Original placed incorrectly.

(18) Image center does notalign with the originalcenter.

(17) Image is out of focus. Causes1. Defective image scanning unit.

Causes Check procedures/corrective measures

1. Defective image scanning unit. Replace the image scanning unit.

Causes1. Misadjusted center line of image printing.2. Misadjusted scanner center line.3. Original placed incorrectly.

Readjust the center line of image printing(see page 3-3-20).

Readjust the scanner center line (see page3-3-41).

Place the original correctly.

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2AR

3-6-13

(19) Image is not square. Causes1. Laser scanner unit positioned incorrectly.2. Image scanning unit positioned incorrectly.

Causes Check procedures/corrective measures

1. Laser scanner unit positionedincorrectly.

2. Image scanning unit positionedincorrectly.

Adjust the installation position of the laserscanner unit (see page 3-3-35).

Adjust the installation position of the imagescanning unit (see page 3-3-37).

(20) Image contrast is low(carrier scattering).

Causes1. No developing bias output.

Causes Check procedures/corrective measures

1. No developing bias output.

A. Developing bias wire makes poorcontact.

B. Defective main PCB.

C. Defective high-voltagetransformer PCB.

Check the developing bias wire. If there areany problems, replace it.

Check if CN2-B55 on the main PCB goes lowwhen maintenance item U030 is run. If not,replace the main PCB.

Check if developing bias is output when CN1-4on the high-voltage transformer PCB is lowwhile maintenance item U030 is run. If not,replace the high-voltage transformer PCB.

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2AR-1

3-6-143-6-13-1

(21) Image is distorted at32 mm from the trail-ing edge of the paper.

Causes1. Misadjusted fixing pressure.

Causes

1. Misadjusted fixing pressure.

Check procedures/corrective measures

Readjust the fixing pressure at the machinefront or rear according to the direction of thedistortion of the image (see page 3-3-66).

32 mm

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2AR-1

3-6-15

This page is intentionally left blank.

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2AR

3-6-14

Check and remove if any.

With 5 V DC present at CN15-6on the engine PCB, check ifCN15-5 on the engine PCBremains low when feed switch 1is turned on and off. If it does,replace feed switch 1.

With 5 V DC present at CN15-9on the engine PCB, check ifCN15-8 on the engine PCBremains low when feed switch 2is turned on and off. If it does,replace feed switch 2.

With 5 V DC present atCN15-12 on the engine PCB,check if CN15-11 on the enginePCB remains low when feedswitch 3 is turned on and off. Ifit does, replace feed switch 3.

With 5 V DC present at CN8-26on the engine PCB, check ifCN8-25 on the engine PCBremains low when the registra-tion switch is turned on and off.If it does, replace the registra-tion switch.

(1)A paper jamin the paperfeed or con-veying sectionis indicatedwhen themain switch isturned on.

A piece of paper torn from copypaper is caught around feedswitch 1/2/3 or the registrationswitch.

Defective feed switch 1.

Defective feed switch 2.

Defective feed switch 3.

Defective registration switch.

3-6-2 Paper misfeeds

Problem Causes/check procedures Corrective measures

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Problem Causes/check procedures Corrective measures

2AR

3-6-15

(2)A paper jamin the paperfeed sectionis indicatedduring copy-ing (no paperfeed fromcopier upperdrawer).

(3)A paper jamin the paperfeed sectionis indicatedduring copy-ing (no paperfeed fromcopier lowerdrawer).

Paper in the upper drawer isextremely curled.

Check if the paper feed pulley,separation pulley or forwardingpulley of the upper drawer isdeformed.

Broken feed switch 1 actuator.

Defective feed switch 1.

Check if the upper paper feedclutch malfunctions.

Electrical problem with the upperpaper feed clutch.

Paper in the lower drawer isextremely curled.

Check if the paper feed pulley,separation pulley or forwardingpulley of the lower drawer isdeformed.

Broken feed switch 2 actuator.

Defective feed switch 2.

Check if the lower paper feedclutch malfunctions.

Electrical problem with thelower paper feed clutch.

Change the paper.

Check visually and replace anydeformed pulleys.

Check visually and replace feedswitch 1 if the actuator is broken.

With 5 V DC present at CN15-6on the engine PCB, check ifCN15-5 on the engine PCBgoes low when feed switch 1 isturned on. If not, replace feedswitch 1.

Check and remedy if necessary.

Check (see page 3-6-48).

Change the paper.

Check visually and replace anydeformed pulleys.

Check visually and replace feedswitch 2 if the actuator is broken.

With 5 V DC present at CN15-9on the engine PCB, check ifCN15-8 on the engine PCBgoes low when feed switch 2 isturned on. If not, replace feedswitch 2.

Check and remedy if necessary.

Check (see page 3-6-48).

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Problem Causes/check procedures Corrective measures

2AR

3-6-16

(4)A paper jamin the paperfeed sectionis indicatedduring copy-ing (jam incopier verticalpaper convey-ing section).

(5)A paper jamin the paperfeed sectionis indicatedduring copy-ing (multiplesheets inpaper feedsection).

Broken registration switchactuator.

Defective registration switch.

Broken feed switch 1 actuator.

Defective feed switch 1.

Broken feed switch 2 actuator.

Defective feed switch 2.

Check if the feed pulleys andfeed rollers 1 and 2 do notcontact each other.

Check if the feed pulleys andfeed rollers 1 and 2 aredeformed.

Check if the feed pulleys andfeed rollers 1 and 2 aredeformed.

Check if the feed pulleys andfeed rollers 1 and 2 do notcontact each other.

Check if the feed guides aredeformed.

Check visually and replace theregistration switch if the actuatoris broken.

With 5 V DC present at CN8-26on the engine PCB, check ifCN8-25 on the engine PCB goeslow when the registration switchis turned on. If not, replace theregistration switch.

Check visually and replace feedswitch 1 if the actuator is broken.

With 5 V DC present at CN15-6on the engine PCB, check ifCN15-5 on the engine PCB goeslow when feed switch 1 is turnedon. If not, replace feed switch 1.

Check visually and replace feedswitch 2 if the actuator is broken.

With 5 V DC present at CN15-9on the engine PCB, check ifCN15-8 on the engine PCB goeslow when feed switch 2 is turnedon. If not, replace feed switch 2.

Check visually and remedy ifnecessary.

Remedy or replace if necessary.

Remedy or replace if necessary.

Check visually and remedy ifnecessary.

Check visually and remedy ifnecessary.

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Problem Causes/check procedures Corrective measures

2AR

3-6-17

(6)A paper jamin the paperfeed sectionis indicatedduring copy-ing (multiplesheets incopier verticalconveyingsection).

(7)A paper jamin the paperconveyingsection is indi-cated duringcopying (jamin registration/transfer sec-tion).

(8)A paper jamin the fixingsection is indi-cated duringcopying (jamin fixing sec-tion).

Check if the feed guides aredeformed.

Check if the registration clutchmalfunctions.

Electrical problem with theregistration clutch.

Check if the left and right regis-tration rollers contact eachother.

Check if the left and right feedrollers contact each other.

Check if the registration clutchmalfunctions.

Electrical problem with theregistration clutch.

Check if the left and right regis-tration rollers contact eachother.

Check if the left and right feedrollers contact each other.

Check if the fixing unit frontright and front left guides aredeformed.

Check if the press roller isextremely dirty or deformed.

Check if the heat roller separa-tion claws are dirty or deformed.

Check if the heat roller and itsseparation claws contact eachother.

Check visually and remedy ifnecessary.

Check visually and remedy ifnecessary.

Check (see page 3-6-49).

Check visually and remedy ifnecessary.

Check visually and remedy ifnecessary.

Check and remedy if necessary.

Check (see page 3-6-49).

Check visually and remedy ifnecessary.

Check visually and remedy ifnecessary.

Remedy or replace if necessary.

Clean or replace if necessary.

Clean or replace if necessary.

Remedy if the separation clawsprings are out of place.

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3-6-18

2AR

3-6-3 PCB terminal voltages

Precautions• When handling PCBs, do not touch connectors with bare hands or damage the board.• Do not touch PCBs containing ICs with bare hands or any object prone to static charge.• Store PCBs wrapped in aluminum foil, conductive sponge rubber, or similar material.

(1) Power source PCB

CN23

2CN6

TB5

1

1 2

1

CN

1

CN

4

CN

7

CN

3 CN

5

4

61

1

117

218

29

230

1

CN8

TB4

TB3

TB1 TB2

14

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Terminals (CN) Voltage Remarks

3-6-19

2AR

TB1 TB2 120 V AC AC supply, input

220 – 240 V AC

TB3 TB4 120 V AC AC supply for MSW, output

220 – 240 V AC

1-3 1-1 120 V AC AC supply for H2, output

220 – 240 V AC

1-4 1-1 120 V AC AC supply for H1, output

220 – 240 V AC

2-1 3-12 5 V DC 5 V DC supply, input

2-2 3-12 0/5 V DC H1 on/off, input

2-3 3-12 0/5 V DC H2 on/off, input

3-1, 2 3-18, 19 24 V DC 24 V DC supply for SRDF*, output

3-4 3-20, 21 24 V DC 24 V DC supply for EPCB, output

3-5, 6 3-10, 11 5 V DC 5 V DC supply for SRDF*, output

3-7 3-22 24 V DC 24 V DC supply for SMPCB, output

3-8 3-11 24 V DC 24 V DC supply for SSW1, output

3-23 3-12 5 V DC 5 V DC supply for EPCB, output

3-24 3-13 5 V DC 5 V DC supply for SMPCB, output

3-25, 26 3-14, 15 5 V DC 5 V DC supply for SCPCB, output

3-27 3-14, 15 3.4 V DC 3.4 V DC supply for SCPCB, output

3-28 3-16, 17 5 V DC 5 V DC supply for MPCB, output

3-29 3-16, 17 3.4 V DC 3.4 V DC supply for MPCB, output

3-30 3-14 +12 V DC +12 V DC supply for SCPCB, output

4-1 4-2 24 V DC 24 V DC supply for OMPCB, output

4-4 4-3 5 V DC 5 V DC supply for OMPCB, output

5-1, 2 5-14, 15 24 V DC 24 V DC supply for mailbox*, output

5-3, 4, 5-10, 18 24 V DC 24 V DC supply for finisher*, output

5, 6

5-7 5-13 5 V DC 5 V DC supply for mailbox*, output

5-8 5-12 5 V DC 5 V DC supply for finisher*, output

5-9 5-16 24 V DC 24 V DC supply for large paper deck*/

paper feed desk*, output

5-17 5-11 5 V DC 5 V DC supply for large paper deck*/

paper feed desk*, output

6-1 6-2 24 V DC 24 V DC supply for PM, output

* Optional.

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3-6-20

2AR

(2) Engine PCB

2930

12

12

122324

2122114

4 1

10

B10

CN

11

IC2

1

CN

2

IC4IC

5

CN

48

AD1

D2

D3

Q1

Q2

Q3

Q4

K

A

KAB

E C

BE C

IC1

BE C

BE C

K

8

1IC

3

8

C2 C1

++82

1

21

1211

9

D5

1

A1

A12

CN

10

CN

15

CN

7C

N5

D13

D12

IC13

A

K

B12

B1

101

511

IC9

C4

20K

AD

11

L8C

N6

Q6

Q7

Q9

Q11

Q13

Q15

Q17

Q8

Q10

Q12

Q14

Q16

Q18

B10

A10

B1

A1

C

IC7

IC6

R2

R1

KQ5

AE5

11

1

4

91

11

1

8

3

C3

D4

L4

59

1

41

41

41

4

1

41

41

4

1

41

41

4

1

4

1

4B

1

113

10

R129R128R127R126R125R124R123R122

1211

2121

9

3

9

9

1 IC10

IC11

IC12

1

1

1615

1

CN12 CN1

CN14

L5L6

1

B1

A10

A1

1

CN8CN13

CN9

L2

L3

D6

D7

L7

D8

D9

D10

L1

CN16

R120

R116

R117

R115

+

+

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Terminals (CN) Voltage Remarks

3-6-21

2AR

*1: Optional. *2: Optional for 120 V specifications only.

1-1 1-2 24 V DC 24 V DC supply for MPCB, input

1-5 1-4 5 V DC 5 V DC supply for MPCB, input

1-6 1-4 0/5 V DC H2 on/off, output

1-7 1-4 0/5 V DC H1 on/off, output

1-8 1-4 5 V DC 5 V DC supply for EPCB, output

2-1 2-13 0/5 V DC Feedshift unit*1/eject unit*1 connected

signal, input

2-2 2-13 0/5 V DC FSSW*1 on/off, input

2-3 2-11 0/5 V DC FSSOL2*1 latch-on signal, output

2-4 2-11 0/24 V DC FSFM*1 on/off, output

2-5 2-11 0/5 V DC FSSOL1*1 latch-on signal, output

2-6 2-11 5 V DC FSSOL1*1, FSSOL2*1 release signal,

output

2-7 2-11 0/24 V DC (pulse) FSM*1 coil energization pulse, output (B)

2-8 2-11 0/24 V DC (pulse) FSM*1 coil energization pulse, output (B)

2-9 2-11 0/24 V DC (pulse) FSM*1 coil energization pulse, output (A)

2-10 2-11 0/24 V DC (pulse) FSM*1 coil energization pulse, output (A)

2-12 2-11 24 V DC 24 V DC supply for FSPCB*1, output

2-14 2-13 5 V DC 5 V DC supply for FSPCB*1, output

2-15 2-13 0/5 V DC ESW*1 on/off, input

2-16 2-13 5 V DC 5 V DC supply for ESW*1, output

2-19, 24 2-11 24 V DC 24 V DC supply for feedshift unit*1/

eject unit*1, output

3-A2 3-A24 0/5 V DC CLM-U on/off, input

3-A3 3-A24 0/5 V DC CLM-L on/off, input

3-A4 3-A24 0/5 V DC BYPFCL*2 on/off, input

3-A5 3-A24 0/5 V DC FCL1 on/off, input

3-A6 3-A24 0/5 V DC FCL2 on/off, input

3-A7 3-A24 0/5 V DC FCL3 on/off, input

3-A8 3-A24 0/5 V DC PFCL-U on/off, input

3-A9 3-A24 0/5 V DC PFCL-L on/off, input

3-A10 3-A24 0/5 V DC DUPCL*1 on/off, input

3-A11 3-A24 0/5 V DC DUPPCSW*1 on/off, output

3-A12 3-A24 0/5 V DC Duplex unit*1 connected signal, output

3-A13 3-A24 ETTH detection voltage, output

3-A14 3-A24 EHUMSENS detection voltage, output

3-A15 3-A24 0/5 V DC FSW1 on/off, output

3-A16 3-A24 0/5 V DC FSW2 on/off, output

3-A17 3-A24 0/5 V DC FSW3 on/off, output

3-A18 3-A24 0/5 V DC FSW3 on/off, output

_

_

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Terminals (CN) Voltage Remarks

3-6-22

2AR-1

*1: Optional. *2: Optional for 120 V specifications only.

3-A27 3-A24 0/5 V DC (pulse) MMD*2 serial signal, input

3-A29 3-A24 0/5 V DC (pulse) MMD*2 serial signal, output

3-A31 3-A24 0/5 V DC MMD*2 connected signal, output

3-A32 3-A24 0/5 V DC MMD*2 count signal, input

3-A46 3-A24 FTH detection voltage, output

3-A47 3-A24 0/5 V DC CFM1, CFM2 HIGH SPEED signal, input

3-A48 3-A24 0/5 V DC CFM1, CFM2 LOW SPEED signal, input

3-A49 3-A24 0/5 V DC Total counter on/off, output

3-A50 3-A24 0/5 V DC Total counter connected signal, output

3-A51 3-A24 0/5 V DC Key counter*1 connected signal, output

3-A52 3-A24 0/5 V DC Key card*2 on/off, input

3-A53 3-A24 0/5 V DC MSW on/off, input

3-A54 3-A24 0/5 V DC FUSW*1 on/off, input

3-A55 3-A24 0/5 V DC TFM drive control signal (+), input

3-A56 3-A24 0/5 V DC TFM drive control signal (–), input

3-A57 3-A24 0/5 V DC DEV DET signal, output

3-A58 3-A24 TNS detection voltage, output

3-A59 3-A24 0 – 15 V DC TNS control voltage, input

3-A60 3-A24 0/5 V DC RSW on/off, output

3-B1 3-A24 24 V DC 24 V DC supply, input

3-B4 3-A24 0/5 V DC H2 on/off, input

3-B5 3-A24 0/5 V DC H1 on/off, input

3-B6 3-A24 0/5 V DC PLSW-U on/off, output

3-B7 3-A24 0/5 V DC PLSW-L on/off, output

3-B8 3-A24 0/5 V DC PSW-U on/off, output

3-B9 3-A24 5/0 V DC LICSW-U on/off, output

3-B10 3-A24 0/5 V DC PSW-L on/off, output

3-B11 3-A24 5/0 V DC LICSW-L on/off, output

3-B12 3-A24 0/5 V DC PWSW-U (DIG0) on/off, output

3-B13 3-A24 0/5 V DC PWSW-U (DIG1) on/off, output

3-B14 3-A24 0/5 V DC PWSW-U (DIG2) on/off, output

3-B15 3-A24 0/5 V DC PWSW-L (DIG0) on/off, output

3-B16 3-A24 0/5 V DC PWSW-L (DIG1) on/off, output

3-B17 3-A24 0/5 V DC PWSW-L (DIG2) on/off, output

3-B18 3-A24 0/5 V DC Bypass table*2 connected signal, output

3-B19 3-A24 0/5 V DC BYPPLSW*2 on/off, output

3-B20 3-A24 0/5 V DC BYPFSW*2 on/off, output

3-B21 3-A24 0/5 V DC BYPPSW*2 on/off, output

3-B22 3-A24 0/5 V DC BYPPWSW*2 (DIG0) on/off, output

3-B23 3-A24 0/5 V DC BYPPWSW*2 (DIG1) on/off, output

Page 394: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

Terminals (CN) Voltage Remarks

3-6-23

2AR-1

*1: Optional. *2: Optional for 120 V specifications only.

3-B24 3-A24 0/5 V DC BYPPWSW*2 (DIG2) on/off, output

3-B25 3-A24 0/5 V DC BYPLCL*2 on/off, input

3-B26 3-A24 0/5 V DC BYPPFCL*2 on/off, input

3-B27 3-A24 0/5 V DC JBESW*1 on/off, output

3-B28 3-A24 0/5 V DC Job separator*1 connected signal, input

3-B29 3-A24 0/5 V DC JOFSW*1 on/off, output

3-B30 3-A24 0/5 V DC LED*1 on/off, input

3-B31 3-A24 0/5 V DC DM, CL on/off, input

3-B32 3-A24 0/5 V DC DM LOCK signal, output

3-B33 3-A24 0/5 V DC (pulse) DM drive clock pulse, input

3-B34 3-A24 0/5 V DC Feedshift unit*1/eject unit*1 connected

signal, output

3-B35 3-A24 0/5 V DC FSSW*1 on/off, output

3-B36 3-A24 0/5 V DC FSSOL2*1 latch-on signal, input

3-B37 3-A24 0/5 V DC RCL on/off, input

3-B38 3-A24 0/5 V DC FSSOL1*1 latch-on signal, input

3-B39 3-A24 0/5 V DC FSFM*1 on/off, input

3-B40 3-A24 0/5 V DC (pulse) FSM*1 coil energization pulse, input (B)

3-B41 3-A24 0/5 V DC (pulse) FSM*1 coil energization pulse, input (B)

3-B42 3-A24 0/5 V DC (pulse) FSM*1 coil energization pulse, input (A)

3-B43 3-A24 0/5 V DC (pulse) FSM*1 coil energization pulse, input (A)

3-B44 3-A24 0/5 V DC ESW*1 on/off, output

3-B45 3-A24 0/5 V DC PCFM on/off, input

3-B46 3-A24 5/0 V DC SSW3 on/off, output

3-B47 3-A24 5/0 V DC SSW1 on/off, output

3-B48 3-A24 5/0 V DC SSW2 on/off, output

3-B51 3-A24 0 – 5 V DC TC control voltage, input

3-B53 3-A24 0/5V DC TC on/off, input

3-B54 3-A24 0 – 5 V DC DB control voltage, input

3-B55 3-A24 0/5 V DC DB on/off, input

3-B56 3-A24 0/5 V DC MC ALM signal, output

3-B57 3-A24 0 – 5 V DC GRID control voltage, input

3-B58 3-A24 0/5 V DC MC on/off, input

3-B60 3-A24 24 V DC 24 V DC supply, output

4-1 4-7 24/0 V DC BYPPFCL*2 on/off, output

4-2 4-7 24 V DC 24 V DC supply for BYPPFCL*2, output

4-3 4-7 24 V DC 24 V DC supply for BYPLCL*2, output

4-4 4-7 24/0 V DC BYPLCL*2 on/off, output

4-5 4-7 24/0 V DC BYPFCL*2 on/off, output

4-6 4-7 24 V DC 24 V DC supply for BYPFCL*2, output

_

_

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Terminals (CN) Voltage Remarks

3-6-24

2AR-1

*1: Optional. *2: Optional for 120 V specifications only.

4-8 4-7 0/5 V DC BYPPWSW*2 (DIG2) on/off, input

4-9 4-7 0/5 V DC BYPPWSW*2 (DIG1) on/off, input

4-10 4-7 0/5 V DC BYPPWSW*2 (DIG0) on/off, input

4-11 4-13 5 V DC 5 V DC supply for BYPPSW*2, output

4-12 4-13 5/0 V DC BYPPSW*2 on/off, input

4-15 4-14 5 V DC 5 V DC supply for BYPFSW*2, output

4-16 4-14 0/5 V DC BYPFSW*2 on/off, input

4-17 4-19 5 V DC 5 V DC supply for BYPPLSW*2, output

4-18 4-19 0/5 V DC BYPPLSW*2 on/off, input

4-20 4-21 0/5 V DC Bypass table*2 connected signal, input

7-1 7-2 24 V DC 24 V DC supply for MMD*2, output

7-3 7-4 0/5 V DC (pulse) MMD*2 serial signal, input

7-5 7-6 0/5 V DC (pulse) MMD*2 serial signal, output

7-8 7-7 0/5 V DC MMD*2 connected signal, input

7-9 7-2 24 V DC 24 V DC supply for MMD*2, output

7-10 7-7 0/5 V DC (pulse) MMD*2 count on/off, output

8-1 8-7 24 V DC 24 V DC supply for CFM1, output

8-2 8-7 0/13 V DC CFM1 half speed/full speed, output

8-3 8-7 24 V DC 24 V DC supply for CFM2, output

8-4 8-7 0/13 V DC CFM2 half speed/full speed, output

8-5 8-7 24 V DC 24 V DC supply for total counter, output

8-6 8-7 0/24 V DC Total counter on/off, input

8-8 8-7 0/5 V DC Total counter connected signal, input

8-9 8-10 0/5 V DC Key card*2, key counter*1 connected

signal, input

8-11 8-10 24 V DC 24 V DC supply for key card*2, key

counter*1, output

8-12 8-10 0/5 V DC Key card*2, key counter*1 copy count

signal, output

8-13 8-15 24 V DC 24 V DC supply for MSW, output

8-14 8-15 0/24 V DC MSW on/off, output

8-16 8-15 0/5 V DC FUSW*1 on/off, output

8-17 8-15 14/24 V DC TFM drive control signal (+), output

8-18 8-15 14/24 V DC TFM drive control signal (–), output

8-19 8-20 0/5 V DC DEV DET signal, input

8-22 8-21 TNS detection voltage, input

8-23 8-21 24 V DC 24 V DC supply for TNS, output

8-24 8-21 0 – 15 V DC TNS control voltage, output

8-25 8-27 0/5 V DC RSW on/off, input

8-26 8-27 5 V DC 5 V DC supply for RSW, output

Page 396: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

Terminals (CN) Voltage Remarks

3-6-25

2AR-1

* Optional.

9-5 9-6 24 V DC 24 V DC supply for HVTPCB, output

9-7 9-6 0 – 5 V DC TC control voltage, output

9-9 9-6 0/13 V DC TC on/off, output

9-10 9-6 0 – 5 V DC DB control voltage, output

9-11 9-6 0/23 V DC DB on/off, output

9-12 9-6 0/5 V DC MC ALM signal, input

9-13 9-6 0 – 15 V DC GRID control voltage, output

9-14 9-6 0/18 V DC MC on/off, output

10-A1 10-B9 24 V DC 24 V DC supply for CLM-U, output

10-A2 10-B9 0/24 V DC CLM-U on/off, output

10-A3 10-B9 24 V DC 24 V DC supply for CLM-L, output

10-A4 10-B9 0/24 V DC CLM-L on/off, output

10-A5 10-B9 0/24 V DC RCL on/off, output

10-A6 10-B9 24 V DC 24 V DC supply for RCL, output

10-A7 10-B9 0/24 V DC FCL1 on/off, output

10-A8 10-B9 24 V DC 24 V DC supply for FCL1, output

10-A9 10-B9 0/24 V DC FCL2 on/off, output

10-A10 10-B9 24 V DC 24 V DC supply for FCL2, output

10-A11 10-B9 0/24 V DC FCL3 on/off, output

10-A12 10-B9 24 V DC 24 V DC supply for FCL3, output

10-B1 10-B9 0/24 V DC PFCL-U on/off, output

10-B2 10-B9 24 V DC 24 V DC supply for PFCL-U, output

10-B3 10-B9 0/24 V DC PFCL-L on/off, output

10-B4 10-B9 24 V DC 24 V DC supply for PFCL-L, output

10-B5 10-B9 0/24 V DC DUPCL* on/off, output

10-B6 10-B9 24 V DC 24 V DC supply for DUPCL*, output

10-B7 10-B9 0/5 V DC DUPPCSW* on/off, input

10-B8 10-B9 5 V DC 5 V DC supply for DUPPCSW*, output

10-B11 10-B9 0/5 V DC Duplex unit* connected signal, input

11-A1 11-A5 0/5 V DC (pulse) DM drive clock pulse, output

11-A2 11-A5 0/5 V DC DM LOCK signal, input

11-A3 11-A5 0/5 V DC DM on/off, output

11-A4 11-A5 5 V DC 5 V DC supply for DM, output

11-A8, A9 11-A5 24 V DC 24 V DC supply for DM, output

11-B1 11-B8 5 V DC 5 V DC supply for LED*, output

11-B2 11-B8 0/5 V DC LED* on/off, output

11-B3 11-B8 5 V DC 5 V DC supply for JOFSW*, output

11-B4 11-B8 0/5 V DC JOFSW* on/off, input

11-B6 11-B8 0/5 V DC Job separator* connected signal, input

11-B9 11-B8 5 V DC 5 V DC supply for JBESW*, output

Page 397: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

Terminals (CN) Voltage Remarks

3-6-26

2AR-1

11-B10 11-B8 0/5 V DC JBESW* on/off, input

12-2 12-1 5/0 V DC LICSW-L on/off, input

12-3 12-1 5 V DC 5 V DC supply for LICSW-L, output

12-5 12-1 0/5 V DC PSW-L on/off, input

12-6 12-1 5 V DC 5 V DC supply for PSW-L, output

12-8 12-7 5/0 V DC LICSW-U on/off, input

12-9 12-7 5 V DC 5 V DC supply for LICSW-U, output

12-11 12-10 0/5 V DC PSW-U on/off, input

12-12 12-10 5 V DC 5 V DC supply for PSW-U, output

12-13 12-14 0/5 V DC PLSW-L on/off, input

12-15 12-16 0/5 V DC PLSW-U on/off, input

13-1 12-16 5 V DC 5 V DC supply for FTH, output

13-2 12-16 FTH detection voltage, input

13-3 12-16 24 V DC 24 V DC supply for CL, output

13-4 12-16 0/24 V DC CL on/off, output

14-2 14-1 0/5 V DC PWSW-L (DIG2) on/off, input

14-3 14-1 0/5 V DC PWSW-L (DIG1) on/off, input

14-4 14-1 0/5 V DC PWSW-L (DIG0) on/off, input

14-5, 6 14-1 24 V DC 24 V DC supply, output

14-8 14-7 0/5 V DC PWSW-U (DIG2) on/off, input

14-9 14-7 0/5 V DC PWSW-U (DIG1) on/off, input

14-10 14-7 0/5 V DC PWSW-U (DIG0) on/off, input

14-11, 12 14-7 24 V DC 24 V DC supply, output

15-1 15-2 ETTH detection voltage, input

15-3 15-2 EHUMSENS detection voltage, input

15-4 15-2 5 V DC 5 V DC supply for HUMPCB, output

15-5 15-7 0/5 V DC FSW1 on/off, input

15-6 15-7 5 V DC 5 V DC supply for FSW1, output

15-8 15-10 0/5 V DC FSW2 on/off, input

15-9 15-10 5 V DC 5 V DC supply for FSW2, output

15-11 15-13 0/5 V DC FSW3 on/off, input

15-12 15-13 5 V DC 5 V DC supply for FSW3, output

16-1 9-6 24/0 V DC SSW2 on/off, input

16-2 9-6 24/0 V DC SSW2 on/off, output

16-4 9-6 24/0 V DC SSW1 on/off, input

16-5 9-6 24/0 V DC SSW1 on/off, output

16-7 9-6 24/0 V DC SSW3 on/off, input

16-9 9-6 0/24 V DC PCFM on/off, output

16-10 9-6 24 V DC 24 V DC supply for PCFM, output

* Optional.

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3-6-27

2AR-1

(3) Main PCB

+

+

CN9 CN5

CN

2

CN3

CN4

+

+

IC11IC12

CN1

CN

8C

N10

CN

11

++

+

+

CN6

CN7+

+

Page 399: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

Terminals (CN) Voltage Remarks

3-6-28

2AR-1

1-1 1-2 3.4 V DC 3.4 V DC supply, input

1-4 1-3 5 V DC 5 V DC supply, input

2-A2 2-A24 0/5 V DC CLM-U on/off, output

2-A3 2-A24 0/5 V DC CLM-L on/off, output

2-A4 2-A24 0/5 V DC BYPFCL*2 on/off, output

2-A5 2-A24 0/5 V DC FCL1 on/off, output

2-A6 2-A24 0/5 V DC FCL2 on/off, output

2-A7 2-A24 0/5 V DC FCL3 on/off, output

2-A8 2-A24 0/5 V DC PFCL-U on/off, output

2-A9 2-A24 0/5 V DC PFCL-L on/off, output

2-A10 2-A24 0/5 V DC DUPCL*1 on/off, output

2-A11 2-A24 0/5 V DC DUPPCSW*1 on/off, input

2-A12 2-A24 0/5 V DC Duplex unit*1 connected signal, input

2-A13 2-A24 ETTH detection voltage, input

2-A14 2-A24 EHUMSENS detection voltage, input

2-A15 2-A24 0/5 V DC FSW1 on/off, input

2-A16 2-A24 0/5 V DC FSW2 on/off, input

2-A17 2-A24 0/5 V DC FSW3 on/off, input

2-A18 2-A24 0/5 V DC FSW3 on/off, input

2-A27 2-A24 0/5 V DC (pulse) MMD*2 serial signal, output

2-A29 2-A24 0/5 V DC (pulse) MMD*2 serial signal, input

2-A31 2-A24 0/5 V DC MMD*2 connected signal, input

2-A32 2-A24 0/5 V DC MMD*2 count signal, output

2-A46 2-A24 FTH detection voltage, input

2-A47 2-A24 0/5 V DC CFM1, CFM2 HIGH SPEED signal, output

2-A48 2-A24 0/5 V DC CFM1, CFM2 LOW SPEED signal, output

2-A49 2-A24 0/5 V DC Total counter on/off, input

2-A50 2-A24 0/5 V DC Total counter connected signal, input

2-A51 2-A24 0/5 V DC Key counter*1 connected signal, input

2-A52 2-A24 0/5 V DC Key card*2 on/off, output

2-A53 2-A24 0/5 V DC MSW on/off, output

2-A54 2-A24 0/5 V DC FUSW*1 on/off, output

2-A55 2-A24 0/5 V DC TFM drive control signal (+), output

2-A56 2-A24 0/5 V DC TFM drive control signal (–), output

2-A57 2-A24 0/5 V DC DEV DET signal, input

2-A58 2-A24 TNS detection voltage, input

2-A59 2-A24 0 – 15 V DC TNS control voltage, output

2-A60 2-A24 0/5 V DC RSW on/off, input

2-B1 2-A24 24 V DC 24 V DC supply, output

2-B4 2-A24 0/5 V DC H2 on/off, output

*1: Optional. *2: Optional for 120 V specifications only.

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Terminals (CN) Voltage Remarks

3-6-29

2AR-1

2-B5 2-A24 0/5 V DC H1 on/off, output

2-B6 2-A24 0/5 V DC PLSW-U on/off, input

2-B7 2-A24 0/5 V DC PLSW-L on/off, input

2-B8 2-A24 0/5 V DC PSW-U on/off, input

2-B9 2-A24 5/0 V DC LICSW-U on/off, input

2-B10 2-A24 0/5 V DC PSW-L on/off, input

2-B11 2-A24 5/0 V DC LICSW-L on/off, input

2-B12 2-A24 0/5 V DC PWSW-U (DIG0) on/off, input

2-B13 2-A24 0/5 V DC PWSW-U (DIG1) on/off, input

2-B14 2-A24 0/5 V DC PWSW-U (DIG2) on/off, input

2-B15 2-A24 0/5 V DC PWSW-L (DIG0) on/off, input

2-B16 2-A24 0/5 V DC PWSW-L (DIG1) on/off, input

2-B17 2-A24 0/5 V DC PWSW-L (DIG2) on/off, input

2-B18 2-A24 0/5 V DC Bypass table*2 connected signal, input

2-B19 2-A24 0/5 V DC BYPPLSW*2 on/off, input

2-B20 2-A24 0/5 V DC BYPFSW*2 on/off, input

2-B21 2-A24 0/5 V DC BYPPSW*2 on/off, input

2-B22 2-A24 0/5 V DC BYPPWSW*2 (DIG0) on/off, input

2-B23 2-A24 0/5 V DC BYPPWSW*2 (DIG1) on/off, input

2-B24 2-A24 0/5 V DC BYPPWSW*2 (DIG2) on/off, input

2-B25 2-A24 0/5 V DC BYPLCL*2 on/off, output

2-B26 2-A24 0/5 V DC BYPPFCL*2 on/off, output

2-B27 2-A24 0/5 V DC JBESW*1 on/off, input

2-B28 2-A24 0/5 V DC Job separator*1 connected signal, output

2-B29 2-A24 0/5 V DC JOFSW*1 on/off, input

2-B30 2-A24 0/5 V DC LED*1 on/off, output

2-B31 2-A24 0/5 V DC DM, CL on/off, output

2-B32 2-A24 0/5 V DC DM LOCK signal, input

2-B33 2-A24 0/5 V DC (pulse) DM drive clock pulse, output

2-B34 2-A24 0/5 V DC Feedshift unit*1/eject unit*1 connected

signal, input

2-B35 2-A24 0/5 V DC FSSW*1 on/off, input

2-B36 2-A24 0/5 V DC FSSOL2*1 latch-on signal, output

2-B37 2-A24 0/5 V DC RCL on/off, output

2-B38 2-A24 0/5 V DC FSSOL1*1 latch-on signal, output

2-B39 2-A24 0/5 V DC FSFM*1 on/off, output

2-B40 2-A24 0/5 V DC (pulse) FSM*1 coil energization pulse, output (B)

2-B41 2-A24 0/5 V DC (pulse) FSM*1 coil energization pulse, output (B)

2-B42 2-A24 0/5 V DC (pulse) FSM*1 coil energization pulse, output (A)

2-B43 2-A24 0/5 V DC (pulse) FSM*1 coil energization pulse, output (A)

_

_

*1: Optional. *2: Optional for 120 V specifications only.

Page 401: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

Terminals (CN) Voltage Remarks

3-6-30

2AR-1

2-B44 2-A24 0/5 V DC ESW* on/off, input

2-B45 2-A24 0/5 V DC PCFM on/off, output

2-B46 2-A24 5/0 V DC SSW3 on/off, input

2-B47 2-A24 5/0 V DC SSW1 on/off, input

2-B48 2-A24 5/0 V DC SSW2 on/off, input

2-B51 2-A24 0 – 5 V DC TC control voltage, output

2-B53 2-A24 0/5 V DC TC on/off, output

2-B54 2-A24 0 – 5 V DC DB control voltage, output

2-B55 2-A24 0/5 V DC DB on/off, output

2-B56 2-A24 0/5 V DC MC ALM signal, input

2-B57 2-A24 0 – 5 V DC GRID control voltage, output

2-B58 2-A24 0/5 V DC MC on/off, output

2-B60 2-A24 24 V DC 24 V DC supply, input

3-1, 11, 3-2 5 V DC 5 V DC supply for printer board*, output

12

3-4 3-2 0/5 V DC Printer board* control signal, input

3-5 3-2 0/5 V DC Printer board* RESET signal, output

3-6 3-2 0/5 V DC Printer board* control signal, output

3-7 3-2 0/5 V DC Printer board* PRINT signal, input

3-8 3-2 0/5 V DC Printer board* control signal, output

3-9 3-2 0/5 V DC Printer board* control signal, input

3-10 3-2 0/5 V DC Printer board* control signal, output

3-14 3-2 0/5 V DC Printer board* control signal, input

3-15 3-2 0/5 V DC Printer board* control signal, output

3-16 3-2 0/5 V DC Printer board* control signal, input

3-17 3-2 0/5 V DC Printer board* control signal, input

3-18 3-2 0/5 V DC Printer board* control signal, output

3-19 3-2 0/5 V DC Printer board* control signal, input

3-20 3-2 0/5 V DC Printer board* connected signal, input

4-3 4-1 0/5 V DC FCPCB* control signal, input

4-5 4-1 0/5 V DC FCPCB* control signal, output

4-7 4-1 0/5 V DC FCPCB* control signal, output

4-8 4-1 0/5 V DC FCPCB* connected signal, input

4-9 4-1 0/5 V DC FCPCB* SCAN signal, input

4-10 4-1 0/5 V DC FCPCB* PRINT signal, input

4-11 4-1 0/5 V DC FCPCB* READY signal, input

4-12 4-1 0/5 V DC FCPCB* RESET signal, output

4-14 4-1 0/5 V DC (pulse) FCPCB* serial signal, input

4-16 4-1 0/5 V DC (pulse) FCPCB* serial signal, output

4-18 4-1 0/5 V DC FCPCB* control signal, output

* Optional.

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Terminals (CN) Voltage Remarks

3-6-31

2AR-1

4-20 4-1 0/5 V DC FCPCB* PGEN signal, output

4-21 4-1 0/5 V DC (pulse) FCPCB* PGCLK signal, output

4-22 4-1 0/5 V DC FCPCB* control signal, output

4-23 4-1 0/5 V DC FCPCB* control signal, input

4-25 4-1 0/5 V DC (pulse) FCPCB* MAIN CLK signal, output

4-27 4-1 0/5 V DC FCPCB* control signal, output

4-28 4-1 0/5 V DC FCPCB* control signal, output

4-29 4-1 0/5 V DC FCPCB* control signal, output

4-31 4-1 0/5 V DC FCPCB* control signal, output

4-33 4-1 0/5 V DC FCPCB* control signal, output

4-35 4-1 0/5 V DC FCPCB* control signal, output

4-37 4-1 0/5 V DC FCPCB* control signal, output

4-38 4-1 0/5 V DC (pulse) FCPCB* FAX ID signal, output

4-41 4-1 0/5 V DC FCPCB* control signal, output

4-43 4-1 0/5 V DC FCPCB* control signal, output

5-A2 5-A1 0/5 V DC SCPCB SCN ACK signal, input

5-A4 5-A3 0/5 V DC SCPCB MAIN SCN ACK signal, output

5-A5 5-A3 0/5 V DC SCPCB MAIN SCN HEADER signal, output

5-A6 5-A3 0/5 V DC SCPCB SCN START signal, output

5-A7 5-A3 0/5 V DC SCPCB SCN HEADER signal, input

5-A8 5-A3 0/5 V DC SCPCB SCN ENABLE signal, input

5-A9 5-A3 0/5 V DC SCPCB SMRE + signal, input

5-A10 5-A3 0/5 V DC SCPCB SMRE – signal, input

5-A11 5-A3 0/5 V DC SCPCB SOHSYNC – signal, input

5-A12 5-A3 0/5 V DC SCPCB SOHSYNC + signal, input

5-B1 5-B6 0/5 V DC (pulse) SCPCB image control signal SID –, input

5-B2 5-B6 0/5 V DC (pulse) SCPCB image control signal SID +, input

5-B3 5-B6 0/5 V DC (pulse) SCPCB clock pulse +, input

5-B4 5-B6 0/5 V DC (pulse) SCPCB clock pulse –, input

5-B5 5-B6 0/5 V DC SCPCB SOVST signal, input

5-B7 5-B6 0/5 V DC SCPCB SCN RESET signal, output

5-B9 5-B10 0/5 V DC (pulse) Serial signal to SCPCB, output

5-B11 5-B12 0/5 V DC (pulse) Serial signal from SCPCB, input

8-1 8-4 0/5 V DC PM S/S signal, output

8-2 8-4 0/5 V DC PM LD signal, input

8-3 8-4 0/5 V DC (pulse) PM clock pulse, output

8-5 8-4 5 V DC 5 V DC supply for LDPCB, output

8-6 8-4 0/5 V DC LDPCB BD + signal, input

8-7 8-4 0/5 V DC LDPCB BD – signal, input

8-9 8-8 0/5 V DC LDPCB VIDEO – signal, output

* Optional.

3-6-30-1

Page 403: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

Terminals (CN) Voltage Remarks

3-6-32

2AR-1

8-10 8-8 0/5 V DC LDPCB VIDEO + signal, output

8-11 8-8 0/5 V DC LDPCB ENABLE signal, output

8-12 8-8 0/5 V DC LDPCB ADJUST signal, output

3-6-30-2

Page 404: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

Terminals (CN) Voltage Remarks

3-6-31

2AR

8-13 8-8 5 V DC 5 V DC supply for LDPCB, output

9-1 9-2 0/5 V DC (pulse) Serial signal to OMPCB, output

9-3 9-4 0/5 V DC (pulse) Serial signal from OMPCB, input

9-5 9-4 0/5 V DC OMPCB ACK FOR MAIN signal, input

9-6 9-4 0/5 V DC OMPCB ACK FROM MAIN signal, output

9-7 9-4 0/5 V DC OMPCB ERROR FOR MAIN signal, input

9-8 9-4 0/5 V DC OMPCB ERROR FROM MAIN signal,

output

9-9 9-4 0/5 V DC OMPCB DET SIG signal, input

9-10 9-4 0/5 V DC OMPCB MMI STS signal, input

9-11 9-4 0/5 V DC OMPCB RESET MAIN signal, output

10-1 10-2 0/5 V DC (pulse) Serial signal from finisher*, input

10-3 10-4 0/5 V DC (pulse) Serial signal to finisher*, output

10-5 10-4 0/5 V DC Finisher* F RESET signal, output

10-6 10-4 0/5 V DC Finisher* connected signal, input

10-7 10-8 0/5 V DC (pulse) Serial signal from mailbox*, input

10-9 10-10 0/5 V DC (pulse) Serial signal to mailbox*, output

10-11 10-10 0/5 V DC Mailbox* connected signal, input

10-12 10-10 0/5 V DC Mailbox* M RESET signal, output

11-1 11-2 0/5 V DC (pulse) Serial signal to paper feed desk*/large

paper deck*, output

11-3 11-4 0/5 V DC (pulse) Serial signal from paper feed desk*/

large paper deck*, input

11-5 11-4 0/5 V DC FSW3 on/off, output

* Optional.

Page 405: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

3-6-32

2AR

(4) Scanner control PCB

R164

R57R58R60R62R64R66R67R68R70R72R74R76

R59R61R63R65R69R71R73R75

L73

54

IC9

C118

IC8

R36R37R38C18

RA13

RA5

C148

C14

6

CN5

C9

C10

C118

R18

LA3LA1

R19

R40 R41

C11

7 R17

R20

R21

C13

TR

11

TR

4T

R5

TR

14T

R1

TR

2

TR

12

TR

6

TR

7

RA14

R166

R35

R24

R23

L52

L41

C14

C15

C72C73

R123R28R27

C74C75

C76

R25

R26

L23

R34

R33

R16

16 17

32 4041

81

3

34

2

4

2

E

B

1

74

5 8

2

L74

8C

119

C16

C17

RA

1

C5

IC2

RA

10R

A11

C6

C7

C8

14883

24T

R16

C

3

34

2

5

8

RA

17

R16

8

RA

15R

A12

R15

4 R52

R31

R51

R32

R18

9

C14

3

R18

8

7 8

160

8012

1

120

8

14

RA

8R

A9

RA

62

L21

4

IC17

R79

L76

TR

15

TR

17

TR

1

C11

5

RA

64R

39

LA12

LA11

LA6

LA10

11

121

CN

6C

N7

1113

5

5

8

5

4

4

4

5

8

2 4

4

854

8

8

88

7

14

14

44

5 8

854

6

3

4 5

8

LA5

4 5

8

LA9

L42

LA2

4

R158TR8

R151

R152

R42

R45R43

RA52

R48

R44

R49

R46

RA

63R

A4

X1 85

110

076

IC5

CN

2

CN

9

C19

4 58

4 5

8

4 59

16

8C

11

IC1 IC

16

L28

R12

1

L22

R12

0

R11

9

C68

C67

C66

C14

1C

84

IC19

IC20

O20

10

IC10

X2

C23

C26

C28

C29

C12

3

C13

2

C13

1

24

L9

C99

C61

C64

C46

IC12

RA

19

RA

70

R176

R172

R174

C62

C41C43

C44

C45

C42

C63

RA

20

R91

R92

L72

R16

2

RA

67

RA

28

RA

66

LA13

11

8

C87

L29

R18

3

R18

4

R18

5

R18

6

R17

9

R18

0

R18

1

R18

2

R1R4R7R8R11R12R15

C1

C2

C3

C4

75

51

50

854

RA53

854

RA6

854

RA54

854

RA785

4

1

RA55

854

RA65

8

1

5

B

44

4

35

58

8

6

E

L40

L49

C12C114

C147R170

RA60

RA61

C89

C88

C71

C79RA89

3 4

4

12

12

1

25

3837

L8

48

12

13

13

13

32

2

RA68

C140

C160

L26

RA44RA42

R102L19R101

R169

R190R191R193R195R197

R196C31

L12 L13

R192

R194

R108

C128C129

C126 C125

C136

L15C56

C53

C54

C52C50

C49

C48C47

C51R84R87

C55

L14C139

L17

C60

C57

C59 L16

C58 C152

L11L10

R100R104

C83

C85

C86

L25

L2

L3L1

L5

L4C24

IC21

C124C25

C122

C120

C80 C81

C144C69

L27R153

C

4

RA56

854

25 26

R47

C113

5

3

2 2

4 4

4

5 8

4

5 8

4

5 8

6

3

14 1 A12B1 A1

B12

8

LA8

C11

2C

145

RA

2R

A3

4

7

5

8

TR9

TR10

4

4

6

3

3

3 3

4666

66 6

TR3

44

4

64

3

6 44

643

6 44

33

36

33

3LA17

45 8

LA16

45 8LA

7

L70

4 5

8

LA4

IC4

IC3

4 5

8

4 5

8

4

8 916

C78

C77

L24

IC6

IC7

5

8

C110C111

4

14 15

28

14 15

28

5

8

RA

45

4

RA

51IC

18

1

16

D1

A

K

101

1

6

3

RA

49R

A48

RA

37

RA

50

L67

C10

5

C98

R16

0

CN

8C

N1

CN

3C

N4

C35

C33

C38

C39

C21

C22

176

133

88

2424

45

132

89

1IC

11IC

14IC

13

RA

18

L43

L33

L32

L71

RA

36

C93

C92

RA

39R

A38

4 5

8

RA

57

4 5

8

RA

33

R18

7

R17

5

R17

1

4 5

8

RA

31

4 5

8

RA

32 C17

0

C16

8

C16

3

C16

4

C15

1

R17

3

R17

7

R17

8

C16

9

C167

L77

L64L38L39L46L85L45

4 5

8

RA43

4

4

5

8

4 5

84 5

8

4 5

8

5

8

5

8

RA41 RA46

L31

L30

L44

R53

C104

C102

C101

C166

C149

L35

L69

L62L63

L36

C97

L34

L20L60L18L61L75L50

R95

C162

R94

L6

R83

C108

C107C103

C100

C90

C91

C96 C95 L68

L66

C94

C165

4

4 5 4 5

5

5

8

8

G

I

3 44

2

3

2

3

2

3 4

4

8

854

RA47

4 5

8

RA24

4

4

5

5

8

8RA25

C150

RA40

4 5

8

34

2

2

3 44 5

8

4 5

8

4 5

8

4 5

8+

+

++

+

+

+

+

+

RA22RA21

RA29

RA34

RA35

RA30RA27

R111

R108

RA26

C36

C32

C37

C27

5 84

5 8

42

5 8

44 5

84 5

8

44

4

Page 406: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

Terminals (CN) Voltage Remarks

3-6-33

2AR

1-1, 5 1-3 5 V DC 5 V DC supply from PSPCB, input

1-2 1-3 3.4 V DC 3.4 V DC supply from PSPCB, input

1-6 1-4 +12 V DC +12 V DC supply from PSPCB, input

2-1 2-14 0/5 V DC ODSW on/off, input

2-2 2-14 SM current control voltage SM Vref, output

2-3 2-14 0/5 V DC SM drive control signal SM M1, output

2-4 2-14 0/5 V DC SM drive control signal SM M2, output

2-5 2-14 0/5 V DC SM drive control signal SM M3, output

2-6 2-14 0/5 V DC SM drive control signal SM M4, output

2-7 2-14 0/5 V DC SM drive control signal SM M5, output

2-8 2-14 0/5 V DC (pulse) SM drive clock pulse, output

2-9 2-14 0/5 V DC SM rotation direction switching signal SM

CWB, output

2-10 2-14 0/5 V DC SM control signal SM RET, output

2-11 2-14 0/5 V DC SM enable signal, output

2-12 2-14 5/0 V DC EL on/off, output

2-13 2-14 5/0 V DC SHPSW on/off, input

3-1 3-2 0/5 V DC (pulse) CCD drive clock signal, output

3-3 3-2 0/5 V DC CCDPCB RS signal, output

3-5 3-4 0/5 V DC CCDPCB CLP signal, output

3-7 3-6 0/5 V DC CCDPCB SHIFT signal, output

3-9 3-10 5 V DC 5 V DC supply for CCDPCB, output

4-1 4-2 CCD control signal VO_O, input

4-3 4-4 CCD control signal VO_E, input

4-5 4-6 +12 V DC +12 V DC supply for CCDPCB, output

5-2 4-6 0/5 V DC OSBSW* on/off, input

5-3 4-6 0/5 V DC OFSW* on/off, input

5-4 4-6 0/5 V DC OSSW* on/off, input

5-7 4-6 0/5 V DC SRDF* installed/not installed signal, input

5-8 4-6 0/5 V DC OSWSW* on/off, input

5-9 4-6 5/0 V DC DFSSW2* off/on, input

5-10 4-6 5/0 V DC DFSSW1* off/on, input

5-11 4-6 5/0 V DC OSLSW* off/on, input

5-12 4-6 5/0 V DC DFTSW* off/on, input

6-1 4-6 0/5 V DC OFM* control signal OFM RET, output

6-2 4-6 0/5 V DC (pulse) OFM* drive clock pulse, output

6-3 4-6 0/5 V DC OFM* rotation direction switching signal

OFM CWB, output

6-4 4-6 0/5 V DC OCM* enable signal, output

6-5 4-6 0/5 V DC OCM* control signal OCM RET, output

* Optional.

Page 407: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

Terminals (CN) Voltage Remarks

3-6-34

2AR

6-6 4-6 0/5 V DC (pulse) OCM* drive clock pulse, output

6-7 4-6 0/5 V DC OCM* rotation direction switching signal

OCM CWB, output

6-8 4-6 OCM* current control voltage OCM Vref,

output

6-9 4-6 0/5 V DC OCM* drive control signal OCM M3, output

6-10 4-6 0/5 V DC OCM* drive control signal OCM M2, output

6-11 4-6 0/5 V DC OCM* drive control signal OCM M1,

output

7-2 4-6 0/5 V DC OSLED* (red) on/off, output

7-3 4-6 0/5 V DC OSLED* (green) on/off, output

7-4 4-6 0/5 V DC SBPSOL* release signal, output

7-5 4-6 0/5 V DC SBPSOL* latch-on signal, output

7-6 4-6 0/5 V DC OFCL* on/off, output

7-7 4-6 0/5 V DC EFSSOL* on/off, output

7-9 4-6 0/5 V DC SBFSSOL* on/off, output

7-10 4-6 0/5 V DC OFSOL* release signal, output

7-11 4-6 0/5 V DC OFSOL* latch-on signal, output

7-12 4-6 0/5 V DC OFM* enable signal, output

8-2 8-1 5 V DC 5 V DC supply for OSS, output

8-3 8-1 0/5 V DC OSS on/off, input

9-A1 9-A10 0/5 V DC MPCB SOHSYNC + signal, output

9-A2 9-A10 0/5 V DC MPCB SOHSYNC – signal, output

9-A3 9-A10 0/5 V DC MPCB SMRE – signal, output

9-A4 9-A10 0/5 V DC MPCB SMRE + signal, output

9-A5 9-A10 0/5 V DC MPCB SCN ENABLE signal, output

9-A6 9-A10 0/5 V DC MPCB SCN HEADER signal, output

9-A7 9-A10 0/5 V DC MPCB SCN START signal, input

9-A8 9-A10 0/5 V DC MPCB MAIN SCN HEADER signal, input

9-A9 9-A10 0/5 V DC MPCB MAIN SCN ACK signal, input

9-A11 9-A12 0/5 V DC MPCB SCN ACK signal, output

9-B2 9-B1 0/5 V DC (pulse) Serial signal to MPCB, output

9-B4 9-B3 0/5 V DC (pulse) Serial signal from MPCB, input

9-B6 9-B7 0/5 V DC MPCB SCN RESET signal, input

9-B9 9-B7 0/5 V DC (pulse) MPCB clock pulse –, output

9-B10 9-B7 0/5 V DC (pulse) MPCB clock pulse +, output

9-B11 9-B7 0/5 V DC (pulse) MPCB image control signal SID +, output

9-B12 9-B7 0/5 V DC (pulse) MPCB image control signal SID –, output

* Optional.

Page 408: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

3-6-35

2AR

(5) Scanner motor PCBC

111

L1

CN

6

C22

D1

4

E

221

CB

1

JP102

CN

1

C12

DT

1C

13IC

1

JP11

J5

J9

C117

C21

C115

C114

141

L2

C11

C112

C110

J11

TP

1

EC

BD

T2

L5C

N3

2 156

J12

C118

13

CN4

C113

C119

J4J10

C5

C101

L3

J1

J2

C1

R12

R1

R7

R8

R9

R2

R3R15

R16

JP7

JP8R6

C6

C7

C8

C9 C3C120

L4

JP101JP100

JP16

JP6

J8

J13

C23

CN5 CN2

J16

1 1 6

J3

3

J17

C102

C121

C116

C100

C19

C20

J7

J6

J14

JP9

J15

JP15JP5

C10

C16

C17

C18

+

++

+

Page 409: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

Terminals (CN) Voltage Remarks

3-6-36

2AR-1

1-2 1-1 5/0 V DC SHPSW on/off, output

1-3 1-1 5/0 V DC EL on/off, input

1-4 1-1 0/5 V DC SM enable signal, input

1-5 1-1 0/5 V DC SM control signal SM RET, input

1-6 1-1 0/5 V DC SM rotation direction switching signal SM

CWB, input

1-7 1-1 0/5 V DC (pulse) SM drive clock pulse, input

1-8 1-1 0/5 V DC SM drive control signal SM M5, input

1-9 1-1 0/5 V DC SM drive control signal SM M4, input

1-10 1-1 0/5 V DC SM drive control signal SM M3, input

1-11 1-1 0/5 V DC SM drive control signal SM M2, input

1-12 1-1 0/5 V DC SM drive control signal SM M1, input

1-13 1-1 SM current control voltage SM Vref, input

1-14 1-1 0/5 V DC ODSW on/off, output

2-1 3-6 0/24 V DC (pulse) SM coil energization pulse, output (B)

2-2 3-6 24 V DC 24 V DC supply for SM, output

2-3 3-6 0/24 V DC (pulse) SM coil energization pulse, output (B)

2-4 3-6 0/24 V DC (pulse) SM coil energization pulse, output (A)

2-5 3-6 24 V DC 24 V DC supply for SM, output

2-6 3-6 0/24 V DC (pulse) SM coil energization pulse, output (A)

3-1 3-5 0/5 V DC EL on/off, output

3-2 3-5 0/5 V DC EL on/off, output

3-3 3-5 24 V DC 24 V DC supply for INPCB, output

3-4 3-5 24 V DC 24 V DC supply for INPCB, output

4-1 4-3 5 V DC 5 V DC supply for SHPSW, output

4-2 4-3 5/0 V DC SHPSW on/off, input

5-1 5-3 5 V DC 5 V DC supply for ODSW, output

5-2 5-3 0/5 V DC ODSW on/off, input

6-2 6-1 24 V DC 24 V DC supply from PSPCB, input

6-4 6-3 5 V DC 5 V DC supply from PSPCB, input

_

_

Page 410: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

3-6-37

2AR

(6) CCD PCB

C17

C20

C22

R14

R13

F1R4

C5

C6

C8C9

C4C3

R3

EC B

C16

C1

R1

R2

R7 C

7

IC2

C28

IC3

R19

R12

F6

F5

R20

R21

R22

CN

1

C2TR

1

RA

1

R6

R5

R8

1

16

1

9110

R9

5

R15

R16

R17

F9

CN

2

F10

TR

2

C26F2

CEB

C27C29

R10

R11

F3

F4

C10

C12

C32

C11

C13

C15

C14

F18

+

Page 411: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

Terminals (CN) Voltage Remarks

3-6-38

2AR-1

1-1 1-2 0/5 V DC (pulse) CCD drive clock signal, input

1-3 1-2 0/5 V DC CCDPCB RS signal, input

1-5 1-4 0/5 V DC CCDPCB CLP signal, input

1-7 1-6 0/5 V DC CCDPCB SHIFT signal, input

1-9 1-10 5 V DC 5 V DC supply from SCPCB, input

2-1 2-2 CCD control signal VO_O, input

2-3 2-4 CCD control signal VO_E, input

2-5 2-6 +12 V DC +12 V DC supply from SCPCB, input

Page 412: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

3-6-39

2AR

(7) Operation unit main PCB

CN7

C4

C5

A2

L20

A1

B2

B1

A26

R1

R2

L3

L12

L21

A

AK

D1

X1

K

L13

L14

L15

L16

L6 L5L4

R4

R3

IC1R

91

131

CN

615

1C

N8

41

CN

99

1C

N4

151

CN

5

CN

38

1

1

9

5

1

11

1

8

1

8

1

8

1

8

R8 L19

C1

C2

C3

4065

2580

1

1

23

1

1564

2441

TR

1

L1L2

L7

L8L9

L10L11

L17

L18

L22L23

L53

L46L48

L50L52

L45L47

L49L51

L54L55

L62L63

L64

R10

R11

R12

L57L58

TP

1

TP

2

TP

3

TP

5

TP

6

TP

4

TH

1

IC4

IC3

IC5

IC61

9

1

9IC

7

IC13

IC2

L24

C

BE

DC

1

IC10

IC12

IC11

IC8

A25

L25

L26

L29L30L31

L32

L33L34L35

L36L37L38L39

L40L41

L42

LED1

L43L44

L56

L60

L59

L61

TR6

R13

R15

R17

R16

CN1

CN28 1 9 1

R14

TR

5

TR

4B

TR

3B

TR

2B

C

E

TR

7T

R8

TR

9

TR

11

R18

R7

R5

R6

TR10

TR13E

TR12E

L27L28

B26

B25+

+

+

++

139

814

418

1980

130

31

51

8150

100CN7

C4

C5

A2

L20

A1

B2

B1

A26

R1

R2

L3

L12

L21

A

AK

D1

X1

K

L13

L14

L15

L16

L6 L5L4

R4

R3

IC1

R9

1

131

CN

615

1C

N8

41

CN

99

1C

N4

151

CN

5

CN

38

1

1

9

5

1

11

1

8

1

8

1

8

1

8

R8 L19

C1

C2

C3

4065

2580

1

1

23

1

1564

2441

TR

1

L1L2

L7

L8L9

L10L11

L17

L18

L22L23

L53

L46L48

L50L52

L45L47

L49L51

L54L55

L62L63

L64

R10

R11

R12

L57L58

TP

1

TP

2

TP

3

TP

5

TP

6

TP

4

TH

1

IC4

IC3

IC5

IC61

9

1

9IC

7

IC13

IC2

L24

C

BE

DC

1

IC10

IC12

IC11

IC8

A25

L25

L26

L29L30L31

L32

L33L34L35

L36L37L38L39

L40L41

L42

LED1

L43L44

L56

L60

L59

L61

TR6

R13

R15

R17

R16

CN1

CN28 1 9 1

R14

TR

5

TR

4B

TR

3B

TR

2B

C

E

TR

7T

R8

TR

9

TR

11

R18

R7

R5

R6

TR10

TR13E

TR12E

L27L28

B26

B25

++

+

++

139

814

418

1980

130

31

51

8150

100

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Terminals (CN) Voltage Remarks

3-6-40

2AR

3-1 6-12 0/5 V DC (pulse) OLPCB scan signal SCAN0, output

3-2 6-12 0/5 V DC (pulse) OLPCB scan signal SCAN1, output

3-3 6-12 0/5 V DC (pulse) OLPCB scan signal SCAN2, output

3-4 6-12 0/5 V DC (pulse) OLPCB scan signal SCAN3, output

3-5 6-12 0/5 V DC (pulse) OLPCB scan signal SCAN4, output

3-6 6-12 0/5 V DC (pulse) OLPCB scan signal SCAN5, output

3-7 6-12 0/5 V DC (pulse) OLPCB scan signal SCAN6, output

3-8 6-12 0/5 V DC (pulse) OLPCB scan signal SCAN7, output

4-1 6-12 0/5 V DC OLPCB KEY SENSE0 signal, input

4-2 6-12 0/5 V DC OLPCB KEY SENSE1 signal, input

4-3 6-12 0/5 V DC OLPCB KEY SENSE2 signal, input

4-4 6-12 0/5 V DC OLPCB LDONX0 signal, input

4-5 6-12 0/5 V DC OLPCB LDONX1 signal, input

4-6 6-12 0/5 V DC OLPCB LDONX2 signal, input

4-7 6-12 0/5 V DC OLPCB LDONX3 signal, input

4-8 6-12 24 V DC 24 V DC supply for OLPCB, output

4-9 6-12 0/5 V DC CFL on/off, output

5-1 6-12 0/5 V DC (pulse) ORPCB scan signal SCAN0, output

5-2 6-12 0/5 V DC (pulse) ORPCB scan signal SCAN1, output

5-3 6-12 0/5 V DC (pulse) ORPCB scan signal SCAN2, output

5-4 6-12 0/5 V DC (pulse) ORPCB scan signal SCAN3, output

5-5 6-12 0/5 V DC (pulse) ORPCB scan signal SCAN4, output

5-6 6-12 0/5 V DC (pulse) ORPCB scan signal SCAN5, output

5-7 6-12 0/5 V DC (pulse) ORPCB scan signal SCAN6, output

5-8 6-12 0/5 V DC (pulse) ORPCB scan signal SCAN7, output

5-9 6-12 0/5 V DC ORPCB KEY SENSE3 signal, input

5-10 6-12 0/5 V DC ORPCB KEY SENSE4 signal, input

5-11 6-12 0/5 V DC ORPCB KEY SENSE5 signal, input

5-12 6-12 0/5 V DC ORPCB LDONX3 signal, input

5-13 6-12 0/5 V DC ORPCB LDONX4 signal, input

5-14 6-12 0/5 V DC ORPCB LDONX5 signal, input

5-15 6-12 0/5 V DC ORPCB LDONX6 signal, input

6-1 6-12 5 V DC 5 V DC supply for LCD, output

6-2 6-1 0 – 30 V DC LCD VEE signal, output

6-3 6-12 0/5 V DC (pulse) LCD UD3 data, output

6-4 6-12 0/5 V DC (pulse) LCD UD2 data, output

6-5 6-12 0/5 V DC (pulse) LCD UD1 data, output

6-6 6-12 0/5 V DC (pulse) LCD UD0 data, output

6-7 6-12 0/5 V DC LCD CP signal, output

6-8 6-12 0/5 V DC LCD FLM signal, output

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Terminals (CN) Voltage Remarks

3-6-41

2AR

6-9 6-12 0/5 V DC LCD DISP OFF signal, output

6-10 6-12 0/5 V DC LCD LP signal, output

6-11 6-1 0 – 22 V DC LCD VO signal, output

8-5 8-12 0/5 V DC OMPCB RESET MAIN signal, input

8-7 8-12 0/5 V DC OMPCB MMI STS signal, output

8-7 8-12 0/5 V DC OMPCB DET SIG signal, output

8-8 8-12 0/5 V DC OMPCB ERROR FROM MAIN signal, input

8-9 8-12 0/5 V DC OMPCB ERROR FOR MAIN signal, output

8-10 8-12 0/5 V DC OMPCB ACK FROM MAIN signal, input

8-11 8-12 0/5 V DC OMPCB ACK FOR MAIN signal, output

8-13 8-12 0/5 V DC (pulse) Serial signal to MPCB, output

8-15 8-14 0/5 V DC (pulse) Serial signal from MPCB, input

9-1 9-4 24 V DC 24 V DC supply from PSPCB, input

9-2 9-3 5 V DC 5 V DC supply from PSPCB, input

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3-6-42

2AR-1

(8) Operation unit left PCB

L5

12

CN

6

18

CN

3

19

CN

4

KEY2

L7

KEY3 KEY6

KEY4

L14

KEY11

L19

KEY16

L21

KEY21

KEY17

L22

KEY22

KEY18

KEY23

KEY19

KEY24

KEY20

L23L24L25L26L27L28L29

L20

L13

KEY10

L18

KEY15

L12 KEY9 L17 KEY14

KEY8

L16

KEY13

L10 L15

KEY12

L6

3-1 GND 0/5 V DC (pulse) OLPCB scan signal SCAN7, input

3-2 GND 0/5 V DC (pulse) OLPCB scan signal SCAN6, input

3-3 GND 0/5 V DC (pulse) OLPCB scan signal SCAN5, input

3-4 GND 0/5 V DC (pulse) OLPCB scan signal SCAN4, input

3-5 GND 0/5 V DC (pulse) OLPCB scan signal SCAN3, input

3-6 GND 0/5 V DC (pulse) OLPCB scan signal SCAN2, input

3-7 GND 0/5 V DC (pulse) OLPCB scan signal SCAN1, input

3-8 GND 0/5 V DC (pulse) OLPCB scan signal SCAN0, input

4-1 GND 0/5 V DC CFL on/off, input

4-2 GND 24 V DC 24 V DC supply from OMPCB, input

4-3 GND 0/5 V DC OLPCB LDONX3 signal, output

4-4 GND 0/5 V DC OLPCB LDONX2 signal, output

4-5 GND 0/5 V DC OLPCB LDONX1 signal, output

4-6 GND 0/5 V DC OLPCB LDONX0 signal, output

4-7 GND 0/5 V DC OLPCB KEY SENSE2 signal, output

4-8 GND 0/5 V DC OLPCB KEY SENSE1 signal, output

4-9 GND 0/5 V DC OLPCB KEY SENSE0 signal, output

6-1 GND 24 V DC 24 V DC supply for LCDINPCB, output

6-2 GND 0/5 V DC CFL on/off, output

Terminals (CN) Voltage Remarks

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3-6-43

2AR

(9) Operation unit right PCB

KEY40

KEY41 KEY42

KEY37KEY25KEY0

KEY38 KEY39

KEY33

KEY34

KEY35

KEY29 KEY30 KEY31KEY27

L45

KEY32

KEY36

KEY43

KEY28

L47

KEY26

L43

L78

15

1CN5

L30

L50L51L52L53

L31

L37

L33

L34 L41

L49

L40L39

L38 L42

L36

5-1 6-12 0/5 V DC ORPCB LDONX6 signal, input

5-2 6-12 0/5 V DC ORPCB LDONX5 signal, input

5-3 6-12 0/5 V DC ORPCB LDONX4 signal, input

5-4 6-12 0/5 V DC ORPCB LDONX3 signal, input

5-5 6-12 0/5 V DC ORPCB KEY SENSE5 signal, input

5-6 6-12 0/5 V DC ORPCB KEY SENSE4 signal, input

5-7 6-12 0/5 V DC ORPCB KEY SENSE3 signal, input

5-8 6-12 0/5 V DC (pulse) ORPCB scan signal SCAN7, output

5-9 6-12 0/5 V DC (pulse) ORPCB scan signal SCAN6, output

5-10 6-12 0/5 V DC (pulse) ORPCB scan signal SCAN5, output

5-11 6-12 0/5 V DC (pulse) ORPCB scan signal SCAN4, output

5-12 6-12 0/5 V DC (pulse) ORPCB scan signal SCAN3, output

5-13 6-12 0/5 V DC (pulse) ORPCB scan signal SCAN2, output

5-14 6-12 0/5 V DC (pulse) ORPCB scan signal SCAN1, output

5-15 6-12 0/5 V DC (pulse) ORPCB scan signal SCAN0, output

Terminals (CN) Voltage Remarks

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3-6-44

2AR-1

(10) LCD

13

1

1

1

30

80

51

100

31

81

50

7

14

8

R10

R11R12

IC2

R2R3R6R7R8R9 L7

L6R5 L5R4

C17C18

C14C15

IC6

1

30

80

51

100

31

81

50

IC5

1

30

80

51

100

31

81

50

1

1 8

16 9

24

64 41

80 25

65 40

IC4IC1

R1

IC3

R13

Q1

E

L1

C3

C21C20

CN

1

C10

C9

C6

C7

C22

C19

C16

L3 C5

C4

L4C

12C

13C

11

C1

R14C8

R15

L2C2

1-3 1-13 0 – 22 V DC LCD VO signal, input

1-4 1-2 0/5 V DC LCD LP signal, input

1-5 1-2 0/5 V DC LCD DISP OFF signal, input

1-6 1-2 0/5 V DC LCD FLM signal, input

1-7 1-2 0/5 V DC LCD CP signal, input

1-8 1-2 0/5 V DC (pulse) LCD UD0 data, input

1-9 1-2 0/5 V DC (pulse) LCD UD1 data, input

1-10 1-2 0/5 V DC (pulse) LCD UD2 data, input

1-11 1-2 0/5 V DC (pulse) LCD UD3 data, input

1-12 1-13 0 – 30 V DC LCD VEE signal, input

1-13 1-2 5 V DC 5 V DC supply from OMPCB, input

2-1 2-5 0/5 V DC CFL on/off, input

Terminals (CN) Voltage Remarks

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2AR

3-6-45

Measure the input voltage.

Check the contact between the power plugand the outlet.

Check the front cover, left 1 cover and left 2cover.

Check for continuity. If none, replace the cord.

Check for continuity across the contacts. Ifnone, replace the main switch.

Check for continuity. If none, remove thecause of blowing and replace the fuse.

Check for continuity across the contacts ofeach switch. If none, replace the switch.

With AC present, check for 5 V DC at CN3-28on the power source PCB, 12 V DC at CN3-30,24 V DC at CN3-7 and 3.4 V DC at CN3-29.If none, replace the power source PCB.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

Check visually and replace the drive motor ifnecessary.

Run maintenance item U030 and check if thedrive motor operates when CN11-A3 on theengine PCB goes low. If not, replace the drivemotor.

Run maintenance item U030 and check ifCN2-B31 on the main PCB goes low. If not,replace the main PCB.

(1)The machinedoes notoperate whenthe mainswitch isturned on.

(2)The drivemotor doesnot operate(C200).

No electricity at thepower outlet.

The power cord isnot plugged inproperly.

The front cover,left 1 cover or left2 cover is notclosed completely.

Broken power cord.

Defective mainswitch.

Blown fuse in thepower source PCB.

Defective safetyswitch 1, 2 or 3.

Defective powersource PCB.

Poor contact of thedrive motor con-nector terminals.

Broken drive motorgear.

Defective drivemotor.

Defective mainPCB.

3-6-4 Electrical problems

Problem Causes Check procedures/corrective measures

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2AR

3-6-46

Problem Causes Check procedures/corrective measures

Broken scannermotor coil.

Poor contact of thescanner motor con-nector terminals.

Defective scannercontrol PCB.

Broken upper liftmotor coil.

Poor contact of theupper lift motor con-nector terminals.

Defective enginePCB.

Broken lower liftmotor coil.

Poor contact of thelower lift motor con-nector terminals.

Defective enginePCB.

Check for continuity across the coil. If none,replace the scanner motor.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, remedy or replace the cable.

Check if the motor drive coil energizationpulse signals are output at CN2-3, CN2-4,CN2-5, CN2-6 and CN2-7 on the scannercontrol PCB when maintenance item U073 isrun. If not, replace the scanner control PCB.

Check for continuity across the coil. If none,replace the upper lift motor.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, remedy or replace the cable.

Check if 24 V DC is output across CN10-A1and CN10-A2 on the engine PCB right afterthe upper drawer is installed. If not, replacethe engine PCB.

Check for continuity across the coil. If none,replace the lower lift motor.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, remedy or replace the cable.

Check if 24 V DC is output across CN10-A3and CN10-A4 on the engine PCB right afterthe lower drawer is installed. If not, replacethe engine PCB.

(3)The scannermotor doesnot operate.

(4)The upper liftmotor doesnot operate(C241).

(5)The lower liftmotor doesnot operate(C242).

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2AR

3-6-47

Problem Causes Check procedures/corrective measures

(6)The tonerfeed motordoes notoperate.

(7)The paperconveyingsection fanmotor doesnot operate.

(8)Cooling fanmotor 1 doesnot operate atall or does notturn at fullspeed.

(9)Cooling fanmotor 2 doesnot operate atall or does notturn at fullspeed.

Broken toner feedmotor coil.

Poor contact of thetoner feed motorconnector termi-nals.

Defective enginePCB.

Broken paper con-veying section fanmotor coil.

Poor contact of thepaper conveyingsection fan motorconnector termi-nals.

Defective enginePCB.

Broken cooling fanmotor 1 coil.

Poor contact of thecooling fan motor 1connector termi-nals.

Defective enginePCB.

Broken cooling fanmotor 2 coil.

Poor contact of thecooling fan motor 2connector termi-nals.

Defective enginePCB.

Check for continuity across the coil. If none,replace the toner feed motor.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

Run maintenance item U135 and check ifdrive pulse signal is output across CN8-17and CN8-18 on the engine PCB. If not,replace the engine PCB.

Check for continuity across the coil. If none,replace the paper conveying section fanmotor.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

Run maintenance item U030. If 24 V DC isalways present at CN16-9 on the enginePCB, replace the engine PCB.

Check for continuity across the coil. If none,replace cooling fan motor 1.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

Run maintenance item U030 and check ifCN8-2 on the engine PCB goes low. If not,replace the engine PCB.

Check for continuity across the coil. If none,replace cooling fan motor 2.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

Run maintenance item U030 and check ifCN8-4 on the engine PCB goes low. If not,replace the engine PCB.

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2AR

3-6-48

Problem Causes Check procedures/corrective measures

Broken upper paperfeed clutch coil.

Poor contact of theupper paper feedclutch connectorterminals.

Defective enginePCB.

Broken lower paperfeed clutch coil.

Poor contact of thelower paper feedclutch connectorterminals.

Defective enginePCB.

Broken feed clutch1 coil.

Poor contact offeed clutch 1 con-nector terminals.

Defective enginePCB.

Broken feed clutch2 coil.

Poor contact offeed clutch 2 con-nector terminals.

Defective enginePCB.

(10)The upperpaper feedclutch doesnot operate.

(11)The lowerpaper feedclutch doesnot operate.

(12)Feed clutch 1does notoperate.

(13)Feed clutch 2does notoperate.

Check for continuity across the coil. If none,replace the upper paper feed clutch.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

Run maintenance item U032 and check ifCN10-B1 on the engine PCB goes low. Ifnot, replace the engine PCB.

Check for continuity across the coil. If none,replace the lower paper feed clutch.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

Run maintenance item U032 and check ifCN10-B3 on the engine PCB goes low. Ifnot, replace the engine PCB.

Check for continuity across the coil. If none,replace feed clutch 1.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

Run maintenance item U032 and check ifCN10-A7 on the engine PCB goes low. Ifnot, replace the engine PCB.

Check for continuity across the coil. If none,replace feed clutch 2.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

Run maintenance item U032 and check ifCN10-A9 on the engine PCB goes low. Ifnot, replace the engine PCB.

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2AR-1

3-6-49

Problem Causes Check procedures/corrective measures

Broken feed clutch3 coil.

Poor contact offeed clutch 3 con-nector terminals.

Defective enginePCB.

Broken registrationclutch coil.

Poor contact of theregistration clutchconnector termi-nals.

Defective enginePCB.

Poor contact of thecleaning lamp con-nector terminals.

Defective enginePCB.

Poor contact of theexposure lampconnector termi-nals.

Defective inverterPCB.

Defective scannermotor PCB.

(14)Feed clutch 3does notoperate.

(15)The registra-tion clutchdoes notoperate.

(16)The cleaninglamp does notturn on.

(17)The exposurelamp does notturn on.

Check for continuity across the coil. If none,replace feed clutch 3.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

Run maintenance item U032 and check ifCN10-A11 on the engine PCB goes low. Ifnot, replace the engine PCB.

Check for continuity across the coil. If none,replace the registration clutch.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

Run maintenance item U032 and check ifCN10-A5 on the engine PCB goes low. Ifnot, replace the engine PCB.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

If the cleaning lamp turns on when CN13-4on the engine PCB is low, replace the enginePCB.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

If the exposure lamp does not turn on whenCN1-5 and CN1-6 on the inverter PCB arelow, replace the inverter PCB.

If the exposure lamp turns on when CN3-1and 3-2 on the scanner motor PCB are low,replace the scanner motor PCB.

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2AR

3-6-50

Problem Causes Check procedures/corrective measures

Defective inverterPCB.

Defective scannermotor PCB.

Broken wire in fix-ing heater M or S.

Fixing unit thermo-stat triggered.

Broken fixing unitthermistor wire.

Dirty sensor part ofthe fixing unit ther-mistor.

Defective enginePCB.

Broken maincharger wire.

Leaking maincharger housing.

Poor contact of thehigh-voltage trans-former PCB con-nector terminals.

Defective mainPCB.

Defective enginePCB.

Defective high-voltage transformerPCB.

If the exposure lamp does not turn off whenCN1-5 and CN1-6 on the inverter PCB arehigh, replace the inverter PCB.

If CN3-1 and CN3-2 on the scanner motorPCB are always low, replace the scannermotor PCB.

Check for continuity across each heater. Ifnone, replace the heater (see page 3-3-57).

Check for continuity across the thermostat. Ifnone, remove the cause and replace thethermostat.

Measure the resistance. If it is ∞ Ω, replacethe fixing unit thermistor.

Check visually and clean the thermistor sensorparts.

If fixing heater M/S stays on when CN1-6and CN1-7 on the engine PCB are high,replace the engine PCB.

See page 3-6-4.

(18)The exposurelamp does notturn off.

(19)Fixing heaterM or S doesnot turn on(C620).

(20)Fixing heaterM or S doesnot turn off(fixing unitthermostattriggered;C630).

(21)Main chargingis notperformed(C510).

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Problem Causes Check procedures/corrective measures

See page 3-6-3.

Check the developing bias wire. If there isany problem, replace it.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

Check if the developing bias is output whenCN1-4 on the high-voltage transformer PCBis low while maintenance item U030 is run. Ifnot, replace the high-voltage transformerPCB.

Check if CN9-11 on the engine PCB goeslow during copying. If not, replace the enginePCB.

If the level of CN5-2 on the scanner motorPCB does not change when the originaldetection switch is turned on and off, replacethe original detection switch.

Broken transferwire.

Poor contact of thehigh-voltage trans-former PCB con-nector terminals.

Defective mainPCB.

Defective enginePCB.

Defective high-voltage transformerPCB.

Poor contact of thedeveloping biaswire.

Poor contact of thehigh-voltage trans-former PCB con-nector terminals.

Defective high-voltage transformerPCB.

Defective enginePCB.

Defective originaldetection switch.

(22)Transfercharging isnot performed.

(23)No developingbias is output.

(24)The originalsize is notdetected.

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3-6-52

Problem Causes Check procedures/corrective measures

Original is notplaced correctly.

Poor contact of theoriginal size sensorconnector termi-nals.

Defective originalsize sensor or thescanner controlPCB.

Poor contact of theupper paper switchconnector termi-nals.

Defective upperpaper switch.

Poor contact of thelower paper switchconnector termi-nals.

Defective lowerpaper switch.

(25)The originalsize is notdetectedcorrectly.

(26)The messagerequestingpaper to beloaded isshown whenpaper ispresent in theupper drawer.

(27)The messagerequestingpaper to beloaded isshown whenpaper ispresent in thelower drawer.

Check the original and correct if necessary.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

Check if the original size sensor operatescorrectly. If not, replace it or, if necessary,the scanner control PCB.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

Check if CN12-11 on the engine PCB goeslow when the upper paper switch is turnedon with 5 V DC present at CN12-12 on theengine PCB. If not, replace the upper paperswitch.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

Check if CN12-5 on the engine PCB goeslow when the lower paper switch is turnedon with 5 V DC present at CN12-6 on theengine PCB. If none, replace the lowerpaper switch.

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Problem Causes Check procedures/corrective measures

(28)The size ofpaper in theupper draweris not dis-played cor-rectly.

(29)The size ofpaper in thelower draweris not dis-played cor-rectly.

Poor contact of theupper paper lengthswitch connectorterminals.

Poor contact of theupper paper widthswitch connectorterminals.

Defective upperpaper lengthswitch.

Defective upperpaper width switch.

Poor contact of thelower paper lengthswitch connectorterminals.

Poor contact of thelower paper widthswitch connectorterminals.

Defective lowerpaper lengthswitch.

Defective lowerpaper width switch.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

Check if CN12-15 on the engine PCB goeslow when the upper paper length switch isturned on. If not, replace the upper paperlength switch.

Check if the levels of CN14-8, CN14-9 andCN14-10 on the engine PCB change alter-nately when the width guide in the upperdrawer is moved. If not, replace the upperpaper width switch.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

Check if CN12-13 on the engine PCB goeslow when the lower paper length switch isturned on. If not, replace the lower paperlength switch.

Check if the levels of CN14-2, CN14-3 andCN14-4 on the engine PCB change alter-nately when the width guide in the lowerdrawer is moved. If not, replace the lowerpaper width switch.

Page 427: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

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3-6-54

Problem Causes Check procedures/corrective measures

A piece of papertorn from copypaper is caughtaround feed switch1/2/3 or the regis-tration switch.

Defective feedswitch 1.

Defective feedswitch 2.

Defective feedswitch 3.

Defective registra-tion switch.

Poor contact of theconnector terminalsof safety switch 1,2 or 3.

Defective safetyswitch 1, 2 or 3.

Wiring is broken,shorted or makespoor contact.

Noise.

(30)A paper jamin the paperfeed or paperconveyingsection is indi-cated whenthe mainswitch isturned on.

(31)The messagerequestingcovers to beclosed is dis-played whenthe front, left1 and left 2covers areclosed.

(32)Others.

Check and remove if any.

With 5 V DC present at CN15-6 on theengine PCB, check if CN15-5 on the enginePCB remains low when feed switch 1 isturned on and off. If it does, replace feedswitch 1.

With 5 V DC present at CN15-9 on theengine PCB, check if CN15-8 on the enginePCB remains low when feed switch 2 isturned on and off. If it does, replace feedswitch 2.

With 5 V DC present at CN15-12 on theengine PCB, check if CN15-11 on the enginePCB remains low when feed switch 3 isturned on and off. If it does, replace feedswitch 3.

With 5 V DC present at CN8-26 on theengine PCB, check if CN8-25 on the enginePCB remains low when the registrationswitch is turned on and off. If it does, replacethe registration switch.

Reinsert the connector. Also check forcontinuity within the connector cable. Ifnone, repair or replace the cable.

Check for continuity across each switch. Ifthere is no continuity when the switch is on,replace it.

Check for continuity. If none, repair.

Locate the source of noise and remove.

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3-6-55

Clean with isopropyl alcohol.

Replace if necessary (see page3-3-3).

Replace if necessary (see page3-3-3).

See pages 3-6-48 and 49.

Clean with isopropyl alcohol.

See page 3-6-49.

Check the width guide visuallyand remedy or replace if neces-sary.

Check the width guide visuallyand remedy or replace if it isdeformed.

Remedy or replace.

(1)No primarypaper feed.

(2)No secondarypaper feed.

(3)Skewed paperfeed.

Check if the surfaces of thefollowing rollers or pulleys aredirty with paper powder: forward-ing pulleys, paper feed pulleys,separation pulleys, left/right feedrollers, feed rollers 1/2 and feedpulley.

Check if the paper feed pulleysor separation pulleys aredeformed.

Check if the forwarding pulleysare deformed.

Electrical problem with thefollowing electromagneticclutches: upper/lower paper feedclutches, feed clutches 1/2/3.

Check if the surfaces of the leftor right registration roller is dirtywith paper powder.

Electrical problem with theregistration clutch.

Width guide in a drawer installedincorrectly.

Deformed width guide in adrawer.

Check if a pressure spring alongthe paper conveying path isdeformed or out of place.

3-6-5 Mechanical problems

Problem Causes/check procedures Corrective measures

Page 429: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

Problem Causes/check procedures Corrective measures

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3-6-56

(4)The scannerdoes nottravel.

(5)Multiple sheetsof paper arefed at onetime.

(6)Paper jams.

(7)Toner dropson the paperconveyingpath.

(8)Abnormalnoise isheard.

Check if the scanner wire isloose.

The scanner motor malfunc-tions.

Check if the separation pulleysare worn.

Check if the paper is curled.

Check if the paper is excessivelycurled.

Deformed guides along thepaper conveying path.

Check if the contact betweenthe left and right registrationrollers is correct.

Check if the press roller isextremely dirty or deformed.

Check if the contact betweenthe heat roller and its separa-tion claws is correct.

Check if the developing sectionof the image formation unit isextremely dirty.

Check if the pulleys, rollers andgears operate smoothly.

Check if the following electro-magnetic clutches are installedcorrectly: upper/lower paperfeed clutches and feed clutches1/2/3.

Reinstall the scanner wire (seepage 3-3-25).

See page 3-6-46.

Replace the separation pulleysif they are worn (see page 3-3-3).

Change the paper.

Change the paper.

Check visually and remedy orreplace any deformed guides.

Remedy if necessary. Replacethe pressure spring if it isdeformed.

Clean or replace the pressroller.

Repair if any springs are off theseparation claws.

Clean the developing section ofthe image formation unit.

Grease the bearings and gears.

Remedy.

Page 430: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

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CONTENTS

3-7 Appendixes

Timing chart No. 1 ........................................................................................ 3-7-1Timing chart No. 2 ........................................................................................ 3-7-2Timing chart No. 3 ........................................................................................ 3-7-3Timing chart No. 4 ........................................................................................ 3-7-4Timing chart No. 5 ........................................................................................ 3-7-5Timing chart No. 6 ........................................................................................ 3-7-6Timing chart No. 7 ........................................................................................ 3-7-7Timing chart No. 8 ........................................................................................ 3-7-8Timing chart No. 9 ........................................................................................ 3-7-9Timing chart No. 10 ................................................................................... 3-7-9-1Timing chart No. 11 ................................................................................... 3-7-9-2Power source PCB ...................................................................................... 3-7-10Engine PCB 1/2 ........................................................................................... 3-7-11Engine PCB 2/2 ........................................................................................... 3-7-12Main PCB 1/20 ............................................................................................ 3-7-13Main PCB 2/20 ........................................................................................... 3-7-14Main PCB 3/20 ........................................................................................... 3-7-15Main PCB 4/20 ........................................................................................... 3-7-16Main PCB 5/20 ........................................................................................... 3-7-17Main PCB 6/20 ........................................................................................... 3-7-18Main PCB 7/20 ........................................................................................... 3-7-19Main PCB 8/20 ........................................................................................... 3-7-20Main PCB 9/20 ........................................................................................... 3-7-21Main PCB 10/20 ......................................................................................... 3-7-22Main PCB 11/20 ......................................................................................... 3-7-23Main PCB 12/20 ......................................................................................... 3-7-24Main PCB 13/20 ......................................................................................... 3-7-25Main PCB 14/20 ......................................................................................... 3-7-26Main PCB 15/20 ......................................................................................... 3-7-27Main PCB 16/20 ......................................................................................... 3-7-28Main PCB 17/20 ......................................................................................... 3-7-29Main PCB 18/20 ......................................................................................... 3-7-30Main PCB 19/20 ......................................................................................... 3-7-31Main PCB 20/20 ......................................................................................... 3-7-32Scanner control PCB 1/4 ............................................................................. 3-7-33Scanner control PCB 2/4 ............................................................................. 3-7-34Scanner control PCB 3/4 ............................................................................. 3-7-35Scanner control PCB 4/4 ............................................................................. 3-7-36Scanner motor PCB ..................................................................................... 3-7-37CCD PCB .................................................................................................... 3-7-38Operation unit main PCB 1/3 ....................................................................... 3-7-39Operation unit main PCB 2/3 ....................................................................... 3-7-40Operation unit main PCB 3/3 ....................................................................... 3-7-41Operation unit PCB ...................................................................................... 3-7-42

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General connection diagram ....................................................................... 3-7-43General wiring diagram ............................................................................... 3-7-44

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Page 432: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

2AR

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-1

Timing chart No. 1 From the main switch turned on to machine stabilization

*1: Copying is enabled as follows:1. When fixing temperature at the main switch turning on is 100oC/212oF or lowerAbsolute humidity is 15 g/m3 or higher:Copying is enabled 120 s after fixing heater M (H1) turning on.2. When fixing temperature at the main switch turning on is 100oC/212oF or lowerThe fixing temperature at the main switch turning on is 13oC/55.4oF or higher and the ambient temperature is 18oC/64.4oF or higher:Copying is enabled at the earlier timing of either 41 s after fixing heater M (H1) turning on or when the copier enters secondary stabilization.Other than the above:Copying is enabled at the later timing of either 69 s after fixing heater M (H1) turning on or when the copier enters secondary stabilization.3. Other conditions than 1 and 2Copying is enabled when the copier enters secondary stabilization.

*2: Rotates for 180 s at full speed when the fixing temperature at the main switch turning on is 100oC/212oF or lower, and the absolute humidity is 15 g/m3 or higher.

*3: 60 s when the fixing temperature at main switch turning on is 100oC/212oF or lower, and the absolute humidity is 15 g/m3 or higher.

MS

W: O

n

Prim

ary

stab

iliza

tion

fixin

g te

mpe

ratu

re17

0o C/3

38o F

Sec

onda

ryst

abili

zatio

n fix

ing

tem

pera

ture

175o C

/347

o F

Cop

ying

ena

bled

*1

MSW

H1

H2

DM

DB REM

CN8-14

CN1-7

CN1-6

CN11-A3

CN9-11

CFM1CFM2

CN8-2CN8-4

PM

TC REM

CN8-1, 2, 3

CN9-9

CFM1CFM2

CN8-2CN8-4

2 s

500 ms

Half speed

Full speed*2

500 ms

10 s*3100 ms

500 ms

300 ms

500 ms

1000 ms

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AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

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A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-2

Timing chart No. 2 Scanner initialization

43 P

SM Off

Fwd. rotation

Scanner initialization (SHPSW: ON, ODSW: ON)

Rev. rotation

CN2-1, 2, 3, 4, 5, 6

SHPSW CN4-2

SM Off

Fwd. rotation

Scanner initialization (SHPSW: OFF, ODSW: OFF)

Rev. rotation

CN2-1, 2, 3, 4, 5, 6

SHPSW CN4-2

120 P

43 P76 P 120 P 94 P

43 P

SM Off

Fwd. rotation

Scanner initialization (SHPSW: ON, ODSW: OFF)

Rev. rotation

CN2-1, 2, 3, 4, 5, 6

SHPSW CN4-2

120 P 94 P

SM Off

Fwd. rotationScanner initialization (SHPSW: OFF, ODSW: ON)

Rev. rotation

CN2-1, 2, 3, 4, 5, 6

SHPSW CN4-243 P76 P 120 P

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AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

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A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-3

Timing chart No. 3 Original scanning operation

Scanning an A3/11" x 17" original, magnification ratio 100% (ODSW: ON)

SM Off

Fwd. rotation

Rev. rotation

CN2-1, 2, 3, 4, 5, 6

SHPSW CN4-2

FVSYNC signal 270 P 414 P 120 P9921 P

Scanning an A3/11" x 17" original, magnification ratio 100% (ODSW: OFF)

SM Off

Fwd. rotation

Rev. rotation

CN2-1, 2, 3, 4, 5, 6

SHPSW CN4-2

FVSYNC signal 270 P 414 P 120 P 94 P214 P 9921 P

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AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

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A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-4

Timing chart No. 4 Copying an A3/11" ×17" original onto an A5R/5 1/2"×81/2" copy paper from the bypass table, magnification ratio 25%, manualcopy density control

CN11-A3

CN10-A5

CN4-1

CN4-5

CN4-4

CN9-14

CN2-7, 8, 9, 10

CN13-4

CN8-25

CN2-15

CN4-16

CN9-9

CN9-11

Start key

DM

RCL

BYPPFCL

BYPFCL

BYPLCL

MC REM

FSM

CL

RSW

ESW

BYPFSW

TC REM

DB REM

100 ms

100 ms

450 ms

270 ms

110 ms 30 ms

419 ms 215 ms350 ms

518 ms

250 ms

48 ms

110 ms

Imag

e re

ady

200 ms500 ms

500 ms

300 ms

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AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

2AR

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-5

Timing chart No. 5 Copying an A4/11" ×81/2" original onto an A4/11" ×81/2" copy paper from the copier upper drawer, magnification ratio 100%, autocopy density control

Start key

DM

RCL

FCL1

PFCL-U

MC REM

FSM

CL

RSW

ESW

FSW1

TC REM

DB REM

100 ms

500 ms

88 ms

419 ms 350 ms

500 ms

300 ms

215 ms

30 ms

200 ms

48 ms

Imag

e re

ady

250 ms 110 ms

Min 78 ms

518 ms

CN11-A3

CN10-A5

CN10-A7

CN10-B1

CN9-14

CN2-7, 8, 9, 10

CN13-4

CN8-25

CN2-15

CN15-5

CN9-9

CN9-11

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AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

2AR

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-6

Timing chart No. 6 Copying an A4/11" ×81/2" original onto an A4/11" ×81/2" copy paper from the copier upper drawer, magnification ratio 100%, autocopy density control, ejection to the job separator

CN11-A3

CN10-A5

CN10-A7

CN10-B1

CN9-14

CN2-7, 8, 9, 10

CN2-3

CN2-5

CN13-4

CN8-25

CN15-5

CN2-2

CN11-B10

CN9-9

CN9-11

Start key

DM

RCL

FCL1

PFCL-U

MC REM

FSM

FSSOL2

FSSOL1

CL

RSW

FSW1

FSSW

JBESW

TC REM

DB REM

100 ms

110 ms

Imag

e re

ady

48 ms

250 ms

500 ms

88 ms

Min 78 ms

1260 ms

419 ms

500 ms

350 ms 215 ms

300 ms

200 ms

30 ms

296 ms

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AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

2AR

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-7

Timing chart No. 7 Continuous copying of an A5R/5 1/2"×81/2" original onto two sheets of A3/11" ×17" copy paper from the copier lower drawer,magnification ratio 400%, manual copy density control

CN11-A3

CN10-A5

CN10-A7

CN10-A9

CN10-B3

CN9-14

CN2-7, 8, 9, 10

CN13-4

CN8-25

CN2-15

CN15-5

CN15-8

CN9-9

CN9-11

Start key

DM

RCL

FCL1

FCL2

PFCL-L

MC REM

FSM

CL

RSW

ESW

FSW1

FSW2

TC REM

DB REM

100 ms

500 ms

88 ms

1855 ms

419 ms 419 ms

500 ms

300 ms

350 ms 215 ms

30 ms 30 ms

250 ms

48 ms

250 ms110 ms 110 ms

200 ms

518 ms

Min 78 ms 78 ms

88 msIm

age

read

y

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AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

2AR

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-8

Timing chart No. 8 Duplex copying of an A3/11" ×17" book original onto one duplex A4/11" ×81/2" copy from the copier upper drawer, magnificationratio 100%, auto copy density control

CN11-A3

CN10-A5

CN10-A7

CN10-B1

CN10-B5

CN9-14

CN2-7, 8, 9, 10

CN13-4

CN8-25

CN2-15

CN15-5

CN2-2

CN10-B7

CN9-9

CN9-11

Start key

DM

RCL

FCL1

PFCL-U

DUPCL

MC REM

FSM

CL

RSW

ESW

FSW1

FSSW

DUPPCSW

TC REM

DB REM

100 ms 48 ms 48 ms 300 ms

500 ms

350 ms 215 ms

500 ms

419 ms

40 ms

Fwd. rotationat low speed 100 ms 100 ms

30 ms

250 ms 250 ms110 msMin 78 ms Min 78 ms

88 ms

419 ms

200 ms

518 ms

110 ms

30 ms

88 ms

Imag

e re

ady

Imag

e re

ady

Rev. rotationat high speed

Fwd. rotationat low speed

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AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

2AR

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-9

Timing chart No. 9 Continuous, duplex copying of two single-sided A4/11" ×81/2" originals onto two duplex A4/11" ×81/2" copies from the copierupper drawer, magnification ratio 100%, auto copy density control

Start key

DM

RCL

FCL1

PFCL-U

DUPCL

MC REM

FSM

CL

RSW

ESW

FSW1

FSSW

DUPPCSW

TC REM

DB REM

CN11-A3

CN10-A5

CN10-A7

CN10-B1

CN10-B5

CN9-14

CN2-7, 8, 9, 10

CN13-4

CN8-25

CN2-15

CN15-5

CN2-2

CN10-B7

CN9-9

CN9-11

100 ms

88 ms30 ms 30 ms

40 ms

100 ms

250 ms

48 ms

Min 78 ms

500 ms

419 ms 419 ms419 ms

Min 78 ms

88 ms

88 ms 88 ms

48 ms

Min 2000 ms

915 ms

1400 ms 1400 ms

110 ms 110 ms 110 ms110 ms250 ms 250 ms 250 ms

100 ms 100 ms 100 ms

419 ms 215 ms350 ms

300 ms

200 ms

518 ms

500 ms

30 ms30 ms

40 ms

Fwd. rotationat low speed

Fwd. rotationat low speed

Fwd. rotationat low speed

Rev. rotationat high speed

Rev. rotationat high speed

Imag

e re

ady

Imag

e re

ady

Imag

e re

ady

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AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

2AR

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-103-7-9-1

Start key

DM CN11-A3

DDM CN4-6

RCL CN10-A5

FCL1 CN10-A7

FCL2 CN10-A9

FCL3 CN10-A11

DPFCL-U CN1-14

MC REM CN9-14

FSM CN2-7, 8, 9, 10

CL CN13-4

RSW CN8-25

ESW CN2-15

FSW1 CN15-5

FSW2 CN15-8

FSW3 CN15-11

TC REM CN9-9

DB REM CN9-11

88 ms

78 ms

110 ms 110 ms

48 ms

Min 78 ms

100 ms

30 ms 30 ms

500 ms

250 ms 250 ms

1055 ms1379 ms

419 ms 419 ms

350 ms

500 ms

518 ms

300 ms

200 ms

Image ready

215 ms

88 ms

1379 ms

Timing chart No. 10 Continuous copying an A3/11" ×17" original onto two sheets of A3/11" ×17" copy paper from the paper feed desk upperdrawer,magnification ratio 100%, auto copy density control

2AR-1

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AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

2AR

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-113-7-9-2

Timing chart No. 11 Copying an A4/11" ×81/2" original onto an A4/11" ×81/2" copy paper from the paper feed desk lower drawer,magnification ratio 100%, manual copy density control

Start key

DM CN11-A3

DDM CN4-6

RCL CN10-A5

FCL1 CN10-A7

FCL2 CN10-A9

FCL3 CN10-A11

DFCL CN2-1

DPFCL-L CN1-13

MC REM CN9-14

FSM CN2-7, 8, 9, 10

CL CN13-4

RSW CN8-25

ESW CN2-15

FSW1 CN15-5

FSW2 CN15-8

FSW3 CN15-11

DFSW CN2-7

TC REM CN9-9

DB REM CN9-11

100 ms

123 ms

123 ms

88 ms

30 ms

48 ms

Min 78 ms 110 ms

500 ms

344 ms

419 ms

518 ms

500 ms

200 ms

300 ms

350 ms

250 ms

Image ready

215 ms

2AR-1

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A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AR

3-7-10

Power source PCB

+

+

+ +

+ + + + +

+ +

+ + + + +

TB 1FS1

1

4

C20

1

3

5

7

9

11

13

15

17

19

21

23

25

27

29

CN3

CN4

CN5

CN6

CN7

2

4

6

8

10

12

14

16

18

20

22

24

26

28

30

F2 24 V

NC

F3 5.1 V

24 V

NC

G (5 V)

G (5 V)

G (5 V)

G (5 V)

G (24 V)

G (24 V)

5.1 V

5.1 V

3.4 V

3.4 V

1

3

5

7

9

11

13

15

17

F1 24 V

24 V

24 V

F3 5.1V

24 V

G (5 V)

G (5 V)

G (24 V)

5.1 V

F2 24 V

F2 24V

F3 5.1V

24 V

G (5 V)

G (5 V)

G (5 V)

G (5 V)

G (24 V)

G (24 V)

G (24 V)

5.1 V

5.1 V

5.1 V

+12 V

2

4

6

8

10

12

14

16

18

F1 24 V

24 V

24 V

F3 5.1 V

G (24 V)

G (5 V)

G (24 V)

G (24 V)

G (24 V)

1

2

24 V

G (24 V)

*1 For 120 V specification only*2 For 220-240 V specification only

1

2

3

4

5

6

24 V

G (24 V)

G (5 V)

G (5 V)

5.1 V

+12 V

1

2

3

4

24 V

G (24 V)

G (5 V)

5.1 V

TRC20

R20 R22

R25R21R24

PC20

PC21R23

TRC21

C21

R26

R27

CN1

1

3

12

2

L1 L2

L3*2

C2

C4

R13

R14SCR1

C5

BD1C3

FS2*2

TB 3

C1

C61*2

ZD1

ZD2

D4 C11

PC1

C13C14

C15 R11 R10 R9

C16

R54C45 R62

C17

C42

CN2

2

3

1

BJ40 BJ41

L40

L41

R44

R43 R47C54

R45

TAB5

R46

R72

VR2

D40

C55

C47

C3ZD3

PC2R12

R3

R7

R4

R2*2D2

C7C91*2

R15

D5 RB4

BJ5*2

T1

BJ6

BJ7

D31

C53

C34

ZD64

ZD63

ZD61

12 V

G (24 V)

3.4 V

G (5 V)

R67

R66

R68

R33

R34

F3 5.1 V*1

R35

R32

ZD60

ZD62

PC1

C52

D30

IC51

IC21

IC1

IC40

16 15 14 13 12 11 10 9

1 2 3 4 5 6 7 8

8 7 6 5

1 2 3 4

TB 4

R50CH CN8

TB 2

+

*2

*2

F1 24 V*1

F2 24 V*1

Page 444: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AREngine PCB 1/2

R

S G

CN16–1CN3–B48

CN16–2

CN16–3 NC

P G

S G

S

R70 R14

R20Q3 L29

R13 C9

CN16–4CN3–B47

CN16–5 P G

S G

S

R69 R16

R21Q2 L17

R15 C10

CN16–6 NC

CN16–8 NC

CN16–7CN3–B46

CN3–B3NC

CN3–B2NCCN2–19

CN2–24 CN3–B1 R24 V

SSW2CN14–10 CN3–B12PWSW–U DIG 0

SSW1 SOURCE

SSW1

SSW3 SOURCE

SSW3

24 V

R24 V

P G

S G

S

R36 R18

R19Q1 L28

CN3–B60

S G

S G

S G

S GS G

S G

SR22Q4 L30

R17

L1

CN5–11 CN3–A25

CN3–A26

L43

S G

CN5–9 CN3–A23

CN3–A24

S GCN3–A28

L64 R198

CN7–3 CN3–A27L56 R185

R184

R183

R118

R186 6 2

IC13

IC16 5

D12

S G

S G

CN7–5 CN3–A29

CN3–A30

L66

IC1

IC7

IC7

8

7 6

3NC NC

NC

2 11NC NC

10

IC72 3

10 11

10 11

9CN7–10REM(METER PULSE) CN3–A32

L67

IC410 11

CN9–8NC CN3–B52L24

R2

R1

R57

D11

C11

C25

R98

C24

P G

P G

R99 R11

R12 C8

C48

CN8–2CFM1 REM

CN8–4CFM2 REM

CN3–A47 HIGH SPEED

IC6

CN16–9PCFM REM

CN2–4FSFM REM

CN3–B45

15 14 R130IC7

CN8–6TC CN3–A49

15 14 R151IC6

CN8–12KC COUNT CN3–A52

CN3–A48 LOW SPEED

SS

R157

R190R113

C53

IC957

6

R19

1

R134

D4

C3

G

S G

S

IC13

L68

C498

4

14

7

14

7

14

7

4

11

8

4

8

4

9,16

4,512,13

9,16

4,512,13

9,16

1,8 1,8

9,16

4,512,13

9,16

4,512,13

1,8 1,8

1,84,512,13

C50R187

G

S G

S G

S

S G

S

S

S

S

R138 R78

CN14–9 CN3–B13PWSW–U DIG 1R136 R47

CN14–8 CN3–B14PWSW–U DIG 2R137 R79

CN12–15 CN3–B6PLSW–UR4 R75

CN2–1 CN3–B34FS DET

S

S

S

IC1

L9

C6

C7R10

C23 C22 C2

R97

G

S

S

S

IC3

L33

C18 C17

R63

G

S G

S

IC2

L21

C19

C20R64

G

S

IC4

L25

C26

C27R102

S

S

R71 R88

CN2–2 CN3–B35FSSWR100 R89

CN4–12 CN3–B21BYPPSWR27 R51

CN4–16 CN3–B20BYPFSWR26 R82

CN4–20 CN3–B18BYP DET

COIN ENABLE

COPY ENABLE

R24 R81

CN5–4 CN3–A19R197 R114

CN6–A9 CN3–A34R203 R121

CN7–8 CN3–A31SET SIGR199 R119

CN8–30 CN3–B59R73 R62

CN9–12 CN3–B56MC ALMR72 R95

CN8–9 CN3–A51KC SET SIGR106 L47

CN1–8L31

CN2–13

CN2–17

CN2–18

CN2–20

CN2–21

CN2–22

CN2–23

L35

CN4–7

CN4–13

CN4–14

CN4–19

CN4–21

CN11–A5

CN11–B5

CN11–B7

CN11–B8

L12

CN12–1

CN12–4

CN12–7

CN12–10

CN12–14

CN12–16

CN14–1

CN14–7

L54

CN15–2

CN15–7

CN15–10

CN15–13

L62

CN5–3

CN5–10

CN5–12

CN6–B9

CN7–4

CN7–6

CN7–7

L65

CN1–1L41

CN1–3

F2 24 V

G(24 V)

G(24 V)

CN1–2L6

CN8–20

CN8–21

CN8–27

CN8–28

CN8–29

L27

CN10–B9

CN10–B10

L58

CN2–14L36

R105

S

CN8–8 CN3–A50TC DETR217 L45

R216

CN10–B7 CN3–A11DUPPCSWR189 R112

CN10–B11 CN3–A12DUP DETR188 R147

CN11–A2 CN3–B32DM LOCKR34 R87

CN11–B4 CN3–B29JOFSWR32 R55

CN11–B6 CN3–B28JOB DET R33 R86

CN11–B10 CN3–B27JBESWR35 R54

CN8–19 CN3–A57DEV DETR153 R133

CN14–4 CN3–B15PWSW–L DIG 0

S

R139 R48

CN14–3 CN3–B16PWSW–L DIG 1R135 R80

CN14–2 CN3–B17PWSW–L DIG 2R140 R49

CN12–13 CN3–B7PLSW–LR5 R44

CN4–10 CN3–B22BYPPWSW DIG 0

S

R28 R83

CN4–9 CN3–B23BYPPWSW DIG 1R29 R52

CN4–8 CN3–B24BYPPWSW DIG 2R30 R84

CN4–18 CN3–B19BYPPLSWR25 R50

CN12–8 CN3–B9LICSW –U

S

R7 R45

CN12–2 CN3–B11LICSW –LR9 R46

CN12–11 CN3–B8PSW–UR6 R76

CN12–5 CN3–B10PSW–LR8 R77

CN8–25 CN3–A60RSW

S

R155 R154

CN2–15 CN3–B44ESWR65 R91

CN15–5 CN3–A15FSW1R192 R193

CN15–8 CN3–A16FSW2R194 R149

CN15–11 CN3–A17FSW3

CN8–22 CN3–A58TNS SIG

CN15–1CN3–A13

ETTH

CN3–A18FSW3 SIG

R195

C

EQ5 IC13

B 7 1

1

3 2

R196

+

+ –

+ –

+ –

R150IC55

76

R16

1

S G

C32

CN13–2CN3–A46

FTH

R179

R178

R180

R148

D5

C54

IC931

2

S G

CN15–3CN3–A14

EHUMSENS

S

S

CN8–16 CN3–A54FUSW SIG

CN8–10G(5 V)

G(5 V) CN8–7

R103 L48

L50

R104

CN8–15G(5 V)

CN2–16

CN6–A1L70

CN8–26L26

CN10–B8L59

CN4–11L11

CN4–17L10 R23

CN11–B1L19 R31

CN4–15

CN6–A2

CN6–A3

CN11–A4L13

CN13–1L51

CN11–B9

CN11–B3

CN6–A5L71

CN6–A6

CN6–A7

CN6–A8

CN6–A4

CN12–3L53

CN12–6

CN12–9

CN12–12

CN15–4L63

CN15–6

CN15–9

CN15–12

+ –

S

IC9

L52

C36 C37

R163

G

+ –

S

IC5

L46

C29 C28

R156

G

+ –

R172

IC12COM

C41 C40

R173

P G

S

R175

IC11COM

C43 C42

R174

P G

S

R160

IC6COM

C31 C30

R166

P G

S

R177

IC10COM

C45 C44

R176

P G

P G

S

R165

IC7COM

C34 C35

R167

P G

P G

+

C13 C12 C1

R42

CN1–5L40

CN1–4

5.1 V

G(5 V)L5

+

10,1211,13

S G

NC

NC

13

3 5

12

3-7-11

2AR-1

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A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AR

3-7-12

Engine PCB 2/2

CN3–B37 CN10–A5 RCLR90

IC123 2

CN3–A5 CN10–A7R109

IC126 7

FCL1

CN3–A6 CN10–A9R144

IC1211 10

FCL2

CN3–A7 CN10–A11R110

IC1214 15

FCL3

CN3–A8 CN10–B1R145

IC116 7

PFCL–U

CN3–A9 CN10–B3R111

IC1111 10

PFCL–L

CN3–B26 CN4–1R85

IC103 2

BYPPFCL

CN3–A4 CN4–5R143

IC106 7

BYPFCL

CN3–B25 CN4–4R53

IC1014 15

BYPLCL

CN3–A10 CN10–B5R146

IC1114 15

DUPCL

CN3–A53 CN8–14R131

IC63 2

IC66 7

IC23 4

CN14–5 CN10–B4 PFCL–L24 V

L60

CN14–11 CN10–B2 PFCL–U24 V

L61

CN3–B31

CN3–A59

L16

CN8–24 TNS CONTL49

R66

MSW OFF REM

CN11–A3 DM REM

IC211 10 L38

CN2–10CN3–B43 FSM A

IC213 12 L22

CN2–9CN3–B42 FSM A

IC2

R92

9 8 L23CN2–7CN3–B40 FSM B

IC41 2

CN9–2

CN3–A44

CN3–A45

CN2–11

CN5–5

CN7–2

CN9–3

CN9–4L15

L2CN9–5

CN11–A8

CN11–A9

CN9–6

CN11–A6

CN11–A7

CN3–B50

R93 IC43 4

CN9–9CN3–B53 TC REM

R94 IC45 6

CN9–11CN3–B55 DB REM

IC25 6 L39

CN2–8CN3–B41 FSM B

CN13–4 CL REM

S

2E4

1E1

S G

Q6

CN3–A42L78

R129

R2121C

2C

2

5

1B

2B

CN6–B1

S S

2E4

1E1

S G

Q7

CN3–A41L84

R128

R2111C

2C

2

5

1B

2B

CN6–B2

S S

2E4

1E1

S G

Q8

CN3–A40L77

R127

R2101C

2C

2

5

1B

2B

CN6–B3

S S

2E4

1E1

S G

S GS

31+

+–

+–

+–

+–

2

IC5

R168

G

Q9

CN3–A39L83

R126

R2091C

2C

6

3

6

3

6

3

6

3

2

5

1B

2B

CN6–B4

S S

2E4

1E1

S G

Q10

CN3–A38L76

R125

R2081C

2C

2

5

1B

2B

CN6–B5

S S

2E4

1E1

S G

Q11

CN3–A37L82

R124

R2071C

2C

2

5

1B

2B

CN6–B6

S S

2E4

1E1

S G

Q12

CN3–A36L75

R123

R2061C

2C

2

5

1B

2B

CN6–B7

S S

2E4

1E1

S G

Q13

CN3–A35L81

R122

R2051C

2C

6

3

6

3

6

3

6

3

2

5

1B

2B

CN6–B8

S S

2E4

1E1

Q14

CN3–A33L80

R120

R2041C

2C

2

5

1B

2B

CN6–B10

S S

2E4

1E1

Q17

CN3–A20L85

R115

R2021C

2C

2

5

1B

2B

CN5–6

S S

2E4

1E1

Q16

CN3–A21L79

R116

R2011C

2C

2

5

1B

2B

CN5–7

S S

2E4

1E1

Q15

CN3–A22

CN3–A2

CN3–A3

L73R117

R2001C

2C

6

3

6

3

6

3

6

3

2

5

1B

2B

CN5–8

S S

S

R

CN2–12L37

CN10–A1L7

CN13–3L57

CN6–A10L69

CN8–1

L3CN4–2

CN4–3 CN10–A6

CN10–A3

CN14–6L42

CN16–10L14

CN14–12

CN10–A8

CN10–A10

CN10–A12

CN4–22

CN10–B12

CN5–5

CN11–A10

CN3–A1

CN3–A43

NC

NC

NC

NC

NC

NC

CN10–B6

CN4–6

L8

L4

CN5–1

CN7–1

CN7–9

CN8–3

CN8–5

CN8–11

CN8–13

CN8–23

S2E4

1E1

S G

Q18

CN3–B30L74

L721C

2C

6

3

2

5

1B

2B

CN11–B2 LED REM

S

R96 IC49 8

CN9–14CN3–B58 MC REM

R43 IC11 2

CN1–7CN3–B5 H1 REM

R74 IC13 4

CN1–6CN3–B4 H2 REM

R56 IC21 2

CN11–A1CN3–B33 DM CLK

C33

S GS G

C14D3

CN3–B49CN9–1

L34

S G

31

2

IC3

R58

CN3–B51CN9–7 TC CONT

L32

S G

S G

57

6

IC3

R59

CN3–B54CN9–10 DB CONT

L18

S G

L44

108

9

IC3

R60

CN3–B57

CN3–B36

CN9–13 GRID CONT

CN2–3 FSSOL2 ON REM

L20

S G

1214

13

IC3

R61

R68

S GS G

C15D2

CN3–B38 CN2–5 FSSOL1 ON REMR67

S GS G

C16

S G

S G F G

F G F G F G F G

F G F G F G

S G

C38 IC8

R132

R164

R108

R107

R152

R158

R142

R141CLM–U

CLM–L

TFM+

TFM–

4

1714

7

3

2 19 1 11 12 9

SE

N1

SE

N2

GN

DG

ND

SE

N3

SE

N4

INH

1IN

H2

N.C

.N

.C.

Vcc

2V

cc1

5 15 10 20 6 16

1813

8

I1

I2I3

I4

D1

D2D3

D4

R182

R18

1

C46

R15

9

L55

D6

D7

D8

D10

D9

D13

C47

C51 C52 C39

R21

3R

215

R16

9

R3

R39

R21

4

R17

1

R17

0

R40

R41

R38

R37

C5 C21

C4

D1

CN3–B39 CN2–6 FSSOL OFF REMR101

P G

P G

P G

P G

P G

P G

P G

P G

CN3–A55

CN3–A56

CN10–A2

CN10–A4

CN8–17

CN8–18

+

2AR-1

Page 446: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AR

3-7-13

Main PCB 1/20

SOVSTB5 CN5 R1

SID+B2 CN5 R4

SID–B1 CN5 R5

SCLK+B3 CN5 R7

SCLK–B4 CN5 R8

SOHSYNC+A12 CN5 R10

SOHSYNC–A11 CN5 R11

SMRE+A9 CN5 R13

R9

R6

R12

R15

SMRE–

S001 OVSYNC_ (002-04E) (006-11I) (011-03D)(014-05D)

A10 CN5 R14

12345678

161514131211109

VCCIN4–IN4+

OUT4_EN

OUT3IN3+IN3–

IN1–IN1+OUT1ENOUT2IN2+IN2–GND

S001

(SCAN OVSYNC_)

OVSYNC_

(006-11G)MCLK

(006-11H)MDATA_

NF1 R3

R2

IC1

1 2

VPL5

C1 NF2

IC2

C2

VCC3

VPL5

R17

R18

(006-11I)MMRE

(002-04D)OHSYNC_

R19

R20

GPL5 GPL0(SCAN OHSYNC_)

SCAN I/F

(003-05A)SRFAX_

(003-05B)SELFAX_

(010-14B)FF74VCC

(014-04E)

1_C

LR_P

RE

4

6_Q

Q D

CLK

IC4

IC3

119

2468

11131517

181614129753

34

21

_OE1_OE2

1A11A21A31A42A12A22A32A4

1Y11Y21Y31Y42Y12Y22Y32Y4

5R21 NF8

R32

R30 PVCLK(003-02D)

R29 LSUOUT(003-02D)

R28 PHSYNC_(003-05B)

FAXDATA_(WIRED OR)

(002-11E)

MAINPHSCGEN_(002-04G)

R33 CN4FAXID_

39

R27 NF7 CN4MAINPVCLK

43

R26 NF6

RA2

5678

4321

RA1

VPL5

VPL5

CN4MAINLSUOUT

FAX(PG) I/F

41

R24

R25

NF5 CN4MAINID_

29

R23 NF4 CN4MAINMRE(PG:MRE)

27

R22 NF3 CN4MAINCLK(PG:CLK)

25

R31

3

2

RESVTC_

GPL0

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AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

2AR

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-12

Main PCB 2/20

3-7-14

(003-05A)CNTFAX_

OHSYNC_

OVSYNC_

SELPRT_

PVSYNC_

PRTBDGEN_

MAINPHSCGEN_

(003-05B)

(001-08G)

(001-07C)

(001-15D)

(003-05B)

(004-02D)

PRTID_

VPL5

R35

IC5

R36

RA022

RA4VPL5

GPL8

C02

5

R37

R38 NF15

NF10

NF11

NF12

NF13

NF14

RA5VPL5

CN3

CN4

R40

R39

CN4

VCC3

PVDA_

CN4

CN4

37

35

33

31

CN3PRTBD_

PRTPVST_PRI I/F (BD_)

PRT I/F

(003-05C)(001-15F)

MAINPHSC_

FAXDATA_

MAINPVST_

(PG:PHSYNC_)

(PG:PVSYNC_)

MAINOVST_

MAINOHSC_

15

4

GPL8

119

2468

11131517

_OE1_OE2

1A11A21A31A42A12A22A32A4

1Y11Y21Y31Y42Y12Y22Y32Y4

181614129753

1234

34

21

1234

8765

8765

R34NF9CN314

Page 448: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

2AR

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-13

Main PCB 3/20

3-7-15

(014-04E)

(002-04D)

(001-09D)

(002-04D)

(001-09D)

(002-04H) (006-11H)

(001-15G) (006-11H)

(002-14E)RESVTC_

CNTFAX_

SRFAX_

SELPRT_

SELFAX_

PVSYNC_

PHSYNC_TP1

TP2

PVDA_(WIRED OR)

VCC3

PVDB_

R443

R032

C4

R44

R46VCC3

VCC3

C6

IC6

C10

C9 GPL5

VCC3

VCC3

VPL5

C8

NF20

R48

34

21

C11

VCC3

VPL5

GPL5

R447 CN4

CN4

30

32

PGGND1

PGGND2R448

IC7

IC7

R53

RA8

R55

RA7

R51 NF22

PMREM_

(004-02C)

ADJUST_

ENABLE_

PMCLK

(004-02H)

(004-08I)

(004-02C)

LSU I/F

1

12

11

3

NF23

NF25

XVTC

MSC_

CN8

CN8

CN8

CN8

LDOUTA_

VTCBD_

NF24

IC7

IC7

IC7

IC7

PPST

NF21

GPL5 NF19

C7

IC032

GPL5

C5

RA6

R442

NF16

IC4

D Q

_Q

CLK

CLR

_PR

E12

11

9

8

PVCLK

LSUOUT

RESVTC_

AE(23:0)

(006-11G)

(010-14B)

(014-04E)

(014-11F)

(014-04D)

(014-08I)

(014-08H)

(014-04F)

(014-04F)

(014-04F)

VTC_

RDE_

WRE_

LDON_

LDEN_

EPVSYNC

(014-04D) VTC_VPL5

VPL5RA9

R449

RA11

VTCPD(7:0)

RA12

RA13

VTCD(7:0)

RA10

VCC3

RDE_

ADE(7:0)

(014-08I)

(014-11H)

(001-15G) (006-11I)

(001-15G) (006-11G)

FF74VCC

1013

1234

8765

767778798081828384858687888990919293949596979899

100

VSS15PVCLKVSS16LSUOUTNC4VDD10SCDE_NSCDE_SCLE_NSCLE_VSS17RESET_VSS18P3P4P5P6VDD11P7TEST0VSS19TEST1TEST2TEST3VSS20

75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51

VDD

9V

SS

14P

VD

B0_

PV

DA

0_V

SS

13P

HS

YN

C_

VD

D8

AM

CP

VS

YN

C_

PV

SY

NC

VS

S12

SE

L0_

SE

L1_

VD

D7

SE

L2_

SE

L3_

SE

L4_

SE

L5_

SE

L6_

VS

S11 P2

P1

P0

FLD

ON

VD

D6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

VD

D1

A0

A1

A2

A3

VS

S1

A4

A5

VT

CC

S_

IOR

D_

IOW

R_

VD

D2

D0

D1

D2

VS

S2

SM

CS

INS

OT

VS

S3

D3

D4

VS

S4

SC

KV

DD

3

50494847464544434241403938373635343332313029282726

VSS10LDOUTB_

LDOUTA_VSS9

ADJUST_FLDEN_

BD_VDD5

PMCLKMSYNC

VSS8CLK

VSS7NC3NC2NC1

LDEN_LDON_

PPSTVDD4VSS6

D7D6D5

VSS5

23456789

A0A1A2A3A4A5A6A7

B0B1B2B3B4B5B6B7

_OET_R

01234567

191

1817161514131211

5678

4321

01234567

01234567

12341234

87658765

01234567

8 7 6 5

1 2 3 4

0 1 2 3 4 5 6 7

1 2 3 4

8 7 6 5

0 1 2 3 4 5

0 1 2 3 4

765

1

13

2

12

5

9

3

11

6

8

4

10

12

43

Page 449: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

2AR

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-14

Main PCB 4/20

3-7-16

VTC I/F

(019-14F)

(003-15D)

(003-15F)

(002-04H)

FCOVERSW

IC9

RA14

LDOUTA_

GPL5

GPL5

GPL5

GPL5

NF28

NF27

VPL5

VCC3

GPL5 GPL5

GPL5

GPL5

VPL5

VPL5

IC10

C13

C12 NF26

1234567

12

43

141312111098

VCCNC4

DOUT+DOUT–

RIN+RIN–_RE

DEDINNC1ROUTNC2NC3GND

GPL8

R55

VTCBD_

PRTBDGEN_

VIDEO+CN8R56

R57

R58

R59

10

KG

A

3

3S1

D2

TR1

D1

NF30

1

CN8 9

(015-16G)

(003-15F)

XEOE_

MSC_

VIDEO–

BD+CN8 6

1213

CN8

XVTC

LD

(003-15G)

2

CN8 7BD–

IC9

10 11 8 9R65 R66 R67

R71

C15

C16 C17X1

1

2

4

A COM K

3

R69

IC9

R68

D2

CN8

TYPICAL 1.0A (MAX1.6A)

13

CN8 4

CN8 8

CN8 55 V

R5 V

G(5 V)

G(5 V)

R24 V

R61

R63

R64

R60

R62

C14

LSU I/F

(019-14H)

OE

GND

VCC

OUT

Page 450: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AR

3-7-17

Main PCB 5/20

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76

GN

D1

GN

D2

RD

BW

RS

IZE

1S

IZE

0A

SB

VD

D1

A1

A2

SM

CA

MC

SIN

A3

SO

UT

A4

A5

A6

A7

VD

D2

GN

D3

A8

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

A21

A22

A23

VD

D3

VD

D4

GN

D4

GN

D5

RC

KG

ND

6V

D1

VD

2V

DD

5R

CK

EN

BM

CP

SE

LBM

RE

VD

INM

RE

VD

OU

TP

HS

YN

CB

RV

SIB

GN

D7

ID0

ID1

ID2

ID3

VD

D6

GN

D8

ID4

ID5

ID6

ID7

GN

D9

WC

KG

ND

10M

RE

IDW

VS

TB

WR

EA

DY

BR

RE

AD

YB

AC

KE

NG

AC

KM

CP

SE

TM

CP

BV

DD

7R

ES

ET

BG

ND

11G

ND

12

3 6 8 9 13 15 16 17 18 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 41 43 48 50 51 53 64 66 67 74

228

227

226

225

224

223

222

221

220

219

218

217

216

215

214

213

212

211

210

209

208

207

206

205

204

203

202

201

200

199

198

197

196

195

194

193

192

191

190

189

188

187

186

185

184

183

182

181

180

179

178

177

176

175

174

173

172

171

170

169

168

167

166

165

164

163

162

161

160

159

158

157

156

155

154

153

GN

D46

GN

D45

SW

EB

GN

D44

SR

AS

21B

SR

AS

11B

SR

AS

20B

SR

AS

10B

VD

D25

SC

AS

21B

SC

AS

11B

SC

AS

20B

SC

AS

10B

GN

D43

SR

AS

22B

SR

AS

12B

SR

AS

23B

SR

AS

13B

GN

D42

VD

D24

SA

9G

ND

41S

A8

GN

D40

SA

7G

ND

39V

DD

23S

A10

GN

D38

SA

6G

ND

37S

A5

GN

D36

SA

4G

ND

35S

A3

GN

D34

GN

D33

VD

D22

VD

D21

SA

2G

ND

32S

A1

GN

D31

SA

0G

ND

30V

DD

20Q

2CD

WR

BQ

2CD

RD

BQ

2CD

AC

KB

Q2C

DR

OQ

2PD

WR

BQ

2PD

RD

BQ

2PD

AC

KB

Q2P

DR

QQ

2HIN

TR

GN

D29

VD

D19

Q2H

WR

BQ

2HR

DB

Q2H

CS

BV

DD

18Q

1CD

WR

BQ

1CD

RD

BQ

1CD

AC

KB

Q1C

DR

QQ

1PD

WR

BQ

1PD

RD

BQ

1PD

AC

KB

Q1P

DR

QQ

1HIN

TR

Q1H

WR

BQ

1HR

DB

Q1H

CS

BG

ND

28G

ND

27

226

224

223

222

221

219

218

217

216

214

213

212

211

208

206

204

201

199

197

195

193

188

186

184

166

165

164

163

162

161

160

159

158

229230231232233234235236237238239240241242243244245246247248249250251252253254255256257258259260261262263264265266267268269270271272273274275276277278279280281282283284285286287288289290291292293294295296297298299300301302303304

VDD26VDD27SMLLDSMLOEBSMGHOEBSMGLOEBSMGDIRVDD28SRAS30BSRAS31BSRAS32BSRAS33BSCAS30BSCAS31BGND47RAMCSHBRAMCSLBRAMOEBGND48GND49CLKGND50RAMWEBROMCSBROMOEBVDD29IRQALLBIRQ5BIRQ4BIRQ3BIRQ2BIRQ1BCS0BGND51CPUD0CPUD1VDD30VDD31GND52GND53CPUD2CPUD3GND54CPUD4CPUD5VDD32GND55CPUD6CPUD7VDD33GND56CPUD8CPUD9GND57CPUD10CPUD11GND58GND59CPUD12CPUD13GND60CPUD14CPUD15GND61A24A25A26A27A28A29A30A31A0DSACKBVDD34VDD35

249

255

263264

269270

272273

276277

280281

283284

287288

290291

293294295296297

299300301302

1521511501491481471461451441431421411401391381371361351341331321311301291281271261251241231221211201191181171161151141131121111101091081071061051041031021011009998979695949392919089888786858483828180797877

VDD17VDD16

DRAMD24DRAMD23DRAMD25DRAMD22

GND26VDD15

DRAMD26DRAMD21DRAMD27DRAMD20

GND25VDD14

DRAMD28DRAMD19DRAMD29DRAMD18

GND24GND23

DRAMD30DRAMD17DRAMD31DRAMD16

GND22DRAS5BDRAS4BDRAS3BDRAS2BDRAS1BDRAS0B

GND21DA4DA3DA5DA2

GND20GND19VDD13VDD12

DA6DA1DA7DA0DA8DA9

GND18DOEBDWEB

DCASHBDCASLB

GND17DRAMD8DRAMD7DRAMD9DRAMD6

GND16GND15

DRAMD10DRAMD5

DRAMD11DRAMD4

GND14VDD11

DRAMD12DRAMD3

DRAMD13DRAMD2

GND13VDD10

DRAMD14DRAMD1

DRAMD15DRAMD0

VDD9VDD8

150149148147

144143142141

138137136135

132131130129

127126125124123122

120119118117

112111110109108107

105104103102

100999897

94939291

88878685

82818079

(006-01A)MCPSIG (304:1) VCC3

NF31

NF32

NF33

NF34

IC11

C29

GPL5GPL5

C28

C27

C26

C25

C24

C23

C22

C21

C20

C19

C18

GPL5

GPL0 GPL0

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A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AR

3-7-18

Main PCB 6/20

(005-11A)MCPSIG(304:1)

(011-11H)ADM(15:0)

AM(23:0)

ADBUS(15:0)

(010-09A)MCPEN_

(011-08J)

(011-05E)

GPL8

(011-11F)

RDM_

263264269270272273276277

12341234

87658765

01234567

74(010-09C)

RESMCP_

(010-09C)BNKA22

(010-09C)BNKA23

RA15

150149148147144143142141

43214321

56785678

2423252226212720

RA19

RA20

3130292827262524

87658765

12341234

RA33VPL5

RA34

138137136135132131130129

43214321

56785678

2819291830173116

RA21

RA22

2322212019181716

87658765

12341234

RA35VPL5

RA36

10099989794939291

43214321

56785678

8796

105

114

RA23

RA24

15141312111098

87658765

12341234

RA37VPL5

VPL5

RA38

8887868582818079

43214321

56785678

123

132

141

150

RA25

RA26

110109108107120119118117

43214321

56785678

70894352

RA27

RA28

125124123122

4321

(007-02H)

(007-02H)

(007-02H)

(007-02H)

DRAS3_

DRAS2_

DRAS1_

DRAS0_

5678

RA30

105104103102

4321

(007-02I)

(007-02I)

(007-02I)

(007-02I)

DOE_

DWE_

DCASH_

DCASL_

5678

RA31

127126

21 (007-02G)

(007-02H)

DRAS5_

DRAS4_

34

RA32

112111

21

34

61

RA29

76543210

87658765

12341234

RA39

RA40

RA16

12341234

87658765

RA18

RA17280281283284287288290291

89

101112131415

19 1

23456789

01234567

1817161514131211

01234567

IC12

301

8

9

13

15

16

17

18

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

293

294

295

296

297

299

300

6

302

3

255

184

186

188

193

195

197

199

204

206

208

201

221

223

213

211

216

218

226

222

224

214

212

217

219

64

43

48

50

51

53

41

66

67

SRAS10_

SRAS11_

SRAS12_

SRAS13_

SCAS10_

SCAS11_

SWE_

SRAS20_

SRAS21_

SRAS22_

SRAS23_

SCAS20_

SCAS21_

(009-01E)

(009-01E)

(009-01E)

(009-01E)

(009-01E)

(009-01F)

(009-09F)(009-01F)

(009-09E)

(009-09E)

(009-09E)

(009-09E)

(009-09E)

(009-09F)

0

1

2

3

4

5

6

7

8

9

10

DRAMCS_

MCPEN_

ASB

DSACK_

WRM_

(010-02D)

(010-09A)

(010-09B)

(010-09B)

(011-09H)

0

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

GPL5

C30 C31

1

2

4

3DE

GND

VCC

OUT

_DET_R

A0A1A2A3A4A5A6A7

B0B1B2B3B4B5B6B7

19 1

23456789

89101112131415

1817161514131211

89

101112131415

IC13

_DET_R

A0A1A2A3A4A5A6A7

B0B1B2B3B4B5B6B7

MCPINT_R76

DRAMD(31:0)(007-02A)

SA(10:0)

(009-01C) (009-09C)

DA(9:0)(007-02J)

MCLK

PVDB_

LSUOUT

PHSYNC_

PVSYNC_

MDATA_

PVCLK

MMRE

OVSYNC_

R77

R78

R79

R80

R81

R82

R83

(001-07D)

(003-02D)

(003-05B)

(003-05B)

(001-07E)

(003-02D)

(001-07G)

(001-07C)

166165164158

4321

(008-02C)

(008-02B)

(008-02B)

(008-02C)

Q1CDWR

Q1CDRD

Q1CDACK

Q1HINTR

5678

RA41

162161160159

4321

(008-12E)

(008-12E)

(008-12E)

(008-12E)

Q1PDWR

Q1PDRD

Q1PDACK

Q1PDRQ

5678

RA42

163

249

Q1CDRQ (008-02A)

(012-15H)XMOE_

R84

X2

NF35

R86

VCC3

Page 452: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

2AR

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-153-7-19

Main PCB 7/20

+ +

(006-09A) (008-02L)DRAMD(31:0)

(006-09K)DRAS5_

(006-09L)DRAS4_

(006-09I)DRAS3_

(006-09J)DRAS2_

(006-09J) DRAS1_

(006-09J)

(006-09J)

(006-09K)

(006-09K)

(006-09K)

(006-09G)

DRAS0_

DOE_ DRAS_(5:0)

DWE_

DCASH_

DCASL_

DA(9:0)_

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1033343536383940413130142913

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9876543210

D1D2D3D4D5D6D7D8D9D10D11D12D13D14D15D16LCAS0UCAS0RAS0OE0W0

VSS1VCC1VSS2VCC2VSS3VCC3

A9A8A7A6A5A4A3A2A1A0

NC1NC2NC3NC4NC5

C38

C39

GPL5

IC17

NF39

16171819202122232425262728293031

2345789

1033343536383940413130142913

4213762221282726252423201918171112151632

9876543210

D1D2D3D4D5D6D7D8D9D10D11D12D13D14D15D16LCAS0UCAS0RAS0OE0W0

VSS1VCC1VSS2VCC2VSS3VCC3

A9A8A7A6A5A4A3A2A1A0

NC1NC2NC3NC4NC5

C40

C41

GPL5

IC18

NF40

16171819202122232425262728293031

2345789

1033343536383940413130142913

4213762221282726252423201918171112151632

9876543210

D1D2D3D4D5D6D7D8D9D10D11D12D13D14D15D16LCAS0UCAS0RAS0OE0W0

VSS1VCC1VSS2VCC2VSS3VCC3

A9A8A7A6A5A4A3A2A1A0

NC1NC2NC3NC4NC5

C42

C43

GPL5

IC19

NF41

0123456789101112131415

2345789

1033343536383940413130142913

4213762221282726252423201918171112151632

9876543210

D1D2D3D4D5D6D7D8D9D10D11D12D13D14D15D16LCAS0UCAS0RAS0OE0W0

VSS1VCC1VSS2VCC2VSS3VCC3

A9A8A7A6A5A4A3A2A1A0

NC1NC2NC3NC4NC5

C36

C37

GPL5

IC16

NF38

0123456789101112131415

2345789

1033343536383940413130142913

4213762221282726252423201918171112151632

9876543210

D1D2D3D4D5D6D7D8D9D10D11D12D13D14D15D16LCAS0UCAS0RAS0OE0W0

VSS1VCC1VSS2VCC2VSS3VCC3

A9A8A7A6A5A4A3A2A1A0

NC1NC2NC3NC4NC5

C34

C35

GPL5

GPL5

IC15

NF37

0123456789101112131415

2345789

1033343536383940413130142913

4213762221282726252423201918171112151632

9876543210

D1D2D3D4D5D6D7D8D9D10D11D12D13D14D15D16LCAS0UCAS0RAS0OE0W0

VSS1VCC1VSS2VCC2VSS3VCC3

A9A8A7A6A5A4A3A2A1A0

NC1NC2NC3NC4NC5

C32C

184

C18

5

C18

6

C18

7

C18

8

C18

9

C19

0

C19

1

C33

GPL5

IC14

C44

NF42

VPL5

C45

NF36

5

4

3

2

1

0

1

0

3

2

5

4

Page 453: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2ARMain PCB 8/20

3-7-20

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

GN

D1

PD

0P

D1

PD

2P

D3

PD

4V

DD

1G

ND

2P

D5

PD

6P

D7

PD

8P

D9

VD

D2

GN

D3

PD

10P

D11

PD

12P

D13

PD

14V

DD

3G

ND

4P

D15

PD

16P

D17

PD

18P

D19

VD

D4

GN

D5

PD

20P

D21

PD

22P

D23

PD

24V

DD

5G

ND

6

CD

RQ

GN

D17

VD

D16

CD

31C

D30

CD

29C

D28

GN

D16

VD

D15

CD

27C

D26

CD

25C

D24

CD

23G

ND

15V

DD

14C

D22

CD

21C

D20

CD

19C

D18

GN

D14

VD

D13

CD

17C

D16

CD

15C

D14

CD

13G

ND

13V

DD

12C

D12

CD

11C

D10

CD

9C

D8

GN

D12

108

107

106

105

104

103

102

101

100

99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73

31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

727170696867666564636261605958575655545352515049484746454443424140393837

109110111112113114115116117118119120121122123124125126127128129130131132133134135136137138139140141142143144

0 51 62 73 84 55 66 77 8

8 59 610 711 812 513 614 715 8

16 517 618 719 820 521 622 723 8

24 525 626 727 828 529 630 731 8

RA43

RA44

RA45

RA46

RA47

RA48

RA49

RA50

4 243 252 261 274 283 292 301 31

4 163 172 181 194 203 212 221 23

4 83 92 101 114 123 132 141 15

4 03 12 21 34 43 52 61 7

PD (31:0)

CDAKCDRDCDWRINTRVDD17GND18HD0HD1HD2HD3HD4VDD18GND19HD5HD6HD7TEST0TEST1VDD19GND20MCLKVDD20GND21RESETHRDHWRHCSVDD21GND22HA0HA1HA2HA3TOUT1TOUT2VDD22

VDD11CD7CD6CD5CD4

GND11VDD10

CD3CD2CD1CD0

GND10VDD9

PXCKORVIDSVID

PXCKPTIM

PRDYGND9VDD8

PDWRPDRDPDAKPDRQGND8VDD7PD31PD30PD29GND7VDD6PD28PD27PD26PD25

01234

567

1234

7654

3210

313029

28272625

DRAMD (31:0)(007-02A)

NF

44

NF

45

NF

46

NF

47

VPL5

GPL5

C48

C49

C51

C53

C55

C50

C52

C54

31 430 329 228 127 426 325 224 1

56785678

RA59

RA60

VPL5

CD (31:0)PRESSD (31:0)

R94

R96

IC20

R93

VPL5

NF43

GPL5

1

2

DE

GND

4

3

C46 C47

VCC

OUT

Q1CDRQ(006-16B)

XMOE_ (012-15H)

(009-14G) (009-06G)

(006-16D)

(006-16D)

(006-16D)

(006-16D)

Q1PDWR_

Q1PDRD_

Q1PDACK_

Q1PDRQ

VPL5

23 422 321 220 119 418 317 216 1

56785678

15 414 313 212 111 410 39 28 1

56785678

7 46 35 24 13 42 31 20 1

31 530 629 728 827 526 625 724 8

4 313 302 291 284 273 262 251 24

23 522 621 720 819 518 617 716 8

4 233 222 211 204 193 182 171 16

15 514 613 712 811 510 69 78 8

4 153 142 131 124 113 102 91 8

7 56 65 74 83 52 61 70 8

RA51

RA52

RA53

RA54

RA55

RA56

RA57

RA58

4 73 62 51 44 33 22 11 0

56785678

RA61

RA62

RA63

RA64

RA65

RA66

VPL5

VPL5

(006-16C)

(006-16C)

(006-16C)

(006-16D)

(011-11H)

Q1CDACK_

Q1CDRD_

Q1CDWR_

Q1HINTR

ADM (15:0)

(010-09C)

(011-08J)

(011-09H)

(010-09C)

(011-11F)

RESMCP_

RDM_

WRM_

Q1HCS_

AM (23:0)

X3

Page 454: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

2AR

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-17

Main PCB 9/20

3-7-21

++

987106543210

567856785678

432143214321

987

106543210

RA67

RA68

RA69

(006-12B)

(006-11D)SRAS11_ 6

868

3131

44

11

SRAS10_

SRAS12_

SRAS13_

SCAS10_

SCAS11_

SWE_

(006-11D)

(006-11D)

(006-11E)

(006-11E)

(006-11E)

(006-11E)

SA(10:0)

SIM1ADR(10:0)

0

1

2

3

4

5

6

7

8

9

10

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

12

13

14

15

16

17

18

28

31

32

19

45

44

34

33

40

43

41

42

47

10

30

59

SN1A0

SM1A1

SM1A2

SM1A3

SM1A4

SM1A5

SM1A6

SM1A7

SM1A8

SM1A9

SM1A10

SM1RAS1_

SM1RAS0_

SM1RAS2_

SM1RAS3_

SM1CAS0_

SM1CAS0_

SM1CAS1_

SM1CAS1_

SM1WE_

SM1VCC

SM1VCC

SM1VCC

SM1D0

SM1D16

SM1D1

SM1D17

SM1D2

SM1D18

SM1D3

SM1D19

SM1D4

SM1D20

SM1D5

SM1D21

SM1D6

SM1D22

SM1D7

SM1D23

SM1D8

SM1D24

SM1D9

SM1D25

SM1D10

SM1D26

SM1D11

SM1D27

SM1D12

SM1D28

SM1D29

SM1D13

SM1D30

SM1D14

SM1D31

SM1D15

2

3

4

5

6

7

8

9

20

21

22

23

24

25

26

27

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

CN6

49

50

51

52

53

54

55

56

57

58

60

61

62

63

64

65

0

16

1

17

2

18

3

19

4

20

5

21

6

22

7

23

8

24

9

25

10

26

11

27

12

28

29

13

30

14

31

15

VPL5

NF48

C56 C57

C19

2

C19

3

C19

4

C19

5

R102

(008-15A)CD(31:0)

R103

R104

CN6

CN6

CN6

1

39

72

SM1GND

SIMM SOCKET1

SM1GND

SM1GND

RA75

RA76

RA71

R101

++

987106543210

567856785678

432143214321

987

106543210

RA72

RA73

RA74

(006-12B)

(006-11F)SRAS21_ 5

757

4242

33

22

SRAS20_

SRAS22_

SRAS23_

SCAS20_

SCAS21_

SWE_

(006-11E)

(006-11F)

(006-11F)

(006-11F)

(006-11F)

(006-11E)

SA(10:0)

SIM2ADR(10:0)

0

1

2

3

4

5

6

7

8

9

10

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

12

13

14

15

16

17

18

28

31

32

19

45

44

34

33

40

43

41

42

47

10

30

59

SM2A0

SM2A1

SM2A2

SM2A3

SM2A4

SM2A5

SM2A6

SM2A7

SM2A8

SM2A9

SM2A10

SM2RAS1_

SM2RAS0_

SM2RAS2_

SM2RAS3_

SM2CAS0_

SM2CAS0_

SM2CAS1_

SM2CAS1_

SM2WE_

SM2VCC

SM2VCC

SM2VCC

SM2D0

SM2D16

SM2D1

SM2D17

SM2D2

SM2D18

SM2D3

SM2D19

SM2D4

SM2D20

SM2D5

SM2D21

SM2D6

SM2D22

SM2D7

SM2D23

SM2D8

SM2D24

SM2D9

SM2D25

SM2D10

SM2D26

SM2D11

SM2D27

SM2D12

SM2D28

SM2D29

SM2D13

SM2D30

SM2D14

SM2D31

SM2D15

2

3

4

5

6

7

8

9

20

21

22

23

24

25

26

27

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

CN7

49

50

51

52

53

54

55

56

57

58

60

61

62

63

64

65

0

16

1

17

2

18

3

19

4

20

5

21

6

22

7

23

8

24

9

25

10

26

11

27

12

28

29

13

30

14

31

15

VPL5

NF49

C58 C59

C19

6

C19

7

C19

8

C19

9

R106

(008-15A)CD(31:0)

R107

R108

CN7

CN7

CN7

1

39

72

SM2GND

SIMM SOCKET2

SM2GND

SM2GND

RA75

RA71

RA76

R105

GPL5GPL5GPL5 GPL5

Page 455: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2ARMain PCB 10/20

3-7-22

GPL5

VPL5

VPL5

IC21

(006-05G)

(011-12H)

(011-12H)

(012-04B)

(012-07H)

R118

R117

R116

R115

R114

R113 R129

R128

R127

R126

R125

R124

R123

21

34

R122

R121

R120

WRM_

ADM(15:0)

AM(23:0)

RAMMCS_

WRMO_

WRME_

ROMMCS_

Q1HCS_

RESMCP_

BNKA23

BNKA22

ASB

DSACK_

MCPEN_

(011-09H)

(011-11H)

(011-11F)

(011-12E)

(011-14E)

(011-12E)

(011-12B)

(008-02E)

(006-03B)(008-02E)

(006-05F)

(006-05F)

(006-05H) VCC3

20

10

VCC

GND

IC3GPL5

NF

51C

64

C65

VPL5

20

10

VCC

GND

IC8GPL5

NF

54C

70

C71

VPL5

20

10

VCC

GND

IC12GPL5

NF

57C

76

C77

VPL5

FF74VCC(001-11I)(003-02D)

14

7

VCC

GND

IC4GPL5

NF

52C

66

C67

VPL5

14

7

VCC

GND

IC7GPL5

NF

55C

72

C73

VPL5

20

10

VCC

GND

IC13GPL5

NF

58C

78

C79

VCC3

20

10

VCC

GND

IC5GPL5

NF

53C

68

C69

VPL5

14

7

VCC

GND

IC5GPL5

NF

56C

74

C75

(006-05H)

(006-05G)(006-01F)

RA77

R112

3435363738394041424344

ID15ID14ID13ID12ID11

GND2ID10

VDD1ID9ID8ID7

IDGTS2VDD3IDGTS1ID23ID24ID25ID26ID27ID28IDGCK1IDGCK2

2221201918171615141312

1

0

23190

202122

1 2 3 4 5 6 7 8 9 10 11

IDG

CK

3ID

1ID

2G

ND

1ID

3ID

4ID

5ID

6T

DI

TM

ST

CK

IDG

SR

ID22

ID21

ID20

ID19

ID18

ID17

VD

D2

GN

D3

TD

DID

16

33 32 31 30 29 28 27 26 25 24 23

R111

(011-05E)

(011-11F)

(011-03F)

(011-05F)

(011-02H)

(011-05G)

(011-08J)

(011-08I)

(011-09I)

DRAMCS_

BRAMMCS_

BRAMMWR_

SCUCS_

SCC1CS_

BANK_

AM(23:0)

CLK_M

MCPRDY_

RST2_

RESET_

RDM_

ALEM

BHEM_

R11

0R

109

C60

C61

GPL5

GPL0

IC9

IC9

IC9

1 2

3 4

5 6

VPL5

C63

C62

NF50

Page 456: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2ARMain PCB 11/20

3-7-23

+

123456789

101112131415161718192021222324252627282930

P70_AN0P95_INT3__KI4_P94_CS4__RTP13P93_CS3__A22_RTP12P92_CS2__A21_RTP11P91_CS1__A20_RTP10P90_CS0_P67_TB2INP66_TB1INP65_TB0INP64_INT2_P63_INT1_P62_INT0_P61_TA4INP60_TA4OUTP57_TA3IN_KI3_P56_TA3OUT_KI2_P55_TA2IN_KI1_P54_TA2OUT_KI0_P53_TA1IN_W_RTP03P52_TA1OUT_U__RTP02P51_TA0IN_V__RTP01P50_TA0OUT_W__RTP00P47P46P45P44P43P42_CLKP41_RDY_

P00_A0P01_A1P02_A2P03_A3P04_A4P05_A5P06_A6P07_A7P10_A8P11_A9

P12_A10P13_A11P14_A12P15_A13P16_A14P17_A15P20_A16P21_A17P22_A18P23_A19P27_A23

P100_D0_LA0P101_D1_LA1P102_D2_LA2P103_D3_LA3P104_D4_LA4P105_D5_LA5P106_D6_LA6P107_D7_LA7

P110_D8

100

99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81

P71

_AN

1P

72_A

N2

P73

_AN

3P

74_A

N4

P75

_AN

5P

76_A

N6

P77

_AN

7_A

DT

RIG

_V

SS

2A

VS

SV

RE

FA

VC

CV

CC

2P

80_C

LKS

1_D

A0

P81

_CLK

0P

82_R

XD

0_C

LKS

0P

83_T

XD

0P

84_D

A1_

INT

4_P

85_C

LK1

P86

_RX

D1

P87

_TX

D1

P40

_HO

LD_

BY

TE

CN

VS

SR

ES

ET

_X

INX

OU

TE

__R

D_

VS

S1

VC

C1

P33

_HLD

A_

P32

_ALE

P31

_BH

E_

P30

_WR

_P

117_

D15

P11

6_D

14P

115_

D13

P11

4_D

12P

113_

D11

P112

_D10

P111

_D9

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

20 21 22

807978777675747372717069686766656463626160595857565554535251

0123456789

101112131415

5678567856785678

4321432143214321

123456789101112131415

15141312111098

76543210

181716151413121110

987654321

123456789

1011121314151617181920

VPPCE0D15D14D13D12D11D10D9D8GND1D7D6D5D4D3D2D1D0DE0

VCCA17A16A15A14A13A12A11A10A9

GND2A8A7A6A5A4A3A2A1A0

4039383736353433323130292827262524232221

123456789101112131415

222027109876543252421232261

123456789101112131415

222027109876543252421232261

222027109876543252421232261

DE_CE_WE_A0A1A2A3A4A5A6A7A8A9A10A11A12A13A14

VCC

VSS

DQ0DQ1DQ2DQ3DQ4DQ5DQ6DQ7

DE_CE_WE_A0A1A2A3A4A5A6A7A8A9A10A11A12A13A14

VCC

VSS

DQ0DQ1DQ2DQ3DQ4DQ5DQ6DQ7

DE_CE_WE_A0A1A2A3A4A5A6A7A8A9A10A11A12A13A14

VCC

VSS

DQ0DQ1DQ2DQ3DQ4DQ5DQ6DQ7

01234567

28

14

1112131516171819

01234567

28

14

1112131516171819

89

101112131415

28

14

1112131516171819

0123456789

10111213141516171819

56785678567856785678

43214321432143214321

(011-08H) VCCCPUM

(018-05I) MAIN_STS_

(012-02D) RESSCU_(012-14H) RESSCC1_(014-05H) RESENG_(013-11C)RESSCAN_(013-11H) RESMMI_

(012-10I) INTSCC1

(013-12H)(013-12G)MMIMERR

MMIMACK

(013-06D) SCANACK(013-06G) MMIACK(014-06B)FACKMCPU(006-06H) MCPINT_(013-05K) MMIJG_

(014-05D) ENGMERR(014-05D)ENGMHEAD(014-05E) ENGMACK

(013-06B) SCENABLE(013-06C) SCHEAD(013-06H) MMIERR

(014-06B) ENGERR(014-06B) ENGHEAD

WD (011-04D)

RESET_ (010-02H)

(011-06A)VCCCPUM

(010-02H)MCPRDY_

(018-06D) REQCMD_(018-06D) SBSY_

(012-04B)SCUTXRDY

(010-02G) BANK_

(013-12C)R141

GPL5

GPL5

GPL0

GPL5

GPL5 GPL5

GPL5

GPL5

23

GPL5

GPL5

GPL5

VPL5

VPL5 VPL5

NF63

NF65

VPL5NF64

VPL5

GPL5GPL5 AM(23:0) (011-11F)

(010-09D) ROMMCS_

SCMACK (013-12B)

SCMHEAD (013-12B)

RXDMMI (013-06I)

TXDMMI (013-12G)

SCURXRDY (012-04B)SCLKPRT (018-09C)

RXPRT (018-09C)

TXPRT (018-06D)

(011-11H) ADM(15:0)

VPL5VPL5

NF60

R164

R165

TP3 1

1TP4

VPL5

GPL5

NF62

C90 C91

AM20 (011-02D)

(010-09E) RDM_

(011-08J) RDM_

(011-08J)

RAMMCS_(010-09D) WRME_

AM21 (011-02D)AM22 (011-02D)

AM (23:0)

RA86

RA85

RA84

RA82

RA81

RA80

RA79

RA78

RA83

R166

C88 C89

GPL5

GPL5

GPL5

C80

C81R153

R152R150

R151

GPL5

VPL5

VPL5NF61

VPL5VPL5

VPL5

VPL5

1 7 1 2VPL5

IC29 IC29

C82

IC23

8765

1234

WDTC

RST1_GND

ADJ2RST2_VCCADJ1

R156

R157

C86 C87

X4

A B

R158

R16

7

R168

R169

C84 C85IC24

R170

IC25 IC26

IC27

C92

(010-09D) WRMO_

C93

C96 C97

C94 C95

WRM_$001

BHEM_ (010-02I)

ALEM (010-02H)

ADM (15:0)$003

AM (23:0)(011-11F)

(011-11F) AM (23:0)

(011-08J) RDM_(010-02E) BRAMMCS_(010-02E) BRAMMWR_

ADM (15:0)(011-11H)

ADM (15:0)(011-11H)

ADM (15:0) (011-11H)RDM_ $004

R159

R163

R162

R161

R160

R154

R23

C83

R148

R149

R13

8

R13

9

R14

0

R142

R145

R146

R147

R143R144

SCSTART

(012-04E) SCUCLK

(019-03H) TWTHSIG

(010-02H)RST2_

(012-04D)(010-02G) CLK_M

(011-04G)(001-07C)OVSYNC_(018-09D)

CBSY_

WD

(011-11E) AM22(011-11E) AM21(011-11E) AM20

IC22

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A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2ARMain PCB 12/20

3-7-24

1234567891011

NC1NC2TXDCLKRESETNC3DSR_RTS_DTR_NC4NC5

NC11NC10WR_

TXC_D7NCD6D5D4

NC9NC8

3332313029282726252423

7

654

12 13 14 15 16 17 18 19 20 21 22

NC

6R

XC

_V

DD

D0

D1

IC D2

D3

RX

DG

ND

NC

7

NC

15N

C14

CT

S_

SY

NC

_BR

KT

XR

DY

NC

13R

XR

DY

RD

_C

-D_

CS

_N

C12

44 43 42 41 40 39 38 37 36 35 34

1

IC28

AM(23:0)(011-11F)

SCUCS_(010-02E)

RESSCU_CLK_M

GPL5

GPL5

GPL5 GPL5

VPL5

VPL5

NF67

C100 C101

R178

R179

R180

GPL5

GPL5

GPL5

VPL5

R181

R182

R183

R184 TP5

TP6

GPL0

VPL5

VPL5

R173

NF66

C98 C99

0 1 2 3

R171

IC29

R17

2

(011-06B)

(011-03F)

3 4

SCUCLK(011-03E)

RDM_(011-08J)SCURXRDY(011-09B)SCUTXRDY(011-05D)

PRINTFAX_(018-10H)SCANFAX_(018-10H)

SETFAX_(018-10H)FAXRDY_(018-10I)

SETPRT_(018-06D)P1_(018-06E)

PRINT_(018-09D)MSWSIG(019-03I)

RESFAX_ R177

R201

R185

R186

R187

R188

R189

R190

R191

R192

R193

R194

R195

R196

R197

R198

R199

R200

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

X5

1 3

2

R203

R204

R207

R205R206

R208

R202

R174R175

IC30

R176

(018-05I)MSWOFF(019-02I)

PRTRST_

AM(23:0)

49505152535455565758596061626364

876543217654321

0

P00P01P02P03P04P05P06P07VSS

XOUTXINP10

INTP11RESET_CNVSS

P12

32313029282726252423222120191817

A7A6A5A4A3A2A1A0VCCDO7DO6DO5DO4DO3DO2DO1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PA

0P

A1

PA

2P

A3

PA

4P

A5

PA

6P

A7

PB

0P

B1

PB

2P

B3

PB

4P

B5

PB

6P

B7

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33

DO

0W

_R

_S

_B

MIN

TR

RX

D3

TX

D3

RX

D2

TX

D2

RX

D1

TX

D1

P16

CT

S3_

P15

CT

S2_

P14

CT

S1_

P13

CLK

(011-11F)

(018-06D)P2_(018-09D)

TXDENG(014-10B)

ADM(15:0)

WRM_ (011-09H)

(011-11H)

RXDENG(014-10B)

ADM(15:0)(011-11H)

ADM(15:0)(011-11H)

RDM_(011-08J)WRM_(011-09H)

SCC1CS_(010-02F)

INTSCC1(011-05D)

GPL5

GPL5

GPL5

GPL5

VPL5GPL0

GPL5

VPL5 VPL5

RESSCC1_ (011-06B)XMOE_ (006-13H) (008-02B)

TXDSCAN (013-12A)

RXDSCAN (013-06E)

TXDFAX (018-05I)

RXDFAX (018-10H)

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AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

2AR

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-19

Main PCB 13/20

3-7-25

SCANNER I/F

IC3321

43

65

89

1011

21

43

65

891011

87

CN5 B9

CN5 A4

CN5 A5

CN5 A6

CN5 B7

B12 CN5 R242

GPL0

R243

GPL0

IC34 CN9 1

NF81

IC34 CN9 6

NF82

NF85

18 CN4

NF88

CN9 10NF86

14 CN4

NF89

CN9 13NF87

16 CN414 CN912 CN94 CN92 CN9

R240

GPL0

NF90

CN9 15

IC34 CN9 8

NF83

IC34IC1R244

GPL5

CN9 11

NF84

B10 CN5B8 CN5B6 CN5A3 CN5A1 CN5

NF76

NF77

NF78

NF79

NF80

IC33

IC33

IC33

IC33IC1R241

GPL5

SCN ENABLENF68

R209R211 R212 1 2 3 4

5 6 9 8

13 12 11 10

3 4 5 6

1 2 3 4

5 6 7 8

13 14 11 10

C131 IC31 IC31

GPL5

VPL5

GPL5

GPL5

GPL5

GPL5

GPL5

GPL5

GPL5

GPL5

R210A8 CN5

NF69R213

R215 R216

C103 IC31 IC31

GPL5

VPL5

R214A7 CN5

NF70R217

R219 R220

C104 IC31 IC31

GPL5

VPL5

R218A2 CN5

NF71R221

R223 R224

C105 IC1 IC1

GPL5

VPL5

R222B11 CN5

NF72R225

R227 R228

C106 IC32 IC32

GPL5

VPL5

R2265 CN9

NF73R229

R231 R232

C107 IC32 IC32

GPL5

VPL5

R2307 CN9

NF74R233

R235 R236

C108 IC32 IC32

GPL5

VPL5

R2343 CN9

NF75R237

R239

VPL5

R2389 CN9

SCN HEADER

SCN ACK

RXD SCN

ACK FOR MAIN

ERROR FOR MAIN

RXD MAIN

DET SIG

SCENABLE (011-05F)

SCHEAD (011-05F)

SCANACK (011-05E)

RXDSCAN (012-13I)

MMIACK (011-05E)

MMIERR (011-05F)

RXDMMI (011-09B)

MMIJG_ (011-05E) G(5 V)G(5 V)G(5 V)G(5 V)

MMI I/F

TXD SCN

MAIN SCN ACK

MAIN SCN HEADER

SCN START

SCN RESET

TXD MAIN

ACK FROM MAIN

ERROR FROM MAIN

RESET MAIN

(012-13I) TXDSCAN

(011-09B) SCMACK

(011-09B) SCMHEAD

(011-04D) SCSTART

(011-06B) RESSCAN_

(011-09B) TXDMMI

G(5 V)G(5 V)G(5 V)G(5 V)G(5 V)G(5 V)

(011-05E) MMIMACK

(011-05E) MMIMERR

(011-06C) RESMMI_

MMI STS

RXD FAX

TXD FAX

FAX_MMISTS_

FAX_MMIRXD

FAX_MMITXD

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A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2ARMain PCB 14/20

3-7-26

123456789

101112131415161718192021222324252627282930

123456789

10111213141516

222027109876543

252421232

261

01234567891011121314

28

14

1112131516171819

01234567

VCC

VSS

DQ0DQ1DQ2DQ3DQ4DQ5DQ6DQ7

OE_CE_WE_A0A1A2A3A4A5A6A7A8A9A10A11A12A13A14

16151276543210

012

1817141389

11

10RDE_

(014-04I) ROMECS_

(014-11H) ADE (7:0)

DBCNT (019-09H)DACLK (014-12I)LD (014-12I)DI (014-12I)

TXDENG (012-03C)

(014-08H) VCCCPUE

FNGERRENGHEAD

EACKMCPU

(011-05F)(011-05F)(011-05E)

(019-07H) HUMRHV

(019-07H) HUMTH2

(019-07H) TONERSENS

(019-07I) THSIG

(001-07C) OVSYNC_

(014-04J) VTCRDY_

(011-06B) RESENG_

RDE_$003

WRE_$005

(014-06B)VCCCPUE

(011-05F) ENGMERR(011-05F) ENGMHEAD

(015-11H) TNTSCC2(011-05F) ENGMACK

(003-05I) VTC_

(017-15E) RESFINSH(015-15G) RESSCC2_

$001 RESVIC_(017-06K) RESMAIL

(016-10D) (016-01D)(003-05J)(003-05J)(003-05J)

RESIO_EPVSYNC

LDEN_LDON_

(014-02H) CLK_E

(019-06I) BMOTB_(019-06J) BMOTA_(019-06J) BMOTB(019-06J) BMOTA

(014-11E) AE22(014-11E) AE21(014-11E) AE20

(019-06J) MMOTCLK

TP7

TP8

RXDENG (012-05E)

GRCNT (019-09H)

LDDACLK

DITCCNT

TONERCNT(019-09H)(019-09H)

(014-09B)(014-09B)(014-09B)

SBCNT (019-09I)

(014-11F) AE (23:0)

76543

GPL5

GPL5

GPL5

GPL5

GPL5(003-0H)

RA89

GPL5

R28

1

RA95

RA94

GPL5

C121

R287

NF94

NF92

IC37

C122

VDDA16A15A12A7A6A5A4A3A2A1A0D0D1D2GND

32313029282726252423222120191817

VCCA18A17A14A13A8A9

A11OE_A10CE_

D7D6D5D4D3

I3I4I5I6I7

IOQ2IOQ3IOQ4IOQ5IOQ6

1817161514

3 2 1 20 19

I2 I1I-

CLK

VC

CID

Q1

I8 GN

DI-

OE

_IO

Q8

IOQ

7

1516

17 418 519 620 721 8

2223

R275

R277

R276

C115

GPL5

GPL5

AE (23:0)(014-11F)

GPL5

432121

RA87

RA88

567834

IC36

ROMECS_RAMECS_XIO1_XIO2_SCC2CS_

VTCRDY_

(014-15D)(014-12E)(016-02G)(016-10G)(015-08H)

(014-05G)

C116

C117 C118

C120C119

X6

A B

NF91

VPL5

VPL5

100

99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81

P71

_AN

1P

72_A

N2

P73

_AN

3P

74_A

N4

P75

_AN

5P

76_A

N6

P77

_AN

7_A

DT

RIG

1V

SS

2A

VS

SV

RE

FA

VC

CV

CC

2P

80_C

LKS

1_D

A0

P81

_CLK

0P

82_R

XD

0_C

LKS

0P

83_T

XD

0P

84_D

A1_

INT

4_P

85_C

LK1

P86

_RX

D1

P87

_TX

D1

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

P40

_HO

LD_

BY

TE

CN

VS

SR

ES

ET

_X

INX

OU

TE

_ _R

D_

VS

S1

VC

C1

P33

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A_

P32

_ALE

P31

_BH

E_

P30

_WR

_P

117_

D15

P11

6_D

14P

115_

D13

P11

4_D

12P

113_

D11

P11

2_D

10P

111_

D9

807978777675747372717069686766656463626160595857565554535251

43214321432143214321

RA90

RA91

RA92

RA93

R280

56785678567856785678

0123456789

10111213141516171819

01234567

56785678

43214321

P70_AN0P95_INT3_ _KI4P94_CS4_ _RTP13P93_CS3_ _A22_RTP12P92_CS2_ _A21_RTP11P91_CS1_ _A20_RTP10P90_CS0_P67_TB2INP66_TB1INP65_TB0INP64_INT2_P63_INT1_P62_INT0_P61_TA4INP60_TA4OUTP57_TA3IN_KI3_P56_TA3OUT_KI2_P55_TA2IN_KI1_P54_TA2OUT_KI0_P53_TA1IN_W_RTP03P52_TA1OUT_U_ _RTP02P51_TA0IN_V_ _RTP01P50_TA0OUT_W_ _RTP00P47P46P45P44P43P42_CLKP41_RDY_

P00_A0P01_A1P02_A2P03_A3P04_A4P05_A5P06_A6P07_A7P10_A8P11_A9

P12_A10P13_A11P14_A12P15_A13P16_A14P17_A15P20_A16P21_A17P22_A18P23_A19P27_A23

P100_D0_LA0P101_D1_LA1P102_D2_LA2P103_D3_LA3P104_D4_LA4P105_D5_LA5P106_D6_LA6P107_D7_LA7

P110_D8

$001 RESVTC_$002 ADE

$003 RDE_

$004 AE

(001-11H) (003-02C) (003-02E)(003-01I) (014-12C) (014-14G)(015-10G) (015-12C) (016-10E)(016-02E)(003-05I) (003-01H) (014-14B)(014-12E) (015-08G) (016-02F)(016-10F)(003-04H) (014-01J) (014-12D)(014-12G) (015-14C) (015-10E)(016-02F) (016-10F)

$005 WRE_ (003-05J) (014-12E) (015-08G)(016-10F) (016-02F)

(014-04G) CLK_E

VPL5

VPL5

VPL5

VPL5

GPL5

VPL5

R286

R285

R245

R246

R247

R248

R254

R259

R260

R261

R255

R251R250

R25

6R

257

R25

8R252

R253

R284

R283R249

R282

NF95

VPL5

C123 C124

IC38

IC39

RDE_RAMECS_

WRE_

AE (23:0)(014-11F)

KCDB0 (019-06K)KCDB1 (019-06K)KCDB2 (019-06K)KCDB3 (019-06K)KCDB4 (019-06K)KCDB5 (019-06K)KCDB6 (019-06K)KCDB7 (019-06L)

ADE (7:0)(014-11H)

(014-08I)(014-04I)(014-08H)

AE20 (014-02D)AE21 (014-02D)AE22 (014-02D)

AE (23:0)$004

ADE (7:0)$002

1234567

D0LDCLKDIA01A02GND

141312111098

VCCVDDA06A05A04A03VSS

GPL5 GPL5

NF96

VPL5

C125

C113

C109 C110 C111 C112

C114

GPL5GPL5

GPL5

R263

R265R264

R266

R267

R268

R269

R271

R279

R278

R270

R273

R272

R274

VPL5

VPL0

GPL5

GPL5

GPL5 GPL5

VPL5

NF93

IC35

Page 460: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

2AR

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-21

Main PCB 15/20

3-7-27

49505152535455565758596061626364

32313029282726252423222120191817

A7A6A5A4A3A2A1A0VCCD07D06D05D04D03D02D01

PA

0P

A1

PA

2P

A3

PA

4P

A5

PA

6P

A7

PB

0P

B1

PB

2P

B3

PB

4P

B5

PB

6P

B7

DO

0W

_R

_S

_B

MIN

TR

RX

D3

TX

D3

RX

D2

TX

D2

RX

D1

TX

D1

P16

CT

S3_

P15

CT

S2_

P14

CTS

1_P1

3CLK

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

P00P01P02P03P04P05P06P07VSS

XOUTXINP10

INTP11RESET_

CNVSSP12

765432107654321

R320

R289

R290

R291

(014-11H) ADE(7:0)

(014-11H) AE(23:0)

(014-11F) AE(23:0)

(014-08H) WRE_

(014-05E) INTSCC2

(017-15B) RXDF INISH

(017-15C) TXDF INISH

(014-11H)ADE(7:0)

(014-08I) RDE_(014-04I) SCC2CS

R321

R323

R324

R326

R327

R322

R325

X8

1 3

2

GPL5 GPL5

VPL5

VPL5

VPL5

GPL5

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

7

6

5

4

3

2

1

0

R292

R293

R294

R295

R296

R297

R298

R299

R310

R311

R312

R313

R314

R315

R316

R317

R318

R319

R300

R301

R302

R303

R304

R305

R306

R307

R308

R309

VPL5

XEOE_(004-02I)RESSCC2_(014-04E)

GPL5

GPL5

GPL5

GPL0

GPL5

GPL5

RA96

CN4

CN4

CN4

CN4

23

PGDO

PGDI

PGEN

PGCLK

22

21

20

3214

6785

GPL5

GPL5

TP9

TP10

TP14

IC422 1

R328

R331

R330

R329TP11

TXDLCM(017_07D) (017-06I)

RXDLCM(017-07E)

TXDMMD(017-03B)

RXDMMD(017-03B)

TP13

TP12

R332

VPL5

VPL5

NF97

C128 C129

IC41

Page 461: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2ARMain PCB 16/20

3-7-28

VPL5

BRANCH2REMREGCLREM

BRANCH1REMBRANCHFANREM

TMOTPTMOTP_

(019-06E)(019-06F)(019-06F)(019-06F)(019-06F)(019-06F)

ADE(7:0)

123456789

101112131415161718192021222324

01234567

01234567

PD1PD0Y3_PE7PE6PE5PE4PE3PE2PE1PE0

GND2PC7PC6PC5PC4PC3PC2PC1PC0

INITDPA7PA6PA5

646362616059585756555453525150494847464544434241

SBLIFTCLREMSCREMICREMICCHANGDBREMMCREM

(019-06C)(019-06C)(019-06B)(019-06B)(019-06B)(019-06B)

PORTOKC1COUNTREMKCDREMTCOUNTREMCOPYINGSIGEJECTCOUNTFEEDCOUNTMMDREM

SBFEEDCLREMFEED3CLREMFEED2CLREMFEED1CLREMDUPREMSBPFCLREMLOPFCLREMUPPFCLREM

(019-06D)(019-06D)(019-06D)(019-06D)(019-06D)(019-06D)(019-06D)(019-06D)

(019-02F)(019-02F)(019-02F)(019-02F)(019-02F)(019-02F)(019-02F)(019-02E)

DEVSIGPORTI2PORTI1MCALM

DUPSETMMLOCK

HEATREMSHEATREMM

COFANREMHCOFANREMFPCFANREMJOBREMMMREM

COINENKCDCOPYEN

(019-14D)(019-14D)(019-14D)(019-14D)

(019-14D)(019-14D)

(019-09F)(019-09F)

(019-09F)(019-09F)(019-09F)(019-09F)(019-09E)

(019-10C)(019-10C)

SETMAIL (017-06J)

BRANCHSET (019-10B)

MODERESET_SELECTAD0AD1AD2AD3AD4AD5AD6AD7GNDA0A1A2A3A4A5A6A7ALERD_WR_CS

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1 2 3 4 1 2 3 4 1 2 3 4

8 7 6 5 8 7 6 5 8 7 6 5

PF

7P

F6

PF

5P

F4

PF

3P

F2

PF

1P

F0

VD

D2

GN

D3

PD

7P

D6

PD

5P

D4

PD

3P

D2

80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65

CS

_P

B7

PB

6P

B5

PB

4P

B3

PB

2P

B1

GN

D1

VD

D1

PB

0P

A0

PA

1P

A2

PA

3P

A4

(014-11H)

AE(23:0)(014-11F)

RDE_(014-08I)WRE_(014-08H)

XIO1_(014-04I)

RESIO_(014-04F)

GPL5

IC44

IC44

NF98

C130 C131

VPL5

GPL5

GPL5

VPL0

RA

97

RA

98

RA

99

IC43

IC45

R333

R334

FEED1SW(019-03D)FEED2SW(019-03D)FEED3SW(019-03D)

SBSIGFEED(019-03D)EJECTSW(019-03D)

REGSW(019-03D)BRANCHSWSIG(019-03D)

DUPSIG(019-03D)

GPL5

GPL5

VPL5

R338R337

R339

R340

C132

R336

R343

R335

C133

VPL5

ADE(7:0)

123456789

101112131415161718192021222324

PD1PD0Y3_PE7PE6PE5PE4PE3PE2PE1PE0

GND2PC7PC6PC5PC4PC3PC2PC1PC0

INITDPA7PA6PA5

646362616059585756555453525150494847464544434241

87658765

43

12341234

12

MODERESET_SELECTAD0AD1AD2AD3AD4AD5AD6AD7GNDA0A1A2A3A4A5A6A7ALERD_WR_CS

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

1 2 3 4 1 2 3 4 1 2 3 4

8 7 6 5 8 7 6 5 8 7 6 5

PF

7P

F6

PF

5P

F4

PF

3P

F2

PF

1P

F0

VD

D2

GN

D3

PD

7P

D6

PD

5P

D4

PD

3P

D2

80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65

1 24 3

8 7 6 5

1 2 3 4

CS

_P

B7

PB

6P

B5

PB

4P

B3

PB

2P

B1

GN

D1

VD

D1

PB

0P

A0

PA

1P

A2

PA

3P

A4

(014-11H)

AE(23:0)(014-11F)

RDE_(014-08I)WRE_(014-08H)

XIO2_(014-04I)

RESIO_(014-04F)

GPL5

GPL5

NF99

C134 C135

VPL5

GPL5

VPL0

R342

R341

RA

100 R

A10

1

RA102

RA103

RA104

GPL5

C136 C137

LOSIGLIFTR (016-07C)

JOBEJECTSW (019-03B)

JOBSIG (019-03C)

LOSIGPF (019-03B)UPSIGPF (019-03B)SBSIGPF (019-03B)LOSIGLIFT (019-03B)UPSIGLIFT (019-03B)

UPSIGLIFTR (016-07D)

LOSIGLIFTR(016-05H)

1

2

6

7

35

UPSIGLIFTR(016-05I)

LOLIFTREM(019-06B)

UPLIFTREM(019-06B)

01234567

01234567

KC1SETTCOUNTSET

MMDSETSETFINISH

FCOVERSWFEEDLSWFEEDHSW

JOBSET

(019-14E)(019-14F)(019-14F)(017-15D)(019-14F)(019-14F)(019-14F)(019-14F)

LOSIGLENLOCSSW0LOCSSW1LOCSSW2UPSIGLENUPCSSW0UPCSSW1UPCSSW2

(019-10D)(019-10D)(019-10D)(019-10D)(019-10D)(019-10D)(019-10D)(019-10D)

SBSSW2SBSSW1SBSSW0

SBSIGLEN

(019-10B)(019-10B)(019-10B)(019-10B)

RA

107

RA

106

RA

105

Page 462: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2ARMain PCB 17/20

3-7-29

G(5 V)

MMD TXD

G(5 V)

MMD RXD

A30

A29

A28

A27

A24

A23

A26

A25

1

2

CN2

CN2

CN2

CN2

TXDMMD(015-14I)

RXDMMD(015-14I)

NF100

IC46

2 1

12 13

1213 43

IC46

R350R349

R346

D3D4

R347

A

A

K

2

3

COM K

R348C138

R334

R345

GPL5

GPL5

GPL5

GPL5VPL5

GPL5

GPL5

MMD I/FNF101

NF102

NF103

NF104

NF105

R351

NF106

NF107

CN2

CN2

CN2

CN2

DECK TXD/DESK TXD

G(5 V)

CN11

CN11

4G(5 V)

CN11

7M RXD

MAILBOX I/F

LCF I/F

IC42IC42

CN10

NF108

NF109 R356 R357

C139

R353

R352 4 3

NF110 R354

R445

R355

D5

D6

IC46

IC46

8

9

10

G(5 V)

M TXD

G(5 V)

CN10

CN10

CN10

11

12

M DET

M RESET

CN10

CN10

5FSW3 SIG FEEDSW(019-14H)

CN11

3DECK RXD/DESK RXD

CN11

TXDLCM(015-14H)

RXDLCM(015-14H)

TXDLCM(015-14H)

RESMAIL(014-04E)

SETMAIL(016-15F)

GPL5GPL5

GPL5

GPL5

VPL5

GPL5A

K

2

3

A

K

2

3

NF112

NF111 R360

C140

C141

R363

R361

IC42 IC42

IC46

D7

D8

D9

IC46

NF113 R367 R368

R446

R364

NF114

R362

R358

R359

R365

2

3

4

G(5 V)

F TXD

G(5 V)

CN10

CN10

CN10

1 1011 65

6 5

8 9

A COM K

F RXDCN10

6

5

F DET

F RESET

CN10

CN10

GPL5

GPL5

GPL5VPL5

R366

VPL5

GPL5

VPL5

GPL5

GPL5

GPL5

A

K

2

3

A

K

2

3

RXDFINISH(015-10H)

TXDFINISH(015-10I)

RESFINISH(014-04E)

SETFINISH(016-11B)

FINISHER I/F

2AR-1

Page 463: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

2AR

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-22

Main PCB 18/20

3-7-30

PRT_SCLK

PRT_CMD_

PRT_CBSY

PRT_PRINT

PRT_SET_

PRT_PORT1

PRT_5V

PRT_5V

PRT_5V

PRT_GND

PRT_GND

PRT_GND

FAX_MAINRXD

FAX_SET_

FAX_SCAN_

FAX_PRINT_

FAX_READY_

17

19

9

7

20

16

1

11

12

2

3

13

3

8

9

10

11

CN3

CN3

CN3

CN3

CN3

CN3

CN3

CN3

CN3

CN3

CN3

CN3

CN4

CN4

CN4

CN4

CN4

R369

R370

R371

R372

R373

R374

R375

R379

R383

R403

R409

R410

R411

R412

R376

R380

R384

R404

R377

R381

R385

R378

R382

R386

NF115

NF117

NF119

NF116

NF118

NF120

NF124

NF125

NF126

NF127

NF128

NF121

NF122

NF123

R387

R388

R389

R401

R405

R406

R407

R408

R402

PRT_STS_

PRT_SBSY_

PRT_ENGRDY_

PRT_RESET_

PRT_PORT2_

FAX_GNDFAX_GNDFAX_GNDFAX_GNDFAX_GNDFAX_GNDFAX_GNDFAX_GNDFAX_GNDFAX_GNDFAX_GNDFAX_GNDFAX_GNDFAX_GNDFAX_GNDFAX_GNDFAX_GND

N.C

RXDFAX (012-13J)

SETFAX_ (012-09D)

SCANFAX_ (012-09D)

PRITFAX_ (012-09C)

FAXRDY_ (012-09D)

FAX_MAINTXD

FAX_MAINSTS_

FAX_RESET_

TXDFAX (012-13I)

MAIN_STS_ (011-06B)

RESFAX_ (012-10D)

124613151724262834363840424445

19

CN4CN4CN4CN4CN4CN4CN4CN4CN4CN4CN4CN4CN4CN4CN4CN4CN4

CN4

R421

GPL5

R420

GPL5

SCLKPRT

RXPRT

CBSYPRINT_

(011-09B)

(011-10C)

(011-03D)(012-09D)

(012-10E) P2_

SETPRT_ (012-09D)

P1_(012-09D)

TXPRTSBSY_

REQCMD_PRTRST_

(011-18C)(011-05C)(011-05C)(012-18E)

_DE1_DE2

1A11A21A31A42A12A22A32A4

119

2468

11131517

IC47

1Y11Y21Y31Y42Y12Y22Y32Y4

_DE1_DE2

1A11A21A31A42A12A22A32A4

1Y11Y21Y31Y42Y12Y22Y32Y4

181614129753

119

2468

11131517

181614129753

R390

R391

R392

R393

R394

R395

R397

R398

R399

R400

NF129

NF130

NF131

NF132

NF133R396

PRINTER I/F

FAX I/F

VPL5

VPL5

VPL5

VPL5

VPL5

VPL5

18

8

10

5

6

CN3

CN3

CN3

CN3

CN3

NF134

NF135

NF136

R417

R418

R419

R413

R414

R415

R416

IC48

GPL5

GPL0

GPL5

GPL5

GPL5

GPL5GPL5 GPL5

GPL5 GPL5

GPL5 GPL5

GPL0

GPL5 GPL5 GPL5 GPL5 GPL5

C149 C150 C151 C152 C153

C148

C146 C147

C144 C145

C142 C143

5

7

12

CN4

CN4

CN4

Page 464: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

2AR

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-23

Main PCB 19/20

3-7-31

B9B11B21B8B10B27B29

CN2CN2CN2CN2CN2CN2CN2

A15A16A17B20B44A60B35A11

CN2CN2CN2CN2CN2CN2CN2CN2

FEED1SWFEED2SWFEED3SWSBSIGFEEDEJECTSWREGSWBRANCHSWSIGDUPSIG

(016-03H)(016-03H)(016-03H)(016-03H)(016-03H)(016-03H)(016-03H)(016-03H)

UPPECLREMLOPECLREMSBPECLREM

DUPREMFEED1CLREMFEED2CLREMFEED3CLREM

SBFEEDCLREM

PFCL-U REMPFCL-L REMBYPPFCLDUPCLFCL1FCL2FCL3BYPFCL

(016-07F)(016-07F)(016-07F)(016-07E)(016-07E)(016-07E)(016-07E)(016-07E)

CN2CN2CN2CN2CN2CN2CN2CN2

B59 CN2

CN2

CN2

A53

A54

TWTHSIG(011-03E)

CN2

CN2

CN2CN2CN2

CN2CN2

A18

R437

R422

R423

GPL5

GPL5

B1

A1B2B3

A44A45

R24 V

N.CN.CN.C

N.CN.C

FEEDSW (017-03G)FSW3 SIG

R24 V (004-11A)

MSWSIG(012-09D)

MSW OFF(012-10D)MSWOFF

FUSW SIG

A8A9B26A10A5A6A7A4

(016-07E)(016-07E)(016-07E)(016-07E)(016-07D)(016-07D)(016-07D)(016-07D)

MMDREMFEEDCOUNT

EJECTCOUNTCOPYINGSIG

TCOUTREMKCDREM

KC1COUNTREMPORTO

CN2CN2CN2CN2CN2CN2CN2CN2

A32A20A21A22A49A33A52A43

CN2CN2CN2CN2CN2CN2

B36B37B38B39A55A56

A14

A13

A58

A46

CN2

CN2

CN2

CN2

CN2CN2CN2CN2

CN2

CN2CN2CN2CN2CN2CN2CN2CN2

B40B42B41B43

B33

A35A36A37A38A39A40A41A42

BMOTB_BMOTA_BMOTBBMOTA

MMOTCLK

KCDB0KCDB1KCDB2KCDB3KCDB4KCDB5KCDB6KCDB7

FSM BFSM AFSM BFSM A

DM CLK

(014-03E)(014-03F)(014-03F)(014-03F)

(014-02E)

(014-09G)(014-09G)(014-09G)(014-09G)(014-09G)(014-09G)(014-09G)(014-09H)

HUMRHV(014-02B)

HUMTH2(014-02C)

TONERSENS(014-02C)

THSIG(014-02C)

EHUMSEN

ETTH

TNS SIG

FTH

(014-11C) GRCNT

(014-11B) DBCNT

(014-12I) TCCNT(014-12I) ONERCNT

(014-14I) SBCNT

GRID CONT

DB CONT

TC CONTTNS CONT

CN2

CN2

CN2CN2

CN2

B57

B54

B51A59

B49

BRANCH2REMREGCLREM

BRANCH1REMBRANCHFANREM

TMOTPTMOTP_

(016-03C)(016-03C)(016-03C)(016-03C)(016-03C)(016-03C)

UPSIGLIFTLOSIGLIFTSBSIGPEUPSIGPELOSIGPEJOBEJECTSWJOBSIG

UPLIFTREMLOLIFTREM

MCREMDBREM

TCCHANGTCREMSCREM

SBLIFTCLREM

CN2CN2CN2CN2CN2CN2CN2CN2

A2A3B58B55B52B53B50B25

B24B23B22B19B34

A19A34

B14B13B12B6B17B16B15B7

B32A12

B56B18B60A57

CN2CN2

CN2CN2CN2CN2

A51A50A31

B47B46B48B28

CN2CN2CN2

CN2CN2CN2CN2

KC1SETTCOUNTSETMMDSET

ECOVERSWFEEDLSWFEEDHSWJOBSET

(016-11B)(016-11B)(016-11B)

(004-02C) (016-11C)(016-11C)(016-11C)(016-11C)

MMLOCKDUPSET

MCALM

(016-15E)(016-15E)

(016-15E)PORTI1PORTI2DEVSIG

KC SET SIGTC DET

SET SIG

SSW1SSW3SSW2

JOB DET

DM LOCKDUP DET

MC ALMBYP DET

R24 VDEV DET

(016-15D)(016-15D)(016-15D)

CN2CN2CN2CN2CN2

CN2CN2

CN2CN2CN2CN2CN2CN2CN2CN2

B31B30B45A47A48

B5B4

CN2CN2CN2CN2CN2

CN2CN2

MMREMJOBREM

PCFANREMCOFANREMFCOFANREMH

HEATREMMHEATREMS

REM(METER PULSE)

TC

KC COUNT

FSSOL2 ON REMRCLFSSOL1 ON REMFSSOL OFF REMTFM+TFM–

CLM-UCLM-LMC REMDB REM

TC REM

BYPLCL

DM REM/CL REMLED REMPCFM REMCFM1 HI/CFM2 HICFM1 LOW/CFM2 LOW

H1H2

(016-15F)(016-15F)(016-15F)(016-15E)(016-15E)

(016-15E)(016-15E)

SBSSW2SBSSW1SBSSW0SBSIGLENBRANCHSET

COINENKCDCOPYEN

UPCSSW2UPCSSW1UPCSSW0UPSIGLENLOCSSW2LOCSSW1LOCSSW0LOSIGLEN

FSW1FSW2FSW3

BYPFSWESWRSW

FSSWDUPPCSW

LICSW-ULICSW-LBYPPSW

PSW-UPSW-L

JBESWJOFSW

BYPPWSW(DIG2)BYPPWSW(DIG1)BYPPWSW(DIG0)

BYPPLSWFS DET

PWSW-U(DIG2)PWSW-U(DIG1)PWSW-U(DIG0)

PLSW-UPWSW-L(DIG2)PWSW-L(DIG1)PWSW-L(DIG0)

PLSW-L

(016-11H)(016-11H)(016-11H)(016-11H)(016-11H)(016-11H)(016-11H)(016-11H)

(016-11H)(016-11I)(016-11I)(016-11I)(016-15G)

(016-15F)(016-15F)

(016-08D)(016-08C)

(016-06C)

(016-06C)(016-06C)(016-06C)(016-06C)(016-06C)

(016-07H)(016-07H)(016-07H)(016-07H)(016-07H)(016-07H)(016-07F)

XIO1 PA

XIO1 PB

XIO1 PD

XIO1 PE XIO2 PB

XIO2 PA

XIO1 PC

MAIN CPU

ENGINE CPU

I/F CPU1

XIO1 PF XIO2 PC XIO2 PF

XIO2 PE

XIO2 PD

Page 465: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

2AR

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-24

Main PCB 20/20

3-7-32

+

++

VPL5

GPL5

C15

4

C15

5

IC29

14

7

VCC

GND

VPL5

GPL5C

156

C15

7

IC31

14

7

VCC

GND

VPL5

GPL5

C15

8

C15

9

IC1

14

7

VCC

GND

VPL5

GPL5

C16

0

C16

1

IC32

14

7

VCC

GND

VPL5

GPL5

3.4 VTYPICAL 0.8A

TYPICAL 5.6A

1

2

4

3

NF137

C176

C180

R438

R425

R426

R427

R439

R440

R441

C177

C181C182 C183

TP15 VCC3

VCC3

R429

LED1 LED2

R430

VPL5

VPL0

R431

GMI5

GMI5

GMI5

GMI5

GMI5

GMI5

R432

R433

R434

R435

R436

GPL0

IC34

IC42

IC1

IC34

IC33

VPL5TP16

TP17

C178

C179

CN1

CN1

CN1

CN1

GND

5.1 V

GND

C16

8

C16

9

IC33

14

7

VCC

GND

VPL5

GPL5

GPL5

GPL5

C17

0

C17

1IC34

14

7

VCC

GND

VPL5

GPL5

GPL5 GPL5

K K

A A

C17

2

C17

3

IC46

14

7

VCC

GND

VPL5

GPL5

C16

2

C16

3

IC42

14

7

11

9

13

8

1213

13

10

12

12

VCC

GND

VPL5

VPL5GPL5

C16

4N

F20

1

C16

5

IC47

20

10

VCC

GND

GPL5

GPL5

C17

4N

F20

2

C17

5

IC48

14

7

VCC

GND

VPL5

GPL5

C16

6

C16

7

IC44

8

4

VCC

GND

Page 466: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2ARScanner control PCB 1/4

3-7-33

SCANNER START

CN9_A7

CN9_B4

CN9_A8

TXD SCANNER

MAIN SCAN HEADER

MAIN SCAN ACK

CN9_A9

S

S

S

R1

R4

R8

R12

R7

R11

R15

S G

S G

S G

S G

S G

S G

S

S G

S G

S G

S G

S G

S G S G

S G S G

S GS G

S G

S G

S G

S G

S G

S G

S G

S G

S G

S G

S G

S G

S G

RA60 RA61

8765

8765

1234

1234

C1 C2 C3 C4

RA

628 7 6 5

1 2 3 4

SCANNER ACKCN9_A11

1 2IC1

3IC1

4 5 6IC1

IC189

11 10 13 12

IC1 IC1

TR14

3

6

5

2

2E2C 2B

1C 1B

1ETR2

13

6

5

2

2E2C 2B

1C 1B

1E1

4

RA63IC2

IC2

IC2

IC2

2

RA1RA64

RXD SCANNERCN9_B2

CN5_3CN5_2CN2_13CN5_12

7865

2134

FD SWREV SWHP SWTMG SW

R16 2341

7658

3

6

1

5

C7 C6 C5 C8

RA2

4

89

8765

1234

FMOT_ENB

CN7_10

CN7_11

CN6_1

CN6_3

FMOT RET

FMOT CWB

IC3

IC3

IC3

IC3

IC3

IC3

IC4

IC4

IC4

IC4

IC4

IC4

FD SOL (RET)

FD SOL (ACT)

CMOT M2

CMOT M1

8

12

2 1

4 3

6 5

9

10 11

13

12

43

CN6_10

CN6_11

SM_ENBREV_JCT

CN2_9

CN2_4

CN2_3

CN2_8

CN6_2

CN6_6

S

S

S

S

FMOT CLK

MOT CLK

MOT M1

MOT M2

MOT CWB

4 3

8 9

2 1

6 5

10 11

12 13

RSV2

R19R20

CMOT CLK

R18

NO MOUNTTP

X1

C9

C11

7

C11

8

C10

767778798081828384858687888990919293949596979899100

P53P60P61P62P63P64P65P66P67P70P71P72P73P74P75P76P77SYSCLKVDD/X1X0VDD/OSCOSCOVSS

VDDVSSP14

/CS2P12

/CS0P10D15D14D13D12D11D10D9D8

P07P06P05P04P03P02P01P00

/WEH/WEL

504948474645444342RA941403938RA8373635343332313029282726

P52

P51

P50

P43

P42

P41

P40

P37

P36

P35

P34

P33

P32

P31

P30

AV

SS

AV

DD

P23

P22

P21

P20

/WO

RD

/BU

SG

T/B

US

RO

/RS

T

A23

A22

A21

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

A09

A08

A07

A06

A05

A04

A03

A02

A01

A00

/RE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1

75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51

12341234

87658765

LED (GN)

LED (RED)ROMCS_CNS_3 SIG

S

S

S

D7D6D5D4D3D2D1D0

_Y0_Y1_Y2_Y3_Y4_Y5_Y6_Y7

15141312111097

ABC

G1_G2A_G2B

FD CL

A9A10

S

_RESET

C19

SC

TIM

HE

AD

ER

OU

TE

J_JC

TR

SV

1

C11

C12

123

645

C13CN5_8

IC6

CN5_4CN5_7CN5_9CN5_10CN5_11

SET SWDF SHORTCOV SF SWDF SF SNSZ SW A

CH2_1 DF OC SWR26

R27

R28

A9A10

_WR

_WR

_RD

_RD

D(7:0)

A(8:0)

5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8

4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1

5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8

A18

A17

A16

A15

A14

A13

A12

A11

A10 A

9A

8A

7A

6A

5A

4A

3A

2A

1A

0

RA

4

RA

5

RA

6

RA

7

RA

65

A0A1A2A3A4A5A6A7A8A9

A10A11A12A13A14A15A16A17A18

A0A1A2A3A4A5A6A7A8A9A10A11A12A13A14A15A16A17A18

D0D1D2D3D4D5D6D7

_CE_OE

VppVcc

GND

12111098765

272623254

282932

3031

1314151718192021

22 24

13216

87655678

D0D1D2D3D4D5D6D7

CN5–1CN5–2CN5–3CN5–4CN5–5CN5–6CN5–7CN5–8CN5–9CN5–10CN5–11CN5–12CN5–13

N.COSBSW

OFSWOSS

DF_SHORTOSWSWDESSW2DFSSW1OSLSWDFTSW

N.C

12344321

S

STR11

42E

5 2B

2 1B

2C 3

1C 6

1E1

CN9_A5

SCANNER ENABLE

S G

STR14

42E

5 2B

2 1B

2C 3

1C 6

1E1

CN9_A6

SCANNER HEADER

S G

STR8

42E

5 2B

2 1B

2C 3

1C 6

1E1

CN7_3

R52

R51

LED(GN)

S G

STR10

42E

5 2B

2 1B

2C 3

1C 6

1E1

CN7_2

SC TIM

HEADER OUT

LED(RED)

LED(GN)

S G

S

TR742E

5 2B

2 1B

2C 3

1C 6

1E1

CN7_7EJ_JCT SOL

EJ_JCT

LED(RED)

S G

STR9

42E

5 2B

2 1B

2C 3

1C 6

1E1

CN7_9REV_JCT SOL

REV_JCT

S G

STR12

42E

5 2B

2 1B

2C 3

1C 6

1E1

CN7_11S_MOT ENABLE

SM_ENB

S G

STR13

42E

5 2B

2 1B

2C 3

1C 6

1E1

CN7_6FD CL

FD CL

RAI0

RAI1POMCS_

L41

C15 C14

RA

12

1 2 1 2 3 4 1 2 3 4

8 7 6 5 8 7 6 5

RA

14

RA

15

4 3

S

S S

S

R32

R31

LA10

LA11

LA12

RA13

12

43

RSV1RSV2

123412341234

876587658765

R166

RA17

1234

8765

CN5_2CN5_3CN5_4

CN5_7CN5_8

CN5_9CN5_10CN5_11CN5_12

CN8_3

S RA18

12

43

R53

L43

L44

CN8–3

CN8–2

CN8–1

OSS

5 V

G(5 V)

IC8 S

S

S

VddGNDOUT

123

SCANNER RESET

CN9_B6 B

TR16E

R170 R36

R34 R3511 10

IC2R33

R39

R42

R43

R48

R49

C11

9

C16

1

2

3

1B

E

2B

1C

2C

5

4

R37 R38

C18

13 12

IC2

TP15

CN2_1CN2_2CN2_3CN2_4

CN2–1CN2–2CN2–3CN2–4CN2–5CN2–6CN2–7CN2–8CN2–9CN2–10CN2–11CN2–12CN2–13CN2–14

CN6–1CN6–2CN6–3CN6–4CN6–5CN6–6CN6–7CN6–8CN6–9CN6–10CN6–11

CN7–1CN7–2CN7–3CN7–4CN7–5CN7–6CN7–7CN7–8CN7–9CN7–10CN7–11CN7–12

OFM RETOFM CLKOFM CWBOFM ENABLEOCM RETOCM CLKOCM CWBOCM VerfOCM M3OCM M2OCM M1

N.COSLED(RED)OSLED(GN)SBPSOL2SBPSOL1OFCLEFSSOL

SBFSSOLOFSOL2OFSOL1OFM ENABLE

ODSWSM VerfSM M1SM M2SM M3SM M4SM M5SM CLKSM CWBSM RETSM ENABLEEL ON REMSHPSWG(5 V)

CN2_8CN2_9

CN2_11CN2_12CN2_13

CN7_2CN7_3CN7_4CN7_5CN7_6CN7_7

CN7_9CN7_10CN7_11CN7_12

CN6_1CN6_2CN6_3CN6_4

CN6_6

CN6_8

CN6_11

LA1

LA2

LA3

LA4

LA5

LA7

LA8

LA9

LA6

L42

R40

R41

_RESET

_RESET

R44

R45

R46

R47

S S

S

TR342E

1E

5 2B 2C 3

1C 62 1B

1

CN7_12

FMOT ENABLE

FMOT_ENE

STR4

4

5 2B 2C 3

1C 62 1B

2E

1E1

G

STR5

4

5 2B 2C 3

1C 62 1B

2E

1E1

TR64

5 2B 2C 3

1C 62 1B

2E

1E1

S

CMOT ENABLECN6_4

CN7_4

CN7_5

REV PRS SOL(RET)

REV PRS SOL(ACT)

SZ DET

R21

L40

+

S

S

R23R24

MIPCS_SHDCS_

TR17E

B C

LAMP ON REMCN2_12

43

12

RA3

R25

TP13

TP15 TP14

CN6_10

8765

1234

85765876

14234123

876558768765

123441231234

587687658765

412312341234

R188

R189

IC5

2AR-1

Page 467: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2ARScanner control PCB 2/4

3-7-34

R59DA7

DA6R61

R60

R62

R64

R63DA5

R65

R66

DA4

S G

A G

A G

S G

S G

S G

S G

S G

S G

S G

R58

R57

S G

S G

S

S

CN3–2

CN3–9

CN4–1

CN4–3

CN4–5

CN4–2

CN4–4

CN4–6

VO_O

VO_E

+12

A.GND

A.GND

A.GND

CN3–4

CN3–6

CN3–8

CN3–10

G(5 V)

5V

G(5 V)

G(5 V)

G(5 V)

CN3–7

CN3–1

CN3–3

SHIFT

CLK

CN3–5CLP

RS

G(5 V)

L75

L60

L20

3

2

+

–1IC9

5

6

+

– 7

S_MOT Vref

CN2_2

R69DA3

DA2R71

R70

R72

R74

R70DA1

R75

R76

DA0

R68

R67

S G

S G

S

SS

S

S

S

5

6

+

–7IC9

CMOT Vref

CN6_8

REFHE0

REFHE1

REFHE2

REFHE3

REFHE4

VSS

VDD3V

REFHE5

REFHE6

REFHE7

SHIFT

VDD5V

_CCDCLK1

_CCDCLK2

CCDCLK1

CCDCLK2

VSS

_BCLAMP

RS1

RS2

OVSS

CLAMP1

CLAMP2

OVDDS

SPHOLD1

SPHOLD2

_PCLK

VSS

PCLK

OVSS

SVSYNC

_SHSYNC

VDD5V

SHDOUT0

SHDOUT1

SHDOUT2

SHDOUT3

VDD3V

VSS

SHDOUT4

SHDOUT5

SHDOUT6

SHDOUT7

MRE

133

134

135

136

137

138

139

140

141

142

143

144

145

146

147

148

149

150

151

152

153

154

155

156

157

158

159

160

161

162

163

164

165

166

167

168

169

170

171

172

173

174

175

176

88

87

86

85

84

83

82

81

80

79

78

77

76

75

74

73

72

71

70

69

68

67

66

65

64

63

62

61

60

59

58

57

56

55

54

53

52

51

50

49

48

47

46

45

SHPE

SHD0

CXADT7

CXADT6

CXADT5

VSS

VDD3V

CXADT4

CXADT3

CXADT2

CXADT1

VDD5V

CXADT0

CXAL2

CXAL1

CXAL0

VSS

CXARD

_CXAWR

EVEN7

EVEN6

EVEN5

EVEN4

EVEN3

EVEN2

EVEN1

EVEM0

VSS

ADCCLK2

ADCCLK1

ODDM7

ODDM6

VDD5V

ODDM5

ODDM4

ODDM3

ODDM2

VDD3V

VSS

ODDM1

ODDM0

_PHSYNC

PVSYNC

TEST7

A0

A1

A2

A3

A4

VS

S

A5

A6

A7

A8

_SH

DC

S

VD

D3V

_IO

WR

_IO

RD

D0

D1

VS

S

D2

D3

IPD

D4

D5

VD

D5V

D6

D7

XT

ST

_RE

SE

T

VS

S

XT

CK

0

XT

CK

1

XS

H

MS

T

MM

S0

MM

S1

VD

D3V

SM

CK

TE

ST

0

TE

ST

1

VS

S

TE

ST

2

TE

ST

3

TE

ST

4

TE

ST

5

TE

ST

6

1 2 3 4 5 6 7 8 9 10

A0

A1

A2

A3

A4

A5

A6

A7

A8

11 12 13 14 15 16 17

ODDIN2

ODDIN1

T2

T3

EVENIN2

EVENIN1

DVCC

CLPOC2

CLPEC2

DGND

L0

L1

37

C61

C62

C63

C64

38

39

40

41

42

43

44

45

46

47

48

L2 D0

D1

D2

D3

D4

D5

D6

D7

WR

RD

AIN

1

1 2 3 4 5 6 7 8 9 10 11 12

18 19 20 21 22 23 24 25

D0

D1

D2

D3

D4

D5

D6

D7

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

132

131

130

129

128

127

126

125

R19

0

R19

2

R19

4

R19

6

124

R19

1

R19

3

R19

5

R19

7

123

122

121

120

119

118

117

116

115

114

113

112

111

110

109

108

107

106

105

104

103

102

101

100

99 98 97 96 95 94 93 92 91 90R

94

RE

FH

O7

RE

FH

O6

RE

FH

O5

RE

FH

O4

RE

FH

O3

VS

S

RE

FH

O2

RE

FH

O1

RE

FH

O0

DA

7

DA

6

DA

5

DA

4

DA

3

DA

2

DA

1

DA

0

RE

FLE

7

RE

FLE

6

VD

D3V

RE

FLE

5

RE

FLE

4

RE

FLE

3

RE

FLE

2V

SS

RE

FLE

1

RE

FLE

0

RE

FLO

7

RE

FLO

6

VD

D5V

RE

FLO

5

RE

FLO

4

RE

FLO

3

RE

FLO

2

INC

LK

VS

S

ST

OP

2

ST

OP

1

AV

DD

2

AV

SS

2

AV

DD

1

AV

SS

1

RE

FLO

1

RE

FLO

0

CLP

3

HP

X

VS

S

CLP

2

CLP

1

SH

DE

2

SH

DE

1

SH

PO

24

23

22

21

20

19

18

17

16

15

14

13

ODDOUT

AGND

MPXOUT

VRT

VRB

CLPOC1

CLPEC1

TDA

AIN5

AIN4

AIN3

AIN2

36 35 34 33 32 31 30 29 28 27 26 25

C46

R87

C49

C50

C51

C52

C99

C13

2

L9

L8

R83

C13

1

R84

AV

CC

CLP

1

SH

PE

SH

DE

1

SH

DE

2

SH

PO

SH

DO

CLP

2

CLP

3

L38

L64

L39

L77

L65

NC GND

IC21 R178

R1743

2

+

– 1

IC21

R173

R177

R91

R172

R17

5

S G

R10

2

A G

A G

R17

1

R176

18

2736

45

18

2736

45

R104

R95

LA13 RA1918

2736

45

RA20

36

27

45

18

81

72

41

32

63

54

RA70

IC10

SOVST

CLKIN

18

16

14

129

7

5

3

1Y1

1Y2

1Y3

1Y42Y1

2Y2

2Y3

2Y4

1A1

_1G

2G

1A2

1A3

1A42A1

2A2

2A3

2A4

2

1

19

4

6

811

13

15

17

L19

C39

C38

C37

C36

1000

p

MIPIN0

MIPIN1

MIPIN2

MIPIN3

RA21

81

72

63

54

RA29

36

27

18

27

45

36

18

45

RA34

RA35

62

73

84

73

51

62

84

5

5

4

3

8

10

9

7

6

21

24

2

20

D2

D1

D0

D5

D7

D6

D4

D3

AVSS

DVSS

DVSS

AVSS

VRBS

AVDD

AVDD

VRB

CLK

VRT

VIN

VRTS

DVDD

DVDD

_OE

AVDD

22

14

15

23

12

17

19

16

11

13

1

18

1

RA31

RA32

62

73

84

73

51

62

84

51

RA

24

RA

25

81

72

63

54

RA30

41

3 2

RA30

41

3 2

RA26

4

3

1

2

RA66

41

32

RA28

81

72

63

54

MIPIN4

MIPIN5

MIPIN6

MIPIN7

RA22

SVSYNCIN

SHSYNCIN

MIPIN(7:0)

MREIN

_RESET

R100

R101

RA67

C35

R169

IC13

L14

L15

C54

C53

C13

6

C56

C55

R10

8

A G

A G

A G

A G

A G

A G

A G

A G

C47

C48

A G

S G

S G

S G

S G

S

S62

73

84

73

51

62

84

5

5

4

3

8

10

9

7

6

21

24

2

20

D2

D1

D0

D5

D7

D6

D4

D3

AVSS

DVSS

DVSS

AVSS

VRBS

AVDD

AVDD

VRB

CLK

VRT

VIN

VRTS

DVDD

DVDD

_OE

AVDD

22

14

15

23

12

17

19

16

11

13

1

18

1

RA57

RA33

IC14

L16

S

S

L12

L17

C58

C57

C13

9

C60

C55

S G

C12

6

L13

C31C32

S G

C12

5S G

C12

9L1

0

S

S G

L1

S

S

S

S

S

S

C44

C45

C43C

41

C42

S

L4

S G

C12

8L1

1

C33

R10

6

R10

8

C26

814

1 7

C22

C21

C28

C27

C29

3.3D

3.3D

S G

S GC12

2

S G

S G

S G

C16

2

C12

3

C16

3C

164

C23

R92

C12

0

L2

3.3D

L3

3.3D

C24

C25

C124

3.3D

L5

L6

3.3D

A(8:0)

D(7:0)

SHDCS_

_WR

_RD

_R

ES

ET

IC12

IC11

+

+

+ +

CXAL0

CXAL1

CXAL2

_RESET

CXAL0

CXAL1

CXAL2

_PCLK

X2

2AR-1

Page 468: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2ARScanner control PCB 3/4

3-7-35

CN9–A1

CN9–A2

CN9–A3

CN9–A4

1

3

5

7

SOHSYNC+SOHSYNC–SMRE–SMRE+

CN9–B10

CN9–B9

CN9–B11

CN9–B12

20

18

22

24

SCLK+SCLK–SID+SID–

CN9–A5

CN9–A6

CN9–A7

CN9–A8

9

11

12

15

SCN ENABLE

SCN HEADER

SCN START

MAIN SCN HEADER

CN9–A917MAIN SCN ACK

CN9–A1019G(5 V)

CN9–A1121SCN ACK

CN9–A1223G(5 V)

CN9–B1

CN9–B2

CN9–B3

CN9–B4

2

4

6

8

G(5 V)

RXD SCN

G(5 V)

TXD SCN

CN9–B510G(5 V)

CN9–B612SCN RESET

CN9–B714G(5 V)

CN9–B816SOVST

R179

A1

IC16

R121

NO MOUNT

R119

R120

R79 RAMEN_

1

2

3

4

56

7

8

LA161

2

3

4

8CN9_A5

CN9_A6CN9_A7

CN9_A8

7

6

5

LA171

2

3

4

8CN9_A9

CN9_A11CN9_B2

CN9_B4

CN9_B6

SOVST

7

6

5

L28

L29

L76

L49

16

L27C88

C89

3.3D

3.3D

L22

C14

4

C71

L23

C14

3

R12

3

C72

C69

C68

C67

C66

15

14

13

1211

10

9

Y1

Z1

G

Z2

Y2

A2

GND

VCC

A4

Y4

Z4

_G

Z3

Y3

A3 _PCLK

R180

R181R182

R183

R184

R185R186

S G

S G

S G

S G

S G

S G

S G

S G

S G

S G

S G

S G

S G

S G

S G

121

120

119

118

117

116

115

114

113

112

SD

21

111

SD

27

SD

26

SD

25

SD

24

SD

23

SD

22

SD

20

110

109

108

107

106

105

104

103

102

3 4

6 510

1

100 99 98 97 96 95 94 93 92 91

1 2 3 4

8 7 6 5

SA

23

SA

22

SA

21

SA

20

90 87 86 85 84 83 82

SD

15

SD

14

SD

13

SD

12

SD

11

SD

10

8189S

D17

SD

16

88

VD

D5V

3

SD

27

SD

26

SD

25

SD

24

SD

23

SD

22

VS

S18

SD

21

SD

20

WR

2_

OE

2_

SA

213

VD

D3V

11

SA

212

SA

211

SA

210

SA

29

SA

28

VS

S17

VD

D5V

2

SA

27

SA

26

SA

25

SA

24

SA

23

VS

S16

SA

22

SA

21

SA

20

SD

17

VS

S15

C

84

C85

C86 R

A391 2 3 4

8 7 6 5

SA

27

SA

26

SA

25

SA

24

RA

38R

A37

1 2 1 2

4 3 8 7

SA

29

SA

28

SA

213

SA

212

SA

211

SA

210

RA

36

C16

0

L26

C14

0

SD

15

SD

14

VS

13

VS

12

VS

11

VD

D3V

9

SD

16

VD

D3V

10

122

123

124

125

126

127

128

129

130

131

132

133

134

135

136

137

138

139

140

141

142

143

144

145

146

147

148

149

150151

152

153

154

155

156

157

158

159

160

80

79

78

77

76

75

74

73

72

71

70

69

68

67

66

65

64

63

62

61

60

1

2

3

4

8RA43

7

6

5

1

2

3

4

8RA42

7

6

5

1

2

3

4

8RA41

7

1

2

4 SA113

SA112

SA111

SA110

SA19

SA18

SA17

SA16

SA15

SA14

SA13

SA12

SA11

SA10

SA10

22

SD17RA44

RA45

SD16

SD15

SD14SD13

SD12SD11

SD10

1

2

3

41

23

4

8

7

6

58

76

5

IO17

IO16

IO15

IO14IO13

IO12IO11

IO10

20

27

109

8

7

6

5

4

3

25

24

21

23

2

26

1

_OE 28

14

11

12

13

15

16

17

18

19

1

2

3

4

1

2

3

4

8

7

6

5

8

7

6

5

IO10

IO11

IO12

IO13

IO14

IO15

IO16

IO17

_CE

_WE

A0

IC19

L31

RA46

RA47

C93

C92

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

Vcc

GND

I/O0

I/O1

I/O2

I/O3

I/O4

I/O5

I/O6

I/O7

RAMEN_

SA11

SA12

SA13

SA14

SA15

SA16

SA17

SA18

SA19

SA110

SA111

SA112

SA113

RA40

3

1

2

4RA69

3

6

5

59

58

57

56

55

54

53

52

5150

49

48

47

46

45

MIPIN2

MIPIN1

MIPIN0

44

43

42

41

VSS14

VSS13

SD10

MR1_

OE1_

SA113

SA112

VSS12

SA111

SA110

SA19

SA18

SA17

SA16

VDD3V8

VSS11

SA15

SA14

SA13

SA12

SA11

SA10

VDD3V7

VSS10

INCLK

VSS9

MIPIN7

MIPIN6

MIPIN5

MIPIN4 MIPIN3

MIPIN7

MIPIN6

MIPIN5

MIPIN4 MIPIN3

VSS8

VDD3V6

MIPIN2

MIPIN1

MIPIN0

MREIN

SHSYNC_

VSS7

VSS6

1 2 3 4 5 6 7 8 9 10

A0

A1

A2

A3

A4

A5

A6

A7

A8

11 12 13 14 15 16 17 18 19 2120 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

VD

D5V

1

A0

A1

A2

A3

A4

A5

A6

A7

A8

VS

S1

VD

D3V

1

MIP

CS

_

IOR

D_

IOW

R_

VS

S2

RE

SE

T

IC17

SC

N

TF

SE

L0

VS

S0

VD

D3V

2

TF

SE

L1

TF

SE

L2

D0

D1

D2

VD

D3V

3

VS

S4

D3

D4

D5

VD

D3V

4

VS

S5

D6

D7

D0

D1

D2

D3

D4

D5

D6

D7

TE

ST

0

TE

ST

1

TE

ST

2

SV

SY

NC

VD

D3V

5

VSS19

VSS20

PORT0

PORT1

PORT2

MRETHIN

MREOUT

MREMIP

VDD3V12

MIPCLK

VSS21

MIPOUT0

MIPOUT1

MIPOUT2

VDD3V13

MIPOUT3

MIPOUT4

MIPOUT5

VSS22

VDD3V14

MIPOUT6

MIPOUT7

FVSYNC

FHTHIN_

FHSYNC

VSS23

VDD3V15

TESTD0

TESTD1

TESTD2 TESTD3

VSS24

VDD3V16

TESTD4

TESTD5

TESTD6

TESTD7

MRED

VSS25

VSS26

S

S

S

3.3D 3.3D

L25

3.3D

3.3D

3.3D

A(8:0)

D(7:0)

MIPCS_

_RD

_WP

_RESET

C73 C74 C75 C76 C77

L24

C79

C80

C81

C14

1

L83

C78

SVSYNCIN

SHSYNCIN

MREIN

MIPIN(7:0)

CLKIN

RA682

1

3

SD27

SD26

SD25

SD24

SD23

SD22

SD21

SD20

1

2

3

4

1

2

3

4

8

7

6

5

8

7

6

5

IO27

IO26

IO25

IO24

IO23

IO22

RA48

RA49

IO21

IO20

4

22

RAMEN_20

27

109

8

7

6

5

4

3

2524

21

23

3

26

SA20SA21

SA22

SA23

SA24

SA25

SA26

SA27

SA28SA29

SA210

SA211

SA212

SA213

1

_OE

_CE

_WE

A0A1

A2

A3

A4

A5

A6

A7

A8A9

A10

A11

A12

A13

A14

Vcc

GND

I/O0

I/O1

I/O2

I/O3

I/O4

I/O5I/O6

I/O7

28

IC18

C90

C91

14

11

12

13

15

16

17

18

19

IO20

L30

IO21

IO22

IO23

IO24

IO25

IO26

IO27

1

2

3

4

1

2

3

4

8RA50

RA51

7

6

5

8

7

6

5

L21

C87

Page 469: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2ARScanner control PCB 4/4

3-7-36

A G

F G

S

+

+

+

+

C16

9

C16

8

C16

7

R18

7

S G

C10

7

C10

6

L50

S

S G

C11

1

C11

0

L52

S

S G

C14

5

C11

2

R15

1

S

S G

C14

6

C11

3

R15

2

S

S G

C14

7

C11

4

R15

3

S

S G

C14

8

C11

5

R15

4

S

S G

C11

6

S G

S G

S G

A G

S G

A G S G

S G A G

NO MOUNT

R16

4

L73

F G

R16

2

L72

F G

R15

8

L70

F G

R16

0

L71

F G

R16

6

L74

C170

C151

C152CN1–5 3.4 VL35

C69

CN1–4G(5 V)L33

L68

CN1–65.1 V

CN1–3G(5 V)

CN1–25.1 V

CN1–1+12 V

L32

C10

1

C10

2

C10

4

C10

5

C95

C96

C98

C10

0

C94

S

B

3.3D

C10

3

C16

5

C97

C16

6

D1L34

L66

L62

L67

L36

L63 IC21

G OI

IC20

2AR-1

Page 470: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2ARScanner motor PCB

3-7-37

CN4–2 CN1–2

CN1–14

SHPSWSHPSWL3

C1

S G

CN5–2 ODSWODSWL4

C3

S G

S G

CN1–3 CN3–2CN3–1 EL

ELEL ON REM

C118

P G

P G

F G

P G

C119

F G

C120

F G

C121

F G

L5

R9CN1–13SM VrefR8CN1–12SM M1R7CN1–11SM M2R6CN1–10

CN2–4CN2–6CN2–3CN2–1

SM ASM ASM BSM B

CN2–5CN2–2

24 V24 V

CN4–1CN5–1

5 V

CN1–1 G(5 V)

5 V

CN3–5CN3–6

G(24 V)G(24 V)

CN4–3CN5–3

G(5 V)G(5 V)

CN3–3CN3–4

24 V24 V

SM M3CN1–9SM M4CN1–8SM M5

R3CN1–7SM CLK

CN1–4SM ENABLE

R2

CN1–5SM RET

CN1–6SM CWB

S G

S G S G

S G

S G S G

S G

S G

S G

S G S G

B C

E

DT1

B C

E

DT2

C11

0

C11

1

C11

2

C11

3

C11

4

C11

5

C11

6

C11

7

CN6–45.1 VL1

CN6–3G(5 V)L2

C10

1

C10

C5

C11

S

S

S

S

S

+

+ +

P G

CN6–224 V

CN6–1G(24 V)

+

JP 102

JP5 JP9

JP11

JP15

JP6

JP16

C23

C10

2

C16

C17

C18

R12

R1

JP101

JP100

JP8

JP7

C9C8C7

C13C12

C6

89

10111213141516

1718

6521

192021

34

VrefM1M2M3M4M5CLKCWB_RESRETEN

A_AB

_B

MOIMO1MO2

PGPG

C22R15R16

D1 C21

C100

VDD

SG

7

22

C20

C19

IC1TP1

NO MOUNT

2AR-1

Page 471: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2ARCCD PCB

3-7-38

6P–SAN

CN2–5

CN2–6

CN2–3CN2–4

A.GND

C17

C24C4 C3

C25

C22 C20

F8

F2

F7

F1

IC2

A G

A G

A G

A G

A G

A G

A GA G S G

A G S G

A G S G

A G

8

4

C7C14 C13 C5 C6

C9C8C10C11

A G

A G

6

11172325

24

5

41619

A G

VO_EA.GND

F10 R17R16

3

21IC2

5

6

R14

R13

R1

F11

R6

C18

C19

C21

C27 C20

C23

C1

RA1

R5TR1

R18

TR2

R7

R8

R47IC2

R2

R3F9 R15C15

C2

C12

A G F G

C16

A G F G

C32

A G S G

C28

VDDVDDVDDVDD

VGG

VOUT_EVEN

VOUT_ODD

CP1_EVEN

CP2_EVENCP1_ODD

CP2_ODD

CP_LH_ODD

CP_RS_ODD

CP_CLP_ODDCP_ROG

CP_LH_EVEN

CP_RS_EVEN

CP_CLP_EVEN

NCNCNCNCNCNCNC

GNDGNDGND

1810209

263

272

281

12

78

1314152122

IC1

F3F6F4F5

R9

R11

R10

R12

141311121619

1510

IC3

CK_out

CK_out

2B_out

RS_out RS_in

CK_in

2B_in

CP_inSH_in

CP_outSH_out

GNDGND

VccVcc

_CK_out

_CK_out

_2B_out

6

2

837

45

F13

C29C30C31F17

F18S G

F12

F14

F15

F16

R19

R20

R21

R22

10P–SAN

CN1–1CN1–2

CN1–3CN1–4

CN1–5CN1–6

CN1–7CN1–8

CN1–9

CN1–10

CLK

CLP

SHIFT

RS

G(5 V)

G(5 V)

G(5 V)

G(5 V)

G(5 V)

5 V

VO_OA.GND

CN2–1CN2–2

2AR-1

Page 472: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AROperation unit main PCB 1/3

3-7-39

S G

S G

S G

S G

S G

S G

S G

S G

S

S

S

S

S

S

S

S

SS

S

123456789

101112131415161718192021222324252627282930

int_CFLREMint_SCAN7int_SCAN6int_SCAN5int_SCAN4int_SCAN3int_SCAN2int_SCAN1int_SCAN0

Key-sense7Key-sense6Key-sense5Key-sense4Key-sense3Key-sense2Key-sense1Key-sense0

Key-sense10Key-sense9Key-sense8

int_LDONX9int_LDONX8

MPUCLK_Wait

807978777675747372717069686766656463626160595857565554535251

R46R48R50R52R54R56R58R60R62R64R66R68R70R32R33R34R35R36R37R38R39

R110R111R112R113R114R115R116R117

R47R49R51R53R55R57R59R61R63R65R67R69R71R72R74R76R78R80R82R84R86R73R75R77R79R81R83R85R87

123456789

10111213141516171819202122

A11A10A9A8A7A6A5A4

A3A2A1A0

D0D1D2D3

44434241403938373635343332313029282726252423

A12A13A14A15A16A17A18A19

D7D6D5D4

NC_RESA11A10A9A8A7A6A5A4NCNCA3A2A1A0DQ0DQ1DQ2DQ3VssVss

Vcc_CEA12A13A14A15A16A17A18A19NCNCNCNC

_WE_OE

RY/_BYDQ7DQ6DQ5DQ4Vcc

A0A1A2A3A4A5A6A7A8A9

A10A11A12A13A14A15A16A17A18A19A20D0D1D2D3D4D5D6D7

100

99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81

31 32 33 34 35 36 37 37 39 40 41 42 43 44 45 46 47 48 49 50

R13

7

R10

8

_RD

_RD

_WR

_WR

_Reset int_LDONX0

A15A16A17A18A19

123456789

11

10

I0I1I2I3I4I5I6I7I8I9

GND

IC3 O1O0O2O3

O5O6

O4I/07

20

13121415

1718

1619

Vcc

IC4

IC2

222027109876543

252421232

261

29

14

1112131516171819

D0D1D2D3D4D5D6D7

A0A1A2A3A4A5A6A7A8A9

A10A11A12A13A14

_OE_CE_WEA0A1A2A3A4A5A6A7A8A9A10A11A12A13A14

Vcc

GND

I/O0I/O1I/O2I/O3I/O4I/O5I/O6I/O7

L7

C17 R45 C16

A_BUS

D_BUS

R31R30R24R25

R26R27

R28R29

_CE-ROM-Main_CE-RAM_CE-LCD_CE-ROM-OPT

_CE-VRAM_CE-jigROM-4M

int_LDONX1int_LDONX2int_LDONX3int_LDONX4int_LDONX5int_LDONX6int_LDONX7

_CSSEL

A23

A20A21A22

VCC

R139

X1

C37 C30

R13

8

R13

5

R10

7R

106

C28

C29

_HO

LDB

YT

EC

NV

ss_R

ES

ET

Xin

Xou

t_R

DV

ssV

cc_H

LDA

ALE

_BH

E_W

RP

117

P11

6P

115

P11

4P

113

P11

2P

111

AN

1P

72P

73P

74P

75P

76P

77 Vss

AV

ssV

ref

AV

ccV

ccP

B0/

CT

S0

P81

P82

/RxD

0P

83/T

xD0

P84

/_IN

T4

P85

RxD

1T

xD1

AN0P95/_INT3P94A22A21A20P90P67/TB2inP66/TB1inP65/TB0inP64/_INT2P63/_INT1P62/_INT0P61/TA4inP60/TA4outP57/TA3inP56/TA3outP55/TA2inP54/TA2outP53/TA1inP52/TA1outP51/TA0inP50/TA0outP47P46P45P44P43

A0A1A2A3A4A5A6A7A8A9

A10A11A12A13A14A15A16A17A18A19A23D0D1D2D3D4D5D6D7

P110

R128R129R130

A22A21A20

_DET_Fax_Option

ACK_from_Main

_CSSEL

FLASH

_END

RY/_BY

_MMI-STS

VEE-cntr1

THX

L15

C26

C27

R13

4R

104 R10

5

LCDCON

VCC

ACK-for-Main

RxD-Main

TxD-Main

Error-from-Main

Error-for-Main

RxD-Fax

TxD-Fax

_Reset

_WR

FLASH

R140 1

IC6

IC5

R141

L4

C13R22

C12

_FWR

Vcc-ROM_CE-ROM-Main

_FWR_RD

R23

Vcc-ROM

RY/_BY

_RD_CE-RAM

_WR

L14

R10

2

R10

1

R10

3

C25

C24

23

R131R132R133

R136

Page 473: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AROperation unit main PCB 2/3

3-7-40

G(24 V) CN6-13

B13B-PH-K-S

L25G(5 V) CN6-12

L26

Vo VOCN6-11L27

LP CN6-10L28

C61

R150 18 2

C62

R152

C63

R153

R154

R155

R156

R157

R151

VEE CN6-2

5 V CN6-1

MPUCLK

_Wait

_CE-LCD

LCDVdd2

LCDVdd3

LCDVdd4

A_BUS

_WR_RD

_CE-VRAM

_Reset

UD3 CN6-3L35

UD2 CN6-4L34

L37

C2 C21

C20R97

R99

R100

R98

C23

C22

C10C11

C8C9

C6 C7

R20

R19

C14

C18 C19

D_BUS

C15

R44

R96

R21

123456789101112131415161718192021222324

646362616059585756555453525150494847464544434241

80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65

UD

3U

D2

UD

1U

D0

FLM

LP CP

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

L36

LCDVEELCDVdd1

LCDVdd1

UD1 CN6-5L33

UD0 CN6-6L32

CP CN6-7L31

FLM CN6-8L30

DISP OFF

LP

UD3

UD2

UD1

UD0

CP

FLM

LCDENBCN6-9

IC9

16 4

3 17L29

+

+

–+

+

+

P G S GF G

P G S GF G

P G S GF G

P G S G

S G S G

S GS GS G

S G

F G

P G

S G

S G

S G

S G

S G

S G

S

IC9

IC9

IC9

IC9

IC9

IC9

14 6

IC9

5 15

7 13

12 8

9 11

S

S

S

S

S

S

S

LCDVdd2LCDVdd3LCDVdd4LCDVdd5LCDVdd6LCDVdd7

L12

LCDCON

VEE-cntrl

C38

C60

C35

C3 C1

1

2

3

4

9

8

7

Filter

Vout

Vset

GND

Vin+

_Control

Vin–

L19

L16

IC6 IC9

IC13IC7

IC10 IC12 IC11

L20

20

1,10,19

1,8, 9,16

4,5,12,13, 17,18

1,8, 9,16

4,5,12,13, 17,18

L22 L24 L23

LCDVEER124 R122

C33

C31 C32

C58 C51

R109 R143

C39 C40

R146

C41 C42

R148

C45 C46

R147

C43 C44

DC1

C34

L21

C36

C59

LCDVEE

R149

R142

R126 R4 R3

R18 R17

R8 R9

R1 R2

R127

R12

5

S G

S G

S G

S GR

123

TH1THX

D1

5

67

3

21

VOIC8

IC8

L6L5L1L2L3L13

S G

S G

S G

S G

S G

IC1

Vss

OS

C2

OS

C1

VD

DN

CN

CN

CN

CU

D3

UD

2U

D1

UD

0F

LM LP CP

Vss

Vss

A8

A9

A10

A11

A12

A13

NC

NC

VD

DV

ssN

CN

CN

CN

CV

ss

A8

A9

A10

A11

A12

A13

VssVDD

MLCDENB

D15D14D13D12D11D10D9D8

VDDVssD7D6D5D4D3D2D1D0

VDDVss

D7D6D5D4D3D2D1D0

Vss_IOCS_HWR_LWR_RD_MCS_WAITVDDMPUCLKVss_RESETMPUSELVss_BHEA0A1A2A3A4A5A6A7VDDVss

A0A1A2A3A4A5A6A7

LCDVdd5

LCDVdd6

LCDVdd7

LCDENB

S

S

S

S

Page 474: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AROperation unit main PCB 3/3

3-7-41

CN1-1

CN1-2

CN1-3

CN1-4

CN1-5

CN1-6

CN1-7

CN1-8

CN2-1

CN2-2

CN2-3

CN2-4

CN2-5

CN2-6

CN2-7

CN2-8

CN7-b1

CN7-b2

G(5 V)

5 V

CN7-b3CN7-b4CN7-b5CN7-b6CN7-b7CN7-b8

CN8-15L38

L39

L40

L41

L42

L43

L44

R166

R168

R164 R165

C66

C65

L45

L46 8

11 10

6 5

1213

9

IC11

IC10

IC11

IC10

Error-from-Main

Error-for Main

_CSSEL

CN8-14

CN8-13

CN8-12

CN8-11

CN8-10

CN8-9

CN8-8

CN8-7

CN8-6

CN8-5

CN8-4

CN8-3

CN8-2

CN8-1L51

L52

L49

L50

L48

L47

IC11

IC12

_MMI-STS

_Reset

RxD-Fax

CN9-1

CN9-4

CN9-2

L53

L54

L55

L56

C48 C5

C47C4

CN9-3

24 V

_SCAN0

C57

IC13

IC13

IC13

IC13

IC7

IC7

IC7

IC7

2

E

CLDONX0

LDONX1

LDONX2

LDONX3

LDONX4

LDONX5

LDONX6

LDONX7

LDONX8

LDONX9

int_LDONX0

int_LDONX1

int_LDONX2

int_LDONX3

int_LDONX4

int_LDONX5

int_LDONX6

int_LDONX7

int_LDONX8

int_LDONX9

B

E

C B

E

C B

E

C B

E

C B

E

C B

E

C B

E

C B

E

C B

E

C

R12 TR9

TR8

TR7

TR12

TR13

TR10

TR11

TR2

TR3

TR4

R11

R10

R16

R15

R14

R13

R5

R6

R7

B

3

7 8

10 11

15 14

10 11

7 8

2 3

15 14

C56

C55

C54

C53

C52

C50

C49

_SCAN1

_SCAN2

_SCAN3

_SCAN4

_SCAN5

_SCAN6

_SCAN7

int_SCAN0

int_SCAN1

int_SCAN2

int_SCAN3

int_SCAN4

int_SCAN5

int_SCAN6

int_SCAN7

G(24 V)

5.1 V

LED

1

R17

5

G(5 V)

TxD-Fax

IC12

IC11

IC12

TP3

TP6

TP5

TP4

R170

R171

R173 C68

R172 R174

R169 R167C67

10 11

1 2

3 4

12 13

5 6

MMI STS

RESET MAIN

G(5 V)

RXD FAX

G(5 V)

TXD FAX

RXD MAIN

G(5 V)

TXD MAIN

G(5 V)

ACK FOR MAIN

ACK FROM MAIN

ERROR FOR MAIN

ERROR FROM MAIN

DET SIG

CN7-b9CN7-b10CN7-b11CN7-b12CN7-b13CN7-b14CN7-b15CN7-b16CN7-b17CN7-b18CN7-b19CN7-b20CN7-b21

CN7-a4CN7-a5CN7-a6CN7-a7CN7-a8CN7-a9CN7-a10

CN7-b22

CN7-b23CN7-b24

CN7-b25

CN7-b26CN7-a1

CN7-a2

CN7-a3

CN7-a12CN7-a13CN7-a14CN7-a15CN7-a16CN7-a17CN7-a18

_CSSEL

_END

_DET-Fax-Option

_CE-ROM-OPT

_CE-Jig-ROM4M

CN7-a19R42

R43

C B

E TR1

R41

CN7-a20

CN7-a11

D1D2D3D4D5D6D7

D0 D1D2D3D4D5D6D7

D0

N/CN/CN/CN/CN/CN/CN/C

_CSSEL

_END

CN7-a21_DET

CN7-a22_CE1

CN7-a23N/C

CN7-a24_CE3

CN7-a255 V

CN7-a26G(5 V)

N/C

CN2-9

CN4-1

CN4-2

CN4-3

CN4-4

CN4-5

CN4-6

CN4-7

CN4-8

CN4-9

SCAN0

SCAN1

SCAN2

SCAN3

SCAN4

SCAN5

SCAN6

SCAN7

CN3-1

CN3-2

CN3-3

CN3-4

CN3-5

CN3-6

CN3-7

CN3-8

SCAN0

SCAN1

SCAN2

SCAN3

SCAN4

SCAN5

SCAN6

SCAN7

CN5-1

CN5-2

CN5-3

CN5-4

CN5-5

CN5-6

CN5-7

CN5-8

CN5-9

CN5-10

CN5-11

CN5-12

CN5-13

CN5-14

CN5-15

KEY SENSE3

KEY SENSE4

KEY SENSE5

LDONX3

LDONX4

LDONX5

LDONX6

LDONX3

LDONX4

LDONX5

LDONX6

SCAN0

SCAN1

SCAN2

SCAN3

SCAN4

SCAN5

SCAN6

SCAN7

_SCAN0

_SCAN1

_SCAN2

_SCAN3

_SCAN4

_SCAN5

_SCAN6

_SCAN7

_SCAN0

_SCAN1

_SCAN2

_SCAN3

_SCAN4

_SCAN5

_SCAN6

_SCAN7

_SCAN0

_SCAN1

_SCAN2

_SCAN3

_SCAN4

_SCAN5

_SCAN6

_SCAN7R186

R187

R184

Key-sense3

Key-sense4

CNS-Key-sense5

R185

L17 R119Key-sense5

CN5-Key-sense5

Key-sense6

Key-sense7

Key-sense8

Key-sense9

Key-sense10

LDONX7

LDONX8

LDONX9

R118

R89

R91

R88

R90

R121

R120

R95

R93

R94

R92

L18

L11

L10

L9

L8

KEY SENSE5

KEY SENSE6

KEY SENSE7

KEY SENSE8

KEY SENSE9

KEY SENSE10

LDONX7

LDONX8

LDONX9

KEY SENSE0

KEY SENSE1

KEY SENSE2

LDONX0

LDONX1

LDONX2

LDONX3

24 VL58

L57

R145IC10

IC11

IC10R144

R161R162

R163

R160

1 2

2 1

IC11

IC10 IC10

4

5 6 9 8

3

43

TP1

TP2

RxD-Main

TxD-Main

ACK-for-Main

ACK-from-Main

R158

R159 C64

L59

L60

L61

L64

L63

L62

R179

R181

R183 R182

R180

R178

Key-sense0

Key-sense1

Key-sense2

LDONX0

LDONX1

LDONX2

R177

TR6

R176

TR5

int_CFLREMC B

CFL REM

A0A1A2A3A4A5A6A7A8A9

A10A11A12A13A14A15A16A17A18

A0

A_BUS

_RD

D_BUS

A1A2A3A4A5A6A7A8A9

A10A11A12A13A14A15A16A17A18

_RD

N/CN/C

5 V

G(5 V)G(5 V)

5 V

S

S

S

S

S

S

S

S

S

S

S G

S G

S G

S G

S G

S G

S G

S G

S G

S

S

SS

S

S

S

S

S

S G

S G

S G

S GS G

S G

S G

S G

S

S GS G

S G

S

S GS G

S

S

S G

S

S

S GS G

S

S G

P G

+

+

R40

P G

Page 475: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AROperation unit PCB

3-7-42

CN4–1KEY SENS0 CN4(PCB)–9key1 key4 key7 key12 key10 key15 key17 key22

CN4–2KEY SENS1

CN2–224 V

CN2–1

CN1–1

CN1–5

CN1–2

CN1–3

CN1–4

NC

NC

NC

CFL REM

CN4(PCB)–8key2 key5 key8 key13 key11 key16 key18 key23

CN4–3KEY SENS2 CN4(PCB)–7

CN3–8SCAN7 CN3(PCB)–1

CN3–7SCAN6 CN3(PCB)–2

CN3–6SCAN5 CN3(PCB)–3

CN3–5SCAN4 CN3(PCB)–4

CN3–4SCAN3 CN3(PCB)–5

CN3–3SCAN2 CN3(PCB)–6

CN3–2SCAN1 CN3(PCB)–7

CN3–1SCAN0 CN3(PCB)–8

CN4–5LDONX1 CN4(PCB)–5

CN4–4LDONX0 CN4(PCB)–6

CN4–6LDONX2 CN4(PCB)–4

CN4–7LDONX3 CN4(PCB)–3

CN4–8 CN6–224 V CN4(PCB)–2 CN6(PCB)–1

CN6–1CN6(PCB)–2CN4–9CFL REM CN4(PCB)–1

key3 key6 key9 key14 key21 key20 key19 key24

L7 L14 L18 L19 L25 L29

L6 L13 L12 L17 L24 L28 L5 L21

L2 L9 L11 L16 L23 L27

L1 L8 L10 L15 L22 L26

L4

L3

L20

D1 D2 D3 D4 D5 D6 D7 D8

Operation unit left PCB

CN5–9KEY SENS3 CN5(PCB)–7key29 key33 key37 key40 key26 key32 key25

CN5–10KEY SENS4 CN5(PCB)–6key30 key34 key38 key41 key27 key36 key0

CN5–11KEY SENS5 CN5(PCB)–5

CN5–8SCAN7 CN5(PCB)–8

CN5–7SCAN6 CN5(PCB)–9

CN5–6SCAN5 CN5(PCB)–10

CN5–5SCAN4 CN5(PCB)–11

CN5–4SCAN3 CN5(PCB)–12

CN5–3SCAN2 CN5(PCB)–13

CN5–2SCAN1 CN5(PCB)–14

CN5–1SCAN0 CN5(PCB)–15

CN5–13LDONX4 CN5(PCB)–3

CN5–12LDONX3 CN5(PCB)–4

CN5–14LDONX5 CN5(PCB)–2

CN5–15LDONX6 CN5(PCB)–1

key31 key35 key39 key42 key28 key43

L45 L48 L40 L49 L77 L78

L44 L47 L39 L42 L52 L53 L32 L36

L33 L37

L43 L46 L38 L41 L50 L51 L31

L30 L34

L35

D9 D10 D11 D12 D13 D14 D15

Operation unit right PCB

1

2

3

4

5

LCD inverter PCB

Page 476: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

General connection diagram 2AR-1

3-7-43

A A

C

Noise filter

220-240 V

120 V

LIVE

COM

LIVE

COM

TB 1

TB 2

MP

CB

SC

PC

BS

MP

CB

OM

PC

BF

inis

her

Fin

ishe

rF

CP

CB

+12 V5.1 V5.1 V3.4 VG(5 V)G(5 V)

3.4 V5.1 VG(5 V)G(5 V)

+12 V5.1 VG(5 V)G(5 V)

G(5 V)G(24 V)24 V5.1 V

5.1 VG(5 V)G(24 V)24 V

G(5 V)F3 5.1 V

G(24 V)

F1 24 VF1 24 VF1 24 VF1 24 VG(24 V)G(24 V)

7–67–57–47–3

da

jk

eb

c

CN7

g hf i

SRDF Mail box Large paperdeck / Paperfeed desk

LSU

3–29

3–283–173–16

3–303–253–263–273–143–15

3–133–223–73–24

4–44–34–24–1

5–125–8 TB5

5–35–45–55–65–105–18

PSPCB

F3

5.1

VF

3 5

.1 V

G(5

V)

G(5

V)

G(2

4 V

)G

(24

V)

F2

24

VF

2 2

4 V

F1

24

VF

1 2

4 V

G(2

4 V

)G

(24

V)

G(5

V)

F3

5.1

V

24 V

G(2

4 V

)G

(5 V

)5.

1 V

G(2

4 V

)24

V

F2

24

VG

(24

V)

G(2

4 V

)G

(5 V

)5.

1 V

H2

RE

MH

1 R

EM

5 V

G(5

V)

24 V

MS

W O

FF

RE

M

FU

SW

SIG

1–1

1–2

1–3

1–4

1–5

1–15

1 –13

1–14

1 –16

16–2

16–3

16–4

16–5

16–6

16–7

16–8

1 –6

1–7

1–8

3 –5

3–6

3–10

3–11

3–18

3–19

3–1

3–2

5–1

5–2

5 –14

5–15

5–13

5–7

5 –9

5–16

5–11

5–17

6–2

6–1

3–4

3–20

3–21

3–12

3–23

2–3

2–2

2–1

8–2

1–2 1–3

NC

TB 3

TB 4

8–1

1–1

1–4

1

2

3

3

2

1

1

2

31

2

3

1

2

31

2

3

1

2

3

4

5

5

4

3

2

11

2

3

4

5

6

6

5

4

3

2

1

1

2

3

4

5

6

6

5

4

3

2

1

7

8

5

6

3

4

1

2

1

2

3

4

5

6

7

8

7

8

5

6

3

4

1

2

1

2

3

4

5

6

7

8

1

2

3

4

4

3

2

1

1

2

3

3

2

1

8

7

6

5

4

32

1

4

3

6

5

1

2

3

4

5

DF

11(8

P)

DF

11(8

P)

8

7

6

5

4

32

1

4

3

6

5

1

2

3

4

5

3

2

13

2

1

3

2

13

2

1

RSW

5 V

G(5 V)

FSW1

5 V

G(5 V)

FSW2

5 V

G(5 V)

FSW3

5 V

G(5 V)

NC

24 V

PWSW–U DIG 0

PWSW–U DIG 1

PWSW–U DIG 2

G(5 V)

24 V

PWSW–L DIG 0

PWSW–L DIG 1

PWSW–L DIG 2

G(5 V)

G(5 V)

PLSW–U

G(5 V)

PLSW–L

5 V

PSW–U

G(5 V)

5 V

LICSW–U

G(5 V)

5 V

PSW–L

G(5 V)

5 V

LICSW–L

G(5 V)

8–25

8–26

8–27

8–28

15–5

15–6

15–7

15–8

15–9

15–10

15–11

15–12

15–13

14–12

14–11

14–10

14–9

14–8

14–7

14–6

14–5

14–4

14–3

14–2

14–1

12–16

12–15

12–14

12–13

12–12

12–11

12–10

12–9

12–8

12–7

12–6

12–5

12–4

12–3

12–2

12–1

10–A

1

10–A

2

11–A

1

11–A

2

11–A

3

11–A

4

11–A

5

11–A

6

11–A

7

11–A

8

11–A

9

11–A

10

10–A

3

10–A

4

10–A

5

10–A

6

10–A

7

10–A

8

10–A

9

10–A

10

10–A

11

10–A

12

10–B

1

10–B

2

10–B

3

10–B

4

8–1

8–2

8–3

8–4

16–1

0

16–9

8–7

8 –8

8–5

8–6

8–17

8–18

13–3

13–4

8–19

8–20

8–21

8–22

8–23

8–24

DE

V D

ET

G(5

V)

G(5

V)

TN

S S

IG

24 V

TN

S C

ON

T

15–4

15–3

15–2

15–1

24 V

CLM

–U

DM

CLK

DM

LO

CK

DM

RE

M

5 V

G(5

V)

G(2

4 V

)

G(2

4 V

)

R24

V

R24

V

24 V

CLM

–L

RC

L

24 V

FC

L1

24 V

FC

L2

24 V

FC

L3

24 V

PF

CL–

U

24 V

PF

CL–

L

24 V

24 V

CF

M1

RE

M

NC

24 V

CF

M2

RE

M

24 V

PC

FM

RE

M

G(5

V)

TC

DE

T

24 V TC

TF

M+

TF

M–

24 V

CL R

EM

5 V

EH

UM

SE

NS

G(5

V)

ET

TH

2 11 2

2 11 2

3 2 11 2 3

3 2 11 2 3

3 2 11 2 3

3 2 11 2 3

3 2 11 2 3

3 2 11 2 3

2 11 2

CLM–U CLM–L FCL2 FCL3 PFCL–LPFCL–UFCL1RCL

1 2 31 2 3

4 3 2 11 2 3 4

PCFM

3 1 2 43 1 2 4

CFM1

3 1 2 43 1 2 4

CFM2

TC

4 3 2 1 1 2 3 4

HUMPCB

TFM

CL

1 21 2

2 1

1 2

DB

4 3 2 1

12 11 10 9 8 7 6 5 4 3 2 1

12 11 10 9 8 7 6 5 4 3 2 1

FUSW(Option)

MSW

SSW1 SSW3

5

1

32

4

6

SS

W2

1 1

2 12 1

1 2 31 2 3

NC

NC

NC

FT

H

FT

H 5

V

16–1

13–2

13–1

11–B1

11–B2

11–B3

11–B4

11–B5

11–B6

11–B7

11–B8

11–B9

11–B10

5 V(200Ω)

LED REM

5 V

JOFSW

G(5 V)

JOB DET

G(5 V)

G(5 V)

5 V

JBESW

1

2

3

4

5

6

7

8

9

1010

9

8

7

6

5

4

3

2

1

3

2

1

3

2

1JB

ES

W

JOF

SW

LED

1–5

1–9

1–23

1–21

1–4

1–19

1–6

1–28

1–8

1–26

1–22

1–24

1–27

1–25

1–10

NC

NC

1–71–11–21–121–161–141–201–181–131–111–171–15

1–3

2–172–162–152–142–132–122–112–102–92–82–72–62–52–42–32–22–1

4–16

4–15

4–14

4–13

4–12

4–11

4–10

4–9

4–8

4–7

4–6

4–5

4–4

4–3

4–2

4–1

10–B12

10–B11

10–B10

10–B9

10–B8

10–B7

10–B6

10–B5

4–22

4–21

4–20

4–19

4–18

4–17

2–242–19

G(5 V)5 VESW5 VG(5 V)24 VG(24 V)FSM AFSM AFSM BFSM BFSSOL OFF REMFSSOL1 ON REMFSFM REMFSSOL2 ON REMFSSWFS DET

R24 V24 V

NC

DUP DET

G(5 V)

G(5 V)

5 V

DUPPCSW

24 V

DUPCL

NC

G(5 V)

BYP DET

G(5 V)

BYPPLSW

5 V(200Ω)

BYPFSW

5 V

G(5 V)

G(5 V)

BYPPSW

5 V

BYPPWSW DIG 0

BYPPWSW DIG 1

BYPPWSW DIG 2

G(5 V)

24 V

BYPFCL

BYPLCL

24 V

24 V

BYPPFCL

16

15

14

13

12

1

1 1

0

9

8

7

6

5

4

3

2

1

16

15

14

13

12

1

1 1

0

9

8

7

6

5

4

3

2

1

2

11

2

3

2

11

2

3

3 2

13

2 1

6

5

4

3

2

16

5

4

3

2

1

7

6

5

4

3

2

1

1

2

3

4

5

6

7

1

2

3

4

5

1

2

31

2

3

BY

PP

FC

L

Tran

sfer

rolle

r

BY

PLC

L

BY

PF

CL

Byp

ass

unit

(Sta

ndar

d fo

r 22

0-24

0 V

spe

cs a

nd o

ptio

nal f

or 1

20 V

spe

cs.)

Byp

ass

tabl

e (S

tand

ard

for

220-

240

V s

pecs

and

opt

iona

lfo

r 12

0 V

spe

cs.)

MM

D(O

ptio

nal f

or 1

20 V

spe

cs o

nly.

)

Larg

e pa

per

deck

(O

ptio

n)P

aper

feed

desk

(O

ptio

n)F

inis

her

(Opt

ion)

Mai

l box

(Opt

ion)

Job

sepa

rato

r(O

ptio

n)

Feedshift unit(Option)

Fixing unit

Dup

lex

unit

(Opt

ion)

BY

PP

WS

WB

YP

PS

WB

YP

FS

W

BY

PP

LSW

DU

PC

LD

UP

PC

SW

3

2

1

1

2

3

3

2

13

2

1

3

2

1

1 1

2 2CH

1A

2A

3A

1B

2B

3B

ILSW

FG FG

TH

400W

550W

H2

H1

FTH

2

1

1

2

1 1

1 1

1 1

1 1

4 4

3 3

2 2

1 1

A–2

A–3

A–1

A–4

19

6

20

11

16

17

18

9

1

0

8

14

7

1

2

5

13

4

3

2

15

1

19

6

20

11

16

17

18

9

1

0

8

14

7

1

2

5

13

4

3

2

15

1

G(5 V)

5 V

FSSW

FSSOL2 ON

FSSOL OFF

24 V

FSSOL1 ON

24 V

FSM B

24 V

FSM B

FSM A

FSM A

G(5 V)

5 V

ESW

24 V

R24 V

FSFM REM

24 V 2

1

1

2

3

2

11

3

2

1

3

25

4

3

2

1

3

2

1

FS

SW

FS

SO

L2F

SS

OL1

ES

WF

SF

M

FS

M

FS

PC

B

7–1

7–2

7–3

7–4

7–5

7–6

7–7

7–8

7–9

7–10

24 V

G(24 V)

RXD

G(5 V)

TXD

G(5 V)

G(5 V)

SET SIG

24 V (METER PULSE)

REM (METER PULSE)

10

9

8

7

6

5

4

3

2

1

24 V

KC

CO

UN

T

KC

SE

T S

IG

G(5

V)

1 2 3 41

2

3

4

519

222

1212

321

420

1014

915

618

717

816

1113

123

198

2211

121

2110

209

143

154

187

176

165

132

2312

519

222

1212

321

420

1014

915

618

717

816

1113

123

198

2211

121

2110

209

143

154

187

176

165

132

2312

48

111

111

210

39

93

84

57

66

75

102

88

1111

11

1010

99

33

44

77

66

55

22

AA

BB

BB

N.C

DF

TS

WO

SLS

WD

FS

SW

1D

FS

SW

2O

SW

SW

DF

SH

OR

T

OS

SO

FS

WO

SB

SW

N.C

OC

M M

1O

CM

M2

OC

M M

3O

CM

Vre

fO

CM

CW

BO

CM

CLK

OC

M R

ET

OC

ME

NA

BLE

OF

M C

WB

OF

M C

LKO

FM

RE

T

OF

M E

NA

BLE

OF

SO

L1O

FS

OL2

SB

FS

SO

L

EF

SS

OL

OF

CL

SB

PS

OL1

SB

PS

OL2

OS

LED

(GN

)O

SLE

D(R

ED

)N

.C

7–12

7–11

7–10

7–9

7–8

7–7

7–6

7 –5

7–4

7 –3

7–2

7–1

6 –11

6–10

6–9

6–8

6–7

6–6

6–5

6–4

6–3

6 –2

6–1

5 –13

5 –12

5–11

5 –10

5–9

5 –8

5–7

5 –6

5–5

5–4

5–3

5 –2

5 –1

4 –6

4–5

4–4

4–3

4 –2

4 –1

3–10

3–9

3–8

3–7

3 –6

3–5

3 –4

3–3

3 –2

3–1

OS

S

5 V

G(5

V)

1 2 3

OSS

1 2

3

4

5 6

7

8

9 1

0

1 2

3

4

5 6

7

8

9 1

010

9

8 7

6

5

4 3

2

1 1–11–21–31–41–51–61–71–81–91–10

12345

PM

LSU

1 2

3

4

55

4

3 2

1

1 2

3

4

55

4

3 2

1

(8W)

R5 VADJUSTENABLEVIDEO+VIDEO–G(5 V)BD –BD +5 VG(5 V)

CLKLDS/SG(24 V)24 V

i

LDP

CB

BD

PC

B

8–138–128–118–108–98–88–78–68–58–4

8–38–28–1

1

6

0

1

6

0

1

6

0

1

6

0

145

145

CN

3

CN

1

CN

4

CN

4

BU

BA

TS

P

5–45–3

5–25–1

2 11 2

2 21 1

A.GNDSPEAKER

G(5 V)BATT

CN

2

HAND SET

TEL MOD

LINE MOD

1

4

4

44

1

CN

4

k

5.1

VG

(5 V

)+

12 V

G(5

V)

1

6

0

1

6

0

1

6

0

1

6

0

CN

3

HD

D

NW

PC

B

NW

PC

B

CN1

SIM

M

SIM

MCN

5

CN

6

CN

2

120

120

CN

3

SIMM

SIMM

CN7

CN6

8–15

8–14

8–13

8–12

8 –11

8–10

8 –9

8–8

8–7

8–6

8 –5

8 –4

8–3

8 –2

8–1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

TX

D M

AIN

G(5

V)

RX

D M

AIN

G(

5 V

)A

CK

FO

R M

AIN

AC

K F

RO

M M

AIN

ER

RO

R F

OR

MA

INE

RR

OR

FR

OM

MA

IND

ET

SIG

MM

I ST

SR

ES

ET

MA

ING

(5 V

)R

XD

FA

XG

(5 V

)T

XD

FA

X

9 –1

9–2

9 –3

9–4

9 –5

9–6

9 –7

9–8

9–9

9–10

9 –11

9 –12

9–13

9 –14

9–15

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

SC

AN

7S

CA

N6

SC

AN

5S

CA

N4

SC

AN

3S

CA

N2

SC

AN

1S

CA

N0

CF

L R

EM

24 V

LDO

NX

3LD

ON

X2

LDO

NX

1LD

ON

X0

KE

Y S

EN

SE

2K

EY

SE

NS

E1

KE

Y S

EN

SE

0

LDO

NX

6LD

ON

X5

LDO

NX

4LD

ON

X3

KE

Y S

EN

SE

5K

EY

SE

NS

E4

KE

Y S

EN

SE

3S

CA

N7

SC

AN

6S

CA

N5

SC

AN

4S

CA

N3

SC

AN

2S

CA

N1

SC

AN

0

5–1

5–2

5–3

5 –4

5–5

5–6

5–7

5–8

5–9

5 –10

5–11

5–12

5–13

5 –14

5–15

4 –1

4–2

4–3

4–4

4–5

4–6

4 –7

4–8

4–9

3 –1

3–2

3–3

3 –4

3–5

3–6

3–7

3–8

5–15

5–14

5 –13

5–12

5–11

5–10

5–9

5–8

5–7

5 –6

5–5

5–4

5–3

5–2

5–1

4 –9

4–8

4–7

4–6

4–5

4–4

4 –3

4–2

4–1

3 –8

3–7

3–6

3 –5

3–4

3–3

3–2

3–1

ORPCBOLPCB6–26–1

9–4

9–3

9–2

9–1

6–13

6–12

6–11

6–10

6 –9

6–8

6–7

6–6

6–5

6–4

6–3

6–2

6–1

KE

Y S

EN

SE

5

KE

Y S

EN

SE

6

KE

Y S

EN

SE

7

KE

Y S

EN

SE

8

KE

Y S

EN

SE

9

KE

Y S

EN

SE

10LD

ON

X7

LDO

NX

8LD

ON

X9

SC

AN

0S

CA

N1

SC

AN

2S

CA

N3

SC

AN

4S

CA

N5

SC

AN

6S

CA

N7

G(2

4 V

)

G(5

V)

Vo

LP

DIS

P O

FF

FLM C

P

UD

0

UD

1

UD

2

UD

3

VE

E

5 VG(2

4 V

)

G(5

V)

5.1

V

24 V

d

2–1

2–2

2–3

2–4

2–5

2–6

2–7

2 –8

2–9

1 –1

1–2

1–3

1–4

1–5

1–6

1–7

1–8

1 –8

1–7

1–6

1–5

1–4

1–3

1–2

1–1

2–9

2–8

2 –7

2–6

2–5

2–4

2–3

2–2

2–1

1 2 3 4 5 6 7 8 9 10111213

13121110 9 8 7 6 5 4 3 2 1

LCDINPCB

LCD

CFL

FDPCB

CN1

CN7

CFL REM

24 V2–22–1

1–11–21–31–41–5

OMPCB

PC

PC

B

or

NCUPCB

MC

PC

B2

MC

PC

B1

9 –B

19–

B2

9 –B

39 –

B4

9–B

59 –

B6

9–B

79–

B8

9–B

99 –

B10

9–B

119 –

B12

9 –A

19–

A2

9–A

39–

A4

9 –A

59–

A6

9 –A

79 –

A8

9–A

99–

A10

9–A

119 –

A12

5 –B

125 –

B11

5–B

105 –

B9

5–B

85 –

B7

5 –B

65–

B5

5 –B

45–

B3

5–B

25–

B1

5 –A

125–

A11

5 –A

105–

A9

5 –A

85–

A7

5 –A

65 –

A5

5–A

45 –

A3

5–A

25 –

A1

G(5

V)

RX

D S

CN

G(5

V)

TX

D S

CN

G(5

V)

SC

N R

ES

ET

G(5

V)

SO

VS

TS

CLK

–S

CLK

+S

ID+

SID

–S

OH

SY

NC

+S

OH

SY

NC

–S

MR

E–

SM

RE+

SC

N E

NA

BLE

SC

N H

EA

DE

RS

CN

ST

AR

TM

AIN

SC

N H

EA

DE

RM

AIN

SC

N A

CK

G(5

V)

SC

N A

CK

G(5

V)

G(5

V)

5 V

G(5

V)

SH

IFT

G(5

V)

CLP

G(5

V)

RS

G(5

V)

CLKA.G

ND

+12

VA

.GN

DV

O_E

A.G

ND

VO

_O

2–6

2–5

2–4

2 –3

2–2

2–1

1–10

1–9

1 –8

1–7

1 –6

1–5

1 –4

1–3

1–2

1–1

f

CCDPCB

G(5 V)G(5 V)

F3 5.1 VF3 5.1 V

G(24 V)G(24 V)

F2 24 VF2 24 V

8 411 1

1 1110 2

9 33 9

4 87 5

6 65 7

2 10

8 811 11

1 110 10

9 93 3

4 47 7

6 65 5

2 2A A

FG

SRDF

2–1

2–2

2–3

2–4

2–5

2 –6

3–6

3–5

3 –4

3–3

3 –2

3–1

4–1

4–2

4–3

5–1

5–2

5 –3

1 –1

1 –2

1–3

1 –4

1–5

1 –6

3 2 1 1 2 3

6 5 4 3 2 1

1 2 3 4 5 6

SM

B

24 V

SM

B

SM

A

24 V

SM

A

G(2

4 V

)

G(2

4 V

)

24 V

24 V

EL

EL 5 V

SH

PS

W

G(5

V)

5 V

OD

SW

G(5

V)

ODSWSHPSWINPCBSM

EL

6 5 4 3 2 1

6–4

6–3

6–2

6–1

SMPCB

G(5

V)

SH

PS

WE

L O

N R

EM

SM

EN

AB

LES

M R

ET

SM

CW

BS

M C

LKS

M M

5S

M M

4S

M M

3S

M M

2S

M M

1S

M V

ref

OD

SW

1–1

1 –2

1–3

1–4

1 –5

1–6

1–7

1–8

1 –9

1–10

1–11

1–12

1–13

1–14

14 13 12 11 10 9 8 7 6 5 4 3 2 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

2 –14

2–13

2 –12

2–11

2–10

2–9

2 –8

2–7

2 –6

2–5

2–4

2–3

2–2

2–11–6

1–51–41–31–21–1

+12 V5.1 VG(5 V)G(5 V)3.4 V5.1 V

b

c

ge

h

F1 24 VF1 24 VF3 5.1 V

G(5 V)G(24 V)G(24 V) 1 6B

1B

6

2 5B2

B5

3 4B3

B4

4 3B4

B3

5 2B5

B2

6 1B6

B1

1 6A1

A6

2 5A2

A5

3 4A3

A4

4 3A4

A3

5 2A5

A2

6 1A6

A1

5 4

6 3

7 2

8 1

1 8

2 7

4 5

3 6

5 56 4

7 38 2

1 92 8

4 63 7

9 1

G(24 V)G(24 V)

F1 24 VF1 24 VF1 24 VF1 24 V

24 V

G(24 V)

G(5 V)

5.1 V

A

B

MPCB

23

41

126

j

M RESET

M DET

G(5 V)

M TXD

G(5 V)

M RXD

F DET

F RESET

G(5 V)

F TXD

G(5 V)

F RXD

G(5 V)

F3

5.1 V

FG

G(24 V)C

FSW3 SIG

G(5 V)

DECK RXD/DESK RXD

G(5 V)

DECK TXD/DESK TXD

10–12

10–11

10–10

10–9

10–8

10–7

10–6

10–5

10–4

10–3

10–2

10–1

11–5

11–4

11–3

11–2

11–1

1–1

1–2

1–3

1–4

3.4 V

G(5 V)

G(5 V)

5.1 V

CN

2

CN

31

120

112

0

8 –11

8–12

8–9

8–10

9 –14

9–13

9 –12

9 –11

9–10

9 –9

9–8

9–7

9 –6

9–5

9–4

9 –3

9–2

9 –1

NC

NC

NC

NC

MC

RE

M

GR

ID C

ON

T

MC

ALM

DB

RE

M

DB

CO

NT

TC

RE

M

NC

TC

CO

NT

G(2

4 V

)

R24

V

1 2 3 4 5 6 7 8 9 10

10 9 8 7 6 5 4 3 2 1

1 –1

1 –2

1–3

1–4

1 –5

1–6

1 –7

1–8

1 –9

1–10

HVTPCBGR

ID

MC

DB

TNS

Image formation unit

2

1

2

1

LIC

SW

–LLo

we

r p

rim

ary

Pa

pe

r fe

ed

un

itU

pp

er

pri

ma

ryP

ap

er

fee

d u

nit

PS

W–L

LIC

SW

–UP

SW

–U

PL

SW

–LP

LS

W–U

PW

SW

–LP

WS

W–U

FS

W1

RS

WF

SW

2

EPCB

3–824 V

FS

W3

DM

9 8 7 6 5 4 3 2 1

5.1 V

G(5 V)

24 V

G(24 V)

A B

2–1

2–4

SCPCB

FC

PC

B

6–1

6–2

6–3

6–4

1 2 3 4 5 6 7 8 9 10111213

a

10 11 12 13 11 12 13 14

9

8

7

6

5

4

3

2

1

DC supplycircuit

Heater controlcircuit

Key counter(Option)Key card(Optional for120 V specsonly.)

(Option)

(Option)

(Option)

(Option)

(Option)

Page 477: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

General wiring diagram 2AR-1

3-7-44

MM

D(O

ptio

nal f

or 1

20 V

spe

cs o

nly.

)

123456789

10

24 VG(24 V)RXDG(5 V)TXDG(5 V)G(5 V)SET SIG24 VREM

RDBERDWERDWEBEGNRDYW

C65–1C65–2C65–3C65–4C65–5C65–6C65–7C65–8C65–9C65–10

GY

C42

123456789

101112

24 VP.GS.G5.1 V

HEATER LIVEDESK TXD/DECK TXDS.GDESK RXD/DECK RXDS.GFSW3 SIGHEATER COM

RDBEBEOE

BKRDWERDWEYWWE

C36–9C36–16C36–11C36–17

W1C48–1C48–2C48–3C48–4C48–5W2

12345678

E 5.1 VG(5 V)TXDG(5 V)RXDG(5 V)F RESETF DET

OEBERDWERDWELBLB

C36–8C36–12C49–1C49–2C49–3C49–4C49–5C49–6

C44

C43

Pap

er fe

ed d

esk

Larg

e pa

per

deck

(Opt

ion)

Fin

ishe

r(O

ptio

n)

87654321

123456789

–G(24 V)G(24 V)G(24 V)24 V24 V24 V24 V–

BEBERDRDRDRD

C36–18C36–10C36–6C36–5C36–4C36–3

C45

987654321

1 G(24 V) 1F.G.GN

TXDG(5 V)RXDG(5 V)M RESETM DET

RDWERDWELBLB

RDRDOEBEBEBE

C49–7C49–8C49–9C49–10C49–11C49–12

C36–1C36–2C36–7C36–13C36–14C36–15

P20

Mai

l box

(Opt

ion)

654321

A1A2A3A4A5A6

123456

A6A5A4A3A2A1

654321

C46

C47

24 V24 V5.1 VS.GP.GP.G

654321

B1B2B3B4B5B6

123456

B6B5B4B3B2B1

654321

GN P13

RDWERDWELBLBRDWERDWELBLB

C44–6C44–5C44–4C44–3C44–2C44–1C46–6C46–5C46–4C46–3C46–2C46–1

G(5

V)

5.1

V5.

1 V

G(

5 V

)5.

1 V

5.1

V5.

1 V

+12

V3.

4 V

G(2

4 V

)24

V24

V24

VG

(24

V)

G(2

4 V

)G

(5 V

)G

(5 V

)G

(5 V

)

BE

OE

OE

BE

OE

OE

OE

PE

YW

BE

RD

RD

RD

BE

BE

BE

BE

BE

C72

–4C

73–5

C88

–4C

72–3

C73

–6C

72–1

C72

–5C

72–6

C72

–2C

88–1

C88

–2C

73–1

C73

–2C

73–3

C73

–4C

73–7

C73

–8C

88–3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

BE

OE

OE

BE

OE

OE

OE

PE

YW

BE

RD

RD

RD

BE

BE

BE

BE

BE

C37

–14

C37

–5C

37–2

4C

37–1

5C

37–6

C37

–26

C37

–25

C37

–30

C37

–27

C37

–22

C37

–7C

37–1

C37

–2C

37–1

8C

37–1

9C

37–1

0C

37–1

1C

37–1

3

C80

C81

C39–5C39–3C39–6C39–4

C39–1

C39–2

1234

5.1 VG(5 V)+12 VG(5 V)

123

24 V

G(24 V)

F RXDS.GF TXDS.GF RESETF DETM RXDS.GM TXDS.GM DETM RESET

123456789

101112

CN4

1 45

1 45

C89

C90

C78P15

C79

321

RD

RD

C56–4

C56–2

4321

1234

RDRD

321

SIGSOURCE

SSW1

TC

1 2 3 4 5 6 7BKBKBK

TCR24 VTC DETS.G

GYRDBNBE

C64–6C64–5C64–8C64–7

3412

BELBBKBK

C64–15C64–16P11P12

RDGN

C64–13C64–14

12

24 VMSW OFF REM

P16P17P18P19

S.GFUSW SIGLIVELIVE

12

C86

MSW

Wire color

BLACK

BROWN

YELLOW

GREEN

BLUE

WHITE

PINK

RED

ORANGE

LIGHT BLUE

PURPLE

GRAY

GREEN/YELLOW

RED/WHITE

Mark

BK

BN

YW

GN

BE

WE

PK

RD

OE

LB

PE

GY

GN/YW

RD/WE

CN3

NWPCB(Option)

PCPCB(Option)

CN7

CN6

1

1

40

40

1

1

40

40

SIMM

SIMM

(Option)

C49

CN

10

1 2 3 4

LIV

EN

.C.

H2

CO

MH

1 C

OM

BK

WE

WE

P2

P3

P4

C54

–8C

54–7

C54

–6

1LI

VE

P12

BK

(P21

)P19

1B

K(P

20)P

18

TB

4

LIV

EP

11T

B3

1C

OM

P10

TB

2

1LI

VE

P9

TB

1

C33CN1

1 2 3

5.1

VH

1 R

EM

H2

RE

M

OE

GY

GN

C34CN2

C77

–1C

77–4

C77

–3C

77–2

1 2 3 4

24 V

G(2

4 V

)G

(5 V

)5.

1 V

RD

BE

BE

OE

C35CN4

C47

–6C

47–5

C45

–2C

45–3

C45

–4C

45–5

C47

–4C

44–7

C43

–1C

45–6

C43

–3C

44–8

C47

–3C

47–2

C47

–1C

43–2

C43

–4C

45–7

R24 V

FCL3

BK

BK

321

FSW35 VG(5 V)

321

123

GY C62–A12

GY C62–A11

R24 VBK

BK

321

123

GY C62–B4

PFCL–L

SIG321SOURCE

PFCL–LGY C62–B3

R24 VBK

BK

321

123

GY C62–A10

FCL2FCL2

GY C62–A9

R24 VBK

BK

321

123

GY C62–B2

PFCL–UPFCL–U

GY C62–B1

R24 VBK

BK

321

123

GY C62–A8

FCL1FCL1

GY C62–A7

R24 VBK

BK

321

123

GY C62–A6

RCLRCL

GY C62–A5

321

GNOEBE

123

GY C57–3GY C57–2GY C57–1

C116

FSW3

5 VRSWG(5 V)

321

231

213

1

2

2

1 11 1 550W

H1

FTH1

OE C64–26PK C64–25BE C64–27

GY C59–1

GY C59–2

BK

C

69–3

WE

C69

–2W

E C

69–1

BK

C

33–1

WE

C33

–3

RD

C56

–1R

D C

37–8W

E C

33–4

AC

(L)

AC

(C)

SIG

SIG

1 2

2 12 1

11

AC

(C)

AC

(L)

AC

(C)

AC

(C)

P5

P6

P7

P2

P3

P4

1A

C83

C82

P8

ILS

W

SS

W2

2A 3A

1B 2B 3B

RSW

FCL3

FSW25 VG(5 V)

321

G(5 V)

5 V

3

21

34

21

LBOEBE

1234

1234

GY C57–6GY C57–5GY C57–4

GY C57–13GY C57–12GY C57–11GY C57–10

ETTHG(5 V)HUMSENS5 V

1234

GY C61–A9GY C61–A8GY C61–A7GY C61–A6

R24 VR24 VG(24 V)G(24 V)G(5 V)5 VDM REMDM LOCKDM CLK

5678

GY C61–A5GY C61–A4

BELICSW–L

G(5 V)

5 V

321

PSW–L

BNOEBEYWOE

GY C61–A3GY C61–A2

9GY C61–A1

RD C56–7–

RD C56–5

C116

FSW2

FSW15 VG(5 V)

321

345

21

BNOEBE

12345

587

63

GYGYGY

GYGYGY

GYGYGY

GYGYGY

123

214 6

78

45

123

6

45

654

1

32

GY C57–9GY C57–8GY C57–7

C116

FSW1

C10

C11

C1

C2

C3

C4

C5

C6

C7

C8

C9

C84

P1

HUMPCB

DM

C12

G(5 V)

5 V

3

21

BELICSW–U

G(5 V)

5 V

321

PSW–U

GNOEBELBOE

GY C58–6GY C58–5GY C58–4GY C58–3GY C58–2GY C58–1

YW RD LB BEGN GN

C63–10C63–9C63–8C63–7C63–6C63–5C63–4C63–3C63–2C63–1

OE

YW

BE

BE

OE

PK

OE

C81

–5O

E C

81–2

BE

C81

–17

BE

C81

–16

BE

C81

–15

BE

C81

–14

RD

C81

–13

RD

C81

–12

RD

YWLBPKBE

–PWSW–L DIG 0PWSW–L DIG 1PWSW–L DIG 2G(5 V)

587

63

GYGYGY

GYGYGY

GYGYGY

GYGYGY

123

214 6

78

45

321

45

876

9

121110

321

4321

45

876

TNS SIG24 VTNS CONT

G(24 V)

WEWEWE

TNS

MC

GRID

DB

WEWE

WE

G(5 V)DEV DET

DB

9

121110

321

45

876

TC CONTG(24 V)R24 V DB

GRID

MC

TC

WE

RD

WE

NC

BE C81–10BE C81–11BE C81–18BE C81–3

321

4G(5 V)24 VG(24 V)

5.1 V

TC REMDB CONT

GYGYGYGYGYGY

321

BKWE

2

1W1W2

456

321

456

456

321

SM A24 VSM A

OEPKBE

321

G(5 V)SHPSW5 V

GYGYGY

321

321

321

G(5 V)ODSW

SHPSW

CN6

C88

CN2

CN3

CN4

CN5ODSW

SMPCB

EL

SM

INPCB

5 V

SM B24 VSM B

321 4

321 4

WE

WE

5 6

24 V

G(2

4 V

)G

(24

V)

24 V EL

EL

456 G(24 V)

G(24 V)24 V24 VELEL

321

DB REMMC ALMGRID CONTMC REM

HVTPCB

C85

910

GY C16–2GY C16–1GY C14–2GY C14–1GY C9–3GY C9–1GY C8–3GY C8–1GY C6–3GY C6–1

24 VCLM–U24 VCLM–LRCL24 VFCL124 VFCL224 VFCL324 VPFCL–U24 VPFCL–L24 VDUPCL24 VDUPPCSW24 VG(5 V)G(5 V)DUP DET

A3A2A1

A4A5

A8A7A6

A9A10

GY C1–3GY C1–1GY C7–3GY C7–1GY C5–3GY C5–1GY C27–7GY C27–6GY C27–5GY C27–4

B1A12A11

B2B3

B6B5B4

B7B8

GY C27–3GY C27–2GY C27–1

B10B9

B11B12

VO

_OA

.GN

DV

O_E

A.G

ND

+12

VA

.GN

D

GY

GY

GY

GY

GY

GY

321 4 5 6

OD

SW

SM

Vre

fS

M M

1S

M M

2S

M M

3S

M M

4

GY

GY

GY

GY

GY

GY

321 4

SM

M5

SM

CLK

SM

CW

BS

M R

ET

SM

EN

AB

LEE

L O

N R

EM

SH

PS

WG

(5 V

)

GY

GY

GY

GY

987 105 6

121314 11 10 9

GY

GY

GY

GY

GY

GY

321

G(5

V)

5 V

OS

S321

GY

GY

GY

3214

234 1

GY

GY

GY

GY

131211 14

678 5

GY

GY

GY

GY

987 105 6

OS

BS

WO

FS

WO

SS

GY

GY

GY

GY

GY

101112 9

DF

SH

OR

TO

SW

SW

DF

SS

W2

DF

SS

W1

GY

GY

GY

GY

456 3O

SLS

WD

FT

SW

GY

GY

2 18 7

212223 20 151617 14 13 1219 18

212223 20 151617 14 13 1219 18

321 4 987 10 11 125 6

587

63

123

214 6

78

45

321

54

123

6

45

654

1

32

GY C62–A1GY C62–A2

R24 VCLM–L1

221

GY C62–A3GY C62–A4

PE

C60

–15

BE

C60

–16

R24 VCLM–U1

221

G(5

V) C

19

PLS

W–U

12

GY

C60

–13

BE

C60

–14

G(5

V) C

18

PLS

W–L

12

C13

C14

C15

GY C58–12GY C58–11GY C58–10GY C58–9GY C58–8GY C58–7

RD

YWLBPKBE

–PWSW–U DIG 0PWSW–U DIG 1PWSW–U DIG 2G(5 V)

587

63

123

214 6

78

45

321

54

C17

C16

C69

C70

4 4 FGGN

3 3 LIVEBKBK P5

2 2 H2WEWE P6

1 1 H1WE BK BKBK

1 11 1 400W

H2

WE BKWE

WE P7

A1 A4 FTHWE

A2 A3 5 VWE

BK

BK

TH

AA

OF

M R

ET

OF

M C

LKO

FM

CW

BO

CM

EN

AB

LEO

CM

RE

T

GY

GY

GY

GY

GY

1011 9

OC

M C

LKO

CM

CW

BO

CM

Vre

fO

CM

M3

5.1

V3.

4 V

G(5

V)

G(5

V)

5.1

V

21 3 4 5+

12 V

6

GY

GY

GY

GY

456 3

OC

M M

2O

CM

M1

F.G

ND

F.G

ND

G(5

V)

G(5

V)

1011 9 8 75.

1 V

5.1

VG

(24

V)

G(2

4 V

)456 3

24 V

24 V

2 1

1011 9 8 7 456 3 2 1

GY

GY

2 18 7

1011 9 456 3 2 18 7

1011 9 456 3 2 18 7

21 3 876 9 10 114 5

BB

1011 9 456 3 2 18 7

21 3 876 9 10 114 5

BB

OS

LED

(RE

D)

OS

LED

(GN

)S

BP

SO

L2S

BP

SO

L1

GY

GY

GY

GY

1011 9

OF

CL

EF

SS

OL

SB

FS

SO

L

GY

GY

GY

GY

456 3O

FS

OL2

OF

SO

L1

GY

GY

2 18 7122223 21 161718 15 14 1320 19

21 3 876 9 10 11

OF

M E

NA

BLE

GY

12124 5

BB

CN5 CN6 CN7 CN1C72

C71

C86

CH (Service part)

C73

FG

SRDF(Option)

CCDPCB

Fixing unit

SCPCB

Transfer roller

OSS

CN3CN4

CN2

CN1

CN8 CN9

Lower primaryPaper feed unit

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

24 V

24 V

24 V

24 V

24 V

24 V

5.1

V5.

1 V

24 V

G(2

4 V

)G

(5 V

)G

(5 V

)G

(5 V

)G

(24

V)

G(2

4 V

)G

(24

V)

5.1

VG

(24

V)

RD

RD

RD

RD

RD

RD

OE

OE

RD

BE

BE

BE

BE

BE

BE

BE

OE

BE

C36 CN5

PSPCB

C80

–12

C80

–13

C54

–1C

80–2

C80

–5C

80–1

1C

82–1

C80

–16

C80

–17

C54

–4C

80–1

8C

80–1

C80

–4C

52–2

C52

–3C

80–1

4C

80–1

5C

54–2

C54

–3C

80–1

0C

54–5

C80

–3C

80–7

C80

–6C

80–9

C52

–4C

52–1

C80

–8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

24 V

24 V

N.C

.24

V5.

1 V

5.1

V24

V24

VN

.C.

G(5

V)

G(5

V)

G(5

V)

G(5

V)

G(5

V)

G(5

V)

G(5

V)

G(5

V)

G(2

4 V

)G

(24

V)

G(2

4 V

)G

(24

V)

G(2

4 V

)5.

1 V

5.1

V5.

1 V

5.1

V3.

4 V

5.1

V3.

4 V

+12

V

RD

RD

RD

OE

OE

RD

RD

BE

BE

BE

BE

BE

BE

BE

BE

BE

BE

BE

BE

BE

OE

OE

OE

OE

YW

OE

YW

PE

P20

1G

(24

V)

GN

C40

–1C

40–3

1 2 1 2 3 4 5 6

24 V

G(2

4 V

)

24 V

G(2

4 V

)G

(5 V

)G

(5 V

)5.

1 V

+12

V

RD

BE

C89

–1C

89–2

C90

–2C

90–4

C90

–1C

90–3

C39 CN7C38CN6

C37 CN3

C32 CN81

2

HEATER LIVE

HEATER COM

BK

WE

W1

W2

P13

TB

5

LSU

PMBDPCBW1

W2

1 2 3

1 2 3

1 2 3 4 5 6 7 8 9 10

BK

BK

BK

5 V

BD

GN

D LDPCB

C41C40

BKBKBK

C32–1C86–1C87–1

1 2 3 4 5

BK

BK

BK

BK

BK

1 2 3 4 5 6 7 8 9 10

10 9 8 7 6 5 4 3 2 1

BK

BK

BK

BK

BK

BK

BK

BK

BK

BK

5 4 3 2 1

1 2 3 4 5

GY

GY

GY

GY

GY

5 4 3 2 1

24 V

P.G

WEWEWE

C32–2C86–2C87–2

RD

BE

C

38–1

C38

–2

YW

BE

BE

OE

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

BE

OE

GY

GY

BE

GY

GY

GY

GY

OE

RD

WE

RD

WE

YW

C37

–29

C37

–16

C37

–17

C37

–28

C71

–A12

C71

–A11

C71

–A10

C71

–A9

C71

–A8

C71

–A7

C71

–A6

C71

–A5

C71

–A4

C71

–A3

C71

–A2

C71

–A1

C71

–B12

C71

–B11

C71

–B10

C71

–B9

C71

–B8

C71

–B7

C71

–B6

C71

–B5

C71

–B4

C71

–B3

C71

–B2

C71

–B1

C43

–7C

43–8

C43

–9C

43–1

0C

43–1

1

1 2 3 4

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12 B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5

1 2 3 4

24 V

KC

CO

UN

T

KC

SE

T S

IGS

.G

C64

–11

C64

–12

C64

–9C

64–1

0

RD

PK

GY

BE

GYC30

Key counter(option)Key card (Optional for 120 V specs only.)

7 6 5 4 3 2 1

DU

PC

L24

VD

UP

PC

SW

24 V

G(5

V)

G(5

V)

DU

P D

ET

C62

–B5

C62

–B6

C62

–B7

C62

–B8

C62

–B9

C62

–B10

C62

–B11

GY

GY

GY

GY

GY

GY

GY

1 2 3 4 5 6 7

Duplex unit(Option) C28

Job separator(Option)

10 9 8 7 6 5 4 3 2 1

5 V

LED

RE

M5

VJO

FS

WG

(5 V

)JO

B D

ET

G(5

V)

G(5

V)

5 V

JBE

SW

C61

–1C

61–2

C61

–3C

61–4

C61

–5C

61–6

C61

–7C

61–8

C61

–9C

61–1

0

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

1 2 3 4 5 6 7 8 9 10

220–240 V

120 V

INLET

L

N

GN/YW

GN

WE

BK

WE

BK

Feedshift unit(Option)

C25

C26

C48 CN11C50 CN8C51 CN5C52CN1

C54CN1

C55 CN2

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

BE

BN

OE

BE

YW

OE

BE

GN

OE

BE

LB OE

GY

BE

PE

BE

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

RD

RD

RD

RD

RD

GY

RD

YW

PK

YW

GN

PK

BN

LB PE

GY

YW

BE

RD

BE

OE

GN

OE

BE

RD

RD

RD

BE

BE

BE

OE

GN

GY

OE

C11

–9C

11–8

C11

–7C

11–6

C11

–5C

11–4

C11

–3C

11–2

C11

–1

C27

–10

C27

–9C

27–8

C27

–7C

27–6

C27

–5C

27–4

C27

–3C

27–2

C27

–1

C12

–6C

12–5

C12

–4C

12–3

C12

–2C

12–1

C13

–6C

13–5

C13

–4C

13–3

C13

–2C

13–1

C18

–2C

18–1

C19

–2C

19–1

C69

–A2

C69

–A1

C74

–2C

74–1

C15

–2C

15–1

C15

–4C

15–3

C15

–6C

15–5

C17

–2C

17–1

C17

–4C

17–3

C17

–6C

17–5

C2–

3C

2–2

C2–

1C

3–4

C3–

3C

3–2

C4–

5C

4–4

C4–

3C

10–4

C10

–3C

10–2

C10

–1

C83

–1C

78–1

C78

–3P

1–2

P1–

1 C

22–3

C22

–1

C26

–3C

25–2

C26

–15

C25

–6C

26–1

1C

26–1

3C

26–1

8C

26–2

0C

26–1

4C

26–1

6C

26–1

2C

26–2

C26

–1C

26–7

C25

–16

C25

–17

C25

–18

C25

–11

C25

–20

C37

–4C

37–2

0C

37–2

1C

37–1

2C

37–2

3C

34–3

C34

–2C

34–1

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10 B1

B2

B3

B4

B5

B6

B7

B8

B9

B10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8

DM

CLK

DM

LO

CK

DM

RE

M5

VG

(5 V

)G

(24

V)

G(2

4 V

)R

24 V

R24

VN

C5

V

LED

RE

M5

VJO

FSW

G(5

V)

JOB

DE

TG

(5 V

)G

(5 V

)5

VJB

ES

W

G(5

V)

LIC

SW

–L5

VG

(5 V

)P

SW

–L5

VG

(5 V

)LI

CS

W–U

5 V

G(5

V)

PS

W–U

5 V

PLS

W–L

G(5

V)

PLS

W–U

G(5

V)

FT

H 5

VF

TH

24 V

CL

RE

M G

(5 V

)P

WS

W–L

DIG

2P

WS

W–L

DIG

1P

WS

W–L

DIG

024

V24

VG

(5 V

)P

WS

W–U

DIG

2P

WS

W–U

DIG

1P

WS

W–U

DIG

024

V24

V

G(5

V)

5 V

FS

W3

G(5

V)

5 V

FS

W2

G(5

V)

5 V

FS

W1

5 V

HU

MS

EN

SG

(5 V

)E

TT

H S

SW

2S

SW

1

SS

W1

SS

W3

SS

W3

PC

FM

RE

M24

V

FS

DE

TF

SS

WF

SS

OL2

ON

RE

MF

SF

M R

EM

FS

SO

L1 O

N R

EM

FS

SO

L O

FF

RE

MF

SM

BF

SM

BF

SM

AF

SM

AG

(24

V)

24 V

G(5

V)

5 V

ES

W5

VG

(5 V

)

24 V

R24

V

24 V

G(2

4 V

)G

(24

V)

G(5

V)

5.1

VH

2 R

EM

H1

RE

M5.

1 V

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

RD

GY

RD

PE

RD

GY

BE

BN

GY

BE

RD

PK

RD

GN

BE

LB GY

GY

GN

GN

BE

LB RD

YW

PK

OE

BE

RD

BE

RD

WE

RD

WE

BE

GN

RD

YW

C85

–10

C85

–9C

85–8

C85

–7C

85–6

C85

–5C

85–4

C85

–3C

85–2

C85

–1

C20

–3C

20–4

C21

–3C

21–4

C79

–2C

79–1

C79

–4C

79–3

C30

–3C

30–4

C30

–1C

30–2

C86

–1C

86–2

P16

P17

C75

–1C

75–2

C70

–6C

70–5

C70

–4C

70–3

C70

–2C

70–1

C84

–1C

84–2

C84

–3

C42

–1C

42–2

C42

–3C

42–4

C42

–5C

42–6

C42

–7C

42–8

C42

–9C

42–1

0

1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6 7 8 9 10

MC

RE

MG

RID

CO

NT

MC

ALM

DB

RE

MD

B C

ON

TT

C R

EM

NC

TC

CO

NT

G(2

4 V

)R

24 V

24 V

CF

M1

RE

M24

VC

FM

2 R

EM

24 V

TC

G(5

V)

TC

DE

TK

C S

ET

SIG

G(5

V)

24 V

KC

CO

UN

T24

VM

SW

OF

F R

EM

S.G

FU

SW

SIG

TF

M+

TF

M–

DE

V D

ET

G(5

V)

G(5

V)

TN

S S

IG24

VT

NS

CO

NT

RS

W5

VS

.G

24 V

G(2

4 V

)R

XD

G(5

V)

TX

DG

(5 V

)G

(5 V

)S

ET

SIG

24 V

RE

M(M

ETE

R P

ULS

E

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

C51

–A12

C51

–A11

C51

–A10

C51

–A9

C51

–A8

C51

–A7

C51

–A6

C51

–A5

C51

–A4

C51

–A3

C51

–A2

C51

–A1

C51

–B12

C51

–B11

C51

–B10

C51

–B9

C51

–B8

C51

–B7

C51

–B6

C51

–B5

C51

–B4

C51

–B3

C51

–B2

C51

–B1

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12 B1

B2

B3

B4

B5

B6

B7

B8

B9

B10

B11

B12

SO

HS

YN

C+

SO

HS

YN

C–

SM

RE–

SM

RE+

SC

N E

NA

BLE

SC

N H

EA

DE

RS

CN

STA

RT

M.S

CN

HE

AD

ER

M.S

CN

AC

KG

(5 V

)S

CN

AC

KG

(5 V

)G

(5 V

)R

XD

SC

NG

(5 V

)T

XD

SC

NG

(5 V

)S

CN

RE

SE

TG

(5 V

)S

OV

ST

SC

LK–

SC

LK+

SID

+S

ID–

GN

RD

RD

GN

LB RD

BE

PE

GN

BN

OE

BN

BE

BE

OE

PK

OE

GY

BE

GY

BE

C24

–16

C24

–15

C24

–14

C24

–13

C24

–12

C24

–11

C24

–10

C24

–9C

24–8

C24

–7C

24–6

C24

–5C

24–4

C24

–3C

24–2

C24

–1C

23–6

C23

–5C

23–4

C23

–3C

23–2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

BY

PP

FC

L24

V24

VB

YP

LCL

BY

PF

CL

24 V

G(5

V)

BY

PP

WS

W D

IG 0

BY

PP

WS

W D

IG 1

BY

PP

WS

W D

IG 2

5 V

BY

PP

SW

G(5

V)

G(5

V)

5 V

BY

PF

SW

5 V

(200

Ω)

BY

PP

LSW

G(5

V)

BY

P D

ET

G(5

V)

MPCB

CN

2

CN

3

CN9C53

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

C76

–15

C76

–14

C76

–13

C76

–12

C76

–11

C76

–10

C76

–9C

76–8

C76

–7C

76–6

C76

–5C

76–4

C76

–3C

76–2

C76

–1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

TXD

MA

INS

.GR

XD

MA

INS

.GA

CK

FO

R M

AIN

AC

K F

RO

M M

AIN

ER

RO

R F

OR

MA

INE

RR

OR

FR

OM

MA

IND

ET

SIG

MM

I STS

RE

SE

T M

AIN

S.G

RX

D F

AX

S.G

TXD

FA

X

CN8C76

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

C53

–1C

53–2

C53

–3C

53–4

C53

–5C

53–6

C53

–7C

53–8

C53

–9C

53–1

0C

53–1

1C

53–1

2C

53–1

3C

53–1

4C

53–1

5

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

TX

D M

AIN

S.G

RX

D M

AIN

S.G

AC

K F

OR

MA

INA

CK

FR

OM

MA

INE

RR

OR

FO

R M

AIN

ER

RO

R F

RO

M M

AIN

DE

T S

IGM

MI S

TS

RE

SE

T M

AIN

S.G

RX

D F

AX

S.G

TX

D F

AX

CN9CN5CN4

C77 1 2 3 4

24 V

5.1

VG

(5 V

)G

(24

V)

RD

OE

BE

BE

C35

–1C

35–4

C35

–3C

35–2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

SC

AN

0S

CA

N1

SC

AN

2S

CA

N3

SC

AN

4S

CA

N5

SC

AN

6S

CA

N7

KE

Y S

EN

SE

3K

EY

SE

NS

E4

KE

Y S

EN

SE

5LD

ON

X3

LDO

NX

4LD

ON

X5

LDO

NX

6

WE

BK

BK

BK

BK

BK

BK

BK

BK

BK

BK

BK

BK

BK

BK

1 2 3 4 5 6 7 8 9

KE

Y S

EN

SE

0K

EY

SE

NS

E1

KE

Y S

EN

SE

2LD

ON

X0

LDO

NX

1LD

ON

X2

LDO

NX

324

VC

FL

RE

M

WE

BK

BK

BK

BK

BK

BK

BK

BK

1 2 3 4 5 6 7 8

SC

AN

0S

CA

N1

SC

AN

2S

CA

N3

SC

AN

4S

CA

N5

SC

AN

6S

CA

N7

WE

BK

BK

BK

BK

BK

BK

BK

1 2 3 4 5 6 7 8 9 10 11 12 13

G(2

4 V

)G

(5 V

)V

OLP D

ISP

OF

FF

LMC

PU

D0

UD

1U

D2

UD

3V

EE

5 V

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

GY

13 12 11 10 9 8 7 6 5 4 3 2 1

1 2 3 4 5 6 7 8 9 10 11 12 13

15 14 13 12 11 10 9 8 7 6 5 4 3 2 19 8 7 6 5 4 3 2 18 7 6 5 4 3 2 1

CN3CN6

CN7

CN2CN1

1 2 3 4 5 6 7 8 9

KE

Y S

EN

SE

5K

EY

SE

NS

E6

KE

Y S

EN

SE

7K

EY

SE

NS

E8

KE

Y S

EN

SE

9K

EY

SE

NS

E10

LDO

NX

7LD

ON

X8

LDO

NX

9

1 2 3 4 5 6 7 8

SC

AN

0S

CA

N1

SC

AN

2S

CA

N3

SC

AN

4S

CA

N5

SC

AN

6S

CA

N7

9 8 7 6 5 4 3 2 18 7 6 5 4 3 2 11 52

1 52

P11

P12

P20

P21

FU

SW FDPCB FAPCB

Option

LCD

OLPCB ORPCB21

OMPCBTFM

+TF

M–

CL

BK

BK

TF

M

1 2

C75

C74

GY

GY

C64

–17

C64

–18

GY

GY

C59

–4C

59–3

CFL

CFL

54321

2

1

CFL REM24 V

12

LCDINPCB

CFL

EPCB

LICSW–L

LICSW–U

PSW–L

PSW–U

CLM–L

PWSW–L

PLSW–L

CLM–U

PWSW–U

PLSW–U

CFM1 CFM2

1 2 3 4

1 2 3 4R

24 V

CFM

1 R

EM

RD

BK

C20

C64

–1C

64–2

RD

GY

1 2 3 4

1 2 3 4R

24 V

CFM

2 R

EM

RD

BK

C21

C64

–3C

64–4

RD

PE

C56

–9

C56

–10

GY

RD

3 2 1

3 2 1

PCFM

C22

PC

FM R

EM

R24

V

G(5

V)

FS

SW

FS

SO

L2 O

NF

SS

OL

OF

FF

SS

OL1

ON

FS

FM

RE

MF

SM

BF

SM

BF

SM

AF

SM

A24

V24

V24

V24

V5

VE

SW

5 V

G(5

V)

24 V

R24

V

C26

–5C

55–2

C26

–23

C26

–21

C26

–19

C55

–4C

26–2

8C

26–2

6C

26–2

4C

26–2

2C

55–1

9C

26–6

C26

–4C

26–8

C26

–9C

55–1

5C

55–1

6C

55–1

7C

26–1

0C

55–2

4

BE

PK

YW

BN

PK

GN

LB PE

GY

YW

RD

RD

RD

RD

OE

GN

OE

BE

RD

RD

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

G(5

V)

24 V

FS

DE

T24

VG

(5 V

)24

V5

V24

V5

V24

VF

SS

OL1

ON

RE

MG

(24

V)

FS

SO

L O

FF

RE

MF

SM

AF

SS

OL2

ON

RE

MF

SM

A

FS

M B

FS

SO

L1 O

NF

SM

BF

SS

OL

OF

FF

SM

AF

SS

OL2

ON

FS

M A

FS

M B

FS

M B

C55

–13

C55

–12

C55

–1C

25–1

3C

25–1

C25

–12

C55

–14

C25

–14

C25

–15

C25

–19

C55

–5C

55–1

1C

55–6

C55

–9C

55–3

C55

–10

C55

–7C

25–5

C55

–8C

25–4

C25

–10

C25

–3C

25–9

C25

–8

C25

–7

BE

RD

YW

RD

BE

RD

OE

RD

OE

RD

PK

BE

BN

GY

YW

YW

LB PK

PE

BN

YW

YW

GY

PE

LB

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

BY

PF

SW

5 V

G(5

V)

G(5

V)

BY

PP

SW

5 V

BY

PP

WS

W D

IG 0

BY

PP

WS

W D

IG 1

BY

PP

WS

W D

IG 2

G(5

V)

24 V

BY

PF

CL

BY

PLC

L24

V24

VB

YP

PF

CL

C68

–21

C68

–20

C68

–19

C68

–18

C68

–17

C68

–16

C68

–15

C68

–14

C68

–13

C68

–12

C68

–11

C68

–10

C68

–9C

68–8

C68

–7C

68–6

C68

–5C

68–4

C68

–3C

68–2

C68

–1

BE

GY

BE

GY

OE

PK

OE

BE

BE

BN

OE

BN

GN

PE

BE

RD

LB GN

RD

RD

GN

1 2 3 4 5 6

G(5

V)

BY

P D

ET

G(5

V)

BY

PP

LSW

5 V

(200

Ω)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

C23 C24

Bypass unit(Standard for 220–240 V specs and optional for 120 V specs.)

C64–24C64–23C64–22C64–21C64–20C64–19

GYGYGYGYGYGYGYGYGYGY

C62

CN

10

C63 CN9 C64 CN8 C65 CN7 C68 CN4

C58 CN14C61 CN11 C60 CN12 C59CN13

C57 CN15 C56 CN16

SSW3

RD

R

D

C60–7C60–8C60–9C60–10C60–11C60–12

C60–1C60–2C60–3C60–4C60–5C60–6

Upper primaryPaper feed unit

BK

Image formation unit

2223 21 161718 15 14 1320 19 12

CLK

G(5

V)

RS

G(5

V)

CLP

G(5

V)

SH

IFT

G(5

V)

5 V

G(5

V)

C27

3.4

VG

(5 V

)G

(5 V

)5.

1 V

G(5

V)

SC

N A

CK

G(5

V)

M.S

CN

AC

KM

.SC

N H

EA

DE

RS

CN

STA

RT

SC

N H

EA

DE

RS

CN

EN

AB

LES

MR

E+

SM

RE–

SO

HS

YN

C–

SO

HS

YN

C+

SID

–S

ID+

SC

LK+

SC

LK–

SO

VS

TG

(5 V

)S

CN

RE

SE

TG

(5 V

)T

XD

SC

NG

(5 V

)R

XD

SC

NG

(5 V

)

S/S

LD CLK

G(5

V)

5 V

BD

+B

D–

G(5

V)

VID

EO

–V

IDE

O+

EN

AB

LEA

DJU

ST

R5

V

DES

K TX

D/D

ECK

TXD

S.G

DES

K R

XD/D

ECK

RXD

S.G

FSW

3 SI

G

1 2

OEPKBE

C81

–6C

81–9

C81

–4C

81–1

C81

–7C

81–8

1 2 3 4 5 6 7 8 9 10 11 121 2 3 4 5 6 7 8 9 10 111 2 3 4 5 6 7 8 9 10 11 12 131 2 3 4 5 6 7 8 9 101 2 3 4 5 6

Page 478: SERVICE MANUAL - Diagramas Electrónicos Para Reparararchivos.diagramas.mx/otros/Manual de sevico AI-3010.pdf · • When the service manual or other serious brochure specifies a

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